CN102897333B - Solar energy trough collecting lens packaging method - Google Patents
Solar energy trough collecting lens packaging method Download PDFInfo
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- CN102897333B CN102897333B CN201210358024.5A CN201210358024A CN102897333B CN 102897333 B CN102897333 B CN 102897333B CN 201210358024 A CN201210358024 A CN 201210358024A CN 102897333 B CN102897333 B CN 102897333B
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- groove type
- type collector
- solar groove
- folded frame
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Abstract
The invention provides a solar energy trough collecting lens packaging method which is high in detection accuracy and fast in packaging speed. The method includes the following steps of performing conveying; performing gluing; installing ceramic cakes; performing dynamic stacking: sequentially feeding collecting lenses with the well installed ceramic cakes into a first stacking frame to ascend and sequentially and translating the collecting lenses moving to the top of the first stacking frame to a second stacking frame to descend; subjecting paint surfaces to positioning detection; detecting lens surfaces; and packaging finished products: sequentially packaging the collecting lens with the lens surfaces which are detected to be qualified, wherein the first stacking frame runs circularly from bottom to top, and the second stacking frame runs circularly from top to bottom. The method has the advantages that the solar energy trough collecting lenses are positioned before gluing, and the ceramic cakes are conveniently and rapidly positioned and installed; the paint surfaces and the lens surfaces are automatically detected, and detection accuracy and detection efficiencies are high; and the transfer rate is buffered through the stacking frames before detection, so that packaging efficiencies are greatly improved.
Description
Technical field
The present invention relates to a kind of method for packing of solar groove type collector.
Background technology
Solar groove type collector is widely used in field of solar thermal power generation, after mirror processed, need to install ceramic cake, do that paint face detects and minute surface detects then packing and binding, in existing production technology, there is following problem: in (1) traditional handicraft testing process by manually completing, the low and difficult quality guarantee of efficiency; (2) when machine detects, in transport process, solar groove type collector is easily offset, ceramic cake location and installation difficulty; (3) detect and that certified products and substandard products are made to process need time of corresponding operating is longer, and play glue, that the process of ceramic cake is installed is consuming time shorter, for mutual coordination can only reduce transfer rate, whole efficiency is low, if can play glue, ceramic cake stage high-speed transfer is being installed, shock absorber is set before detection, enters transmission at a slow speed after detection-phase, overall package efficiency will improve greatly.
Summary of the invention
The present invention is directed to the deficiency that above-mentioned prior art exists, the method for packing of the solar groove type collector that a kind of accuracy of detection is high, package speed is fast is provided.
Object of the present invention realizes by following scheme:
Solar groove type collector method for packing, comprise the following steps: (1) transmission, solar groove type collector paint to be packaged is faced up and serves transport tape transmission, step (1) also comprises step (1-1): visualize, observe paint face and whether there is impurity or bubble, if have, as sheet under substandard products; If nothing, enters next step; (2) play glue, at paint face desired location coating primer; (3) ceramic cake is installed, manipulator captures ceramic cake and is bonded on paint face by glue; (4) dynamically stack, it is up that the collector that installs ceramic cake is sent into the first folded frame of circular flow from bottom to top successively, and it is descending that the collector that moves to the first folded top of the trellis moves to the second folded frame of circular flow from top to bottom successively; (5) ceramic cake detection and localization, moves to detection position by the collector that moves to the second folded frame bottom successively and carries out ceramic cake detection, enters next step, if nonconformity is as sheet under substandard products if qualified; (6) minute surface detects, and paint face is detected to qualified collector and overturn and make minute surface upward, carries out minute surface detection, enters next step, if nonconformity is as sheet under substandard products if qualified; (7) finished product encapsulation, detects the encapsulation of packing successively of qualified collector by minute surface.
Further, step (2) is arranged on by location the adhesive supplier structure for the treatment of above dozen glue position and automatically plays glue, in step (2), also comprise step (2-1): four limits clamp position, four groups of nip rolls that rise from bottom draw from outside to inside clamping solar groove type collector in and make to treat that dozen glue position is corresponding up and down with adhesive supplier structure.
Further, in step (4), the first folded frame and the second folded frame include two groups of lift stands of doing Circularly liftable motion, and lift stand comprises the unit of lifting of some equi-spaced apart settings, and two of opposite sides is lifted unit and jointly lifted a slice solar groove type collector; Two groups of lift stand opposite sides circular flows from bottom to top of the first folded frame, two groups of lift stand opposite sides circular flows from top to bottom of the second folded frame.
Further, the height of the described first folded frame and the second folded frame is 10～12m, and the solar groove type collector quantity that can lift is 50～60.
Further, in step (4), by transfer machine, the solar groove type collector that arrives top is moved to the second folded frame from the first folded frame, transfer machine comprises the height detecting device that has the sucker disk seat of driver train, the guide rail, starting point inhibiting device and the terminal inhibiting device that move for sucker disk seat and whether put in place for detection of solar groove type collector topmost.
Further, in step (5) and step (6), the belt conveyor of corresponding detection position is positioned on rotating table, and the vertical direction of solar groove type collector mobile alignment is provided with for collecting lower machine of substandard products.
Further, in step (5) and step (6), position to be detected is provided with for gathering the camera of to be detected image and for gathering the image control setup right with default qualified image ratio.
Further, in step (1) and step (7), need the process that solar groove type collector is picked up to be completed by the manipulator with sucker disk seat.
Further, in step (7): the package for the encapsulation of packing is placed on loading rotating table, load the isolation gear that rotating table middle part has vertical setting, load rotating table and be also provided with two groups of bearing supports of drawing, being upturned from inside to outside from isolation gear bottom, the areal of support of bearing support is horizontal by there being inclination angle, and the areal of support of isolation gear and vertical plane are inclination angle and arrange; Package side and bottom surface coordinate with the areal of support of bearing support and isolation gear respectively, and opening is towards manipulator; Loading rotating table is also provided with in a side seal vanning and loads when complete and drive the package of opposite side towards the rotating driving device of manipulator.
Compared with prior art, beneficial effect of the present invention is: before playing glue, carry out solar groove type collector to position, ceramic cake location and installation is convenient and swift; Automatically carry out paint face and minute surface and detect, accuracy of detection and detection efficiency are high; Before detection, by folded frame, carry out transfer rate buffering, greatly improve packaging efficiency; The device that completes vanning step arranges rationally, optimizes and plans as a whole, time saving and energy saving.
Accompanying drawing explanation
Fig. 1 is the structural representation of sealed in unit of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail:
With reference to Fig. 1, solar groove type collector method for packing, comprise the following steps: (1) transmission, solar groove type collector paint to be packaged is faced up and serves transport tape 3 transmission, step (1) also comprises step (1-1): visualize, and observe paint face and whether there is impurity or bubble, if having,, as sheet under substandard products, in figure, pass through 1 time sheet of lower machine; If nothing, enters next step; (2) play glue, at paint face desired location coating primer; (3) ceramic cake is installed, manipulator captures ceramic cake and is bonded on paint face by glue; (4) dynamically stack, it is up that the collector that installs ceramic cake is sent into the first folded frame 4 of circular flow from bottom to top successively, and it is descending that the collector that moves to the first folded frame 4 tops moves to the second folded frame 6 of circular flow from top to bottom successively; (5) ceramic cake detection and localization, moves to detection position by the collector that moves to the second folded frame bottom successively and carries out ceramic cake detection, enters next step, if nonconformity is as sheet under substandard products if qualified; (6) minute surface detects, and paint face is detected to qualified collector and overturn and make minute surface upward, carries out minute surface detection, enters next step, if nonconformity is as sheet under substandard products if qualified; (7) finished product encapsulation, detects the encapsulation of packing successively of qualified collector by minute surface.Wherein the examination criteria in the detection of paint face and minute surface detecting step is same as the prior art, and therefore not to repeat here.
Step (2) is arranged on the automatic glue of beating of adhesive supplier structure 2 of waiting to beat top, glue position by location, in step (2), also comprise step (2-1): four limits clamp position, four groups of nip rolls that rise from bottom draw from outside to inside clamping solar groove type collector 11 in and make to treat that dozen glue position is corresponding Shang Xia 2 with adhesive supplier structure.
In step (4), the first folded frame 4 and the second folded frame 6 include two groups of lift stands of doing Circularly liftable motion, and lift stand comprises the unit of lifting of some equi-spaced apart settings, and two of opposite sides is lifted unit and jointly lifted a slice solar groove type collector 11; Two groups of lift stand opposite sides circular flows from bottom to top of the first folded frame, two groups of lift stand opposite sides circular flows from top to bottom of the second folded frame.
The height of the first folded frame 4 and the second folded frame 6 is 10～12m, and the solar groove type collector quantity that can lift is 100～120.
In step (4), by transfer machine 5, the solar groove type collector that arrives top is moved to the second folded frame 6 from the first folded frame 4, transfer machine 5 comprises the height detecting device that has the sucker disk seat of driver train, the guide rail, starting point inhibiting device and the terminal inhibiting device that move for sucker disk seat and whether put in place for detection of solar groove type collector topmost.
In step (5) and step (6), the belt conveyor of corresponding detection position is positioned on rotating table 12, and the vertical direction of solar groove type collector 11 mobile alignments is provided with for collecting lower machine 7 and the lower machine 8 of substandard products.
In step (5) and step (6), position to be detected is provided with for gathering the camera of to be detected image and for gathering the image control setup right with default qualified image ratio.
In step (1) and step (7), need the process that solar groove type collector is picked up to be completed by the manipulator with sucker disk seat.
In step (7): the package for the encapsulation of packing is placed on loading rotating table 10, load the isolation gear that rotating table 10 middle parts have vertical setting, load rotating table and be also provided with two groups of bearing supports of drawing, being upturned from inside to outside from isolation gear bottom, the areal of support of bearing support is horizontal by there being inclination angle, and the areal of support of isolation gear and vertical plane are inclination angle and arrange; Package side and bottom surface coordinate with the areal of support of bearing support and isolation gear respectively, and opening is towards manipulator 9; Loading rotating table 10 is also provided with in a side seal vanning and loads when complete and drive the package of opposite side towards the rotating driving device of manipulator.In the paint that solar groove type collector is equipped with to ceramic cake faces, vanning successively, after a side is filled, load rotating table Rotate 180 °, opposite side starts vanning, fills the chest of side and removes with equipment such as fork trucks.
Although the present invention illustrates and describes by reference to preferred embodiment,, those of ordinary skills should understand, and can be not limited to the description of above-described embodiment, in the scope of claims, can do the various variations in form and details.
Claims (1)
1. solar groove type collector method for packing, it is characterized in that: comprise the following steps: (1) transmission, solar groove type collector paint to be packaged is faced up and serves transport tape transmission, step (1) also comprises step (1-1): visualize, observe paint face and whether there is impurity or bubble, if have, as sheet under substandard products; If nothing, enters next step; (2) play glue, at paint face desired location coating primer; (3) ceramic cake is installed, manipulator captures ceramic cake and is bonded on paint face by glue; (4) dynamically stack, it is up that the collector that installs ceramic cake is sent into the first folded frame of circular flow from bottom to top successively, and it is descending that the collector that moves to the first folded top of the trellis moves to the second folded frame of circular flow from top to bottom successively; (5) ceramic cake detection and localization, moves to detection position by the collector that moves to the second folded frame bottom successively and carries out ceramic cake detection, enters next step, if nonconformity is as sheet under substandard products if qualified; (6) minute surface detects, and paint face is detected to qualified collector and overturn and make minute surface upward, carries out minute surface detection, enters next step, if nonconformity is as sheet under substandard products if qualified; (7) finished product encapsulation, detects the encapsulation of packing successively of qualified collector by minute surface.
2. solar groove type collector method for packing according to claim 1, it is characterized in that: step (2) is arranged on by location the adhesive supplier structure for the treatment of above dozen glue position and automatically plays glue, in step (2), also comprise step (2-1): four limits clamp position, four groups of nip rolls that rise from bottom draw from outside to inside clamping solar groove type collector in and make to treat that dozen glue position is corresponding up and down with adhesive supplier structure.
3. solar groove type collector method for packing according to claim 1, it is characterized in that: in step (4), the first folded frame and the second folded frame include two groups of lift stands of doing Circularly liftable motion, lift stand comprises the unit of lifting of some equi-spaced apart settings, and two of opposite sides is lifted unit and jointly lifted a slice solar groove type collector; Two groups of lift stand opposite sides circular flows from bottom to top of the first folded frame, two groups of lift stand opposite sides circular flows from top to bottom of the second folded frame.
4. solar groove type collector method for packing according to claim 3, is characterized in that: the height of the described first folded frame and the second folded frame is 10～12m, and the solar groove type collector quantity that can lift is 50～60.
5. solar groove type collector method for packing according to claim 3, it is characterized in that: in step (4), by transfer machine, the solar groove type collector that arrives top is moved to the second folded frame from the first folded frame, transfer machine comprises the height detecting device that has the sucker disk seat of driver train, the guide rail, starting point inhibiting device and the terminal inhibiting device that move for sucker disk seat and whether put in place for detection of solar groove type collector topmost.
6. solar groove type collector method for packing according to claim 1, it is characterized in that: in step (5) and step (6), the belt conveyor of corresponding detection position is positioned on rotating table, the vertical direction of solar groove type collector mobile alignment is provided with for collecting lower machine of substandard products.
7. solar groove type collector method for packing according to claim 1, is characterized in that: in step (5) and step (6), position to be detected is provided with for gathering the camera of to be detected image and for gathering the image control setup right with default qualified image ratio.
8. according to the solar groove type collector method for packing described in claim 1 to 7 any one, it is characterized in that: in step (1) and step (7), need the process that solar groove type collector is picked up to be completed by the manipulator with sucker disk seat.
9. solar groove type collector method for packing according to claim 8, it is characterized in that: in step (7): the package for the encapsulation of packing is placed on loading rotating table, load the isolation gear that rotating table middle part has vertical setting, load rotating table and be also provided with two groups of bearing supports of drawing, being upturned from inside to outside from isolation gear bottom, the areal of support of bearing support is horizontal by there being inclination angle, and the areal of support of isolation gear and vertical plane are inclination angle and arrange; Package side and bottom surface coordinate with the areal of support of bearing support and isolation gear respectively, and opening is towards manipulator; Loading rotating table is also provided with in a side seal vanning and loads when complete and drive the package of opposite side towards the rotating driving device of manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210358024.5A CN102897333B (en) | 2012-09-24 | 2012-09-24 | Solar energy trough collecting lens packaging method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210358024.5A CN102897333B (en) | 2012-09-24 | 2012-09-24 | Solar energy trough collecting lens packaging method |
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| CN102897333A CN102897333A (en) | 2013-01-30 |
| CN102897333B true CN102897333B (en) | 2014-04-23 |
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| CN201210358024.5A Active CN102897333B (en) | 2012-09-24 | 2012-09-24 | Solar energy trough collecting lens packaging method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105182500B (en) * | 2015-10-28 | 2017-05-17 | 浙江大明玻璃有限公司 | Packaging method of flat solar reflectors with metallic gasket connecting pieces |
| CN105204136A (en) * | 2015-10-28 | 2015-12-30 | 浙江大明玻璃有限公司 | Package method for plane solar reflector provided with strip metal connector |
| CN105202776B (en) * | 2015-10-28 | 2017-03-22 | 浙江大明玻璃有限公司 | Encapsulation method of ultrathin micro-arc plane solar reflector |
Citations (2)
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| CN201678057U (en) * | 2010-05-05 | 2010-12-22 | 山东桑乐太阳能有限公司 | Solar water heater packaging production line device |
| CN201951748U (en) * | 2011-01-28 | 2011-08-31 | 上海星派能源科技有限公司 | Box filling machine of solar energy heat collecting tube |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8534007B2 (en) * | 2009-02-24 | 2013-09-17 | Sunpower Corporation | Photovoltaic assemblies and methods for transporting |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201678057U (en) * | 2010-05-05 | 2010-12-22 | 山东桑乐太阳能有限公司 | Solar water heater packaging production line device |
| CN201951748U (en) * | 2011-01-28 | 2011-08-31 | 上海星派能源科技有限公司 | Box filling machine of solar energy heat collecting tube |
Non-Patent Citations (4)
| Title |
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| 刘斌贝等.用于槽式太阳能电站的热管式集热器开发及传热分析.《华北电力大学学报(自然科学版)》.2009,第36卷(第03期),92-97. |
| 太阳能热发电系列文章(10) 槽式太阳能热发电中的聚光集热器;王军等;《太阳能》;20070428(第04期);25-29 * |
| 王军等.太阳能热发电系列文章(10) 槽式太阳能热发电中的聚光集热器.《太阳能》.2007,(第04期),25-29. |
| 用于槽式太阳能电站的热管式集热器开发及传热分析;刘斌贝等;《华北电力大学学报(自然科学版)》;20090530;第36卷(第03期);92-97 * |
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