CN105182500B - Packaging method of flat solar reflectors with metallic gasket connecting pieces - Google Patents
Packaging method of flat solar reflectors with metallic gasket connecting pieces Download PDFInfo
- Publication number
- CN105182500B CN105182500B CN201510715394.3A CN201510715394A CN105182500B CN 105182500 B CN105182500 B CN 105182500B CN 201510715394 A CN201510715394 A CN 201510715394A CN 105182500 B CN105182500 B CN 105182500B
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- metallic gasket
- plane
- metallic
- mirror
- lacquer painting
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/18—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors
- G02B7/182—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/0006—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 with means to keep optical surfaces clean, e.g. by preventing or removing dirt, stains, contamination, condensation
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Gasket Seals (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
Abstract
The invention relates to a packaging method of flat solar reflectors with metallic gasket connecting pieces, which comprises the following steps: (1) transferring; (2) carrying out plasma activation on a painted surface; (3) gluing the preset position of the painted surface; (4) installing metallic gaskets, and grabbing the metallic gaskets by manipulators so as to arrange the metallic gaskets in the preset gluing position; (5) detecting flatness, namely detecting the height difference of the left and right sides of the metallic gaskets; and (6) packaging, namely sequentially packaging flat reflectors of which the flatness is detected to be qualified. The method provided by the invention has the beneficial effects that pollutants on the painted surface subjected to plasma activation can be effectively eliminated, so that the bonding fastness between a flat reflector and a metallic gasket is improved; a plurality of manipulators are used for simultaneously grabbing and arranging a plurality of metallic gaskets, so that the time of the gasket arranging step is greatly shortened; and finished products are easy to assemble and disassemble, high in connection strength and better in cost benefit.
Description
Technical field
The present invention relates to solar light-heat power-generation field, particularly a kind of plane solar energy reflection for solar electrical energy generation
The method for packing of mirror.
Background technology
Heliostat is one of critical component of solar power plant, be one kind by plane solar energy reflecting mirror, support（Support
Structure）, the composition such as tracking transmission system and its control system light-condensing and heat-collecting device.Existing plane solar energy reflecting mirror generally exists
Plane mirror plane mirror cover lacquer painting fixed bonding ceramics cake, be connected with support by ceramic cake, but ceramics cake exist unit into
This height, heavier, overall economic efficiency of conducting oneself with dignity be not high, and the plane solar energy reflecting mirror installing/dismounting with ceramic cake is not easy enough to be waited not
Foot part.
The content of the invention
Deficiency in avoid background technology, design one kind can automated cleaning cover that lacquer painting, assembling, dismounting are simple, connection is by force
The method for packing of the high and more cost effective plane solar energy reflecting mirror of degree.
In order to realize above-mentioned purpose of design, the present invention devises a kind of reflection of the plane solar energy with metallic gasket connector
The method for packing of mirror, comprises the following steps：
（1）Transmission, covers the plane mirror for treating bonded metal pad lacquer painting and sends into transmission belt transmission upward；
（2）Plasma activation covers lacquer painting, and removing covers other pollutant such as dust, the oxide on lacquer painting, activation and covers lacquer painting；
（3）Gluing, the plane mirror after plasma activation is continued to transmit to gluing predeterminated position, is applied lacquer painting precalculated position is covered
Primer；
（4）Metallic gasket is installed, metallic gasket is placed in step by mechanical hand crawl metallic gasket（3）Predetermined gluing position
Put, make metallic gasket fixation be bonded in plane mirror and cover on lacquer painting；
（5）End product quality is detected, into next step if qualified, as substandard products bottom sheet if unqualified；
（6）Encapsulation, detects that qualified plane solar energy reflecting mirror is packed successively encapsulation by end product quality.
Metallic gasket material can be aluminium alloy or rustless steel, and the present invention is preferably aluminium alloy, aluminium alloy pad unit into
This is low, and deadweight is relatively light, with good corrosion resistance, the features such as intensity is higher, it is adaptable to the project location of bad environments.
Further, step（2）Step is also prepared before starting（2-0）：Positioning, the transmission of plane mirror Jing transmission belts
Precalculated position to plasma activation, by lowering or hoisting gear precalculated position is raised to, and in precalculated position, the two of plane mirror are hung down
Straight flange neighbouring position is provided with that quantity is some, the locating rod that position is fixed, and the horizontal direction along locating rod of plane mirror is applied
Power, two vertical edges for making plane mirror reach locating effect against locating rod, then lowering or hoisting gear decline, serve conveyer belt after
Resume defeated.Plane mirror may be in deflection, deviation state when being put into conveyer belt, positioning step can make the plane of deflection
Reflecting mirror is put on right position and continues to transmit.
Further, step（2）Middle plasma generator produces high voltagehigh frequency energy and generation low temperature is ionized in cavity
Plasma, shower nozzle is transported to by air-flow by low temperature plasma, and plane mirror Jing transmission belts are transmitted through plasma
Shower nozzle lower section, the low-temperature plasma activation cleaning plane mirror that shower nozzle sprays covers lacquer painting.The plasma-activated lacquer painting that covers is
One lasting process, period plane mirror continues to be moved in transmission belt, plasma-activated to be formed on lacquer painting is covered
Linear activation vestige.When plasma and object to be treated surface are met, make material surface generate chemical change and
Physical action, its surface molecular chain structure is changed, and establishes the free group such as hydroxyl, carboxyl, and these groups are to various
Coating material has the effect for promoting its bonding.
Further, in step（3）Step is also prepared before starting（3-0）：Gluing is positioned, plane mirror Jing transmission
Band is transmitted to gluing precalculated position, and a pair of the nip rolls risen from bottom draw from outside to inside flat clamping reflecting mirror in, and plane is anti-
Penetrate mirror and be moved to the gluing position for setting, it is lower corresponding on hand with special purpose robot's gluing.Gluing positions and moves adjustment plane
Solar energy reflection mirror, can more accurately make bicomponent structural adhesive be coated in precalculated position, and error is less.
Further, step（4）The metallic gasket includes shim body and the rubber blanket located at shim body bottom surface, institute
State groove of the shim body including a disk, the cylindrical protrusions positioned at disk central authorities and disk bottom surface central authorities, the rubber
Pad central authorities are provided with one raised, and rubber blanket grafting is fixed on shim body disk bottom surface；Rubber blanket diameter is less than shim body disk
Diameter；Metallic gasket be provided with can connecting bracket Simple assembling structure.Rubber blanket is set in order to limit the thickness of the liquid glue of solidification
Degree, make the uniform bonding of metallic gasket, it is ensured that each metallic gasket after installation it is highly consistent；In addition rubber blanket can also be provided
Certain pooling feature；Simple assembling structure makes plane solar energy reflecting mirror easier for installation and quick detachable maintenance.
Further, step（4）The mechanical hand of middle crawl metallic gasket carries cylinder clamping device, and cylinder clamps dress
The cylindrical protrusions clamped in shim body are put, metallic gasket is covered into the precalculated position of lacquer painting installed in plane mirror.Cylinder
The outer shape of the setting laminating metallic gasket of body clamping device, is more easy to clamp metallic gasket.
Further, step（3）Middle gluing position is arranged in array, and multiple mechanical hands capture multiple metallic gaskets simultaneously,
Make metallic gasket rubber face down and be placed in the position of the first dumping, subsequent repetitive process installs residual metallic pad.Grab simultaneously
Take, dispose multiple metallic gaskets to effectively improve step（4）The work efficiency of metallic gasket is installed.
Further, step（5）Middle end product quality detection includes that flatness detection, positional accuracy detection, tensile strength are strong
Degree is detected, the detection of lacquer painting outward appearance is covered, as substandard products bottom sheet if unqualified；
Further, step（5）In the conveyer belt of corresponding test position be located on turntable, plane mirror movement route
Vertical direction be provided with bottom sheet machine for collecting substandard products.
Further, step（6）In for packing encapsulation package be placed on loading turntable, load turntable in
Portion has the isolation gear being vertically arranged, and loading turntable is additionally provided with two groups and draws, is upturned from inside to outside from isolation gear bottom
Bearing support, horizontal by there is inclination angle, the bearing-surface and vertical plane for isolating gear is arranged in inclination angle for the bearing-surface of bearing support；Encapsulation
Case side and bottom surface respectively with bearing support and isolate gear bearing-surface coordinate, be open towards mechanical hand；Load turntable to be additionally provided with
In side, package loads the rotating driving device that the package of opposite side towards mechanical hand is driven when finishing.
Compared with prior art, the beneficial effects of the present invention is：It is plasma-activated to cover lacquer painting, can effectively remove and cover paint
Other pollutant such as dust, oxide on face, while covering lacquer painting and can also promote the bonding effect of glue after activating process, carries
High plane mirror and metallic gasket are firmly bonded degree；Encapsulation process is full-automatic, and efficiency high saves manpower；Crawl simultaneously,
Multiple metallic gaskets are disposed, the pad placement time is substantially reduced；Finished product assembling, dismounting are simple, bonding strength height and more cost
Benefit.
Specific embodiment
The invention will be further described for specific examples below：
Embodiment：A kind of method for packing of the plane solar energy reflecting mirror with metallic gasket connector, comprises the following steps：
（1）Transmission, covers the plane mirror for treating bonded metal pad lacquer painting and sends into transmission belt transmission upward；
（2）Plasma activation covers lacquer painting, first carries out preparation process（2-0）：Positioning, plane mirror Jing transmission belts transmit to
Precalculated position before plasma activation, by lowering or hoisting gear precalculated position is raised to, and in precalculated position, the two of plane mirror is vertical
Side neighbouring position is provided with that quantity is some, the locating rod that position is fixed, and the horizontal direction along locating rod of plane mirror is exerted a force,
Two vertical edges for making plane mirror reach locating effect against locating rod, and then lowering or hoisting gear declines, and serve conveyer belt continuation
Transmission；
Plasma generator produces high voltagehigh frequency energy and generation low temperature plasma is ionized in cavity, will by air-flow
Low temperature plasma is transported to shower nozzle, and plane mirror Jing transmission belts are transmitted through plasma shower nozzle lower section；Shower nozzle has 4
It is individual, be spaced between shower nozzle it is equal, linearly and perpendicular to transmission tape motion direction；The low-temperature plasma activation that shower nozzle sprays is clear
Clean plane mirror covers lacquer painting.The plasma-activated lacquer painting that covers is a lasting process, and period plane mirror continues passing
It is defeated to take motion, it is plasma-activated that linear activation vestige can be formed on lacquer painting is covered.When plasma and treated object
When body surface face is met, material surface is set to generate chemical change and physical action, its surface molecular chain structure is changed, and is built
The free group such as hydroxyl, carboxyl is found, these groups have the effect for promoting its bonding to various coating materials.Simultaneously can be with
Cover other pollutant such as dust, oxide on lacquer painting.
（3）Gluing, first carries out preparation process（3-0）：Gluing is positioned, and plane mirror Jing transmission belts are transmitted predetermined to gluing
Position, a pair of the nip rolls risen from bottom draw from outside to inside flat clamping reflecting mirror in, plane mirror is moved to and is set
Gluing position, it is lower corresponding on hand with special purpose robot's gluing；Then special purpose robot's gluing handss are covering the painting of lacquer painting precalculated position
Deposited primer, primer is arranged in the column array of 5 row 4, and primer is bicomponent structural adhesive；
（4）Metallic gasket is installed, metallic gasket includes shim body and the rubber blanket located at shim body bottom surface, the pad
Piece body includes the groove of a disk, the cylindrical protrusions positioned at disk central authorities and disk bottom surface central authorities, in the rubber blanket
Centre is provided with one raised, and rubber blanket grafting is fixed on shim body disk bottom surface；Rubber blanket diameter is less than shim body disk diameter；
Metallic gasket be provided with can connecting bracket Simple assembling structure；With with cylinder clamping device mechanical hand crawl metallic gasket
Cylindrical protrusions, two mechanical hands once capture 2 metallic gaskets, and metallic gasket is arranged on into step（3）Predetermined gluing position
The first row the 1st put and the 2nd position, fix metallic gasket and are bonded in plane mirror and cover on lacquer painting, subsequently installing residue
Metallic gasket；The preferred aluminium alloy of metallic gasket material, aluminium alloy pad unit cost is low, and deadweight is relatively light, with good anti-corruption
Corrosion energy, the features such as intensity is higher, it is adaptable to the project location of bad environments；
（5）End product quality is detected, including the detection of flatness detection, positional accuracy, tensile strength intensity detection, is covered outside lacquer painting
See detection,
Flatness detection is completed with inclinometer, and metallic gasket or so difference in height ± 0.2mm is considered as qualified products；
Positional accuracy detection adopts machine vision, spacing ± 0.1mm to be considered as qualified products；
Tensile strength intensity detection is tested with strain gauge, and tensile strength >=2200N is considered as qualified products；
The detection of lacquer painting outward appearance is covered using range estimation, without substantially damage qualified products are considered as；
End product quality detects that a detection is unqualified then as substandard products bottom sheet；
Step（5）In the conveyer belt of corresponding test position be located on turntable, plane mirror moves the Vertical Square of route
The bottom sheet machine for collecting substandard products is provided with upwards, and after substandard products are detected, turntable rotates 90 °, makes substandard products be transferred to bottom sheet
Machine；
（6）Encapsulation, detects that qualified plane mirror is packed successively encapsulation by end product quality；For the encapsulation of packing encapsulation
Case is placed on loading turntable, is loaded turntable middle part and is had the isolation gear being vertically arranged, and is loaded turntable and is additionally provided with two groups
From the bearing support that isolation gear bottom is drawn, is upturned from inside to outside, the bearing-surface of bearing support is isolated horizontal by there is inclination angle
The bearing-surface of gear is arranged with vertical plane in inclination angle；Package side and bottom surface respectively with bearing support and isolate gear bearing-surface match somebody with somebody
Close, be open towards mechanical hand；Load turntable and be additionally provided with the package court that opposite side is driven when side package is loaded and finished
To the rotating driving device of mechanical hand.
Although the present invention is described by reference to preferred embodiment, those of ordinary skill in the art should
Work as understanding, the description of above-described embodiment can be not limited to, in the range of claims, can make each in form and details
Plant change.
Claims (9)
1. a kind of method for packing of the plane solar energy reflecting mirror with metallic gasket connector, it is characterised in that：Including following step
Suddenly：
（1）Transmission, covers the plane mirror for treating bonded metal pad lacquer painting and sends into transmission belt transmission upward；
（2）Plasma activation covers lacquer painting, and removing covers other pollutant such as dust, the oxide on lacquer painting, activation and covers lacquer painting；
（3）Gluing, the plane mirror after plasma activation is continued to transmit to gluing predeterminated position, is covering lacquer painting precalculated position
Apply primer；
（4）Metallic gasket is installed, metallic gasket is placed in step by mechanical hand crawl metallic gasket（3）Predetermined glue sites,
Make metallic gasket fixation be bonded in plane mirror to cover on lacquer painting；
（5）End product quality is detected, into next step if qualified, as substandard products bottom sheet if unqualified；
（6）Encapsulation, detects that qualified plane solar energy reflecting mirror is packed successively encapsulation by end product quality；
Step（4）The metallic gasket includes shim body and the rubber blanket located at shim body bottom surface, the shim body bag
The groove of a disk, the cylindrical protrusions positioned at disk central authorities and disk bottom surface central authorities is included, the rubber blanket central authorities are provided with one
Projection, rubber blanket grafting is fixed on shim body disk bottom surface；Rubber blanket diameter is less than shim body disk diameter；Metallic gasket
Be provided with can connecting bracket Simple assembling structure.
2. the method for packing of a kind of plane solar energy reflecting mirror with metallic gasket connector according to claim 1, its
It is characterised by：Step（2）Step is also prepared before starting（2-0）：Positioning, plane mirror Jing transmission belts are transmitted to plasma
Precalculated position before activation, by lowering or hoisting gear precalculated position is raised to, near two vertical edges of precalculated position plane mirror
Position is provided with that quantity is some, the locating rod that position is fixed, and the horizontal direction along locating rod of plane mirror is exerted a force, and makes plane
Two vertical edges of reflecting mirror reach locating effect against locating rod, and then lowering or hoisting gear declines, and serve conveyer belt and continue to transmit.
3. the method for packing of a kind of plane solar energy reflecting mirror with metallic gasket connector according to claim 1, its
It is characterised by：Step（2）Middle plasma generator produces high voltagehigh frequency energy and generation low temperature plasma is ionized in cavity,
Low temperature plasma is transported to into shower nozzle by air-flow, plane mirror Jing transmission belts are transmitted through plasma shower nozzle lower section,
The low-temperature plasma activation cleaning plane mirror that shower nozzle sprays covers lacquer painting.
4. the method for packing of a kind of plane solar energy reflecting mirror with metallic gasket connector according to claim 1, its
It is characterised by：In step（3）Step is also prepared before starting（3-0）：Gluing position, plane mirror Jing transmission belts transmit to
Gluing precalculated position, a pair of the nip rolls risen from bottom draw from outside to inside flat clamping reflecting mirror in, and plane mirror is moved
It is lower corresponding on hand with special purpose robot's gluing to the gluing position for setting.
5. the method for packing of a kind of plane solar energy reflecting mirror with metallic gasket connector according to claim 1, its
It is characterised by：Step（4）The mechanical hand of middle crawl metallic gasket carries cylinder clamping device, and cylinder clamping device clamps pad
Cylindrical protrusions on piece body, by metallic gasket the precalculated position of lacquer painting is covered installed in plane mirror.
6. the method for packing of a kind of plane solar energy reflecting mirror with metallic gasket connector according to claim 5, its
It is characterised by：Step（3）Middle gluing position is arranged in the column array of 5 row 4, and the mechanical hand once captures 2 metallic gaskets,
Make metallic gasket rubber face down the position for being placed in first row the 1st and the 2nd coated primer, be subsequently mounted residual metallic pad
Piece.
7. the method for packing of a kind of plane solar energy reflecting mirror with metallic gasket connector according to claim 1, its
It is characterised by：The step（5）Middle end product quality detection includes flatness detection, positional accuracy detection, the inspection of tensile strength intensity
Survey, the detection of lacquer painting outward appearance covered, as substandard products bottom sheet if unqualified；
Flatness detection is completed with inclinometer, and metallic gasket or so difference in height ± 0.2mm is considered as qualified products；
Positional accuracy detection adopts machine vision, spacing ± 0.1mm to be considered as qualified products；
Tensile strength intensity detection is tested with strain gauge, and tensile strength >=2200N is considered as qualified products；
The detection of lacquer painting outward appearance is covered using range estimation, without substantially damage qualified products are considered as.
8. the method for packing of a kind of plane solar energy reflecting mirror with metallic gasket connector according to claim 1, its
It is characterised by：Step（5）In the conveyer belt of corresponding test position be located on turntable, plane mirror moves the Vertical Square of route
The bottom sheet machine for collecting substandard products is provided with upwards.
9. the method for packing of a kind of plane solar energy reflecting mirror with metallic gasket connector according to claim 1, its
It is characterised by：The metallic gasket material is aluminium alloy or rustless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510715394.3A CN105182500B (en) | 2015-10-28 | 2015-10-28 | Packaging method of flat solar reflectors with metallic gasket connecting pieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510715394.3A CN105182500B (en) | 2015-10-28 | 2015-10-28 | Packaging method of flat solar reflectors with metallic gasket connecting pieces |
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| Publication Number | Publication Date |
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| CN105182500A CN105182500A (en) | 2015-12-23 |
| CN105182500B true CN105182500B (en) | 2017-05-17 |
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| CN201510715394.3A Active CN105182500B (en) | 2015-10-28 | 2015-10-28 | Packaging method of flat solar reflectors with metallic gasket connecting pieces |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106772919A (en) * | 2016-12-28 | 2017-05-31 | 中国科学院长春光学精密机械与物理研究所 | The adhesive method of large caliber reflecting mirror supporting pad |
| CN108502276A (en) * | 2018-03-30 | 2018-09-07 | 薛寓怀 | A kind of baling press and its working method with product testing function |
| CN108528812B (en) * | 2018-03-30 | 2020-04-14 | 薛寓怀 | Intelligent integrated packaging system and working method thereof |
| CN113325500B (en) * | 2021-06-09 | 2023-03-17 | 东方电气集团科学技术研究院有限公司 | Assembling production method of large heliostat |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101661125A (en) * | 2009-05-20 | 2010-03-03 | 陈应天 | Method for manufacturing curved reflector for solar heliostat |
| CN102897333A (en) * | 2012-09-24 | 2013-01-30 | 浙江大明玻璃有限公司 | Solar energy trough collecting lens packaging method |
| CN103861786A (en) * | 2012-12-17 | 2014-06-18 | 通用汽车环球科技运作有限责任公司 | Method of coating chrome plated part |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2009281217A1 (en) * | 2008-08-11 | 2010-02-18 | Agc Glass Europe | Mirror |
| WO2014068595A2 (en) * | 2012-11-02 | 2014-05-08 | Scorpius Trackers Private Limited | Solar tracking mechanism |
-
2015
- 2015-10-28 CN CN201510715394.3A patent/CN105182500B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101661125A (en) * | 2009-05-20 | 2010-03-03 | 陈应天 | Method for manufacturing curved reflector for solar heliostat |
| CN102897333A (en) * | 2012-09-24 | 2013-01-30 | 浙江大明玻璃有限公司 | Solar energy trough collecting lens packaging method |
| CN103861786A (en) * | 2012-12-17 | 2014-06-18 | 通用汽车环球科技运作有限责任公司 | Method of coating chrome plated part |
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| CN105182500A (en) | 2015-12-23 |
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