CN203529402U - Unloading brick palletizer unit of sintered brick - Google Patents
Unloading brick palletizer unit of sintered brick Download PDFInfo
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- CN203529402U CN203529402U CN201320699114.0U CN201320699114U CN203529402U CN 203529402 U CN203529402 U CN 203529402U CN 201320699114 U CN201320699114 U CN 201320699114U CN 203529402 U CN203529402 U CN 203529402U
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Abstract
The utility model relates to an unloading brick palletizer unit of sintered bricks. The unloading brick palletizer unit is provided with an unloading brick machine and a push mechanism, wherein the unloading brick machine is used for unloading sintered bricks from a kiln car layer by layer, and the push mechanism is used for closing up the bricks transversely. A first roller conveyer platform is connected to the back of the push mechanism and is provided with a brick aligning device which can close up the bricks longitudinally. Under the control of a controller, the first roller conveyer platform conveys the bricks onto a second roller conveyer platform connected to the first roller conveyer platform in groups, a carry transfer is set above the second roller conveyer platform and used for conveying the bricks in groups forward along the direction vertical to the conveying direction of the first roller conveyer platform, the end of the second roller conveyer platform is provided with a brick collecting platform, and a palletizer is set above the brick collecting platform and used for clipping up the bricks on the brick collecting platform in groups and palletizing the bricks. The unloading brick palletizer unit achieves the total mechanization of unloading to palletizing and effectively overcomes the bonding problem of the bricks resulted by sintering and deforming. Therefore, the requirement for automatic production is met, and the labour intensity of workers and manufacture cost are greatly lowered.
Description
Technical field
The utility model relates to a kind of brick piling unit that unloads, especially a kind of fired brick unload brick piling unit.
Background technology
Fired brick is the basic product of walling industry, and it is large that its production exists labor strength, the present situation that operating environment is severe, and productive costs is more and more higher, and mechanization, the automation that fired brick is produced thirsted for realizing by enterprise.Along with scientific and technological progress, automation equipment has applied to many links that fired brick is produced, as the fired brick full automaticity setting machine of developing has in recent years been realized adobe conversion to automated machine code base by artificial code base, adobe has realized automated production before roasting, and labor efficiency increases substantially.
But the kiln discharge of fired brick after completing oven dry, roasting unloads brick, piling work all by manually completing at present, work situation is severe, ambient temperature is high, particularly during the broiling summer, labour intensity is large, increasing people is reluctant to be engaged in the work of operating environment like this and labour intensity, manually unloads brick stowing cost also just more and more higher, therefore fired brick product enterprise is thirsted for realizing and unloaded brick, piling, entrucking and realize mechanization.There is now enterprise to attempt the development mechanization solution that whole buttress unloads brick from kiln car, can solve kiln discharge kiln car temperature high, unloading brick personnel gets on the bus and unloads brick difficult problem, but because a code base mode for adobe in oven dry, roasting process has the large feature in gap between brick and brick, the result that whole buttress unloads brick is that piled bricks is unstable, piled bricks shape is not suitable for depositing and transporting, follow-up unload brick, piling and entrucking transport still be unable to do without a dead lift, also just can not adapt to the needs that piled bricks carried out to automatic and mechanical packing; The series of physical chemical change that fired brick occurs in sintering procedure in addition causes piled bricks distortion, thereby the adhesion problem between the fragment of brick bringing, to realize machinery to unload the bottleneck that brick is difficult to breakthrough always, thereby make automatic and mechanical unload brick, cannot go on, restrict the realization that brick equipment is unloaded in mechanization.
Utility model content
In order to solve the problems of the technologies described above, the utility model provides unloading brick piling unit and unloading brick palletizing method of a kind of fired brick.
The technical scheme that the utility model adopts in order to solve the problems of the technologies described above is: a kind of fired brick unload brick piling unit, be provided with for fired brick being successively discharged to from kiln car to de-hackers and the delivery device for the brick unloading on brick platform is carried out to horizontal gathering of brick platform, at the middle part of unloading brick platform, be provided with and the brick after laterally drawing in can be sent to the flight conveyor of the first roller-way delivery platform joining with it, on the first roller-way delivery platform, be provided with the neat brick device that can realize longitudinal gathering brick, end at the first roller-way delivery platform is provided with the second roller-way delivery platform being connected mutually with it, the first roller-way delivery platform is transported to brick grouping on the second roller-way delivery platform under the control of controller, at the transfer device being provided with above the second roller-way delivery platform for the perpendicular direction of the Zhuan Yizuwei unit edge after grouping and the first roller-way delivery platform throughput direction is fed forward, end at the second roller-way delivery platform is provided with collection brick platform, the top of collection brick platform is provided with for picking up and carry out the stacker of piling after the brick grouping being transplanted on collection brick platform.
Described de-hackers is provided with frame I, frame I is provided with and can moves up and down, parallel motion and rotatablely move unload brick clamp hand, described unload brick clamp hand be provided with for brick on kiln car is stamped the brick on upper strata draw in and be clamped to unload the upper strata tong of brick platform with for be fixedly held the adjacent lower floor brick of brick layer so that levels brick carries out separated lower floor's tong when drawing upper strata brick in, described lower floor's tong is provided with while running into obstacle the telescoping mechanism moving on can be automatically.
Described upper strata tong comprises two groups of train wheel bridge assemblies, and described train wheel bridge assembly comprises train wheel bridge and is disposed on a plurality of upper clamping pieces for brick folding on train wheel bridge, the corresponding setting of upper clamping piece on two groups of train wheel bridge assemblies.
Described lower floor's tong comprises lower floor's tong jig arm and is arranged on the lower floor's tong clamping plate in lower floor's tong jig arm, and described telescoping mechanism is by being arranged on bar hole on lower floor's tong clamping plate and being positioned at bar hole and forming for being connected the attaching parts of lower floor's tong jig arm.
Described flight conveyor is arranged on the upper surface of unloading brick platform.
Described delivery device comprises being symmetricly set on and unloads the pushing plate of brick platform both sides and in order to drive the driver train of pushing plate.
The first described roller-way delivery platform is provided with rollgang, in the both sides of rollgang, along throughput direction, is provided with for preventing the guiding mechanism of fired brick sideslip.
Described transfer device is provided with frame II, in frame II, be provided with and can along the vertical direction with the first roller-way delivery platform throughput direction, to fired brick, promote the transfer mechanism of handover, described transfer mechanism is provided with and can under the driving of power, promotes the handover frame that fired brick advances.
Described neat brick device is perpendicular to the throughput direction of the first roller-way delivery platform, and can be with respect to the first roller-way delivery platform up-and-down movement.
Beneficial effect:
According to the utility model, can realize the Fully-mechanized process that forwards piling to from unloading, and effectively overcome brick and after sintering, be out of shape the bonding problem producing, thereby met the requirement of automated production, no longer need manually from kiln car, to unload brick hand stowage, and people's fixture vehicle, improve production efficiency, greatly reduced workman's labour intensity and productive costs.
Accompanying drawing explanation
Fig. 1 is the brick piling unit birds-eye view that unloads of the present utility model.
Fig. 2 is that the A of de-hackers in Fig. 1 is to view.
Fig. 3 is that the B of stacker in Fig. 1 is to view.
Fig. 4 is the C-C view in Fig. 1.
Fig. 5 is the left view of Fig. 4.
Fig. 6 is flow scheme of the present utility model.
In figure, 1, kiln car, 2, track, 3, de-hackers, 4, fired brick, 5, delivery device, 6, chain plate conveyor belt, 7, the first roller-way delivery platform, 8, guiding mechanism, 9, neat brick device, 10, the second roller-way delivery platform, 11, transfer mechanism, 12, collection brick platform, 13, stacker, 14, tong stacks bricks, 15, brick is stamped platform, 16, piled bricks, 17, unload brick clamp hand, 1701, upper strata tong, 1702, lower floor's tong jig arm, 1703, lower floor's tong clamping plate, 1704, train wheel bridge, 1705, upper clamping piece, 18, oil cylinder, 19, servo electric jar, 20, profile of tooth belt wheel, 21, cog belt, 22, slide block, 23, transfer frame, 24, transfer frame support.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is done to further concrete detailed explanation.
As shown in the figure, a kind of fired brick unload brick piling unit, be provided with for fired brick 4 being successively discharged to from kiln car 1 to de-hackers 3 and the delivery device 5 for the brick unloading on brick platform is carried out to horizontal gathering of brick platform, at the middle part of unloading brick platform, be provided with and the brick after laterally drawing in can be sent to the flight conveyor 6 of the first roller-way delivery platform joining with it, on the first roller-way delivery platform 7, be provided with the neat brick device 8 that can realize longitudinal gathering brick, end at the first roller-way delivery platform 7 is provided with the second roller-way delivery platform 10 being connected mutually with it, the first roller-way delivery platform 7 is transported to brick grouping on the second roller-way delivery platform 10 under the control of controller, at the transfer device being provided with above the second roller-way delivery platform 10 for the perpendicular direction of the Zhuan Yizuwei unit edge after grouping and the first roller-way delivery platform 7 throughput directions is fed forward, end at the second roller-way delivery platform 10 is provided with collection brick platform 12, the top of collection brick platform 12 is provided with for the brick clamp being transplanted on collection brick platform 12 is played to the stacker 13 that carries out piling.
Described de-hackers 3 is provided with frame I, in frame I, by suspension bracket, be provided with can move up and down, parallel motion and rotatablely move unload brick clamp hand 17.
The brick clamp hand 17 that unloads described in this specific embodiment is 16, it matches with the slide rail being arranged on suspension bracket by slide block, the oil cylinder 18 moving up and down by being connected between frame I and suspension bracket of whole suspension bracket is realized, and the rotation of whole suspension bracket realizes by the servo electric jar 19 being arranged between suspension bracket and frame I.The Fu of servo electric jar 19 can be adjusted unloading brick clamp hand position according to piled bricks situation.
Described unload brick clamp hand 17 be provided with for brick on kiln car 1 is stamped the brick on upper strata draw in and be clamped to unload the upper strata tong 1701 of brick platform with for be fixedly held the adjacent lower floor brick of brick layer so that levels brick carries out separated lower floor's tong when drawing upper strata brick in.
Described upper strata tong 1701 comprises symmetrically arranged two groups of train wheel bridge assemblies, described train wheel bridge assembly comprises train wheel bridge 1704 and is disposed on a plurality of upper clamping pieces 1705 on train wheel bridge 1704, and described train wheel bridge 1704 matches with the guide rail being arranged on suspension bracket by attaching parts I and slide block.
Every group of train wheel bridge assembly of this specific embodiment is provided with
3 pairs totally 6the corresponding setting of upper clamping piece 1705 on 1705, two groups of train wheel bridge assemblies of individual upper clamping piece, can clamp 3 row's bricks.The clamping of described upper strata tong 1701 and unclamp action and realized by the cylinder or the hydraulic actuating cylinder that are arranged between two attaching parts I of two groups of train wheel bridge assemblies.
Described lower floor's tong comprises two groups of lower floor's tong jig arm 1702 and two all-in-one-piece lower floor tong clamping plate 1703 that are separately positioned in Liang Zu lower floor tong jig arm 1702 of being located at respectively tong both sides, upper strata, matches with the guide rail being located on suspension bracket by attaching parts II and slide block in lower floor's tong jig arm 1702 upper ends.
The telescoping mechanism of this specific embodiment is by being arranged on bar hole on lower floor's tong clamping plate 1703 and being positioned at bar hole and forming for being connected a plurality of bolts of lower floor's tong jig arm 1702, described bolt is arranged along bar hole length line of centers, like this when putting brick and run into obstacle, lower floor's tong clamping plate 1703 can be take the direction of bolt arrangement and be shunk as moving up under the effect of obstruction force, obstacle disappears, it moves down and gets back to working position again under Action of Gravity Field, thereby avoid being collided and damaged, and convenient whole work of unloading brick clamp hand 17.Telescoping mechanism also can adopt such structure: shaft-like lower floor's tong jig arm 1702 is passed and is located at after the through hole in attaching parts II with the coupling end of attaching parts II, by be located at end stop limits lower floor tong move down space, when the lower end of lower floor's tong runs into obstacle, it moves on can be freely, when obstacle, eliminate, lower floor's tong is got back to working position again under Action of Gravity Field.
The clamping of described lower floor's tong and unclamp action by the cylinder or the hydraulic actuating cylinder that are arranged between Liang Zu lower floor tong jig arm 1702, realized.
Described flight conveyor 6 is arranged on the upper surface of unloading brick platform.
Described delivery device 5 comprises being symmetricly set on and unloads the pushing plate of brick platform both sides and in order to drive the driver train of pushing plate.
The first described roller-way delivery platform 7 is provided with rollgang, in the both sides of rollgang, along throughput direction, is provided with for preventing the guiding mechanism 8 of fired brick sideslip.
Described transfer device is provided with frame II, as shown in Figure 4 and Figure 5, in frame II, be provided with can along the throughput direction with the first roller-way delivery platform 7, perpendicular direction be transferred fired brick transfer mechanism 11, described transfer mechanism 11 is provided with the motor being fixed in frame II, the reductor being connected with motor, be located at profile of tooth belt wheel 20 on speed reducer output shaft and be connected the cog belt 21 of transferring frame support 24 and be meshed, after motor switches on power, thereby promote the brick on the second roller-way delivery platform 10 by driving profile of tooth belt wheel 20 to drive cog belt 21 drawing to transfer frame 23Yi Zuwei unit.
The second described roller-way delivery platform 10 also has the effect that changes the transition before transporting direction.
Described handover frame support 24 moves along the guide rail in frame forward or backward by the slide block 22 of establishing thereon.
Described handover frame 23 one end are hinged with handover frame support 24, the other end and cylinder or oil cylinder are hinged, thereby it can rotate the driving by cylinder or oil cylinder when handover frame support 24 return of travel mechanism, transfer frame 23 and can rotate up to avoid being put into the fired brick on the second roller-way delivery platform 10, after it is return and puts in place, transfer frame 23 rotations and get back to and transfer position and carry out propelling movement work.
The arranging of this transfer device can easily be realized the change of the transporting direction of fired brick after grouping, for next step piling provides condition.
Described neat brick device 9 is perpendicular to the throughput direction of the first roller-way delivery platform 7, and can be with respect to the first roller-way delivery platform 7 up-and-down movements.
Described stacker 13 can adopt of the prior art have intersect stacking bricks of piling function and use stacker.
The method that brick piling unit unloads brick piling of unloading of utilizing above-mentioned fired brick, as shown in flow scheme as of the present utility model in Fig. 6, comprises the following steps:
One, unload brick: utilize on de-hackers 3 16 unload brick clamp hand 17 by fired brick 4 from kiln car 1 higher slice of kiln discharge by 3 rows totally 24 bricks be that a unit carries out laterally merging clamping to be placed on drawing in and unloads brick platform.
Two, laterally draw in: utilize to be located at integral body that the delivery device 5 that unloads brick platform both sides carries out thickness direction by the fired brick 4 that is placed on 16 unit that unload brick platform in step 1 and to merge and draw in.
Three, longitudinally draw in: utilize the neat brick device 9 that is located at the first roller-way delivery platform 7 fired brick 4 of processing through step 2 to be carried out to the merging gathering of length direction.
Four, longitudinally grouping: under the control of controller by the fired brick of processing through step 34 as required the size of piling specification after dividing into groups, be transported to the second roller-way delivery platform 10.
This specific embodiment by 4x32 be 32 bricks of every row totally 4 rows be one group and longitudinally divide into groups.
Five, lateral transfer: utilize transfer mechanism 11 that the brick after longitudinally dividing into groups in step 4 is transferred along the direction vertical with the transporting direction of the first roller-way delivery platform 7, be transported to continuously collection brick platform 12.
Six, laterally grouping piling: utilize stacker 13 by the fired brick that is transported to collection brick platform 12 as required the size of piling specification successively overlay on the piled bricks platform 15 on its side, this specific embodiment with 4x18 take 18 bricks of every row totally 4 rows carry out piling as one deck, the placement direction of adjacent two layers or several layers of fired brick is 90 degree, and the piled bricks 16 that final code becomes as shown in Figure 4.
Claims (9)
1. a fired brick unloads brick piling unit, it is characterized in that: be provided with for fired brick being successively discharged to from kiln car to de-hackers and the delivery device for the brick unloading on brick platform is carried out to horizontal gathering of brick platform, at the middle part of unloading brick platform, be provided with and the brick after laterally drawing in can be sent to the flight conveyor of the first roller-way delivery platform joining with it, on the first roller-way delivery platform, be provided with the neat brick device that can realize longitudinal gathering brick, end at the first roller-way delivery platform is provided with the second roller-way delivery platform being connected mutually with it, the first roller-way delivery platform is transported to brick grouping on the second roller-way delivery platform under the control of controller, at the transfer device being provided with above the second roller-way delivery platform for the perpendicular direction of the Zhuan Yizuwei unit edge after grouping and the first roller-way delivery platform throughput direction is fed forward, end at the second roller-way delivery platform is provided with collection brick platform, the top of collection brick platform is provided with for picking up and carry out the stacker of piling after the brick grouping being transplanted on collection brick platform.
2. a kind of fired brick according to claim 1 unloads brick piling unit, it is characterized in that: described de-hackers is provided with frame I, frame I is provided with and can moves up and down, parallel motion and rotatablely move unload brick clamp hand, described unload brick clamp hand be provided with for brick on kiln car is stamped the brick on upper strata draw in and be clamped to unload the upper strata tong of brick platform with for be fixedly held the adjacent lower floor brick of brick layer so that levels brick carries out separated lower floor's tong when drawing upper strata brick in, described lower floor's tong is provided with while running into obstacle the telescoping mechanism moving on can be automatically.
3. a kind of fired brick according to claim 2 unloads brick piling unit, it is characterized in that: described upper strata tong comprises two groups of train wheel bridge assemblies, described train wheel bridge assembly comprises train wheel bridge and is disposed on a plurality of upper clamping pieces for brick folding on train wheel bridge, the corresponding setting of upper clamping piece on two groups of train wheel bridge assemblies.
4. according to a kind of fired brick described in claim 2 or 3, unload brick piling unit, it is characterized in that: described lower floor's tong comprises lower floor's tong jig arm and be arranged on the lower floor's tong clamping plate in lower floor's tong jig arm, described telescoping mechanism is by being arranged on bar hole on lower floor's tong clamping plate and being positioned at bar hole and forming for being connected the attaching parts of lower floor's tong jig arm.
According to a kind of fired brick described in claim 1-3 any one unload brick piling unit, it is characterized in that: described flight conveyor is arranged on the upper surface of unloading brick platform.
According to a kind of fired brick described in claim 1-3 any one unload brick piling unit, it is characterized in that: described delivery device comprises being symmetricly set on and unloads the pushing plate of brick platform both sides and in order to drive the driver train of pushing plate.
7. according to a kind of fired brick described in claim 1-3 any one, unload brick piling unit, it is characterized in that: the first described roller-way delivery platform is provided with rollgang, in the both sides of rollgang, along throughput direction, be provided with for preventing the guiding mechanism of fired brick sideslip.
8. according to a kind of fired brick described in claim 1-3 any one, unload brick piling unit, it is characterized in that: described transfer device is provided with frame II, in frame II, be provided with and can along the vertical direction with the first roller-way delivery platform throughput direction, to fired brick, promote the transfer mechanism of handover, described transfer mechanism is provided with and can under the driving of power, promotes the handover frame that fired brick advances.
According to a kind of fired brick described in claim 1-3 any one unload brick piling unit, it is characterized in that: described neat brick device is perpendicular to the throughput direction of the first roller-way delivery platform, and can be with respect to the first roller-way delivery platform up-and-down movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320699114.0U CN203529402U (en) | 2013-11-08 | 2013-11-08 | Unloading brick palletizer unit of sintered brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320699114.0U CN203529402U (en) | 2013-11-08 | 2013-11-08 | Unloading brick palletizer unit of sintered brick |
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| CN203529402U true CN203529402U (en) | 2014-04-09 |
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| CN201320699114.0U Withdrawn - After Issue CN203529402U (en) | 2013-11-08 | 2013-11-08 | Unloading brick palletizer unit of sintered brick |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552832A (en) * | 2013-11-08 | 2014-02-05 | 洛阳中冶重工机械有限公司 | Brick unloading and stacking unit and brick unloading and stacking method for sintered bricks |
| CN104691813A (en) * | 2015-03-12 | 2015-06-10 | 上海华凝自动化科技有限公司 | Full-automatic destacking, stacking and packaging system |
| CN104891195A (en) * | 2014-12-31 | 2015-09-09 | 宁波长振铜业有限公司 | Automatic copper ingot stacking device |
| CN104925531A (en) * | 2015-06-08 | 2015-09-23 | 四川大学 | Full-automatic truck loading and brick stacking machine |
| CN105502004A (en) * | 2016-02-01 | 2016-04-20 | 唐国锐 | Brick pile intersected caging and gathering device |
| CN106348027A (en) * | 2016-08-31 | 2017-01-25 | 宁波诺亚智能设备有限公司 | Feeding mechanism of automatic lower stacker crane |
| CN106915634A (en) * | 2015-12-24 | 2017-07-04 | 平田机工株式会社 | Transporter and conveyer method |
| CN107520953A (en) * | 2017-09-30 | 2017-12-29 | 群峰智能机械股份公司 | A kind of building block brick automatic production line |
| CN108466851A (en) * | 2018-03-14 | 2018-08-31 | 刘代勇 | A kind of upper vehicle device |
| CN109573633A (en) * | 2018-12-21 | 2019-04-05 | 中建材(洛阳)节能科技有限公司 | A kind of grouping method and its organizing apparatus being sintered brick adobe |
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2013
- 2013-11-08 CN CN201320699114.0U patent/CN203529402U/en not_active Withdrawn - After Issue
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552832A (en) * | 2013-11-08 | 2014-02-05 | 洛阳中冶重工机械有限公司 | Brick unloading and stacking unit and brick unloading and stacking method for sintered bricks |
| CN104891195A (en) * | 2014-12-31 | 2015-09-09 | 宁波长振铜业有限公司 | Automatic copper ingot stacking device |
| CN104691813A (en) * | 2015-03-12 | 2015-06-10 | 上海华凝自动化科技有限公司 | Full-automatic destacking, stacking and packaging system |
| CN104925531A (en) * | 2015-06-08 | 2015-09-23 | 四川大学 | Full-automatic truck loading and brick stacking machine |
| CN106915634A (en) * | 2015-12-24 | 2017-07-04 | 平田机工株式会社 | Transporter and conveyer method |
| CN106915634B (en) * | 2015-12-24 | 2019-04-05 | 平田机工株式会社 | Transfer device and conveyer method |
| CN105502004A (en) * | 2016-02-01 | 2016-04-20 | 唐国锐 | Brick pile intersected caging and gathering device |
| CN106348027A (en) * | 2016-08-31 | 2017-01-25 | 宁波诺亚智能设备有限公司 | Feeding mechanism of automatic lower stacker crane |
| CN106348027B (en) * | 2016-08-31 | 2018-12-04 | 宁波诺亚智能设备有限公司 | Automate the feeding mechanism of low level stacking machine |
| CN107520953A (en) * | 2017-09-30 | 2017-12-29 | 群峰智能机械股份公司 | A kind of building block brick automatic production line |
| CN108466851A (en) * | 2018-03-14 | 2018-08-31 | 刘代勇 | A kind of upper vehicle device |
| CN109573633A (en) * | 2018-12-21 | 2019-04-05 | 中建材(洛阳)节能科技有限公司 | A kind of grouping method and its organizing apparatus being sintered brick adobe |
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Granted publication date: 20140409 Effective date of abandoning: 20151216 |
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