CN106892276B - Section steel stacker crane and automatic grouping and stacking method thereof - Google Patents
Section steel stacker crane and automatic grouping and stacking method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
- B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
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Abstract
本发明公开了一种型钢码垛机,其中输送、编组机构设有输送链组件;码垛机构和压料机构通过主横梁及平行四连杆机构设置在输送、编组机构的上方;码垛机构设有翻转电磁吸盘组件;每个上料、堆垛机构均包括上料机构和堆垛机构,并共用一个底座;上料机构设有上料托架;堆垛机构设有堆垛升降台托架,堆垛升降台托架通过堆垛升降台导向组件在底座上下移动。采用上述技术方案,非常适合小型材高速码垛,具有型钢编组快速精准、效率高、通用性好、运动速度快、定位准确及冲击小优点,解决多品种、多规格型钢码垛工艺技术要求;具有结构精巧、新颖,运动位置精准,动作频率响应快优点,适合对码垛频率要求快、码垛精度高的小型材自动码垛。
The invention discloses a section steel palletizer, wherein the conveying and marshalling mechanism is provided with a conveying chain assembly; Equipped with flipping electromagnetic sucker components; each feeding and stacking mechanism includes a feeding mechanism and a stacking mechanism, and share a base; the feeding mechanism is equipped with a feeding bracket; the stacking mechanism is equipped with a stacking lifting platform support frame, and the stacking lift bracket moves up and down on the base through the stacking lift guide assembly. Adopting the above-mentioned technical scheme, it is very suitable for high-speed palletizing of small profiles, and has the advantages of fast and accurate section steel marshalling, high efficiency, good versatility, fast movement speed, accurate positioning and small impact, and solves the technical requirements of multi-variety and multi-standard section steel palletizing; It has the advantages of exquisite and novel structure, precise movement position, and fast action frequency response. It is suitable for automatic palletizing of small materials that require fast palletizing frequency and high palletizing precision.
Description
技术领域technical field
本发明属于型钢包装设备的技术领域,特别涉及一种高速、全自动型钢码垛机。另外,本发明还涉及该设备的自动编组、自动码垛方法。The invention belongs to the technical field of section steel packaging equipment, in particular to a high-speed, fully automatic section steel palletizer. In addition, the present invention also relates to the automatic grouping and automatic palletizing methods of the equipment.
背景技术Background technique
型钢码垛机是用于将定尺剪切、矫直后的型钢按照指定的垛型截面尺寸码放成捆的码垛设备。The section steel palletizer is a palletizing equipment used for stacking cut-to-length and straightened section steel into bundles according to the specified section size of the stack.
现有技术中的型钢码垛机多集中应用在大规格型钢生产领域中,存在成本高、工作节拍慢,适用的产品规格范围窄,码垛效率低且工作不稳定以及占地面积大等突出问题,很难在生产中、小规格型钢类型企业推广应用。The section steel palletizers in the prior art are mostly used in the field of large-scale section steel production, which have the disadvantages of high cost, slow work rhythm, narrow range of applicable product specifications, low stacking efficiency, unstable work, and large floor space. The problem is that it is difficult to popularize and apply it in the production of medium and small-sized steel type enterprises.
随着技术进步,型钢制造企业对轧线的升级改造,实现了在同一条轧线能生产小H型钢、槽钢、角钢、C型钢以及其它规格型钢,大大节约投资成本。With the advancement of technology, section steel manufacturers have upgraded their rolling lines to realize the production of small H-section steel, channel steel, angle steel, C-section steel and other specifications of section steel on the same rolling line, which greatly saves investment costs.
但是,现有技术中型钢机械编组方法存在的效率低、需要现场人工调节以及小型钢无法编组的缺陷;而且上述型钢生产过程中还没有适合的码垛设备能同时覆盖上述产品的自动码垛工作,通用性差;在小型钢的码垛普遍采用人工码垛方式,效率低、人工成本高、工作环境恶劣以及安全生产隐患多等突出问题。However, the mechanical grouping method of medium-shaped steel in the prior art has the defects of low efficiency, manual adjustment on site and inability to group small steel; moreover, there is no suitable palletizing equipment in the above-mentioned steel production process that can cover the automatic palletizing work of the above-mentioned products at the same time , poor versatility; manual palletizing is generally used in the palletizing of small steel, which has prominent problems such as low efficiency, high labor costs, harsh working environment and many hidden dangers in production safety.
近年来,随着人工成本的提高、生产规模的扩大和环境、劳动保护进一步规范以及一些大客户对型钢包装提出了更高要求,型钢生产企业迫切希望有全自动高速型钢码垛机替代目前人工或半自动码垛方式。In recent years, with the increase of labor costs, the expansion of production scale and the further standardization of the environment and labor protection, and some large customers have put forward higher requirements for steel packaging, steel production enterprises are eager to have full-automatic high-speed steel palletizers to replace the current manual Or semi-automatic palletizing.
发明内容Contents of the invention
本发明提供一种型钢码垛机,其目的是提高生产效率,实现型钢码垛的自动化。The invention provides a section steel palletizer, the purpose of which is to improve production efficiency and realize the automation of section steel stacking.
为了实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
本发明的一种型钢码垛机,包括输送、编组机构、码垛机构、压料机构和上料、堆垛机构;A section steel palletizer of the present invention includes a conveying and marshalling mechanism, a palletizing mechanism, a pressing mechanism, and a feeding and stacking mechanism;
所述的输送、编组机构设有输送链组件;The conveying and marshalling mechanism is provided with a conveying chain assembly;
所述的码垛机构和压料机构通过主横梁及平行四连杆机构设置在输送、编组机构的上方;The stacking mechanism and the pressing mechanism are arranged above the conveying and marshalling mechanism through the main beam and the parallel four-bar linkage mechanism;
所述的码垛机构设有翻转电磁吸盘组件,所述的主横梁底部通过螺栓连接装有等距排列的多个翻转电磁吸盘组件;The palletizing mechanism is provided with an overturning electromagnetic chuck assembly, and the bottom of the main beam is connected by bolts to equidistantly arranged multiple overturning electromagnetic chuck assemblies;
所述的压料机构设有压料臂,所述的压料臂通过压料导向组件在压料机构支座内上下移动;The pressing mechanism is provided with a pressing arm, and the pressing arm moves up and down in the support of the pressing mechanism through the pressing guide assembly;
每个所述的上料、堆垛机构均包括上料机构和堆垛机构,并共用一个底座;所述的上料机构设有上料托架,所述的上料托架通过上料机构导向组件在底座上作上下移动;所述的堆垛机构设有堆垛升降台托架,所述的堆垛升降台托架通过堆垛升降台导向组件在底座上下移动。Each of said feeding and stacking mechanisms includes a feeding mechanism and a stacking mechanism, and shares a base; said feeding mechanism is provided with a feeding bracket, and said feeding bracket passes through the feeding mechanism The guiding assembly moves up and down on the base; the stacking mechanism is provided with a stacking lifting platform bracket, and the stacking lifting platform bracket moves up and down on the base through the stacking lifting platform guiding component.
所述的输送链组件设有输送链架本体、主动链轮、从动链轮、张紧链轮及输送链条。The conveyor chain assembly includes a conveyor chain frame body, a driving sprocket, a driven sprocket, a tensioning sprocket and a conveyor chain.
多个所述的输送链组件通过输送链同步传动轴连接。A plurality of the conveyor chain components are connected through a conveyor chain synchronous transmission shaft.
在输送链组件中间设有输送链传动电机减速机。A conveyor chain transmission motor reducer is arranged in the middle of the conveyor chain assembly.
在所述输送链组件上设有编组托臂,每个编组托臂均设有驱动其升降的编组托臂驱动气缸;每个编组托臂由编组托臂同步轴支撑并固定。A marshalling support arm is arranged on the conveying chain assembly, and each marshalling support arm is provided with a marshalling support arm driving cylinder to drive its lifting; each marshalling support arm is supported and fixed by a marshalling support arm synchronous shaft.
所述的输送链组件上设有编组挡块组件。The grouping block assembly is arranged on the conveying chain assembly.
所述的编组挡块组件设有编组支座、编组滑轴、螺旋升降机、编组位置编码器;所述的编组支座通过螺栓固定在链架上;所述的编组滑轴在螺旋升降机驱动下在编组支座内作前后移动;所述的编组位置编码器检测编组滑轴的实时位置。The marshalling block assembly is provided with a marshalling support, a marshalling slide shaft, a screw jack, and a marshalling position encoder; the marshalling support is fixed on the chain frame by bolts; the marshalling slide shaft is driven by the screw elevator Move back and forth in the marshalling support; the marshalling position encoder detects the real-time position of the marshalling slide shaft.
所述的编组滑轴的端部固定有编组挡块座,在所述的编组挡块座上设有编组挡块作上下运动,由编组挡块气缸驱动。The end of the marshalling slide shaft is fixed with a marshalling block seat, and a marshalling block is arranged on the marshalling block seat to move up and down, driven by the marshalling block cylinder.
所述的输送链架本体的末端设有固定挡块,使编组成功的型钢排定位在上料位置。The end of the conveying chain frame body is provided with a fixed stopper, so that the grouped steel row is positioned at the loading position.
所述的平行四连杆机构由码垛机构底座、主动杆件、主横梁的端梁和从动杆件组成;两套所述的平行四连杆机构支撑主横梁以及安装在主横梁的构件。The parallel four-bar linkage mechanism is composed of a stacking mechanism base, an active rod, an end beam of the main beam and a driven rod; two sets of the parallel four-bar linkage support the main beam and the components installed on the main beam .
每套所述的平行四连杆机构均设有码垛驱动液压缸。Each set of the parallel four-bar linkage mechanism is provided with a stacking drive hydraulic cylinder.
多个所述的码垛机构通过码垛机构同步轴连接;所述的码垛机构同步轴刚性连接位于主动杆件的输出轴,保持两套四连杆机构的机械动作同步;在其中一个主动杆件的输出轴设有码垛位置编码器,实时检测并由系统控制码垛机构摆动的位置。A plurality of the palletizing mechanisms are connected through the synchronous shafts of the palletizing mechanisms; the synchronous shafts of the palletizing mechanisms are rigidly connected to the output shafts of the active rods to keep the mechanical actions of the two sets of four-bar linkages synchronized; in one of the active The output shaft of the bar is equipped with a stacking position encoder, which detects in real time and controls the swinging position of the stacking mechanism by the system.
在多个所述的翻转电磁吸盘组件其中的一个上设有电磁吸盘翻转电机减速机;所述的电磁吸盘翻转电机减速机通过电磁吸盘同步连接轴驱动所有电磁吸盘本体同步翻转;两侧磁舌可在电磁吸盘本体滑移,通电后可保证型钢吸持姿态。One of the plurality of flipping electromagnetic chuck assemblies is provided with an electromagnetic chuck flip motor reducer; the electromagnetic chuck flip motor reducer drives all electromagnetic chuck bodies to turn over synchronously through the synchronous connection shaft of the electromagnetic chuck; the magnetic tongues on both sides It can slide on the body of the electromagnetic chuck, and the steel holding posture can be guaranteed after power-on.
所述的翻转电磁吸盘组件设有翻转主动链轮、翻转从动链轮、翻转链条、张紧链轮;所述的翻转链条通过张紧螺杆调整其的张紧度;The flipping electromagnetic sucker assembly is provided with a flipping driving sprocket, a flipping driven sprocket, a flipping chain, and a tensioning sprocket; the tension of the flipping chain is adjusted by a tensioning screw;
所述的翻转电磁吸盘组件设有电磁吸盘本体;所述的电磁吸盘本体两侧设有转轴,通过轴承座安装在支座上,在所述的翻转从动链轮的驱动下作180°往复翻转运动。The flip electromagnetic chuck assembly is provided with an electromagnetic chuck body; the two sides of the electromagnetic chuck body are provided with rotating shafts, which are installed on the support through a bearing seat, and are driven by the flip driven sprocket to perform 180° reciprocation Flip movement.
在最外端的电磁吸盘组件上设有电磁吸盘位置编码器,实时检测并由系统控制电磁吸盘翻转的位置。An electromagnetic chuck position encoder is provided on the outermost electromagnetic chuck assembly to detect in real time and control the flipping position of the electromagnetic chuck by the system.
多个所述的压料机构通过螺栓连接等距安装在所述的主横梁的侧面;所有压料机构机构之间设有压料机构同步轴,保证压料机构的同步动作;所述的压料机构同步轴串联压料机构同步输出轴,保证所述的压料臂同步动作。A plurality of the pressing mechanisms are equidistantly installed on the side of the main beam through bolt connections; a synchronization shaft of the pressing mechanism is arranged between all the pressing mechanisms to ensure the synchronous action of the pressing mechanisms; The synchronous shaft of the feeding mechanism is connected in series with the synchronous output shaft of the pressing mechanism to ensure the synchronous action of the pressing arm.
所述的压料机构支座通过螺栓安装在码垛机构主横梁的侧面;在所述的压料臂和压料机构支座上设有齿条、齿轮同步机构。The support of the pressing mechanism is installed on the side of the main beam of the palletizing mechanism through bolts; a rack and gear synchronous mechanism are arranged on the pressing arm and the support of the pressing mechanism.
每个所述的压料机构均设有独立的压料驱动气缸。Each of the pressing mechanisms is provided with an independent pressing driving cylinder.
在外端的所述的压料机构同步输出轴上设有压料位置编码器,实时检测并由系统控制压料臂的升降位置。A pressing position encoder is provided on the synchronous output shaft of the pressing mechanism at the outer end to detect and control the lifting position of the pressing arm in real time.
所述的上料托架由上料机构驱动液压缸驱动。The feeding bracket is driven by a hydraulic cylinder driven by a feeding mechanism.
所述的上料托架设有齿轮、齿条同步机构,通过上料机构同步传动轴连接各个上料同步机构输出轴,使各个上料托架同步动作。The feeding bracket is provided with a gear and a rack synchronizing mechanism, and the output shafts of each feeding synchronizing mechanism are connected through the synchronizing transmission shaft of the feeding mechanism, so that each feeding bracket moves synchronously.
在外端的所述的上料机构同步输出轴上设有上料机构位置编码器,实时检测并由系统控制上料托架的升降位置。The synchronous output shaft of the feeding mechanism at the outer end is provided with a position encoder of the feeding mechanism, which detects in real time and controls the lifting position of the feeding bracket by the system.
所述的堆垛升降台托架由堆垛驱动液压缸驱动。The stacking lifting platform bracket is driven by a stacking drive hydraulic cylinder.
所述的堆垛升降台托架设有齿轮、齿条同步机构;通过堆垛机构同步传动轴连接各个堆垛升降台同步机构输出轴,使各个堆垛升降台托架同步动作。The stacking lifting platform bracket is provided with a gear and rack synchronization mechanism; the output shafts of each stacking lifting platform synchronization mechanism are connected through the synchronous transmission shaft of the stacking mechanism, so that each stacking lifting platform bracket moves synchronously.
在端头堆垛升降机构同步输出轴上设有堆垛升降台位置编码器,实时检测并由系统控制堆垛升降台托架的升降位置。The position encoder of the stacking lifting platform is arranged on the synchronous output shaft of the stacking lifting mechanism at the end, and the lifting position of the stacking lifting platform bracket is detected in real time and controlled by the system.
为了实现与上述技术方案相同的发明目的,本发明还提供了以上所述的高速全自动型钢码垛机的型钢自动编组方法和型钢自动码垛方法的技术方案。In order to achieve the same invention purpose as the above-mentioned technical solution, the present invention also provides the technical solutions of the above-mentioned high-speed automatic section steel palletizer automatic grouping method of section steel and automatic stacking method of section steel.
该自动编组工艺流程如下:The automatic grouping process flow is as follows:
1、编组挡块处在正码设定的挡料位置,输送链收集成品型钢达到正码编组的型钢数量;1. The marshalling block is at the stopper position set by the positive code, and the conveyor chain collects the finished steel to reach the quantity of the positive code marshalling;
2、编组条件满足,编组托架上升,分离出正码型钢排;2. When the marshalling conditions are satisfied, the marshalling bracket rises to separate the positive-coded steel bar;
3、编组挡块落下处于放行位,待编组型钢排通过输送链输送到码垛上料固定挡块处;同时编组挡块前移到设定的反码挡料位;3. The marshalling block is dropped and is in the release position, and the steel row to be marshalled is transported to the fixed stopper for palletizing through the conveyor chain; at the same time, the marshalling block is moved forward to the set reverse code block position;
4、编组型钢排通过编组区后,编组挡块升起处于反码挡料位,编组托架下落,输送链收集型钢排,编好的型钢排到达上料固定挡块位,完成正码编组工序;4. After the marshalled steel row passes through the marshalling area, the marshalling stopper rises to the reverse code stop position, the marshalling bracket falls, the conveyor chain collects the steel row, and the compiled steel row reaches the fixed stop position for feeding, and the positive code marshalling is completed process;
5、编组机构进反码编组模式,收集型钢达到反码编组条件;5. The marshalling mechanism enters the reverse code marshalling mode, and the collected steel meets the reverse code marshalling conditions;
6、编组托架上升,分离反码型钢排;编组挡块落下处于放行位,编组挡块下落后后移到正码挡料设定位,为下一道正码编组准备条件;6. The marshalling bracket rises to separate the anti-coded steel row; the marshalling block falls to the release position, and the marshalling block moves to the positive code stop setting position after the marshalling block falls to prepare for the next positive code marshalling;
7、编组好的反码型钢排通过输送链送往上料固定挡块处;7. The assembled anti-coded steel row is sent to the fixed stopper for loading through the conveyor chain;
8、反码编组型钢排通过编组挡块区后,编组挡块上升恢复到挡料位,编组托架下降,编组机构重新进入正码编组模式;8. After the reverse-coded marshalling bar passes through the marshalling block area, the marshalling block rises and returns to the stop material level, the marshalling bracket descends, and the marshalling mechanism re-enters the positive code marshalling mode;
9、系统循环上述工艺过程,使型钢正码、反码编组动作交替进行。9. The system circulates the above-mentioned technological process, so that the grouping actions of the positive code and negative code of the section steel are carried out alternately.
该自动码垛工艺流程如下:The automatic palletizing process is as follows:
1、待正码型钢排位于上料待料位,码垛机构处在正码待料位,压料机构处在正码压料位;上料托架在零位;堆垛升降台架处在上工作位;1. The steel bar to be coded is at the loading and waiting position, the stacking mechanism is at the positive code waiting position, and the pressing mechanism is at the positive code pressing position; the feeding bracket is at zero position; the stacking and lifting platform is at the working position;
2、上料托架上升,将型钢排托举到电磁吸盘组件工作面下方;2. The feeding bracket rises, and lifts the section steel row to the lower part of the working surface of the electromagnetic chuck assembly;
3、电磁吸盘得电,型钢排吸合在电磁吸盘上,上料托架快速回零位;3. When the electromagnetic chuck is powered on, the section steel row is attracted to the electromagnetic chuck, and the feeding bracket quickly returns to zero position;
4、码垛机构正摆;4. The stacking mechanism is positively placed;
5、码垛机构运动到码垛放料位,吸合的型钢排位于堆垛升降台架正上方;5. The palletizing mechanism moves to the palletizing discharge position, and the sucked-in section steel row is located directly above the stacking lifting platform;
6、压料机构动作,同时电磁吸盘失电释放,压料臂将型钢排落放在堆垛升降台架,完成型钢正码工序流程;6. The pressing mechanism moves, and at the same time, the electromagnetic chuck is de-energized and released, and the pressing arm puts the section steel on the stacking lifting platform to complete the process flow of the section steel positive code;
7、堆垛升降台架定距下降,保证一定垛面高度;码垛机构反摆到反码待料位;在摆动过程中,压料臂上升到反码压料位,电磁吸盘翻转180°,使工作面朝上;编组机构已完成反码编组任务,上料托架将型钢托举到反码上料位;7. The stacking and lifting platform descends at a fixed distance to ensure a certain height of the stacking surface; the stacking mechanism swings back to the reverse code waiting position; during the swing process, the pressing arm rises to the reverse code pressing position, and the electromagnetic sucker turns 180° , so that the working surface faces upward; the marshalling mechanism has completed the reverse code marshalling task, and the feeding bracket lifts the section steel to the reverse code feeding position;
8、码垛机构到达反码待料位,设备进入反码工序状态;8. The palletizing mechanism reaches the reverse code waiting position, and the equipment enters the reverse code process state;
9、上料托架快速回零位,将反码型钢排放置在电磁吸盘上,电磁吸盘得电吸合;9. The feeding bracket quickly returns to the zero position, and the reverse coded steel row is placed on the electromagnetic chuck, and the electromagnetic chuck is electrically attracted;
10、码垛机构正摆,同时电磁吸盘翻转180°动作;10. The palletizing mechanism is swinging forward, and at the same time, the electromagnetic sucker is flipped 180°;
11、电磁吸盘翻转180°后,压料臂下降到正码压料位;11. After the electromagnetic sucker is turned over 180°, the pressing arm is lowered to the positive code pressing position;
12、码垛机构到达码垛放料位;12. The palletizing mechanism reaches the palletizing discharge position;
13、压料机构动作,同时电磁吸盘失电释放,压料臂将型钢排落放在堆垛升降台架上,完成型钢反码工序流程;13. The pressing mechanism moves, and at the same time, the electromagnetic chuck is de-energized and released, and the pressing arm discharges the profiled steel on the stacking lifting platform to complete the process flow of the reverse code of the profiled steel;
14、以上是型钢正、反码一个工作流程,循环此工作流程至设定的层数,堆垛升降台快速下降,将垛包放置在输出装置上,垛包移出码垛工位,堆垛升降台快速上升至上工作位,进入下一轮垛包码垛工况。14. The above is a working process of positive and negative coding of section steel. This working process is circulated to the set number of layers. The stacking lifting platform descends rapidly, and the stacking package is placed on the output device. The stacking package is moved out of the stacking station and stacked. The lifting platform quickly rises to the upper working position, and enters the next round of palletizing working conditions.
本发明采用上述技术方案,采用机电液气一体化编组模式以及电液比例控制连杆式的码垛机构,非常适合小型材高速码垛,与传统的正码和反码机构相比,克服了现有技术中的种种缺陷,因而本发明具有型钢编组快速精准、效率高、通用性好的特点,具有运动速度快、定位准确及冲击小优点,解决多品种、多规格型钢码垛工艺技术要求;具有结构精巧、新颖,运动位置精准,动作频率响应快优点,适合对码垛频率要求快、码垛精度高的小型材自动码垛;在一台设备上通过选择型钢的种类、规格和长度就可实现角钢、H型钢、槽钢、工字钢、轨道钢、方钢及各种异形钢编组和码垛的要求;带翻转电磁吸盘功能的连杆式码垛机构,实现正码和反码机构的合一;独特压料设计可快速使型钢与码垛机构分离并保证型钢在落料过程中的位置姿态;是一种型钢码垛方法的创新设计,提升企业生产工艺装备技术水平,降低运行成本,更好地控制产品质量,经济效益显著,具有广泛的市场推广价值。The present invention adopts the above-mentioned technical scheme, adopts the mechanical-electrical-hydraulic-pneumatic integrated marshalling mode and the electro-hydraulic proportional control link type palletizing mechanism, which is very suitable for high-speed palletizing of small materials. Compared with the traditional positive code and negative code mechanism, it overcomes the Due to various defects in the prior art, the present invention has the characteristics of fast and accurate section steel grouping, high efficiency and good versatility, and has the advantages of fast movement speed, accurate positioning and small impact, and solves the technical requirements of multi-variety and multi-standard section steel stacking processes ;It has the advantages of exquisite structure, novelty, precise movement position, and fast action frequency response, and is suitable for automatic palletizing of small materials that require fast palletizing frequency and high palletizing precision; on one piece of equipment, it can select the type, specification and length of steel It can realize the grouping and stacking requirements of angle steel, H-shaped steel, channel steel, I-shaped steel, track steel, square steel and various special-shaped steel; the link type palletizing mechanism with the function of flipping electromagnetic sucker can realize positive code and reverse code. The combination of the code mechanism; the unique pressing design can quickly separate the section steel from the palletizing mechanism and ensure the position and posture of the section steel during the blanking process; it is an innovative design of the section steel palletizing method, which improves the technical level of the enterprise's production process equipment, Reduce operating costs, better control product quality, significant economic benefits, and extensive marketing value.
附图说明Description of drawings
附图所示内容及图中的标记简要说明如下:A brief description of the content shown in the drawings and the marks in the drawings is as follows:
图1是本发明的结构图;Fig. 1 is a structural diagram of the present invention;
图2是图1中输送、编组机构结构示意图;Fig. 2 is a schematic structural diagram of conveying and marshalling mechanism in Fig. 1;
图3是图2中输送、编组机构侧视图;Fig. 3 is a side view of conveying and marshalling mechanism in Fig. 2;
图4是图1中码垛机构结构示意图;Fig. 4 is a schematic structural view of the stacking mechanism in Fig. 1;
图5是图4中码垛电磁吸盘组件结构示意图;Fig. 5 is a schematic structural diagram of the stacking electromagnetic chuck assembly in Fig. 4;
图6是图1中压料机构的结构示意图;Fig. 6 is a schematic structural view of the pressing mechanism in Fig. 1;
图7是图1中上料、堆垛机构结构示意图;其中间位置的上料、堆垛机构显示其内部结构;Fig. 7 is a schematic diagram of the structure of the feeding and stacking mechanism in Fig. 1; the feeding and stacking mechanism in the middle position shows its internal structure;
图8至图15是自动编组工艺流程各机构动作状态图,其中:Figures 8 to 15 are action state diagrams of each mechanism in the automatic grouping process, wherein:
图8表示编组挡块处在正码设定的挡料位置;Fig. 8 shows that the marshalling stopper is in the stopper position set by the positive code;
图9表示编组条件满足、编组托架上升,分离出正码型钢排;Fig. 9 shows that the marshalling condition is satisfied, the marshalling bracket rises, and the positive code type steel row is separated;
图10表示编组挡块落下处于放行位置;Figure 10 shows that the marshalling block falls and is in the release position;
图11表示编组挡块升起处于反码挡料位置;Figure 11 shows that the marshalling block rises and is in the reverse code blocking position;
图12表示编组机构进入反码编组模式;Fig. 12 shows that the marshalling mechanism enters the anti-code marshalling mode;
图13表示编组托架上升,分离反码型钢排;Figure 13 shows that the marshalling bracket rises to separate the anti-coded steel row;
图14表示编组好的反码型钢排通过输送链送往上料固定挡块处;Figure 14 shows that the grouped anti-coded steel row is sent to the fixed stopper for feeding through the conveyor chain;
图15表示编组机构重新进入正码编组模式;Fig. 15 shows that the marshalling mechanism re-enters the positive code marshalling mode;
图16至图28是码垛机构自动正、反码垛工艺流程各机构动作状态图,其中:Figure 16 to Figure 28 are the action state diagrams of each mechanism in the automatic positive and negative palletizing process of the palletizing mechanism, wherein:
图16是码垛机构处在正码待料位、压料机构处在正码压料位的状态图;Fig. 16 is a state diagram in which the palletizing mechanism is at the positive code waiting position, and the pressing mechanism is at the positive code pressing position;
图17是上料托架上升的状态图;Fig. 17 is a state diagram of the rising of the feeding bracket;
图18是电磁吸盘得电、型钢排吸合在电磁吸盘上的状态图;Fig. 18 is a state diagram of the electromagnetic chuck being energized and the section steel row being attracted to the electromagnetic chuck;
图19是码垛机构正摆的状态图;Fig. 19 is a state diagram of the positive pendulum of the palletizing mechanism;
图20是码垛机构运动到码垛放料位的状态图;Fig. 20 is a state diagram of the palletizing mechanism moving to the palletizing discharge position;
图21是型钢正码工序完成的状态图;Fig. 21 is a state diagram of the completion of the section steel positive code process;
图22是编组机构已完成反码编组任务的状态图;Fig. 22 is the state diagram that the marshalling mechanism has completed the anti-code marshalling task;
图23是设备进入反码工序状态图;Fig. 23 is a state diagram of the equipment entering the reverse code process;
图24是上料托架将反码型钢排放置在电磁吸盘上,且电磁吸盘得电吸合的状态图;Fig. 24 is a state diagram in which the feeding bracket places the reverse coded steel row on the electromagnetic chuck, and the electromagnetic chuck is electrically attracted;
图25是码垛机构正摆,同时电磁吸盘翻转的状态图;Fig. 25 is a state diagram of the stacking mechanism being pendulum while the electromagnetic chuck is turned over;
图26是电磁吸盘翻转后,压料臂下降到正码压料位状态图;Figure 26 is a state diagram of the pressure arm lowered to the positive code pressure level after the electromagnetic chuck is turned over;
图27是码垛机构到达码垛放料位的状态图;Fig. 27 is a state diagram of the stacking mechanism reaching the stacking discharge position;
图28是型钢反码工序流程完成状态图;Fig. 28 is the completion state diagram of the section steel inverse code process flow;
图29是本发明的工艺流程图。Figure 29 is a process flow diagram of the present invention.
图中标记为:Labeled in the figure:
1、输送、编组机构,2、码垛机构,3、压料机构,4、上料、堆垛机构;1. Conveying and marshalling mechanism, 2. Palletizing mechanism, 3. Pressing mechanism, 4. Feeding and stacking mechanism;
1-1、输送链组件,1-2、输送链同步传动轴,1-3、输送链传动电机减速机,1-4、编组挡块组件,1-5、编组托臂,1-6、编组托臂驱动气缸,1-7、编组托臂同步轴,1-8、电机减速机组件,1-9、编组同步传动轴,1-10、编组位置编码器,1-11、螺旋升降机,1-12、编组挡块,1-13、编组挡块气缸,1-14、编组固定挡块,1-15、编组支座,1-16、编组滑轴,1-17、编组挡块座;1-1. Conveyor chain assembly, 1-2. Conveyor chain synchronous drive shaft, 1-3. Conveyor chain transmission motor reducer, 1-4. Marshalling block assembly, 1-5. Marshalling support arm, 1-6, Marshalling arm drive cylinder, 1-7, marshalling arm synchronous shaft, 1-8, motor reducer assembly, 1-9, marshalling synchronous transmission shaft, 1-10, marshalling position encoder, 1-11, screw elevator, 1-12, marshalling block, 1-13, marshalling block cylinder, 1-14, marshalling fixed block, 1-15, marshalling support, 1-16, marshalling sliding shaft, 1-17, marshalling block seat ;
2-1、码垛机构底座,2-2、从动杆件,2-3、码垛驱动液压缸,2-4、主动杆件,2-5、主横梁,2-6、翻转电磁吸盘组件,2-7、电磁吸盘同步连接轴,2-8、码垛位置编码器,2-9、码垛机构同步轴,2-10、电磁吸盘翻转电机减速机,2-11、翻转主动链轮,2-12、翻转链条,2-13、张紧链轮,2-14、张紧螺杆,2-15、翻转从动链轮,2-16、磁舌,2-17、电磁吸盘本体,2-18、电磁吸盘支座,2-19、电磁吸盘位置编码器;2-1. Palletizing mechanism base, 2-2. Driven rod, 2-3. Palletizing drive hydraulic cylinder, 2-4. Active rod, 2-5. Main beam, 2-6. Flip electromagnetic sucker Components, 2-7, electromagnetic chuck synchronous connection shaft, 2-8, palletizing position encoder, 2-9, palletizing mechanism synchronous shaft, 2-10, electromagnetic chuck flip motor reducer, 2-11, flip active chain Wheel, 2-12, overturning chain, 2-13, tensioning sprocket, 2-14, tensioning screw, 2-15, overturning driven sprocket, 2-16, magnetic tongue, 2-17, electromagnetic chuck body , 2-18, electromagnetic chuck support, 2-19, electromagnetic chuck position encoder;
3-1、压料机构同步轴,3-2、压料臂,3-3、压料驱动气缸,3-4、压料导向组件,3-5、压料位置编码器,3-6、压料机构支座;3-1. Synchronous shaft of pressing mechanism, 3-2. Pressing arm, 3-3. Pressing drive cylinder, 3-4. Pressing guide assembly, 3-5. Pressing position encoder, 3-6. Pressing mechanism support;
4-1、底座,4-2、上料机构同步传动轴,4-3、堆垛机构同步传动轴,4-4、上料托架,4-5、上料机构导向组件,4-6、堆垛升降台托架,4-7、堆垛驱动液压缸,4-8、上料机构驱动液压缸,4-9、堆垛升降台导向组件,4-10、上料机构位置编码器,4-11、堆垛升降台位置编码器。4-1. Base, 4-2. Synchronous transmission shaft of feeding mechanism, 4-3. Synchronous transmission shaft of stacking mechanism, 4-4. Feeding bracket, 4-5. Guide assembly of feeding mechanism, 4-6 , Stacking lifting platform bracket, 4-7, stacking drive hydraulic cylinder, 4-8, feeding mechanism driving hydraulic cylinder, 4-9, stacking lifting platform guide assembly, 4-10, feeding mechanism position encoder , 4-11, stacking lift platform position encoder.
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,以帮助本领域的技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。The specific implementation of the present invention will be described in further detail below by describing the embodiments with reference to the accompanying drawings, so as to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concepts and technical solutions of the present invention.
如图1至图7所示本发明的结构,为一种高速、全自动的型钢码垛机。包括输送链收集架、编组定位(挡块)机构、编组小车、正码机构、反码机构、堆垛升降台、垛包移送辊道。The structure of the present invention shown in Fig. 1 to Fig. 7 is a kind of high-speed, full-automatic section steel stacker. Including conveyor chain collection frame, marshalling positioning (stopper) mechanism, marshalling trolley, positive coding mechanism, reverse coding mechanism, stacking lifting platform, stacking bag transfer roller table.
具体分析如下:The specific analysis is as follows:
一、为了克服现有技术的缺陷,实现提高生产效率及型钢码垛的自动化的发明目的,本发明采取的技术方案为:One, in order to overcome the defective of prior art, realize the invention goal of the automation of improving production efficiency and section steel stacking, the technical scheme that the present invention takes is:
如图1所示,本发明的一种型钢码垛机包括输送、编组机构1、码垛机构2、压料机构3和上料、堆垛机构4;As shown in Figure 1, a kind of shaped steel palletizer of the present invention comprises conveying, marshalling mechanism 1, stacking mechanism 2,
如图2所示,所述的输送、编组机构1设有用于收集成排型钢的输送链组件1-1;As shown in Figure 2, the conveying and marshalling mechanism 1 is provided with a conveying chain assembly 1-1 for collecting rows of shaped steel;
如图4所示,所述的码垛机构2和压料机构3通过主横梁2-5及平行四连杆机构设置在输送、编组机构1的上方;As shown in Figure 4, the palletizing mechanism 2 and the
所述的码垛机构2设有翻转电磁吸盘组件2-6,所述的主横梁2-5底部通过螺栓连接装有等距排列的多个翻转电磁吸盘组件2-6;The palletizing mechanism 2 is provided with an overturning electromagnetic chuck assembly 2-6, and the bottom of the main beam 2-5 is connected by bolts to equidistantly arrange a plurality of overturning electromagnetic chuck assemblies 2-6;
如图6所示,所述的压料机构3设有压料臂3-2,所述的压料臂3-2通过压料导向组件3-4在压料机构支座3-6内上下移动;As shown in Figure 6, the
如图7所示,每个所述的上料、堆垛机构4均包括上料机构和堆垛机构,并共用一个底座4-1;所述的上料机构设有上料托架4-4,所述的上料托架4-4通过上料机构导向组件4-5在底座4-1上作上下移动;所述的堆垛机构设有堆垛升降台托架4-6,所述的堆垛升降台托架4-6通过堆垛升降台导向组件4-9在底座4-1上下移动。As shown in Figure 7, each of the described feeding and stacking mechanisms 4 includes a feeding mechanism and a stacking mechanism, and shares a base 4-1; the described feeding mechanism is provided with a feeding bracket 4- 4. The feeding bracket 4-4 moves up and down on the base 4-1 through the feeding mechanism guide assembly 4-5; the stacking mechanism is provided with a stacking lifting platform bracket 4-6, so The stacking lifting platform bracket 4-6 moves up and down on the base 4-1 through the stacking lifting platform guide assembly 4-9.
输送、编组机构1收集成品型钢成排并对其进行正、反码编组,编组成功后将型钢排输送到位与输送链末端的固定挡块处;The conveying and marshalling mechanism 1 collects the finished section steel into rows and performs positive and negative code marshalling on them. After the marshalling is successful, the section steel row is transported to the position and the fixed stopper at the end of the conveyor chain;
型钢完成上述输送和编组后,上料、堆垛机构4将型钢托举到位于码垛机构2上的可翻转电磁吸盘上;After the above-mentioned conveying and grouping of the section steel is completed, the feeding and stacking mechanism 4 lifts the section steel onto the reversible electromagnetic chuck located on the stacking mechanism 2;
电磁吸盘吸合型钢后,码垛机构2按照设定的型钢码垛要求进行正、反码垛动作,并最终将型钢码放在位于上料、堆垛机构4上的堆垛台面上;After the electromagnetic sucker absorbs the profiled steel, the stacking mechanism 2 performs positive and negative stacking actions according to the set profiled steel stacking requirements, and finally puts the profiled steel code on the stacking table located on the loading and stacking mechanism 4;
压料机构3保证型钢能从电磁吸盘快速释放并控制型钢在下落过程中的姿态。The
所述的型钢输送、编组机构1还包括:安装在输送链架上的编组托架机构,设置在链架上的可控制位置编组挡块机构。The section steel conveying and marshalling mechanism 1 also includes: a marshalling bracket mechanism installed on the conveying chain frame, and a controllable position marshalling block mechanism arranged on the chain frame.
所述的型钢输送、编组机构包括:收集成排型钢输送链机构,安装在输送链架上的编组托架机构,设置在链架上的可控制位置编组挡块机构。The profiled steel conveying and marshalling mechanism includes: a conveyor chain mechanism for collecting and forming rows of profiled steels, a marshalling bracket mechanism installed on the conveyor chain frame, and a controllable position marshalling block mechanism arranged on the chain frame.
二、图2是输送、编组机构1的结构示意图。Two, Fig. 2 is the structural representation of conveying, marshalling mechanism 1.
所述的输送链组件1-1的输送链收集架上设有输送链架本体、主动链轮、从动链轮、张紧链轮及输送链条。输送链组件1-1根据型钢长度并列等距排列,并通过收集架底座、固定在设备地基上。实现型钢输送功能。所述的输送链条与从动链轮组件、张紧链轮组件和主传动链轮组件组成一组链式输送传动机构。The conveyor chain collection frame of the conveyor chain assembly 1-1 is provided with a conveyor chain frame body, a driving sprocket, a driven sprocket, a tensioning sprocket and a conveyor chain. The conveyor chain components 1-1 are arranged side by side and equidistant according to the length of the section steel, and are fixed on the equipment foundation through the base of the collecting frame. Realize the section steel conveying function. The conveying chain, the driven sprocket assembly, the tensioning sprocket assembly and the main drive sprocket assembly form a set of chain conveying transmission mechanism.
多个所述的输送链组件1-1通过输送链同步传动轴1-2连接。所述的输送链同步传动轴1-2串联主动链轮传动轴,是各个输送链组件1-1同步输送。A plurality of the conveyor chain assemblies 1-1 are connected through a conveyor chain synchronous transmission shaft 1-2. The transmission chain synchronous transmission shaft 1-2 is connected in series with the driving sprocket transmission shaft, and each transmission chain assembly 1-1 is synchronously transported.
在输送链组件1-1的所述的输送链收集架上设有输送链传动电机减速机1-3。所述的电机减速机通过主传动同步联轴器驱动上述链式输送传动机构同步运转。The conveyor chain transmission motor reducer 1-3 is arranged on the conveyor chain collection rack of the conveyor chain assembly 1-1. The motor reducer drives the above-mentioned chain conveying transmission mechanism to run synchronously through the main transmission synchronous coupling.
在所述输送链组件1-1上设有编组托臂1-5,每个编组托臂1-5均设有驱动其升降的编组托臂驱动气缸1-6;每个编组托臂1-5由编组托臂同步轴1-7支撑并固定,保证每个编组托臂升降同步。The conveyor chain assembly 1-1 is provided with a marshalling support arm 1-5, and each marshalling support arm 1-5 is provided with a marshalling support arm drive cylinder 1-6 that drives its lifting; each marshalling support arm 1-5 5 is supported and fixed by the synchronous shaft 1-7 of the marshalling support arm to ensure that each marshalling support arm is lifted and lowered synchronously.
所述的输送链组件1-1上设有编组挡块组件1-4,可设定型钢正、反码编组时型钢的定位。编组挡块组件1-4由电机减速机组件1-8驱动,编组同步传动轴1-9保证各个编组挡块组件1-4同步移动挡块,编组位置编码器1-10检测移动挡块(编组挡块1-12)的位置并由系统控制。The conveyor chain assembly 1-1 is provided with a marshalling block assembly 1-4, which can set the position of the profiled steel when the profiled steel is grouped in forward and reverse codes. Marshalling block assembly 1-4 is driven by motor reducer assembly 1-8, and marshalling synchronous drive shaft 1-9 guarantees that each marshalling block assembly 1-4 synchronously moves block, and marshalling position coder 1-10 detects moving block ( The position of group stopper 1-12) is controlled by the system.
编组托架机构通过轴承座、同步轴安装在输送链收集架上,每个编组托架设有驱动提升气缸,在同步轴作用下保持各个编组托架同步动作。The marshalling bracket mechanism is installed on the conveyor chain collection rack through the bearing seat and the synchronous shaft, and each marshalling bracket is provided with a drive lifting cylinder, which keeps each marshalling bracket synchronously under the action of the synchronous shaft.
三、图3是编组挡块组件1-4的立面结构示意图。3. Fig. 3 is a schematic diagram of the facade structure of the marshalling block assembly 1-4.
可控位置编组挡块机构:Controllable position marshalling block mechanism:
所述的可控位置编组挡块机构通过螺栓连接在输送链收集架上,有一台螺旋升降机驱动挡块滑轴作水平直线运动。The controllable position marshalling block mechanism is connected to the conveying chain collection rack through bolts, and a screw elevator drives the block sliding shaft to move horizontally and linearly.
所述的编组挡块组件1-4设有编组支座1-15、编组滑轴1-16、螺旋升降机1-11、编组位置编码器1-10;所述的编组支座1-15通过螺栓固定在链架上;The marshalling block assembly 1-4 is provided with a marshalling support 1-15, a marshalling slide shaft 1-16, a screw jack 1-11, and a marshalling position encoder 1-10; the marshalling support 1-15 passes through The bolts are fixed on the chain frame;
在端头的螺旋升降机输入端设有通过测量同步联轴器旋转圈数控制编组挡块位置的旋转编码器。At the input end of the screw jack at the end, there is a rotary encoder that controls the position of the marshalling block by measuring the number of rotations of the synchronous coupling.
所述的编组挡块装置固定在编组滑轴1-16上,随编组滑轴1-16作水平调整移动,达到编组设定的挡料位置,编组挡块在挡块座可上下移动,有设在下方气缸驱动,型钢达到指定的编组数量时,编组挡块在气缸作用下落下,通过输送链将编组成功的型钢组移出编组位送往码垛上料位。The marshalling stopper device is fixed on the marshalling slide shaft 1-16, and moves horizontally with the marshalling slide shaft 1-16 to reach the stop position set by the marshalling, and the marshalling stopper can move up and down on the block seat, with It is driven by the cylinder at the bottom. When the section steel reaches the specified grouping quantity, the grouping block will fall under the action of the cylinder, and the successfully grouped section steel group will be moved out of the grouping position through the conveyor chain and sent to the stacking level.
所述的编组滑轴1-16在螺旋升降机1-11驱动下在编组支座1-15内作前后移动;所述的编组位置编码器1-10检测编组滑轴1-16的实时位置。The marshalling slide shaft 1-16 moves forward and backward in the marshalling support 1-15 under the drive of the screw jack 1-11; the marshalling position encoder 1-10 detects the real-time position of the marshalling slide shaft 1-16.
每台所述的螺旋升降机输入端均与同步联轴器连接;所述的同步联轴器由一台T型电机减速机组驱动,保证了各个编组托架升降的同步。The input end of each screw jack is connected with a synchronous coupling; the synchronous coupling is driven by a T-type motor reduction unit, which ensures the synchronization of the lifting of each marshalling bracket.
可控位置编组挡块机构通过螺栓连接在输送链收集架上,有一台螺旋升降机驱动挡块滑轴作水平直线运动。The controllable position marshalling block mechanism is connected to the conveyor chain collecting rack through bolts, and a screw elevator drives the block sliding shaft to move horizontally and linearly.
所述的编组滑轴1-16的端部固定有编组挡块座1-17,在所述的编组挡块座1-17上设有编组挡块1-12作上下运动,由编组挡块气缸1-13驱动。The end of the marshalling slide shaft 1-16 is fixed with a marshalling block seat 1-17, on which the marshalling block seat 1-17 is provided with a marshalling block 1-12 to move up and down, by the marshalling block Cylinders 1-13 drive.
以上结构使编组挡块1-12具有水平移动驱动和位置控制,以及升降驱动功能,满足型钢编组过程中快速控制挡料位置和过料的技术要求。The above structure enables the marshalling block 1-12 to have horizontal movement drive and position control, as well as lifting and lowering drive functions, which meets the technical requirements of quickly controlling the position of the block and the material passing during the marshalling process of section steel.
所述的输送链架本体的末端设有固定挡块1-14,使编组成功的型钢排定位在上料位置。The end of the conveyor chain frame body is provided with a fixed stopper 1-14, so that the successfully marshalled shaped steel row is positioned at the feeding position.
四、图4是码垛机构结构示意图。4. Figure 4 is a structural schematic diagram of the palletizing mechanism.
所述的带翻转电磁吸盘码垛机构设置平行四连杆机构,主横梁端头分别设有两个有滚动轴承座组成的可旋转的耳轴孔。码垛机构底座同样设有两个有滚动轴承座组成的可旋转的耳轴孔。主动杆件和从动杆件把连接主横梁和底座组成平行四连杆机构,底座通过地脚螺栓水平固定在设备基础上,在主动连杆上设有驱动机构摆动的液压缸。The stacking mechanism with flipping electromagnetic suckers is provided with a parallel four-bar linkage mechanism, and two rotatable trunnion holes composed of rolling bearing seats are respectively provided at the ends of the main beam. The base of the palletizing mechanism is also provided with two rotatable trunnion holes formed by rolling bearing seats. The active rod and the driven rod connect the main beam and the base to form a parallel four-bar linkage mechanism. The base is horizontally fixed on the equipment foundation through anchor bolts, and a hydraulic cylinder for driving the swinging mechanism is provided on the active link.
具体地:specifically:
所述的平行四连杆机构由码垛机构底座2-1、主动杆件2-4、主横梁2-5的端梁和从动杆件2-2组成;两套所述的平行四连杆机构支撑主横梁2-5以及安装在主横梁2-5的构件。The parallel four-bar linkage mechanism is composed of a stacking mechanism base 2-1, an active rod 2-4, an end beam of a main beam 2-5, and a driven rod 2-2; The rod mechanism supports the main beam 2-5 and the members mounted on the main beam 2-5.
码垛机构底座2-1相当于四杆机构的机架;主动杆件2-4、从动杆件2-2相当于四杆机构的两个摇杆;主横梁2-5的端梁相当于四杆机构的连杆。The palletizing mechanism base 2-1 is equivalent to the frame of the four-bar mechanism; the active rod 2-4 and the driven rod 2-2 are equivalent to the two rockers of the four-bar mechanism; the end beams of the main beam 2-5 are equivalent Connecting rods in a four-bar mechanism.
每套所述的平行四连杆机构均设有码垛驱动液压缸2-3。码垛驱动液压缸2-3的活塞杆与主动杆件2-4铰接连接,实现码垛机构2沿输送链组件1-1输送方向的往复摆动。Each set of the parallel four-bar linkage mechanism is provided with stacking drive hydraulic cylinders 2-3. The piston rod of the palletizing driving hydraulic cylinder 2-3 is hingedly connected with the active rod 2-4, so as to realize the reciprocating swing of the palletizing mechanism 2 along the conveying direction of the conveying chain assembly 1-1.
多个所述的码垛机构2通过码垛机构同步轴2-9连接;所述的码垛机构同步轴2-9刚性连接位于主动杆件2-4的输出轴,保持两套四连杆机构的机械动作同步;在其中一个主动杆件2-4的输出轴设有码垛位置编码器2-8,实时检测并由系统控制码垛机构摆动的位置。A plurality of the palletizing mechanisms 2 are connected through the synchronous shafts 2-9 of the palletizing mechanisms; the synchronous shafts 2-9 of the palletizing mechanisms are rigidly connected to the output shafts of the active rods 2-4, maintaining two sets of four-linkages The mechanical actions of the mechanism are synchronized; the output shaft of one of the active rods 2-4 is provided with a stacking position encoder 2-8, which detects in real time and controls the swinging position of the stacking mechanism by the system.
在多个所述的翻转电磁吸盘组件2-6其中的一个上设有电磁吸盘翻转电机减速机2-10;所述的电磁吸盘翻转电机减速机2-10通过电磁吸盘同步连接轴2-7驱动所有电磁吸盘本体2-17同步翻转;两侧磁舌2-16可在电磁吸盘本体上滑移,通电后可保证型钢吸持姿态。One of the plurality of flipping electromagnetic chuck assemblies 2-6 is provided with an electromagnetic chuck flip motor reducer 2-10; the electromagnetic chuck flip motor reducer 2-10 is synchronously connected to the shaft 2-7 through the electromagnetic chuck All the electromagnetic chuck bodies 2-17 are driven to turn over synchronously; the magnetic tongues 2-16 on both sides can slide on the electromagnetic chuck body, and the shape steel holding posture can be guaranteed after power-on.
所述两组平行四连杆机构使主横梁在竖立平面内作一定角度的摆动,主横梁的底面始终保持水平。在主动杆件和底座连接的转轴上设有刚性同步连接轴,使两组平行四连杆机构同步摆动动作。在其中一转轴端设有检测转轴转动角度的位置编码器,达到控制主横梁运动位置目的。The two groups of parallel four-bar linkages make the main beam swing at a certain angle in the vertical plane, and the bottom surface of the main beam is always kept horizontal. A rigid synchronous connection shaft is provided on the rotating shaft connecting the active rod and the base, so that the two sets of parallel four-bar linkages can oscillate synchronously. A position encoder for detecting the rotation angle of the rotating shaft is provided at one end of the rotating shaft to achieve the purpose of controlling the moving position of the main beam.
五、图5是带驱动装置翻转电磁吸盘组件结构示意图。5. Fig. 5 is a schematic diagram of the structure of the flip electromagnetic chuck assembly with the driving device.
所述码垛机构主横梁下方设有等列排列的电磁吸盘安装支座,所述支座通过螺栓连接在主横梁的下方。矩形电磁吸盘通过安装在两侧板上的耳轴支撑在支座上并可作180°旋转。Below the main beam of the palletizing mechanism, there are electromagnetic chuck installation supports arranged in equal rows, and the supports are connected under the main beam by bolts. The rectangular electromagnetic chuck is supported on the support by the trunnions installed on the two side plates and can be rotated by 180°.
具体地:specifically:
所述的主横梁2-5底部通过螺栓连接装有等距排列的多个翻转电磁吸盘组件2-6;The bottom of the main beam 2-5 is connected by bolts to equidistantly arrange a plurality of overturning electromagnetic sucker assemblies 2-6;
所述的翻转电磁吸盘组件2-6设有翻转主动链轮2-11、翻转从动链轮2-15、翻转链条2-12、张紧链轮2-13;所述翻转主动链轮2-11与翻转从动链轮2-15及翻转链条2-12组成链传动。Described overturning electromagnetic sucker assembly 2-6 is provided with overturning driving sprocket 2-11, overturning driven sprocket 2-15, overturning chain 2-12, tensioning sprocket 2-13; -11 forms chain transmission with overturning driven sprocket 2-15 and overturning chain 2-12.
所述的翻转链条2-12通过张紧螺杆2-14调整其的张紧度;The tension of the turning chain 2-12 is adjusted by the tensioning screw 2-14;
所述的翻转电磁吸盘组件2-6设有电磁吸盘本体2-17;所述的电磁吸盘本体2-17两侧设有转轴,通过轴承座安装在电磁吸盘支座2-18上,在所述的翻转从动链轮2-15的驱动下作180°往复翻转运动。The flipping electromagnetic chuck assembly 2-6 is provided with an electromagnetic chuck body 2-17; the two sides of the electromagnetic chuck body 2-17 are provided with rotating shafts, which are installed on the electromagnetic chuck support 2-18 through a bearing seat, and on the Under the drive of described overturning driven sprocket 2-15, do 180 ° reciprocating overturning motion.
在最外端的电磁吸盘组件2-6上设有电磁吸盘位置编码器2-19,实时检测并由系统控制电磁吸盘翻转的位置。An electromagnetic chuck position encoder 2-19 is provided on the outermost electromagnetic chuck assembly 2-6 to detect in real time and control the flipping position of the electromagnetic chuck by the system.
电磁吸盘翻转电机减速机2-10安装在支座2-18上,通过电磁吸盘同步连接轴2-7传递到其它电磁吸盘组件并能保持电磁吸盘同步翻转。The electromagnetic sucker turning motor reducer 2-10 is installed on the support 2-18, and is transmitted to other electromagnetic sucker components through the electromagnetic sucker synchronous connection shaft 2-7 and can keep the electromagnetic sucker turning over synchronously.
在最外端的电磁吸盘组件2-6上设有电磁吸盘位置编码器2-19,实时检测并由系统控制电磁吸盘翻转的位置。An electromagnetic chuck position encoder 2-19 is provided on the outermost electromagnetic chuck assembly 2-6 to detect in real time and control the flipping position of the electromagnetic chuck by the system.
所述的电磁吸盘设有靠自重滑移的磁舌,在电磁吸盘工作面向下时,能保持被吸持型钢原有的状态,不至于型钢被吸翻。所述的电磁翻转由一组链传动驱动,安装在中间支架上的电机减速机驱动小链轮,通过链条驱动安装在电磁吸盘耳轴上的大链轮实现电磁吸盘的翻转。在所述链传动设有张紧装置。每个翻转电磁吸盘与支架、链传动总成可翻转码垛电磁吸盘组件。The electromagnetic chuck is provided with a magnetic tongue that slides by its own weight, and when the working face of the electromagnetic chuck is facing downward, it can maintain the original state of the held section steel, so that the section steel will not be sucked over. The electromagnetic flip is driven by a group of chain transmissions, the motor reducer installed on the middle bracket drives the small sprocket, and the large sprocket installed on the trunnion of the electromagnetic chuck is driven by the chain to realize the flip of the electromagnetic chuck. A tensioning device is provided on the chain drive. Each reversible electromagnetic chuck, bracket, and chain drive assembly can flip and stack the electromagnetic chuck assembly.
所述各个独立可翻转码垛电磁吸盘组件由一根同步转动轴连接,保证每个电磁吸盘翻转动作同步。在位于尾端的电磁吸盘组设有检测同步转动轴转动角度的位置编码器,控制电磁吸盘翻转的角度。The independent reversible stacking electromagnetic chuck components are connected by a synchronous rotating shaft, which ensures that the flipping action of each electromagnetic chuck is synchronized. The electromagnetic chuck group at the tail end is provided with a position encoder for detecting the rotation angle of the synchronous rotating shaft to control the angle of the electromagnetic chuck turning over.
六、图6是压料机构3结构示意图。6. FIG. 6 is a structural schematic diagram of the
每台码垛电磁吸盘组件设有一套压料机构。压料臂通过导向轴承组件在压料底座作上下运动,在所述的压料臂设有齿条,通过安装在压料底座上的齿轮组件组成压料臂运动的同步机构,由同步轴把各个压料机构同步机构连接起来,实现压料臂上下运动同步。Each stacking electromagnetic chuck assembly is equipped with a set of pressing mechanism. The pressing arm moves up and down on the pressing base through the guide bearing assembly. The pressing arm is provided with a rack, and the gear assembly installed on the pressing base forms a synchronous mechanism for the movement of the pressing arm. The synchronization mechanism of each pressing mechanism is connected to realize the synchronization of the up and down movement of the pressing arm.
具体地:specifically:
多个所述的压料机构3通过螺栓连接等距安装在所述的主横梁2-5的侧面;所有压料机构3机构之间设有压料机构同步轴3-1,保证压料机构的同步动作;所述的压料机构同步轴3-1串联压料机构同步输出轴,保证所述的压料臂3-2同步动作。A plurality of said
所述压料机构3设有压料机构支座3-6、压料臂3-2、压料导向组件3-4;The
所述的压料机构支座3-6通过螺栓安装在码垛机构主横梁2-5的侧面;在所述的压料臂3-2和压料机构支座3-6上设有齿条、齿轮同步机构。The supporting mechanism 3-6 of the pressing mechanism is installed on the side of the main beam 2-5 of the stacking mechanism through bolts; a rack is arranged on the pressing arm 3-2 and the supporting mechanism 3-6 of the pressing mechanism , Gear synchronization mechanism.
每个所述的压料机构3均设有独立的压料驱动气缸3-3。使压料臂3-2上下运动。Each of the
在外端的所述的压料机构同步输出轴上设有压料位置编码器3-5,实时检测并由系统控制压料臂3-2的升降位置。A pressing position encoder 3-5 is provided on the synchronous output shaft of the pressing mechanism at the outer end to detect in real time and control the lifting position of the pressing arm 3-2 by the system.
所述的压料机构支座3-6通过螺栓安装在码垛机构主横梁2-5侧面;所述的压料臂3-2通过压料导向组件3-4在压料机构支座3-6内上下移动;在压料臂3-2和支座3-6设有齿条、齿轮同步机构;The pressing mechanism support 3-6 is installed on the side of the main beam 2-5 of the palletizing mechanism through bolts; the pressing arm 3-2 is mounted on the pressing mechanism support 3- 6 to move up and down; there is a rack and gear synchronization mechanism on the pressing arm 3-2 and the support 3-6;
七、图7是上料、堆垛机构4结构示意图。7. Fig. 7 is a schematic diagram of the structure of the feeding and stacking mechanism 4.
本发明的型钢设有多个上料、堆垛机构4,每个上料、堆垛机构4均包括上料机构和堆垛机构,并共用一个底座4-1,优点是上料机构和堆垛机构之间位置精度高、占地面积小、现场安装简便。The shaped steel of the present invention is provided with a plurality of feeding and stacking mechanisms 4, each feeding and stacking mechanism 4 includes a feeding mechanism and a stacking mechanism, and shares a base 4-1, the advantage is that the feeding mechanism and the stacking mechanism The position accuracy between the stacking mechanisms is high, the floor space is small, and the on-site installation is easy.
所述的上料、堆垛机构4等距排列在码垛机构2下方。The described feeding and stacking mechanisms 4 are equidistantly arranged below the palletizing mechanism 2 .
其功能是使编组好的型钢通过托举方式将型钢送到码垛电磁吸盘的工作面上。在型钢正码时型钢位于电磁吸盘的下方,反码时型钢位于电磁吸盘的上方。堆垛机构主要存放码垛的型钢垛包,在码垛过程中保持垛包面保持一定的高度,垛包成型后快速将垛包放置在垛包输送机构上移出码垛工位。Its function is to send the marshaled profiled steel to the working surface of the stacking electromagnetic chuck by means of lifting. The profiled steel is located below the electromagnetic chuck when the profiled steel is positively coded, and the profiled steel is located above the electromagnetic chuck when the profiled steel is reversed. The stacking mechanism mainly stores the stacked section steel bales. During the stacking process, the surface of the bales is kept at a certain height. After the bales are formed, the bales are quickly placed on the bales conveying mechanism and removed from the stacking station.
所述上料机构设有上料升降臂、导向轴承组件、同步齿轮、齿条组件和驱动液压缸。The feeding mechanism is provided with a feeding lifting arm, a guide bearing assembly, a synchronous gear, a rack assembly and a driving hydraulic cylinder.
所述的导向轴承组件安装在堆垛底座上,所述的上料升降臂由液压缸驱动在堆垛底座内作上下运动,安装在所述上料提升臂侧面的齿条驱动同步用的齿轮使安装在齿轮的同步传动轴转动,在每套机构转动轴上设有同步连接轴,保证上料升降臂同步动作。在其中处于端部的上料机构同步转动轴设有角度位置编码器,通过检测同步转轴的旋转角度控制上料升降臂的上下位移。The guide bearing assembly is installed on the stacking base, the loading lifting arm is driven by a hydraulic cylinder to move up and down in the stacking base, and the rack installed on the side of the loading lifting arm drives the gear for synchronization The synchronous transmission shaft installed on the gear is rotated, and a synchronous connection shaft is provided on the rotating shaft of each mechanism to ensure the synchronous action of the feeding lifting arm. The synchronous rotating shaft of the feeding mechanism at the end is provided with an angular position encoder, and the up and down displacement of the feeding lifting arm is controlled by detecting the rotation angle of the synchronous rotating shaft.
具体地:specifically:
所述的上料机构设有上料托架4-4、上料机构驱动液压缸4-8、上料机构导向组件4-5;The feeding mechanism is provided with a feeding bracket 4-4, a feeding mechanism driving hydraulic cylinder 4-8, and a feeding mechanism guide assembly 4-5;
所述的上料托架4-4由上料机构驱动液压缸4-8驱动。通过上料机构导向组件4-5在底座4-1上下移动。The feeding bracket 4-4 is driven by a feeding mechanism driving a hydraulic cylinder 4-8. The guide assembly 4-5 of the loading mechanism moves up and down on the base 4-1.
所述的上料托架4-4设有齿轮、齿条同步机构,通过上料机构同步传动轴4-2连接各个上料同步机构输出轴,使各个上料托架4-4同步动作。Described feeding bracket 4-4 is provided with gear, rack synchronous mechanism, connects each feeding synchronous mechanism output shaft through feeding mechanism synchronous transmission shaft 4-2, makes each feeding bracket 4-4 synchronous action.
在外端的所述的上料机构同步输出轴上设有上料机构位置编码器4-10,实时检测并由系统控制上料托架4-4的升降位置。The synchronous output shaft of the feeding mechanism at the outer end is provided with a feeding mechanism position encoder 4-10, which detects in real time and controls the lifting position of the feeding bracket 4-4 by the system.
所述的堆垛机构设有堆垛升降台托架4-6;并通过堆垛升降台导向组件4-10在底座4-1上下移动。所述的堆垛升降台托架4-6由堆垛驱动液压缸4-7驱动。The stacking mechanism is provided with a stacking lifting platform bracket 4-6; and the stacking lifting platform guide assembly 4-10 moves up and down on the base 4-1. The stacking lifting platform bracket 4-6 is driven by the stacking drive hydraulic cylinder 4-7.
所述的堆垛升降台托架4-6设有齿轮、齿条同步机构;通过堆垛机构同步传动轴4-3连接各个堆垛升降台同步机构输出轴,使各个堆垛升降台托架4-6同步动作。The stacking lifting platform bracket 4-6 is provided with a gear and rack synchronous mechanism; the synchronous transmission shaft 4-3 of the stacking mechanism is connected to the output shaft of each stacking lifting platform synchronization mechanism, so that each stacking lifting platform bracket 4-6 Synchronous actions.
在端头堆垛升降机构同步输出轴上设有堆垛升降台位置编码器4-11,实时检测并由系统控制堆垛升降台托架4-6的升降位置。The synchronous output shaft of the terminal stacking lifting mechanism is provided with a stacking lifting platform position encoder 4-11, which detects in real time and controls the lifting position of the stacking lifting platform bracket 4-6 by the system.
所述堆垛机构设有堆垛升降台、导向轴承组件、同步齿轮、齿条组件和驱动液压缸。所述的导向轴承组件安装在堆垛底座上,所述的堆垛升降台由液压缸驱动在堆垛底座内作上下运动,安装在所述堆垛升降台侧面的齿条驱动同步用的齿轮使安装在齿轮的同步传动轴转动,在每套机构转动轴上设有同步连接轴,保证堆垛升降台同步动作。在其中处于端部的堆垛机构同步转动轴设有角度位置编码器,通过检测同步转轴的旋转角度控制堆垛升降台升降位置。The stacking mechanism is provided with a stacking lifting platform, a guide bearing assembly, a synchronous gear, a rack assembly and a driving hydraulic cylinder. The guide bearing assembly is installed on the stacking base, the stacking lifting platform is driven by a hydraulic cylinder to move up and down in the stacking base, and the rack installed on the side of the stacking lifting platform drives the gear for synchronization The synchronous transmission shaft installed on the gear is rotated, and a synchronous connection shaft is provided on the rotating shaft of each set of mechanisms to ensure the synchronous action of the stacking lifting platform. The synchronous rotating shaft of the stacking mechanism at the end is provided with an angular position encoder, and the lifting position of the stacking lifting platform is controlled by detecting the rotation angle of the synchronous rotating shaft.
为了实现与上述技术方案相同的发明目的,本发明还提供了以上所述的全自动型钢自动编组方法和型钢自动码垛方法的技术方案。为了更好理解本发明的工作原理,图8~图15描述了型钢自动编组工艺流程各机构动作状态,图16~图28描述型钢自动码垛工艺流程流程各机构动作状态。In order to achieve the same invention purpose as the above-mentioned technical solution, the present invention also provides the above-mentioned technical solutions of the above-mentioned fully automatic section steel automatic grouping method and section steel automatic palletizing method. In order to better understand the working principle of the present invention, Fig. 8 to Fig. 15 describe the action state of each mechanism in the process flow of automatic grouping of shaped steel, and Fig. 16 to Fig. 28 describe the state of action of each mechanism in the process flow of automatic stacking of shaped steel.
图29是本发明的工艺流程图。Figure 29 is a process flow diagram of the present invention.
八、本发明的高速全自动型钢码垛机的自动编组工艺流程如下:Eight, the automatic marshalling technological process of the high-speed automatic section steel palletizer of the present invention is as follows:
1、如图8所示:编组挡块1-12处在正码设定的挡料位置,输送链1-1收集成品型钢达到正码编组的型钢数量;1. As shown in Figure 8: the marshalling block 1-12 is at the stop position set by the positive code, and the conveying chain 1-1 collects the finished steel to reach the number of the positive code marshalling;
此时,机构处于正码编组工序时,编组挡块1-12通过编组滑轴1-16定位到设定的位置,所述编组挡块1-12处在高位挡料状态,输送链传输来的型钢成排排列在输送链上;At this time, when the mechanism is in the positive code marshalling process, the marshalling block 1-12 is positioned to the set position through the marshalling slide shaft 1-16, and the marshalling block 1-12 is in a high-position blocking state, and the conveyor chain transmits The shaped steel is arranged in rows on the conveyor chain;
2、如图9所示:编组条件满足,编组托架1-5上升,分离出正码型钢排;2. As shown in Figure 9: the marshalling conditions are satisfied, the marshalling bracket 1-5 rises, and the positive-coded steel row is separated;
即:当型钢排达到正码编组根数时,编组托架1-15上升,正码编组型钢处在编组定位挡块和编组托架之间;That is: when the section steel row reaches the number of positive code marshalling, the marshalling bracket 1-15 rises, and the positive code marshalling steel is between the marshalling positioning block and the marshalling bracket;
3、如图10所示:编组挡块1-12落下处于放行位,待编组型钢排通过输送链1-1输送到码垛上料固定挡块1-14处;同时编组挡块1-12前移到设定的反码挡料位;3. As shown in Figure 10: the marshalling block 1-12 is in the release position, and the steel row to be marshalled is transported to the palletizing fixed block 1-14 through the conveyor chain 1-1; at the same time, the marshalling block 1-12 Move forward to the set reverse code stop position;
编组挡块落下处在放料位置,同时,编组滑轴1-16带动编组挡块1-12移动到反码设定的挡料位;正码编组型钢排通过输送链1-1移出编组工作位,最终处在码垛上料位的固定挡块处;The marshalling block falls to the discharge position, and at the same time, the marshalling slide shaft 1-16 drives the marshalling block 1-12 to move to the stop position set by the reverse code; the positive code marshalling bar is moved out of the marshalling work through the conveyor chain 1-1 position, and finally at the fixed stopper on the stacking level;
4、如图11所示:编组型钢排通过编组区后,编组挡块1-12升起处于反码挡料位,编组托架1-5下落,输送链收集型钢排,编好的型钢排到达上料固定挡块位1-14,完成正码编组工序;4. As shown in Figure 11: After the marshalling steel row passes through the marshalling area, the marshalling block 1-12 rises to be at the reverse code stop position, the marshalling bracket 1-5 falls, the conveyor chain collects the steel row, and the compiled steel row Reach the feeding fixed stop position 1-14, and complete the positive code grouping process;
正码编组型钢排移出编组挡块位后,编组挡块1-12上升处在挡料位,同时编组托架1-5下降,编组机构收集型钢,此时机构处在反码编组工序;After the positive code marshalling bar moves out of the marshalling block position, the marshalling block 1-12 rises to the material stop position, and at the same time, the marshalling bracket 1-5 descends, and the marshalling mechanism collects the profiled steel. At this time, the mechanism is in the reverse code marshalling process;
5、如图12所示:编组机构进反码编组模式,收集型钢达到反码编组条件;5. As shown in Figure 12: the marshalling mechanism enters the reverse code marshalling mode, and the collected steel meets the reverse code marshalling conditions;
6、如图13所示:编组托架1-5上升,分离反码型钢排;编组挡块1-12落下处于放行位,编组挡块1-12下落后后移到正码挡料设定位,为下一道正码编组准备条件;6. As shown in Figure 13: the marshalling bracket 1-5 rises, and the anti-coded steel row is separated; the marshalling stopper 1-12 falls to the release position, and the marshalling stopper 1-12 moves to the positive code stopper setting after falling Bit, prepare the conditions for the next positive code grouping;
当型钢排达到反码编组根数时,编组托架1-5上升,反码编组型钢处在编组定位挡块和编组托架之间;When the section steel row reaches the number of anti-code marshalling, the marshalling bracket 1-5 rises, and the anti-code marshalling steel is between the marshalling positioning stopper and the marshalling bracket;
7、如图14所示:编组好的反码型钢排通过输送链送往上料固定挡块处;7. As shown in Figure 14: the marshalled reverse-coded steel row is sent to the fixed stopper for loading through the conveyor chain;
编组挡块1-12落下处在放料位置,同时编组滑轴1-16带动编组挡块1-12重新移动到正码设定的挡料位;反码编组型钢排通过输送链移出编组工作位,最终处在码垛上料位的固定挡块处;The marshalling block 1-12 falls to the discharge position, and at the same time, the marshalling slide shaft 1-16 drives the marshalling block 1-12 to move to the stop position set by the positive code; position, and finally at the fixed stopper on the stacking level;
8、如图15所示:反码编组型钢排通过编组挡块区后,编组挡块1-12上升恢复到挡料位,编组托架1-5下降,编组机构重新进入正码编组模式;8. As shown in Figure 15: After the anti-code marshalling bar passes through the marshalling block area, the marshalling block 1-12 rises and returns to the stop level, the marshalling bracket 1-5 descends, and the marshalling mechanism re-enters the positive code marshalling mode;
反码编组型钢排移出编组挡块位后,编组挡块1-12上升处在挡料位,同时编组托架1-5下降,编组机构收集型钢,此时机构重新回到正码编组工序;After the reverse-coded marshalling section bar is moved out of the marshalling block position, the marshalling block 1-12 rises at the material stop position, and at the same time, the marshalling bracket 1-5 descends, and the marshalling mechanism collects the profiled steel. At this time, the mechanism returns to the positive code marshalling process;
9、系统重复循环上述工艺过程,实现型钢正码、反码编组动作交替进行。9. The system repeats the above-mentioned technological process to realize the alternation of positive code and reverse code grouping of section steel.
九、本发明的高速全自动型钢码垛机的自动码垛工艺流程如下:Nine, the automatic palletizing process of the high-speed fully automatic section steel palletizer of the present invention is as follows:
1、如图16所示:待正码型钢排位于上料待料位,码垛机构2处在正码待料位,压料机构3处在正码压料位;上料托架4-4在零位;堆垛升降台架4-6处在上工作位;1. As shown in Figure 16: the steel row to be positively coded is located at the loading and waiting position, the palletizing mechanism 2 is at the positively coded waiting position, and the
正码编组型钢通过输送链输送到码垛上料位固定挡块时,码垛机构处在正码待料位,电磁吸盘工作面向下,压料臂处在正码压料工作位;When the positive code marshalling section steel is transported to the fixed block of the upper material level of the stacking through the conveyor chain, the palletizing mechanism is in the positive code waiting position, the working face of the electromagnetic sucker is downward, and the pressing arm is in the positive code pressing position;
2、如图17所示:上料托架4-4上升,将型钢排托举到电磁吸盘组件2-6工作面下方;2. As shown in Figure 17: the loading bracket 4-4 rises, and the section steel row is lifted to the bottom of the working surface of the electromagnetic chuck assembly 2-6;
上料机构托臂上升至正码上料工作位,将编组好的正码码垛型钢托举到电磁吸盘的工作面。The supporting arm of the feeding mechanism rises to the positive code loading working position, and lifts the marshaled positive stacked stacked steel to the working surface of the electromagnetic chuck.
3、如图18所示:电磁吸盘得电,型钢排吸合在电磁吸盘上,上料托架4-4快速回零位;3. As shown in Figure 18: the electromagnetic chuck is powered on, the steel row is attracted to the electromagnetic chuck, and the feeding bracket 4-4 quickly returns to zero position;
电磁吸盘通电吸合,上料托架回到原始零位。The electromagnetic chuck is energized and closed, and the loading bracket returns to the original zero position.
4、如图19所示:码垛机构2正摆;4. As shown in Figure 19: the stacking mechanism 2 is positively pendulum;
吸合正码码垛型钢的码垛机构向码垛升降台方向正摆,实现型钢正向码垛工作。The palletizing mechanism that attracts and stacks the profiled steel positively swings toward the palletizing lifting platform to realize the forward stacking of the profiled steel.
5、如图20所示:码垛机构2运动到码垛放料位,吸合的型钢排位于堆垛升降台架4-6正上方;5. As shown in Figure 20: the palletizing mechanism 2 moves to the palletizing discharge position, and the sucked-in section steel row is located directly above the stacking lifting platform 4-6;
码垛机构2运动到码垛放料位时,压料机构向下动作;When the palletizing mechanism 2 moves to the palletizing discharge position, the pressing mechanism moves downward;
6、如图21所示:压料机构3动作,同时电磁吸盘2-17失电释放,压料臂3-2将型钢排落放在堆垛升降台架4-6,完成型钢正码工序流程;6. As shown in Figure 21: the
即:电磁吸盘失电,将型钢放置在具有一定高度的堆垛升降台面上;That is: the electromagnetic chuck is powered off, and the section steel is placed on the stacking lifting table with a certain height;
7、如图22所示:堆垛升降台架4-6定距下降,保证一定垛面高度;码垛机构2反摆到反码待料位;在摆动过程中,压料臂3-2上升到反码压料位,电磁吸盘2-17(图上为逆时针)翻转180°,使工作面朝上;编组机构已完成反码编组任务,上料托架4-4将型钢托举到反码上料位;7. As shown in Figure 22: the stacking lifting platform 4-6 descends at a fixed distance to ensure a certain height of the stacking surface; the stacking mechanism 2 is reversely swung to the reverse code waiting position; Rising to the reverse code pressing position, the electromagnetic chuck 2-17 (counterclockwise in the figure) is turned over 180°, so that the working surface faces upward; the marshalling mechanism has completed the reverse code marshalling task, and the feeding bracket 4-4 lifts the steel To the negative code loading position;
堆垛升降台定距下降,保证垛包面维持设定的码垛的高度,完成了型钢的正向码垛功能;The stacking lifting platform descends at a fixed distance to ensure that the stacking surface maintains the set stacking height, and completes the forward stacking function of section steel;
完成上述工作后,码垛机构反摆,运动到反向码垛待料设定位;在运动过程中,电磁吸盘旋转180°,电磁吸盘工作面朝上,压料臂升到反码压料工作位;在此期间,上料臂已将反码型钢组提升到反码上料位;After the above work is completed, the palletizing mechanism swings in reverse, and moves to the set position for reverse palletizing; during the movement, the electromagnetic chuck rotates 180°, the working surface of the electromagnetic chuck faces upward, and the pressing arm rises to the reverse code pressing material Working position; during this period, the loading arm has lifted the reverse code steel group to the reverse code loading position;
8、如图23所示:码垛机构2到达反码待料位,设备进入反码工序状态;8. As shown in Figure 23: the palletizing mechanism 2 reaches the reverse code waiting position, and the equipment enters the reverse code process state;
9、如图24所示:上料托架4-4快速回零位,将反码型钢排放置在电磁吸盘2-17上,电磁吸盘2-17得电吸合;9. As shown in Figure 24: the loading bracket 4-4 quickly returns to the zero position, and the inverted steel row is placed on the electromagnetic chuck 2-17, and the electromagnetic chuck 2-17 is electrically attracted;
码垛机构2运动到反向码垛待料位时,上料托架4-4快速下降至零位,将型钢落放在电磁吸盘的工作面。When the stacking mechanism 2 moves to the reverse stacking waiting position, the feeding bracket 4-4 quickly drops to the zero position, and the section steel is dropped on the working surface of the electromagnetic chuck.
10、如图25所示:码垛机构2正摆,同时电磁吸盘2-17(图上为顺时针)翻转180°动作;10. As shown in Figure 25: the stacking mechanism 2 is swinging forward, and at the same time, the electromagnetic chuck 2-17 (clockwise in the figure) turns 180°;
电磁吸盘通电吸合,码垛机构正摆,在码垛机构动作过程中,电磁吸盘旋转180°,将型钢翻转至反码要求。The electromagnetic chuck is energized and closed, and the palletizing mechanism swings forward. During the action of the palletizing mechanism, the electromagnetic chuck rotates 180°, turning the section steel to the reverse code requirement.
11、如图26所示:电磁吸盘翻转180°后,压料臂3-2下降到正码压料位;11. As shown in Figure 26: After the electromagnetic chuck is turned over 180°, the pressing arm 3-2 drops to the positive pressing position;
电磁吸盘旋转结束后,压料机构3动作,压料臂3-2下降到正码压料位置;After the electromagnetic chuck rotates, the
12、如图27所示:码垛机构2到达码垛放料位;12. As shown in Figure 27: the palletizing mechanism 2 reaches the palletizing discharge position;
13、如图28所示:压料机构3动作,同时电磁吸盘2-17失电释放,压料臂3-2将型钢排落放在堆垛升降台架4-6上,完成型钢反码工序流程;13. As shown in Figure 28: the
码垛机构2运动到码垛放料位时,压料机构3向下动作,同时电磁吸盘失电,将型钢放置在正码好的型钢排内,完成了型钢的反向码垛功能。When the stacking mechanism 2 moves to the stacking discharge position, the
14、以上是型钢正、反码一个工作流程,循环此工作流程至设定的层数,堆垛升降台4-6快速下降,将垛包放置在输出装置上,垛包移出码垛工位,堆垛升降台4-6快速上升至上工作位,进入下一轮垛包码垛工况。14. The above is a working process of positive and negative coding of section steel. This working process is circulated to the set number of layers. The stacking lifting platform 4-6 quickly descends, and the stacking package is placed on the output device, and the stacking package is moved out of the stacking station. , the stacking lifting platform 4-6 quickly rises to the upper working position, and enters the next round of stacking and stacking working conditions.
设备循环上述工艺流程,当码垛层数达到设定的要求时,堆垛升降台4-6快速下降,将成型的垛包放置在垛包输出设备上,垛包移出码垛工位后,堆垛升降台4-6快速上升至设定的工作位,设备重新进入下一码垛工序。The equipment circulates the above-mentioned technological process. When the number of stacking layers reaches the set requirements, the stacking lifting platform 4-6 quickly descends, and the formed stacking package is placed on the stacking package output device. After the stacking package is moved out of the stacking station, The stacking lifting platform 4-6 quickly rises to the set working position, and the equipment re-enters the next stacking process.
本发明采用上述技术方案,实现型钢的自动码垛;采用机电液一体化编组模式,克服了现有技术中型钢机械编组方法存在的效率低、需要现场人工调节、通用性差以及小型钢无法编组的缺陷;本发明具有编组快速精准、效率高、通用性好的特点,在一台设备上通过选择型钢的种类、规格和长度就可实现角钢、H型钢、槽钢、工字钢、轨道钢、方钢及其它异形钢的码垛,采用电液比例控制连杆式码垛机构具有运动速度快、定位准确及冲击小优点,非常适合小型材高速码垛,独特压料设计可快速使型钢与码垛机构分离并保证型钢在落料过程中的位置姿态。是一种型钢码垛方法的创新设计,具有广泛的市场推广价值。The present invention adopts the above-mentioned technical scheme to realize the automatic palletizing of section steel; adopts the electromechanical-hydraulic integrated marshalling mode, which overcomes the low efficiency, the need for on-site manual adjustment, the poor versatility and the inability to marshal small steel in the prior art medium-shaped steel mechanical marshalling method Defects; the present invention has the characteristics of fast and accurate marshalling, high efficiency, and good versatility, and can realize angle steel, H-shaped steel, channel steel, I-beam, track steel, For the palletizing of square steel and other special-shaped steel, the electro-hydraulic proportional control link-type palletizing mechanism has the advantages of fast movement speed, accurate positioning and small impact, which is very suitable for high-speed palletizing of small materials. The palletizing mechanism separates and ensures the position and posture of the section steel during the blanking process. It is an innovative design of a section steel palletizing method, which has extensive market promotion value.
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned method, as long as various insubstantial improvements are adopted from the method concept and technical solutions of the present invention, or there is no improvement Directly applying the concept and technical solutions of the present invention to other occasions is within the protection scope of the present invention.
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| CN107826773B (en) * | 2017-12-06 | 2024-12-31 | 中冶沈勘秦皇岛工程设计研究总院有限公司 | Profile stacking device and stacking method |
| CN109160283A (en) * | 2018-11-15 | 2019-01-08 | 马钢集团设计研究院有限责任公司 | A kind of profile steel stacker magnechuck elevating mechanism and its control method |
| CN109808947B (en) * | 2019-04-04 | 2024-05-14 | 长江润发(张家港)机械有限公司 | Elevator guide rail packing apparatus |
| CN110466994A (en) * | 2019-08-27 | 2019-11-19 | 广州广源激光科技有限公司 | Feeding output precision |
| CN111170024B (en) * | 2020-03-06 | 2025-02-18 | 泰尔(安徽)机器人有限公司 | Electromagnetic holding device of steel section stacking system and steel section stacking method |
| CN111302058B (en) * | 2020-03-31 | 2024-11-19 | 中冶华天南京工程技术有限公司 | A medium-sized U and Z steel sheet pile (H-shaped steel) double-turn electromagnet stacking device |
| CN111439416B (en) * | 2020-05-07 | 2024-01-12 | 唐山正丰钢铁有限公司 | Angle steel collecting system and collecting method thereof |
| CN112660837B (en) * | 2020-11-30 | 2022-04-22 | 中冶华天工程技术有限公司 | Guide rail steel finishing process |
| CN112850173B (en) * | 2021-01-21 | 2022-04-08 | 昆山瑞源智能装备有限公司 | Material collecting device of three-material collecting stacker |
| CN115416899B (en) * | 2021-11-17 | 2023-06-09 | 无锡瑞进智能工程有限公司 | Using method of section steel bundling equipment |
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| CN120841215B (en) * | 2025-09-25 | 2025-11-25 | 河北鹰眼智能科技有限公司 | Turntable mechanism and automatic flat steel stacking system and method using same |
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