CN114952223B - Automatic assembly workstation for automobile filter element and working method thereof - Google Patents
Automatic assembly workstation for automobile filter element and working method thereof Download PDFInfo
- Publication number
- CN114952223B CN114952223B CN202210649190.4A CN202210649190A CN114952223B CN 114952223 B CN114952223 B CN 114952223B CN 202210649190 A CN202210649190 A CN 202210649190A CN 114952223 B CN114952223 B CN 114952223B
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- module
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- filter
- pressing
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000000007 visual effect Effects 0.000 claims description 7
- 210000000078 claw Anatomy 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 239000013072 incoming material Substances 0.000 abstract description 10
- 239000013307 optical fiber Substances 0.000 description 3
- 239000003550 marker Substances 0.000 description 2
- 206010003497 Asphyxia Diseases 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of automatic assembly, in particular to an automatic assembly workstation of an automobile filter element and a working method thereof, wherein the automatic assembly workstation of the automobile filter element comprises a feeding module, a pressing module, a discharging module, a grabbing module and a detecting module, and the automatic assembly workstation of the automobile filter element can be flexibly configured and freely laid out through modularization; the filter element and the filter shell are conveyed by a conveying line, the previous belt line mode is changed, the alignment positioning and alignment operation are realized, and the product data tracking is facilitated; the grabbing component simulates a flexible device of a human hand, and full-freedom degree free adjustment is realized through circumferential arrangement of springs; the whole process detection of the incoming material production is realized through automatic scribing and automatic detection.
Description
Technical Field
The invention relates to the technical field of automatic assembly, in particular to an automatic assembly workstation for an automobile filter element and a working method thereof.
Background
The automobile filter element is used as one of important spare and accessory parts in the traditional automobile industry, and because requirements of various automobile enterprises and various automobile types are different, the customization degree of the product is extremely high, and most of automobile filter element production is completed in a manual operation mode, so that production enterprises face the conditions of personnel shortage, poor product consistency, unstable quality, low production efficiency and the like.
The existing automobile filter element production mode is characterized in that products are placed on a belt line to run, accurate positioning of the products cannot be achieved, workers stand beside a production line to operate through auxiliary tools, and after one step is completed, the products are placed on the belt line to continue production.
And the workman takes the product to assemble, and the precision is low, and production efficiency is low.
Disclosure of Invention
The invention aims to provide an automatic assembly workstation for an automobile filter element and a working method thereof, which solve the technical problems that in the existing production mode of the automobile filter element, workers take products for assembly, the accuracy is low, and the production efficiency is low.
In order to achieve the above purpose, the invention provides an automatic assembly workstation for an automobile filter element, which comprises a feeding module, a pressing module, a discharging module, a grabbing module and a detection module, wherein the feeding module is used for clamping a filter seat and transmitting the filter seat to the lower part of the pressing module through a transmission line, the feeding module is used for clamping the filter element and transmitting the filter element to the lower part of the pressing module through the transmission line, the grabbing module is used for moving the position of the filter element, the detection module is used for detecting an O-shaped ring of the filter element, the pressing module is used for pressing the filter element and the filter seat, and the discharging module is used for transmitting the pressed filter element and the pressed filter seat.
The grabbing module comprises a first linear guide rail, a second linear guide rail, a first screw rod, a second screw rod, a first sliding plate and a clamping arm, wherein the first linear guide rail is arranged above the feeding module, the first screw rod is arranged on one side of the first linear guide rail, the output end of the first screw rod is provided with the first sliding plate, the first sliding plate is in sliding connection with the first linear guide rail, the second screw rod is arranged above the first sliding plate, the second linear guide rail is arranged on one side of the second screw rod, and the output end of the second screw rod is provided with the clamping arm which is in sliding connection with the second linear guide rail.
The clamping arm comprises a second sliding plate, a KK module, a clamping jaw cylinder and a first clamping jaw, wherein the output end of the second screw rod is provided with the second sliding plate, the KK module is arranged at the top end of the second sliding plate, the clamping jaw cylinder is arranged below the KK module, the first clamping jaw is arranged below the clamping jaw cylinder, and a spring is arranged above the first clamping jaw.
The detection module comprises a lifting cylinder, a rotary cylinder, a second clamping claw, a supporting table and a visual sensor, wherein the supporting table is arranged on one side of the feeding module, the visual sensor is arranged above the supporting table, the lifting cylinder is arranged on one side of the supporting table, the output end of the lifting cylinder is provided with the rotary cylinder, and the output end of the rotary cylinder is provided with the second clamping claw.
The invention also provides a working method of the automatic assembly workstation for the automobile filter element, which adopts the automatic assembly workstation for the automobile filter element and comprises the following steps:
clamping the filter seat into the feeding module, and transmitting the filter seat to the pressing module by utilizing a transmission line;
clamping the filter element into the feeding module, and transmitting the filter element to the detection assembly by utilizing a transmission line;
the grabbing module grabs the filter element close to the detection module, transmits the filter element to the detection module and detects the filter element by using the detection module;
if the detected filter element is unqualified, material throwing is carried out, and if the detected filter element is qualified, the detected filter element is transmitted to the lower part of the pressing module by utilizing the grabbing module;
scribing the surface of the filter element in the transmission process, and pressing the surface of the filter element with the filter seat through the pressing module after scribing;
the grabbing module transmits the pressed filter elements to the blanking module, and quality detection is carried out by using a detection sensor, so that processing of single filter elements is completed.
According to the automatic assembly workstation for the automobile filter element and the working method thereof, the automatic assembly workstation can be flexibly configured and freely laid out through modularization; the filter element and the filter shell are conveyed by a conveying line, the previous belt line mode is changed, the alignment positioning and alignment operation are realized, and the product data tracking is facilitated; the grabbing component simulates a flexible device of a human hand, and realizes full-freedom degree free adjustment through circumferential arrangement of springs; the whole process detection of the incoming material production is realized through automatic scribing and automatic detection.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a perspective view of an automated assembly workstation for automotive filter cartridges provided by the present invention.
Fig. 2 is a side view of an automated assembly workstation for automotive filter cartridges provided by the present invention.
Fig. 3 is a perspective view of a gripper module provided by the present invention.
Fig. 4 is a perspective view of a detection module provided by the present invention.
Fig. 5 is a flow chart of steps of a working method of an automatic assembly workstation for automobile filter elements.
The automatic feeding device comprises a 1-feeding module, a 2-feeding module, a 3-pressing module, a 4-discharging module, a 5-grabbing module, a 6-first linear guide rail, a 7-second linear guide rail, an 8-first screw rod, a 9-second screw rod, a 10-first sliding plate, an 11-second sliding plate, a 12-KK module, a 13-clamping jaw cylinder, a 14-first clamping jaw, a 15-lifting cylinder, a 16-rotating cylinder, a 17-second clamping jaw, an 18-supporting table, a 19-visual sensor, a 20-pen-carrying cylinder and a 21-discharging port.
Detailed Description
The following detailed description of embodiments of the invention, examples of which are illustrated in the accompanying drawings and, by way of example, are intended to be illustrative, and not to be construed as limiting, of the invention.
Referring to fig. 1-4, the invention provides an automatic assembly workstation for an automobile filter element, which comprises a feeding module 1, a feeding module 2, a pressing module 3, a discharging module 4, a grabbing module 5 and a detection module, wherein the feeding module 1 is used for clamping a filter seat and transmitting the filter seat to the lower part of the pressing module 3 through a transmission line, the feeding module 2 is used for clamping a filter element and transmitting the filter element to the lower part of the pressing module 3 through the transmission line, the grabbing module 5 is used for moving the position of the filter element, the detection module is used for detecting an O-shaped ring of the filter element, the pressing module 3 is used for pressing the filter element and the filter seat, and the discharging module 4 is used for transmitting the pressed filter element and the pressed filter seat.
In this embodiment, can carry out local regulation with the position of each module to adapt to different production environment, filter core and filter shell all pass through the transfer chain and carry, change the mode of past belt line, realize the operation of alignment location and alignment, do benefit to product data and trace.
The grabbing module 5 comprises a first linear guide rail 6, a second linear guide rail 7, a first screw rod 8, a second screw rod 9, a first sliding plate 10 and a clamping arm, wherein the first linear guide rail 6 is arranged above the feeding module 1, the first screw rod 8 is arranged at one side of the first linear guide rail 6, the output end of the first screw rod 8 is provided with the first sliding plate 10, the first sliding plate 10 is in sliding connection with the first linear guide rail 6, the second screw rod 9 is arranged above the first sliding plate 10, the second linear guide rail 7 is arranged at one side of the second screw rod 9, and the output end of the second screw rod 9 is provided with the clamping arm which is in sliding connection with the second linear guide rail 7; the clamping arm comprises a second sliding plate 11, a KK module 12, a clamping jaw cylinder 13 and a first clamping jaw 14, wherein the output end of the second screw rod 9 is provided with the second sliding plate 11, the KK module 12 is arranged at the top end of the second sliding plate 11, the clamping jaw cylinder 13 is arranged below the KK module 12, the first clamping jaw 14 is arranged below the clamping jaw cylinder 13, and a spring is arranged above the first clamping jaw 14.
In this embodiment, the first screw rod 8 and the first linear guide 6 are used to move in the X-axis direction, the second linear guide 7 and the second screw rod 9 are used to move in the Y-axis direction, the KK module 12 is used to move in the Z-axis direction, and the jaw cylinder 13 is used to control the first jaw 14 and to flexibly clamp the workpiece by using a spring.
The detection module comprises a lifting cylinder 15, a rotary cylinder 16, a second clamping claw 17, a supporting table 18 and a visual sensor 19, wherein the supporting table 18 is arranged on one side of the feeding module 1, the visual sensor 19 is arranged above the supporting table 18, the lifting cylinder 15 is arranged on one side of the supporting table 18, the output end of the lifting cylinder 15 is provided with the rotary cylinder 16, and the output end of the rotary cylinder 16 is provided with the second clamping claw 17.
In this embodiment, the height of the second gripper jaw 17 is adjusted by the lifting cylinder 15, after the gripping assembly places the filter element in the second gripper jaw 17, the rotating cylinder 16 rotates the second gripper jaw 17, and the visual sensor 19 detects that an O-ring is mounted on the outer side wall of the filter element, so that the filter element leaking the O-ring is prevented from entering the next process.
Referring to fig. 5, the invention further provides a working method of the automatic assembly workstation for the automobile filter element, which comprises the following steps:
s1: clamping the filter base into the feeding module 1, and transmitting the filter base to the pressing module 3 by utilizing a transmission line;
s2: clamping the filter element into the feeding module 2, and transmitting the filter element to the detection assembly by utilizing a transmission line;
s3: the grabbing module 5 grabs the filter element close to the detection module, transmits the filter element to the detection module and detects the filter element by using the detection module;
s4: if the detected filter element is unqualified, material throwing is carried out, and if the detected filter element is qualified, the detected filter element is transmitted to the lower part of the pressing module 3 by utilizing the grabbing module 5;
s5: scribing the surface of the filter element in the transmission process, and pressing the surface of the filter element with the filter seat through the pressing module 3 after scribing;
s6: the grabbing module 5 transmits the pressed filter elements to the blanking module 4, and quality detection is carried out by using a detection sensor, so that processing of single filter elements is completed.
In step S1: the modular conveying mode, the flexible configuration and the site layout are combined to form a production line, each modular conveying module is driven by a motor, and each module is provided with a detection sensor for detecting whether a feeding tray is in place or not; the products are placed on a tray for conveying; the tray meets the requirements of supporting various products through custom design, and flexible production of the product line on the various products is realized; if the production line needs to rotate, the rotation angle operation is realized through the cooperation of the rotation angle module and the jacking; positioning of each tray (product on tray) is achieved by jacking the cylinders, and positioning of the customized bearing plates on the cylinders is achieved by positioning pins.
In step S2, for each incoming material on the tray, operations such as grabbing and rotating an incoming material (filter element) are implemented by a 4-coordinate module in the device, the filter shell is conveyed on the conveying line by the tray, after the filter element is clamped by the module, the filter element needs to be found, the finding is implemented by the correlation optical fiber, the finding process is mainly implemented by centering the center position of the hole, after the optical fiber detects the edge of the hole, the center line can be found by rotating half of the centering angle of the hole, the edge of the optical fiber detecting hole is divided into two cases, one is from the hole to the edge, and the other is from the edge to the hole, thus the center line can be found stably by dividing into forward rotation and reverse rotation when rotating.
In step S3, the first screw rod 8 and the first linear guide rail 6 are used to move in the X-axis direction, the second linear guide rail 7 and the second screw rod 9 are used to move in the Y-axis direction, the KK module 12 is used to move in the Z-axis direction, and the jaw cylinder 13 controls the first jaw 14 and uses a spring to flexibly clamp; considering that the state of each incoming material is different, namely the incoming material of the filter element is inverted sometimes, the incoming material filter element needs to be turned 180 degrees during the detection link.
In step S4, the detection of the incoming material is implemented by the camera, mainly judging whether the O-ring is detected, and because the detection position and the O-ring are different for each product, the automatic movement and the flexible matching (and the automatic matching of the detection target of each product) are implemented by the module.
In step S5, after the OK and centering is detected, in the process of backward circulation of the product, a marker pen is disposed at the output end of the cylinder to form a pen-equipped cylinder 20, the cylinder descends, the tray is moved while scribing is implemented, and the marker pen is scribed on the upper surface of the product (filter core) for the purpose of subsequent detection as a detection mark. After scribing, the assembly link is entered, the module clamps the product (filter element) to be assembled into the filter shell, and the assembly process is divided into pressing and rotating. Considering the flexible centering of product assembly during the lamination, then design into clearance flexible chuck on the anchor clamps, can satisfy the anchor clamps and possess certain rigidity, can realize the transmission of big moment of torsion again.
The assembly process is specifically as follows: after the filter shell is positioned on the production line, the filter element is taken down by the flexible chuck and pressed into the filter shell. And then the filter shell continues to flow backwards, and in the later link, the filter shell is lifted upwards by a lifting cylinder to realize pressing. Then the opposite clamping cylinder clamps the filter element to realize reverse screwing under the action of the rotary cylinder 16, thereby achieving the aim of pressing and screwing.
Whether the flexible chuck on the module or the flexible chuck below the rotary cylinder 16 is used for preventing 'suffocation', the assembly action of simulating human hands is realized.
In step S6, during the process of assembling the filter element and pressing, the cylinder is driven to realize the automatic scribing operation, so as to detect whether the filter element is rotated in place.
In the discharge hole 21, the color detection of the incoming material is realized by the detection sensor, if the incoming material rotates for 90 degrees, the vertical line can be changed into a horizontal line, and the quality is judged by the detection
The foregoing disclosure is only illustrative of one or more preferred embodiments of the present application and is not intended to limit the scope of the claims hereof, as it is to be understood by those skilled in the art that all or part of the process of implementing the described embodiment may be practiced otherwise than as specifically described and illustrated by the appended claims.
Claims (1)
1. A working method of an automatic assembly workstation for an automobile filter element is characterized in that,
the automatic assembly workstation of the automobile filter element comprises a feeding module, a pressing module, a discharging module, a grabbing module and a detection module, wherein the feeding module is used for clamping a filter seat and transmitting the filter seat to the lower part of the pressing module through a transmission line, the feeding module is used for clamping a filter element and transmitting the filter element to the lower part of the pressing module through the transmission line, the grabbing module is used for moving the position of the filter element, the detection module is used for detecting an O-shaped ring of the filter element, the pressing module is used for pressing the filter element and the filter seat, and the discharging module is used for transmitting the pressed filter element and the pressed filter seat;
the grabbing module comprises a first linear guide rail, a second linear guide rail, a first screw rod, a second screw rod, a first sliding plate and a clamping arm, wherein the first linear guide rail is arranged above the feeding module, the first screw rod is arranged on one side of the first linear guide rail, the output end of the first screw rod is provided with the first sliding plate, the first sliding plate is in sliding connection with the first linear guide rail, the second screw rod is arranged above the first sliding plate, the second linear guide rail is arranged on one side of the second screw rod, the output end of the second screw rod is provided with the clamping arm, and the clamping arm is in sliding connection with the second linear guide rail;
the clamping arm comprises a second sliding plate, a KK module, a clamping jaw cylinder and a first clamping jaw, wherein the second sliding plate is arranged at the output end of the second screw rod, the KK module is arranged at the top end of the second sliding plate, the clamping jaw cylinder is arranged below the KK module, the first clamping jaw is arranged below the clamping jaw cylinder, and a spring is arranged above the first clamping jaw;
the detection module comprises a lifting cylinder, a rotary cylinder, a second clamping claw, a supporting table and a visual sensor, wherein the supporting table is arranged on one side of the feeding module, the visual sensor is arranged above the supporting table, the lifting cylinder is arranged on one side of the supporting table, the rotary cylinder is arranged at the output end of the lifting cylinder, and the second clamping claw is arranged at the output end of the rotary cylinder;
the automatic assembly working station for the automobile filter element further comprises the working steps of:
clamping the filter seat into the feeding module, and transmitting the filter seat to the pressing module by utilizing a transmission line;
clamping the filter element into the feeding module, and transmitting the filter element to the detection module by utilizing a transmission line;
the grabbing module grabs the filter element close to the detection module, transmits the filter element to the detection module and detects the filter element by using the detection module;
if the detected filter element is unqualified, material throwing is carried out, and if the detected filter element is qualified, the detected filter element is transmitted to the lower part of the pressing module by utilizing the grabbing module;
scribing the surface of the filter element in the transmission process, and pressing the surface of the filter element with the filter seat through the pressing module after scribing;
the grabbing module transmits the pressed filter elements to the blanking module, and quality detection is carried out by using a detection sensor, so that processing of single filter elements is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210649190.4A CN114952223B (en) | 2022-06-09 | 2022-06-09 | Automatic assembly workstation for automobile filter element and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210649190.4A CN114952223B (en) | 2022-06-09 | 2022-06-09 | Automatic assembly workstation for automobile filter element and working method thereof |
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| Publication Number | Publication Date |
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| CN114952223A CN114952223A (en) | 2022-08-30 |
| CN114952223B true CN114952223B (en) | 2024-02-09 |
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| CN202210649190.4A Active CN114952223B (en) | 2022-06-09 | 2022-06-09 | Automatic assembly workstation for automobile filter element and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115415792B (en) * | 2022-11-02 | 2023-01-24 | 中科摩通(常州)智能制造股份有限公司 | Back shell detection system for new energy automobile charging pile and detection method thereof |
| CN115648118A (en) * | 2022-12-27 | 2023-01-31 | 华芯半导体研究院(北京)有限公司 | Maintenance device for filter for epitaxial growth of compound semiconductor material |
| CN117359262B (en) * | 2023-11-23 | 2024-05-24 | 中船动力镇江有限公司 | Assembly fixture for connecting rod cover and connecting rod tile of diesel engine with positioning structure |
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