CN102054893A - Frame assembly device and assembly device for automatic assembly of photovoltaic battery board - Google Patents
Frame assembly device and assembly device for automatic assembly of photovoltaic battery board Download PDFInfo
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- CN102054893A CN102054893A CN2009102088389A CN200910208838A CN102054893A CN 102054893 A CN102054893 A CN 102054893A CN 2009102088389 A CN2009102088389 A CN 2009102088389A CN 200910208838 A CN200910208838 A CN 200910208838A CN 102054893 A CN102054893 A CN 102054893A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention provides a frame assembly device for assembling a photovoltaic battery pack, and is characterized in that the frame assembly device for assembling the photovoltaic battery pack comprises a first workbench, and a first lifting device 12 driving the first workbench to carry out lifting motion, and the first workbench is also connected with a rotating device 13 capable of driving the first workbench to carry out horizontal rotational motion; both sides of the first workbench are provided with a first pair of chain pulling devices 15 for transmitting the photovoltaic pack; and the outer sides of the first pair of chain pulling devices are provided with a second pair of chain pulling devices 18. According to the invention, after the photovoltaic pack is transmitted to the upper part of the first workbench through the first pair of chain pulling devices, after the first workbench is lifted and supports the photovoltaic pack under the action of a first lifting device, two long sides of the photovoltaic pack can be assembled with aluminum frames, then two short sides of the photovoltaic pack can be rotated to the work position through a rotating device, and after aluminum frames are assembled to two short sides, the photovoltaic battery pack can be transmitted to a subsequent working procedure by the second pair of chain pulling devices. The invention also provides an assembly device.
Description
Technical field
The present invention relates to the photovoltaic manufacturing equipment, be specifically related to a kind of frame up device and mounting equipment that is used for the assembling photovoltaic cell panel.
Background technology
Solar-energy photo-voltaic cell abbreviates photovoltaic cell as, is used for the luminous energy of the sun is converted into electric energy.Compare with conventional energy resource, photovoltaic cell is a kind of renewable and clean energy resource, helps environmental protection, and can save the very expensive transmission line of cost, so photovoltaic cell has broad application prospects.
Under prior art, the manufacture process of photovoltaic battery panel comprises following technological process: positive welding → back serial connection → successively lay → component lamination → deburring → terminal box → Hi-pot test frames up → installs.Be specially, produce with silicon be the photovoltaic cell sheet of main component after, in the welding sequence of front, the tape welding that will conflux is received on the main grid line of battery front side, then overleaf in the welding, with a plurality of photovoltaic cell sheets formation battery strings that is serially connected.Back serial connection also after the assay was approved, battery strings, glass, EVA, backboard laid according to certain level form battery component, again described battery component is put into laminating machine, by vacuumizing the air in the battery component is extracted out, make the EVA fusing so that battery strings, glass and backboard are bonded together after the heating, assembly is taken out in cooling at last.EVA fusing back solidify to form burr owing to pressure stretches out during lamination, therefore need carry out deburring and handle; After the deburring, in the operation that frames up, on four limits of photovoltaic cell component, load onto the aluminium frame respectively, and then the aluminium frame is fixed together for four jiaos; After the operation that frames up, terminal box is installed at lead-in wire place, the back side of photovoltaic cell component, and carries out high pressure resistant test, obtain the finished product photovoltaic cell at last.
In the prior art, when framing up operation, all utilizations are manually assembled: after will the photovoltaic cell component unhairing limit through lamination, pad is gone up rubber blanket on the ground earlier, by manually with the photovoltaic cell component pad on rubber blanket, on four limits of photovoltaic cell component, assemble the aluminium frame then respectively, behind the assembling aluminium frame, again by manually phoresying the group frame group angle operation of finishing photovoltaic cell component on the frame corner combining machine to organizing.
The shortcoming of prior art is, because frame assembly process and the photovoltaic cell that cooperates with the frame assembly process phoresy step all by manually finishing, therefore there is situation about being out of step, cause the cracked of photovoltaic cell sheet easily, cause the whole packaging technology process instability of photovoltaic cell component.
Summary of the invention
The technical problem that the present invention solves is, a kind of frame assembling device that photovoltaic cell component packaging technology stability can be provided is provided.
In order to solve above technical problem, the invention provides a kind of frame assembling device that is used for the assembling photovoltaic battery component, comprise first workbench, drive first lowering or hoisting gear that first workbench moves up and down, described first workbench also is connected with and can drives it and make the whirligig that horizontally rotates motion, be provided with the first couple who transmits photovoltaic cell component in the both sides of described first workbench and pull chain apparatus, have second pair to pull chain apparatus first pair of arranged outside of pulling chain apparatus.
Preferably, described first workbench is provided with first vacuum chuck device that is used to adsorb photovoltaic cell component.
Preferably, described first lowering or hoisting gear is first hydraulic elevator that is installed in first workbench below.
Preferably, described whirligig is specially the rotating shaft that connects described first lift and first workbench.
Preferably, the feed end at described first workbench is provided with the first charging sense switch.
The present invention also provides a kind of mounting equipment that is used for the assembling photovoltaic battery component, the group frame group angle apparatus after comprising the described frame assembling device of above arbitrary technical scheme and being arranged on described frame assembling device.
Preferably, described group of frame group angle apparatus comprises with described second pair to be pulled the 3rd pair that chain apparatus docks and pulls chain apparatus, is arranged on described the 3rd pair of second workbench of pulling lower position in the middle of the chain apparatus, drives described second workbench at the group frame position, group angle and second lowering or hoisting gear that connects material and move up and down between the position, group frame corner combining machine is installed in the position, group frame group angle of described second workbench, and described the 3rd pair of distance of pulling between the chain apparatus is adjustable.
Preferably, described second workbench is provided with second vacuum chuck device that is used to adsorb photovoltaic cell component.
Preferably, the feed end at described second workbench is provided with the second charging sense switch.
Preferably, described mounting equipment also comprises and is arranged on described group of at least one blanking bench behind the equipment of frame group angle.
The present invention also provides a kind of frame assembling device that is used for the assembling photovoltaic battery component, according to the present invention, after pulling chain apparatus photovoltaic cell component is phoresied first workbench top by described first pair, first workbench is after rise under the effect of first lowering or hoisting gear supports photovoltaic cell component, can assemble the aluminium frame in long limit to two of photovoltaic module, and then two minor faces of photovoltaic cell component are rotated to the service position by described whirligig, behind assembling aluminium frame on two minor faces, pull chain apparatus by described second pair again photovoltaic cell component is phoresied to later process.By device provided by the invention, can on workbench, finish the assembly process of aluminium frame, and pull chain apparatus by two and realize phoresying of assembly, therefore improved the stability of photovoltaic cell assembly technology.Compared with prior art, can avoid taking place the broken problem of the photovoltaic cell sheet that causes because artificial assembling is out of step.
The present invention also provides a kind of mounting equipment that is used for the assembling photovoltaic battery component, comprises above-mentioned frame assembling device, is arranged on the group frame group angle apparatus behind the described frame assembling device.When photovoltaic cell component is finished the assembling of aluminium frame in described frame assembling device after, pull chain apparatus by second pair photovoltaic cell is phoresied to group frame group angle apparatus, in group frame group angle apparatus, finish group frame group angle operation then to photovoltaic cell component.Compared with prior art, can avoid the problem of the photovoltaic battery panel fragmentation that causes because artificial assembling is out of step.
A kind of preferred embodiment in, being pulled chain apparatus by second pair when photovoltaic cell component phoresys to group frame group angle apparatus, by pulling the 3rd pair that chain apparatus docks and pull the top that chain apparatus phoresys photovoltaic cell component to second workbench with second pair, then under the drive of described second lowering or hoisting gear, with second workbench rise support photovoltaic cell component after, second workbench drops to group position, frame group angle, finishes group frame group angle operation to photovoltaic cell component by group frame corner combining machine.Compared with prior art, device provided by the invention has improved the stability of photovoltaic cell component assembly technology, can avoid the problem of the photovoltaic battery panel fragmentation that causes because artificial assembling is out of step.
Description of drawings
Fig. 1 is the front view of a kind of execution mode of frame assembling device provided by the invention;
Fig. 2 is the vertical view of the frame assembling device shown in Fig. 1;
Fig. 3 is the front view of a kind of execution mode of photovoltaic cell mounting equipment provided by the invention;
Fig. 4 is the vertical view of photovoltaic cell mounting equipment shown in Figure 3.
Embodiment
In order further to understand the present invention, below in conjunction with embodiment the preferred embodiment of the invention is described, but should be appreciated that these describe just to further specifying the features and advantages of the present invention, rather than to the restriction of claim of the present invention.
See also Fig. 1 and Fig. 2, Fig. 1 is the front view that is used for the frame assembling device of assembling photovoltaic cell panel provided by the invention, and Fig. 2 is the vertical view of frame assembling device shown in Figure 1.As shown in Figure 1, the described equipment of framing up is used to support first workbench 11 of photovoltaic battery panel, be connected with below first workbench 11 and drive its first lifting body 12 that moves up and down, described first workbench 11 is connected by rotating shaft 13 with first lifting body 12.Like this, first workbench 11 can rotate by relative first lifting body by described rotating shaft.Described first lifting body is controlled by foot switch 14, promptly by trampling foot switch 14, makes first lifting body 12 rise or fall, and does liter or falls motion thereby drive first workbench.
Be provided with the first couple who transmits photovoltaic cell component in the both sides of first workbench 11 and pull chain apparatus 15, photovoltaic cell component 31 is sent to described first pair from last process and pulls on the chain apparatus 15, moves to first workbench, 11 directions under described first pair drive of pulling chain apparatus then.
After photovoltaic cell component 31 is sent to first workbench top, for photovoltaic cell component being fixed on first workbench 11, on first workbench 11, also be provided with vacuum chuck device 16, in the present embodiment, comprise four vacuum cups in the vacuum chuck device, the quantity of against vacuum sucker also can be other quantity, and there is no particular restriction to this present invention.
Feed end at workbench, also be provided with the first charging detector (not shown), this first charging detector is arranged on the position of the feed end top of workbench, and the described first charging detector also can be arranged on other position, as long as can detect photovoltaic cell component.The described first charging detector links to each other with first pair of control switch of pulling chain apparatus 15, flows to described first pair of signal of pulling chain apparatus 15 by the first charging detector and controls first pair and pull stopping and turning round of chain apparatus 15.Position above first pair of outside of pulling chain apparatus 15 also is provided with second pair and pulls 18, the second pairs of chain apparatus and pull two minor faces that chain 18 is used to support described photovoltaic cell component.Clear for representing, in Fig. 2, do not draw second pair and pull chain apparatus 18.
When photovoltaic cell component 31 is pulled chain apparatus and is transported to the position that frames up of top of first workbench 11 by described first pair after, by predefined program, the first charging detector sends signal to the first pair of control switch of pulling chain apparatus 15, pulling chain apparatus 15 for first pair shuts down, like this, photovoltaic cell component just is parked in the position that frames up of first workbench, 11 tops.
At this moment, starting lifting body 13 by foot switch 14 rises first workbench 11, after photovoltaic cell component contacts, with photovoltaic cell component jack-up, start the switch of vacuum cup then, photovoltaic cell component is adsorbed on first workbench 11, and like this, the workman that frames up can be assemblied in the aluminium frame on two long limits of photovoltaic cell component.
After finishing the frame assembly process on two long relatively limits of photovoltaic cell, relative first climbing structure of first workbench revolved turn 90 degrees, two minor faces that make photovoltaic cell component like this are in the face of framing up the workman, by the workman that frames up the aluminium frame is assemblied on two minor faces of photovoltaic cell component again, has so just finished the whole frame assembly process of photovoltaic cell component.
After finishing the whole frame assembly process of photovoltaic cell component, vacuum cup is closed, and by foot switch startup lifting body, photovoltaic cell component is fallen, at this moment, photovoltaic cell component can drop to second pair and pull chain apparatus and contact, and continues the whereabouts lifting body then, make first workbench leave photovoltaic cell component, photovoltaic cell component is just pulled the chain apparatus contact by second pair like this.Then, starting second pair pulls chain apparatus and continues to drive photovoltaic cell component and move to later process.Meanwhile,, the position of workbench can be rotated to initial service position, continue next process by rotating described rotating shaft.
According to the present invention, after pulling chain apparatus photovoltaic cell component is phoresied first workbench top by described first pair, first workbench is after rise under the effect of first lowering or hoisting gear supports photovoltaic cell component, can assemble the aluminium frame in long limit to two of photovoltaic module, and then two minor faces of photovoltaic cell component are rotated to the service position by described whirligig, behind assembling aluminium frame on two minor faces, pull chain apparatus by described second pair again photovoltaic cell component is phoresied to later process.By device provided by the invention, can on workbench, finish the assembly process of aluminium frame, and pull chain apparatus by two and realize phoresying of assembly, therefore improved the stability of photovoltaic cell assembly technology.Compared with prior art, can avoid taking place the broken problem of the photovoltaic cell sheet that causes because artificial assembling is out of step.
The present invention also provides a kind of mounting equipment that is used for the assembling photovoltaic battery.See also Fig. 3 and Fig. 4 Fig. 3 is the front view that is used for a kind of execution mode of mounting equipment of assembling photovoltaic battery provided by the invention, Fig. 4 is the vertical view of mounting equipment shown in Figure 3.Described mounting equipment comprises described frame assembling device, is provided with group frame group angle apparatus in described frame assembling frame device back, when photovoltaic battery panel is finished the operation that frames up in the frame assembling device after, is admitted to group frame group angle apparatus and organizes frame group angle operation.
As shown in Figure 3 and Figure 4, described group of frame group angle apparatus comprises with described second to be pulled the 3rd pair that chain apparatus docks and pulls chain apparatus 23, with first pair pull chain apparatus and second pair of difference of pulling chain is, the 3rd pair of distance of pulling between the chain apparatus 23 can be adjusted.
The 3rd pair pull chain apparatus 23 centre positions below second workbench 21 that supports photovoltaic cell component is installed, be connected with under described second workbench and drive its second lifting body 22 that moves up and down, in the present embodiment, second lifting body is specially hydraulic elevator 22, described hydraulic elevator is by the rotating shaft and second workbench 21, and described second workbench 21 can rotate in horizontal plane under the effect of rotating shaft.Second workbench 21 is under the effect of hydraulic elevator, rise to the position that connects material from group position, frame group angle, the position, group frame group angle of second workbench 21 is defined as the extreme lower position of second workbench, the position that connects material of second workbench 21 flushes with the 3rd pair of position of pulling chain, like this, after photovoltaic cell component is transported to second workbench top, after second workbench rises to the position that connects material, can support photovoltaic cell component.
In addition, on second workbench 21, second vacuum chuck device, 24, the second vacuum chuck devices 24 that also are provided with the absorption photovoltaic cell component are identical with the structure of first vacuum chuck device 17, repeat no more here.
Feed end at second workbench, be provided with the second charging detector (not shown), this second charging detector is arranged on the place, top of the feed end of second workbench, the described second charging detector links to each other with the 3rd pair of control switch of pulling chain apparatus 23, flows to described the 3rd pair of signal of pulling chain apparatus 23 by the second charging detector and controls the 3rd pair and pull stopping and turning round of chain apparatus 25.
In addition,, group frame corner combining machine 26 is installed also, finishes group frame group angle operation photovoltaic cell component by this group frame corner combining machine 26 in the position, group frame group angle of second workbench.
When photovoltaic cell component is finished the frame assembling in the frame assembling device after, pull chain apparatus by second pair and be transported to group position, frame group angle, after the second charging detector detects photovoltaic cell component, to pulling the 3rd pair of control switch of pulling chain apparatus that chain apparatus docks and send signal, pull chain apparatus and continue to drive photovoltaic cell component to the motion of second workbench top thereby start the 3rd pair with second pair.
When photovoltaic cell component pull by the 3rd pair chain apparatus drive move to second workbench, 21 tops after, second workbench 21 by second lifting body 22 from group position, frame group angle jack-up to the position that connects material, and photovoltaic cell component is adsorbed onto on second workbench 21 by second vacuum chuck device.Simultaneously, with second pair pull two of chain apparatus pull distance between the chain transfer big after, separate with photovoltaic cell component.Then, drive second workbench 21 by second lifting body 22 again and drop to group position, frame group angle, finish group frame group angle step by the group frame corner combining machine that is installed in group position, frame group angle again photovoltaic cell component.
After finishing group frame group angle step to photovoltaic cell component, driving photovoltaic cell component by second lifting body 22 again rises, promptly rise to the 3rd pair and pull the position that connects material that chain apparatus flushes, adjust the 3rd pair of two distances of pulling between the chain of pulling chain apparatus then, photovoltaic cell is supported.At this moment, close second vacuum chuck device, and down with workbench.Pulling chain apparatus drive photovoltaic cell component by the 3rd pair then moves to subsequent handling.
Also be provided with one or more blanking bench 32 to this present invention and without particular limitation in group frame group angle apparatus back.The photovoltaic cell component of finishing group frame group angle phoresys subsequent handling by described blanking bench 32.
According to the present invention, being pulled chain apparatus by second pair when photovoltaic cell component phoresys to group frame group angle apparatus, by pulling the 3rd pair that chain apparatus docks and pull the top that chain apparatus phoresys photovoltaic cell component to second workbench with second pair, then under the drive of described second lowering or hoisting gear, with second workbench rise support photovoltaic cell component after, second workbench drops to group position, frame group angle, finishes group frame group angle operation to photovoltaic cell component by group frame corner combining machine.Compared with prior art, device provided by the invention has improved the stability of photovoltaic cell component assembly technology, can avoid the problem of the photovoltaic battery panel fragmentation that causes because artificial assembling is out of step.
More than frame assembling device and the mounting equipment that is used for the assembling photovoltaic cell panel provided by the invention is described in detail.Used specific case herein principle of the present invention and execution mode are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection range of claim of the present invention.
Claims (10)
1. frame assembling device that is used for the assembling photovoltaic battery component, it is characterized in that, comprise first workbench, drive first lowering or hoisting gear that first workbench moves up and down, described first workbench also is connected with and can drives it and make the whirligig that horizontally rotates motion, be provided with the first couple who transmits photovoltaic cell component in the both sides of described first workbench and pull chain apparatus, have second pair to pull chain apparatus first pair of arranged outside of pulling chain apparatus.
2. frame assembling device according to claim 1 is characterized in that, described first workbench is provided with first vacuum chuck device that is used to adsorb photovoltaic cell component.
3. frame assembling device according to claim 1 is characterized in that, described first lowering or hoisting gear is first lift that is installed in first workbench below.
4. frame assembling device according to claim 3 is characterized in that, described whirligig is specially the rotating shaft that connects described first lift and first workbench.
5. according to each described frame assembling device of claim 1 to 4, it is characterized in that, be provided with the first charging sense switch at the feed end of described first workbench.
6. a mounting equipment that is used for the assembling photovoltaic battery component is characterized in that, the group frame group angle apparatus after comprising each described frame assembling device of claim 1 to 5 and being arranged on described frame assembling device.
7. mounting equipment according to claim 6, it is characterized in that, described group of frame group angle apparatus comprises with described second pair to be pulled the 3rd pair that chain apparatus docks and pulls chain apparatus, is arranged on described the 3rd pair of second workbench of pulling lower position in the middle of the chain apparatus, drives described second workbench at the group frame position, group angle and second lowering or hoisting gear that connects material and move up and down between the position, group frame corner combining machine is installed in the position, group frame group angle of described second workbench, and described the 3rd pair of distance of pulling between the chain apparatus is adjustable.
8. mounting equipment according to claim 7 is characterized in that, described second workbench is provided with second vacuum chuck device that is used to adsorb photovoltaic cell component.
9. mounting equipment according to claim 7 is characterized in that, is provided with the second charging sense switch at the feed end of described second workbench.
10. according to each described mounting equipment of claim 7 to 9, it is characterized in that, also comprise being arranged on described group of at least one blanking bench behind the equipment of frame group angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102088389A CN102054893B (en) | 2009-10-29 | 2009-10-29 | Frame assembly device and assembly device for automatic assembly of photovoltaic battery board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102088389A CN102054893B (en) | 2009-10-29 | 2009-10-29 | Frame assembly device and assembly device for automatic assembly of photovoltaic battery board |
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| CN102054893A true CN102054893A (en) | 2011-05-11 |
| CN102054893B CN102054893B (en) | 2012-02-08 |
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| CN2009102088389A Expired - Fee Related CN102054893B (en) | 2009-10-29 | 2009-10-29 | Frame assembly device and assembly device for automatic assembly of photovoltaic battery board |
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| CN103367532A (en) * | 2012-04-09 | 2013-10-23 | 中电电气(上海)太阳能科技有限公司 | Framing method used for photovoltaic assembly |
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