CN203902887U - Automatic blanking machine - Google Patents

Automatic blanking machine Download PDF

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Publication number
CN203902887U
CN203902887U CN201420348219.6U CN201420348219U CN203902887U CN 203902887 U CN203902887 U CN 203902887U CN 201420348219 U CN201420348219 U CN 201420348219U CN 203902887 U CN203902887 U CN 203902887U
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CN
China
Prior art keywords
module
load
timing belt
transfer device
product
Prior art date
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Expired - Lifetime
Application number
CN201420348219.6U
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Chinese (zh)
Inventor
季亚君
李红专
郭池洪
许智捷
张明永
顾建国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KUNSHAN DIPUKE AUTOMATION TECHNOLOGY Co Ltd
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KUNSHAN DIPUKE AUTOMATION TECHNOLOGY Co Ltd
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Priority to CN201420348219.6U priority Critical patent/CN203902887U/en
Application granted granted Critical
Publication of CN203902887U publication Critical patent/CN203902887U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses an automatic blanking machine. A conveying module for conveying a charging tray is located on a rack; a material storing device capable of storing a plurality of products is formed in a blanking module over the conveying module; a material feeding device can be used for gradually conveying products in the material storing device out of the material storing device one by one; a material incoming induction device can be used for inducing the product which is conveyed out of the material storing device and transmitting a signal to a controller; a carrying module can be vertically hoisted to hold the product which is conveyed out of the material storing device and store the product on the conveying module; a position detection device can be used for detecting the direction of the product and transmitting a signal to the controller; a jacking rotary device can drive the product to rotate; a material feeding induction device can be used for inducing the product conveyed from conveying belts of the conveying module, counting and then transmitting a signal to the controller; the controller is used for controlling all the parts to move respectively. According to the automatic blanking machine, the charging trays can be automatically counted and regularly put; the putting speed is high and the products are not easy to damage; the directions and the heights of the charging trays are consistent so that the follow-up packaging is easy to realize and the manpower is saved.

Description

Automatic blanking machine
Technical field
The utility model relates to a kind of automation equipment, particularly a kind of automatic blanking machine.
Background technology
Electronic product is when packing, need to first be placed in charging tray, then the charging tray that several is placed with to product stacks, topmost, lay out sky charging tray, then with the packing adhesive tape of use or preservative film and so on, whole folded charging tray is fixedly wound up and realizes packing of product, pipelining is at present manually on conveyor line, to throw in as required charging tray and the empty charging tray of carries product, owing to need to first place one by one the charging tray of the carries product of some on conveyor line, then throw in an empty charging tray, in launch process, manually put on market and throw in mistake, during the charging tray of this input carries product, may throw in empty charging tray, and this is while throwing in empty charging tray, often thrown in again the charging tray of carries product, to subsequent packages, bring difficulty, and artificial input also easily because grazing causes the damage of product and charging tray, input speed is slow, be difficult to realize high-speed production, labor intensive, often need a plurality of workmans jointly to complete.
Utility model content
In order to overcome above-mentioned defect, the utility model provides a kind of automatic blanking machine, the automatic regular input charging tray of this automatic blanking function, and can keep charging tray input direction consistent, be convenient to subsequent packages.
The utility model for the technical scheme that solves its technical matters and adopt is: a kind of automatic blanking machine, and comprise frame, blanking module, carry module, accept module, position detecting device, jacking-rotating device, feeding induction installation and controller, wherein:
Carry module to comprise the load-transfer device of a pair of synchronous driving, this load-transfer device to synchronous transport is positioned in frame;
Blanking module is just positioned at directly over a pair of load-transfer device of carrying module, on blanking module, be formed with the storage device that can store some products, also be provided with and product in storage device can be passed out to the pay-off outside storage device one by one, also be provided with the supplied materials induction installation (9) that can respond to the product being sent outside storage device, this supplied materials induction installation is messaging in controller;
Accepting module longitudinally can lifting be installed between a pair of load-transfer device of carrying module and be just positioned on blanking module and be sent under the product outside storage device;
Position detecting device can detect to specify and carries the placement direction of product on module and be messaging in controller;
Jacking-rotating device longitudinally can lifting and can be positioned in frame around vertical axle rotation, and jacking-rotating device is just being carried between a pair of load-transfer device of module;
Feeding induction installation is fixed in frame, and feeding induction installation can sense from carrying the product that the load-transfer device of module is carried also to deliver a letter to controller after counting;
Controller control respectively blanking module pay-off, accept the action of module, jacking-rotating device.
As further improvement of the utility model, described blanking module comprises Timing Belt and the actuating device that support, longitudinal extension transmit, Timing Belt is installed on support, on Timing Belt surface, be interval with the catch of some protrusions, between adjacent catch, form storage device, actuating device drives Timing Belt motion to form pay-off, and supplied materials induction installation is just installed on the support of Timing Belt below.
As further improvement of the utility model, the Timing Belt of described blanking module comprises fixedly Timing Belt and movable Timing Belt, and movable Timing Belt can be towards fixedly Timing Belt direction motion.
As further improvement of the utility model, described actuating device passes through Synchronizable drive systems synchrodrive fixedly Timing Belt and movable Timing Belt.
As further improvement of the utility model, position detecting device is a kind of in infradred sensor, contact switch.
As further improvement of the utility model, carry a pair of load-transfer device of module to be respectively fixedly load-transfer device and movable load-transfer device, movable load-transfer device is by Synchronizable drive systems transmission, and movable load-transfer device can move towards fixing belt direction by screw-nut body, this screw-nut body is by wheel drive on the other hand.
As further improvement of the utility model, described jacking-rotating device comprises lift cylinder, rotation motor and lifting platform, and described rotation motor is fixed on the tache motorice of lift cylinder, and lifting platform is fixed on rotation motor clutch end.
As further improvement of the utility model, in frame, be also provided with the slide rail extending along a pair of load-transfer device Width of carrying module, slide rail is provided with the sliding sleeve that can slide along slide rail length direction, jacking-rotating device is fixed on sliding sleeve, also be provided with sliding driving device, this sliding driving device drives sliding sleeve to slide.
As further improvement of the utility model, sliding driving device comprises leading screw and nut mechanism and transmission device, carries the handwheel of module to drive the screw mandrel of leading screw and nut mechanism to rotate by transmission device, and the nut of leading screw and nut mechanism is connected with sliding sleeve.
As further improvement of the utility model, a pair of load-transfer device top of described conveying module is respectively equipped with the spigot surface of inclination, and these two spigot surfaces form the diminishing structure of opening from top to bottom.
The beneficial effects of the utility model are: the utility model is realized the input of empty charging tray at blanking module, on manufacturing line, only need to throw in the charging tray of carries product, feeding induction installation can be controlled blanking module according to the charging tray quantity notification controller flowing through and throw in empty charging tray, it can certainly be the charging tray that blanking module is thrown in carries product, conveyor line upslide emptying charging tray, position detecting device and jacking-rotating device coordinating operation guarantee that the direction of each charging tray is consistent, be convenient to the packing of follow-up whole folded charging tray, this automatic blanking machine Auto-counting and regular input charging tray, input speed is fast, easy damaged product not, guarantee that charging tray direction height is consistent, be conducive to subsequent packages, save artificial.
Accompanying drawing explanation
Fig. 1 is the first block diagram of the present utility model;
Fig. 2 is the second block diagram of the present utility model;
Fig. 3 is front view of the present utility model;
Fig. 4 is birds-eye view of the present utility model;
Fig. 5 is blanking module the first block diagram of the present utility model;
Fig. 6 is blanking module the second block diagram of the present utility model;
Fig. 7 is blanking module front view of the present utility model;
Fig. 8 is blanking module width adjusting schematic diagram of the present utility model;
Fig. 9 is conveying module the first block diagram of the present utility model;
Figure 10 is conveying module the second block diagram of the present utility model;
Figure 11 is jacking-rotating device the first block diagram of the present utility model;
Figure 12 is jacking-rotating device the second block diagram of the present utility model.
The specific embodiment
Embodiment: a kind of automatic blanking machine, comprise frame 1, blanking module 2, carry module 3, accept module 4, position detecting device, jacking-rotating device 6, feeding induction installation 7 and controller, wherein:
Carry module 3 to comprise the load-transfer device of a pair of synchronous driving, this load-transfer device to synchronous transport is positioned in frame 1;
Blanking module 2 is just positioned at directly over a pair of load-transfer device of carrying module 3, on blanking module 2, be formed with the storage device that can store some products, also be provided with and product in storage device can be passed out to the pay-off outside storage device one by one, also be provided with the supplied materials induction installation 9 that can respond to the product being sent outside storage device, this supplied materials induction installation 9 is messaging in controller;
Accepting module 4 longitudinally can lifting be installed between a pair of load-transfer device of carrying module 3 and be just positioned on blanking module 2 and be sent under the product outside storage device;
Position detecting device can detect to specify and carries the placement direction of product on module 3 and be messaging in controller;
Jacking-rotating device 6 longitudinally can lifting and can be positioned in frame 1 around vertical axle rotation, and jacking-rotating device 6 is just being carried between a pair of load-transfer device of module 3;
Feeding induction installation 7 is fixed in frame 1, and feeding induction installation 7 can sense from carrying the product that the load-transfer device of module 3 is carried also to deliver a letter to controller after counting;
Controller control respectively blanking module 2 pay-off, accept 6 actions of module 4, jacking-rotating device.
Principle of work is as follows: the charging tray of band material ceaselessly flows through from conveyor line, enter and carry the load-transfer device of module 3 to transmit, when being sent to load-transfer device rear end, it by 7 perception of feeding induction installation, is also counted, when flowing through, specify after skilled charging tray, controller is controlled 2 actions of blanking module, the pay-off of blanking module 2 is sent an empty charging tray fall down in storage device, supplied materials induction installation 9 sensed charging tray fall down after notification controller, controller control is accepted module 4 risings and is caught this charging tray, then accepting 4 times general who has surrendered's charging trays of module puts on the belt and transmits, surveyed area when charging tray in-position detecting device, the fool proof breach that position detecting device carries by induction charging tray can detect its direction, when it, charging tray to be detected in the right direction, charging tray is just carried on the load-transfer device of carrying module 3, if testing result is charging tray opposite direction, controller is just controlled jacking-rotating device 6 and is risen charging tray jack-up Rotate 180 ° then, after rotation, jacking-rotating device 6 declines, charging tray in the right direction is placed on the load-transfer device of carrying module 3 and transmits, this equipment has been realized the regular automatic input of empty charging tray, the direction that simultaneously guarantees each charging tray is in full accord, be convenient to subsequent packages, guaranteed subsequent packages quality, its full-automatic operation, save artificial, improved production efficiency, guaranteed packing of product quality.
Described blanking module 2 comprises support 10, Timing Belt and actuating device 11 that longitudinal extension transmits, Timing Belt is installed on support 10, on Timing Belt surface, be interval with the catch 12 of some protrusions, between adjacent catch 12, form storage device, actuating device 11 drives Timing Belt motion to form pay-off, supplied materials induction installation 9 is just installed on the support 10 of Timing Belt below, Timing Belt motion under actuating device 11 drives, when moving to Timing Belt that the catch 12 of below turns to, charging tray on this catch 12 just loses barrier support power, under Gravitative Loads, fall down, now by supplied materials induction installation 9 aware notification controllers, this apparatus structure is simple, be convenient to control, certainly except this kind of structure, can also be stacking charging tray in the storage device of tubbiness, by arranging in storage device lower end only for an opening that charging tray passes through, pay-off horizontal reciprocating movement is released storage device one by one by charging tray also can realize this function, this is equal to replacing structure for what those skilled in the art were easy to expect according to this patent.
The Timing Belt of described blanking module 2 comprises fixedly Timing Belt 13 and movable Timing Belt 14, movable Timing Belt 14 can be towards fixedly Timing Belt 13 direction motions, by leading screw and nut mechanism 20, can move by realization activity Timing Belt 14, and then realize the blanking of different size charging tray, can be also that other structure realizes this function as slide rail 18 coordinates cylinders or slider-crank mechanism etc.
Described actuating device 11 passes through Synchronizable drive systems synchrodrive fixedly Timing Belt 13 and movable Timing Belt 14, realizes fixedly Timing Belt 13 and 14 synchronous drivings of movable Timing Belt, guarantees that charging tray blanking is steady.
Described position detecting device is a kind of in infradred sensor, contact switch.
The a pair of load-transfer device of described conveying module 3 is respectively fixedly load-transfer device 8 and movable load-transfer device 5, movable load-transfer device 5 is by Synchronizable drive systems transmission, and movable load-transfer device 5 can move towards fixing load-transfer device 8 directions by screw-nut body, this screw-nut body drives by a handwheel 21, adapts to the transmission of different size charging tray.
Described jacking-rotating device 6 comprises lift cylinder 15, rotation motor 16 and lifting platform 17, described rotation motor 16 is fixed on the tache motorice of lift cylinder 15, lifting platform 17 is fixed on rotation motor 16 clutch ends, lift cylinder 15 is realized lifting action, rotation motor 16 is realized turning to of charging tray, lifting platform 17 is for supporting charging tray, and can be other structure in addition realizes jacking as feed screw nut's structure, and rotary cylinder is realized and being turned to etc.
In frame 1, be also provided with the slide rail 18 extending along a pair of load-transfer device Width of carrying module 3, slide rail 18 is provided with the sliding sleeve 19 that can slide along slide rail 18 length directions, jacking-rotating device 6 is fixed on sliding sleeve 19, also be provided with sliding driving device 11, this sliding driving device 11 drives sliding sleeve 19 to slide, and the jacking that adapts to the charging tray of different size turns to.
Described sliding driving device 11 comprises leading screw and nut mechanism 20 and transmission device 22, carry the handwheel 21 of module 3 to drive the screw mandrel of leading screw and nut mechanism 20 to rotate by transmission device 22, the nut of leading screw and nut mechanism 20 is connected with sliding sleeve 19, load-transfer device that realize to carry module 3 and jacking-rotating device 6 positions are synchronizeed adjustments in proportion, and assurance jacking-rotating device 6 can head on charging tray midway location and rotate.
The a pair of load-transfer device top of described conveying module 3 is respectively equipped with the spigot surface 23 of inclination, these two spigot surfaces 23 form the diminishing structure of opening from top to bottom, guarantee that the charging tray falling on blanking module 2 enters on the load-transfer device of feeding module smoothly normally to transmit.

Claims (10)

1. an automatic blanking machine, it is characterized in that: comprise frame (1), blanking module (2), carry module (3), accept module (4), position detecting device, jacking-rotating device (6), feeding induction installation (7) and controller, wherein:
Carry module to comprise the load-transfer device of a pair of synchronous driving, this load-transfer device to synchronous transport is positioned in frame;
Blanking module is just positioned at directly over a pair of load-transfer device of carrying module, on blanking module, be formed with the storage device that can store some products, also be provided with and product in storage device can be passed out to the pay-off outside storage device one by one, also be provided with the supplied materials induction installation (9) that can respond to the product being sent outside storage device, this supplied materials induction installation is messaging in controller;
Accepting module longitudinally can lifting be installed between a pair of load-transfer device of carrying module and be just positioned on blanking module and be sent under the product outside storage device;
Position detecting device can detect to specify and carries the placement direction of product on module and be messaging in controller;
Jacking-rotating device longitudinally can lifting and can be positioned in frame around vertical axle rotation, and jacking-rotating device is just being carried between a pair of load-transfer device of module;
Feeding induction installation is fixed in frame, and feeding induction installation can sense from carrying the product that the load-transfer device of module is carried also to deliver a letter to controller after counting;
Controller control respectively blanking module pay-off, accept the action of module, jacking-rotating device.
2. automatic blanking machine according to claim 1, it is characterized in that: described blanking module comprises Timing Belt and the actuating device (11) that support (10), longitudinal extension transmit, Timing Belt is installed on support, on Timing Belt surface, be interval with the catch (12) of some protrusions, between adjacent catch, form storage device, actuating device drives Timing Belt motion to form pay-off, and supplied materials induction installation is just installed on the support of Timing Belt below.
3. automatic blanking machine according to claim 2, is characterized in that: the Timing Belt of described blanking module comprises fixedly Timing Belt (13) and movable Timing Belt (14), and movable Timing Belt can be towards fixedly Timing Belt direction motion.
4. automatic blanking machine according to claim 3, is characterized in that: described actuating device passes through Synchronizable drive systems synchrodrive fixedly Timing Belt and movable Timing Belt.
5. automatic blanking machine according to claim 1, is characterized in that: position detecting device is a kind of in infradred sensor, contact switch.
6. automatic blanking machine according to claim 1, it is characterized in that: carry a pair of load-transfer device of module to be respectively fixedly load-transfer device (8) and movable load-transfer device (5), movable load-transfer device is by Synchronizable drive systems transmission, and movable load-transfer device can move towards fixing belt direction by screw-nut body, and this screw-nut body drives by a handwheel (21).
7. automatic blanking machine according to claim 6, it is characterized in that: described jacking-rotating device comprises lift cylinder (15), rotation motor (16) and lifting platform (17), described rotation motor is fixed on the tache motorice of lift cylinder, and lifting platform is fixed on rotation motor clutch end.
8. automatic blanking machine according to claim 7, it is characterized in that: in frame, be also provided with the slide rail (18) extending along a pair of load-transfer device Width of carrying module, slide rail is provided with the sliding sleeve (19) that can slide along slide rail length direction, jacking-rotating device is fixed on sliding sleeve, also be provided with sliding driving device, this sliding driving device drives sliding sleeve to slide.
9. automatic blanking machine according to claim 8, it is characterized in that: sliding driving device comprises leading screw and nut mechanism (20) and transmission device (22), carry the handwheel of module to drive the screw mandrel of leading screw and nut mechanism to rotate by transmission device, the nut of leading screw and nut mechanism is connected with sliding sleeve.
10. according to the automatic blanking machine described in claim 1 or 9, it is characterized in that: a pair of load-transfer device top of described conveying module is respectively equipped with the spigot surface (23) of inclination, and these two spigot surfaces form the diminishing structure of opening from top to bottom.
CN201420348219.6U 2014-06-26 2014-06-26 Automatic blanking machine Expired - Lifetime CN203902887U (en)

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Application Number Priority Date Filing Date Title
CN201420348219.6U CN203902887U (en) 2014-06-26 2014-06-26 Automatic blanking machine

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Application Number Priority Date Filing Date Title
CN201420348219.6U CN203902887U (en) 2014-06-26 2014-06-26 Automatic blanking machine

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CN203902887U true CN203902887U (en) 2014-10-29

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107303959A (en) * 2016-04-19 2017-10-31 胡海江 A kind of automatic blanking equipment
CN110562664A (en) * 2019-09-10 2019-12-13 深圳市凯中精密技术股份有限公司 Lifting mechanism and feeding device with same
CN110562696A (en) * 2019-09-19 2019-12-13 上海恒浥智能科技股份有限公司 automatic chip conveying machine, chip tray, automatic chip detection line and feeding method thereof
CN112224813A (en) * 2020-09-27 2021-01-15 苏州富强科技有限公司 Automatic recovery type feeding assembly line
CN112224814A (en) * 2020-09-27 2021-01-15 苏州富强科技有限公司 Fool-proof feeding assembly line

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107303959A (en) * 2016-04-19 2017-10-31 胡海江 A kind of automatic blanking equipment
CN110562664A (en) * 2019-09-10 2019-12-13 深圳市凯中精密技术股份有限公司 Lifting mechanism and feeding device with same
CN110562696A (en) * 2019-09-19 2019-12-13 上海恒浥智能科技股份有限公司 automatic chip conveying machine, chip tray, automatic chip detection line and feeding method thereof
CN112224813A (en) * 2020-09-27 2021-01-15 苏州富强科技有限公司 Automatic recovery type feeding assembly line
CN112224814A (en) * 2020-09-27 2021-01-15 苏州富强科技有限公司 Fool-proof feeding assembly line

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CX01 Expiry of patent term

Granted publication date: 20141029