CN206720346U - A kind of feeding of profile steel stacker, stacking mechanism - Google Patents

A kind of feeding of profile steel stacker, stacking mechanism Download PDF

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Publication number
CN206720346U
CN206720346U CN201720360928.XU CN201720360928U CN206720346U CN 206720346 U CN206720346 U CN 206720346U CN 201720360928 U CN201720360928 U CN 201720360928U CN 206720346 U CN206720346 U CN 206720346U
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China
Prior art keywords
stacking
feeding
marshalling
shaped steel
lifting platform
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王飞
周宁生
李建
疏斌
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Taier Heavy Industry Co Ltd
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SHUANGYI MACHINERY MANUFACTURING Co Ltd MAANSHAN CITY
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Abstract

The utility model discloses a kind of profile steel stacker feeding, stacking mechanism, each described feeding, stacking mechanism include feed mechanism and stacking mechanism, and share a base;Described feed mechanism is provided with loading bracket, and described loading bracket is moved up and down by feed mechanism guidance set on base;Described stacking mechanism is provided with stacking lifting platform support, and described stacking lifting platform support is moved up and down by stacking lifting platform guidance set in base.Using above-mentioned technical proposal, small section bar high speed piling is especially suitable for, there is shaped steel marshalling fast accurate, efficiency high, versatility is good, movement velocity is fast, accurate positioning and the small advantage of impact, solution multi items, more specification shaped steel stacking and stacking technology technical requirements;With delicate structure, novelty, movement position is accurate, and operating frequency responds fast advantage, is adapted to stacking frequency requirement is fast, stacking precision is high small section bar automatic stacking.

Description

A kind of feeding of profile steel stacker, stacking mechanism
Technical field
The utility model belongs to the technical field of shaped steel packaging facilities, more particularly to a kind of high speed, full-automatic shaped steel stacking Feeding, the stacking mechanism of machine.
Background technology
Profile steel stacker is bundled for the shaped steel after cutting to length, aligning to be piled up according to specified pile type sectional dimension Palletizer.
Profile steel stacker of the prior art, which focuses mostly on, to be applied in big specification Section Steel Production field, cost height, work be present Make that beat is slow, applicable range of product size is narrow, the outstanding problems such as stacking efficiency is low and job insecurity and floor space are big, It is difficult in production, the popularization and application of small dimension shaped steel type enterprise.
With technological progress, to the upgrading of rolling line, small H can be produced in same rolling line by realizing for shaped steel manufacturing enterprise Shaped steel, channel-section steel, angle steel, C-type steel and other specification shaped steel, greatly save cost of investment.
But efficiency existing for prior art Shaped Steel machinery grouping method is low, needs live manual adjustment and small-sized The defects of steel can not organize into groups;And the Palletizer not being adapted to also during above-mentioned Section Steel Production can cover the said goods simultaneously Automatic stacking work, poor universality;Hand stowage mode is generally used in the stacking of small shaped steel, efficiency is low, cost of labor is high, The outstanding problems such as working environment is severe and safety in production hidden danger is more.
In recent years, with the raising of cost of labor, it is production-scale expansion and environment, the further specification of labour protection and Some big customers propose requirements at the higher level to shaped steel packaging, and Section Steel Production enterprise is highly desirable fully automatic high-speed profile steel stacker Substitute artificial at present or semi-automatic stacking mode.
Utility model content
The utility model provides a kind of feeding of profile steel stacker, stacking mechanism, the purpose is to improve production efficiency, realizes The automation of shaped steel stacking.
To achieve these goals, the technical scheme that the utility model is taken is:
Feeding, the stacking mechanism of a kind of profile steel stacker of the present utility model, each described feeding, stacking mechanism wrap Feed mechanism and stacking mechanism are included, and shares a base;Described feed mechanism is provided with loading bracket, described loading bracket Moved up and down by feed mechanism guidance set on base;Described stacking mechanism is provided with stacking lifting platform support, described Stacking lifting platform support moved up and down by stacking lifting platform guidance set in base.
Described loading bracket is driven by feed mechanism driving hydraulic cylinder.
Described loading bracket be provided with gear, rack synchronous mechanism, by feed mechanism Synchronous Transmission axis connection it is each on Expect lazy-tongs output shaft, make each loading bracket synchronization action.
Be provided with feed mechanism position coder on the described feed mechanism synchronism output axle of outer end, in real time detection and by System controls the lifting position of loading bracket.
Described stacking lifting platform support is driven by stacking driving hydraulic cylinder.
Described stacking lifting platform support is provided with gear, rack synchronous mechanism;Pass through stacking mechanism Synchronous Transmission axis connection Each stacking lifting platform lazy-tongs output shaft, makes each stacking lifting platform support synchronization action.
Stacking lifting platform position coder is provided with the stacker crane structure synchronism output axle of termination, is detected in real time and by being The lifting position of system control stacking lifting platform support.
The utility model uses above-mentioned technical proposal, using mechanical electronic hydraulic gas integral grouping formulation and electrical-liquid control The stacking mechanism of link-type, small section bar high speed piling is especially suitable for, compared with traditional code and radix-minus-one complement mechanism, overcome existing Many disadvantages in technology, thus the utility model has the characteristics of shaped steel marshalling fast accurate, efficiency high, good versatility, tool There are fast movement velocity, accurate positioning and the small advantage of impact, solve multi items, more specification shaped steel stacking and stacking technology technical requirements;Have Delicate structure, novelty, movement position is accurate, and operating frequency responds fast advantage, is adapted to, stacking precision height fast to stacking frequency requirement Small section bar automatic stacking;In an equipment by select the species, specification and length of shaped steel achieve that angle steel, H profile steel, Channel-section steel, I-steel, rail steel, square steel and the requirement of the marshalling of various profile irons and stacking;Connecting rod with upset magnechuck function Formula stacking mechanism, realize the unification of code and radix-minus-one complement mechanism;Unique binder design quickly can be such that shaped steel is separated simultaneously with stacking mechanism Ensure position and attitude of the shaped steel in blanking operation;It is a kind of innovative design of shaped steel palletizing method, enterprise production technology Equipment technology is horizontal, reduces operating cost, better controls over product quality, remarkable in economical benefits, have extensive marketing Value.
Brief description of the drawings
Content shown in accompanying drawing and the mark in figure are briefly described as follows:
Fig. 1 is structure chart of the present utility model;
Fig. 2 is to be conveyed in Fig. 1, organize into groups mechanism structural representation;
Fig. 3 is to be conveyed in Fig. 2, organize into groups mechanism side view;
Fig. 4 is stacking mechanism structural representation in Fig. 1;
Fig. 5 is stacking magnechuck component structure diagram in Fig. 4;
Fig. 6 is the structural representation of feeding pressure mechanism in Fig. 1;
Fig. 7 is feeding in Fig. 1, stacking mechanism structural representation;Feeding, the stacking mechanism of intermediate position are shown inside it Structure;
Fig. 8 to Figure 15 is automatic marshalling each mechanism action state diagram of technological process, wherein:
Fig. 8 represents that marshalling block is in the backgauge position of code setting;
Fig. 9 represents that marshalling condition meets, marshalling bracket rises, and isolates code shaped steel row;
Figure 10 represents that marshalling block is fallen in release position;
Figure 11 represents that marshalling block rises and is in radix-minus-one complement backgauge position;
Figure 12 represents that marshalling mechanism enters radix-minus-one complement grouping formulation;
Figure 13 represents that marshalling bracket rises, separation radix-minus-one complement shaped steel row;
The radix-minus-one complement shaped steel row that Figure 14 represents to have organized into groups is sent at feeding fixed stop by carrier chain;
Figure 15 represents that marshalling mechanism reenters code grouping formulation;
Figure 16 to Figure 28 is stacking mechanism each mechanism action state diagram of positive and negative stacking and stacking technology flow automatically, wherein:
Figure 16 is that stacking mechanism is in code and treats that material position, feeding pressure mechanism are in the state diagram of code binder position;
Figure 17 is the state diagram that loading bracket rises;
Figure 18 is that magnechuck obtains the state diagram that electric, shaped steel row is pull-in on magnechuck;
Figure 19 is the state diagram that stacking mechanism is just being put;
Figure 20 is the state diagram that stacking mechanism moves to stacking blowing position;
Figure 21 is the state diagram that shaped steel code process is completed;
Figure 22 is to organize into groups the state diagram that mechanism has completed radix-minus-one complement marshalling task;
Figure 23 is that equipment enters radix-minus-one complement working procedure states figure;
Figure 24 is that radix-minus-one complement shaped steel row is placed on magnechuck by loading bracket, and magnechuck obtains the state of electric adhesive Figure;
Figure 25 is that stacking mechanism is just put, while the state diagram of magnechuck upset;
Figure 26 is that binder arm drops to the position state diagram of code binder after magnechuck is overturn;
Figure 27 is the state diagram that stacking mechanism reaches stacking blowing position;
Figure 28 is shaped steel radix-minus-one complement process flow completion status figure;
Figure 29 is process chart of the present utility model.
In figure mark for:
1st, convey, organize into groups mechanism, 2, stacking mechanism, 3, feeding pressure mechanism, 4, feeding, stacking mechanism;
1-1, conveying chain component, 1-2, carrier chain Synchronous Transmission axle, 1-3, carrier chain driving motor reductor, 1-4, marshalling Stop component, 1-5, marshalling trailing arm, 1-6, marshalling trailing arm drive cylinder, 1-7, marshalling trailing arm synchronizing shaft, 1-8, motor reducer Component, 1-9, marshalling Synchronous Transmission axle, 1-10, grouped location encoder, 1-11, spiral lift, 1-12, marshalling block, 1- 13rd, block cylinder, 1-14, marshalling fixed stop, 1-15, marshalling bearing, 1-16, marshalling slide-bar, 1-17, marshalling block are organized into groups Seat;
2-1, stacking mechanism base, 2-2, driven rod member, 2-3, stacking driving hydraulic cylinder, 2-4, driving link, 2-5, master Crossbeam, 2-6, upset magnechuck component, 2-7, magnechuck synchronous connecting shaft, 2-8, stacking position coder, 2-9, stacking Mechanism synchronizing shaft, 2-10, magnechuck upset motor reductor, 2-11, upset drive sprocket, 2-12, upset chain, 2-13, Tightener sprocket, 2-14, tensioning screw, 2-15, upset driven sprocket, 2-16, magnetic tongue, 2-17, magnechuck body, 2-18, electricity Magnetic-disc bearing, 2-19, magnechuck position coder;
3-1, feeding pressure mechanism synchronizing shaft, 3-2, binder arm, 3-3, binder drive cylinder, 3-4, binder guidance set, 3-5, Binder position coder, 3-6, feeding pressure mechanism bearing;
4-1, base, 4-2, feed mechanism Synchronous Transmission axle, 4-3, stacking mechanism Synchronous Transmission axle, 4-4, loading bracket, 4-5, feed mechanism guidance set, 4-6, stacking lifting platform support, 4-7, stacking driving hydraulic cylinder, 4-8, feed mechanism driving liquid Cylinder pressure, 4-9, stacking lifting platform guidance set, 4-10, feed mechanism position coder, 4-11, stacking lifting platform are position encoded Device.
Embodiment
Below against accompanying drawing, by the description to embodiment, specific embodiment of the present utility model is made further detailed Thin explanation, with help those skilled in the art have to inventive concept of the present utility model, technical scheme it is more complete, accurate and Deep understanding.
Structure of the present utility model as shown in Figures 1 to 7, for a kind of high speed, full automatic profile steel stacker.Including conveying Chain collecting frame, marshalling positioning (block) mechanism, marshalling dolly, code mechanism, radix-minus-one complement mechanism, stacking lifting platform, pile bag transfer roller Road.
Concrete analysis is as follows:
First, in order to overcome prior art the defects of, the invention mesh for the automation for improving production efficiency and shaped steel stacking is realized , the technical scheme that the utility model is taken is:
As shown in figure 1, a kind of profile steel stacker of the present utility model includes conveying, marshalling mechanism 1, stacking mechanism 2, binder Mechanism 3 and feeding, stacking mechanism 4;
As shown in Fig. 2 described conveying, marshalling mechanism 1 are provided with the conveying chain component 1-1 for being used for collecting shaped steel in a row;
As shown in figure 4, described stacking mechanism 2 and feeding pressure mechanism 3 is set by main beam 2-5 and parallel four-bar linkage In conveying, the top of marshalling mechanism 1;
Described stacking mechanism 2 is provided with upset magnechuck component 2-6, and described main beam 2-5 bottoms are connected by bolt Tipping has multiple upset magnechuck component 2-6 of equidistant arrangement;
As shown in fig. 6, described feeding pressure mechanism 3 is oriented to group provided with binder arm 3-2, described binder arm 3-2 by binder Part 3-4 is moved up and down in feeding pressure mechanism bearing 3-6;
As shown in fig. 7, each described feeding, stacking mechanism 4 include feed mechanism and stacking mechanism, and share one Base 4-1;Described feed mechanism passes through feed mechanism guidance set 4- provided with loading bracket 4-4, described loading bracket 4-4 5 move up and down on base 4-1;Described stacking mechanism is provided with stacking lifting platform support 4-6, described stacking lifting platform support Frame 4-6 is moved up and down by stacking lifting platform guidance set 4-9 in base 4-1.
Conveying, marshalling mechanism 1 collect finished product shaped steel in a row and positive and negative code marshalling are carried out to it, by shaped steel after organizing into groups successfully Row's conveying is in place at the fixed stop with conveying chain end;
After shaped steel completes above-mentioned conveying and marshalling, feeding, stacking mechanism 4 lift shaped steel on stacking mechanism 2 It may be reversed on magnechuck;
After magnechuck adhesive shaped steel, stacking mechanism 2 requires to carry out positive and negative stacking action according to the shaped steel stacking of setting, And most shaped steel is piled up on the stacking table top on feeding, stacking mechanism 4 at last;
Feeding pressure mechanism 3 ensures that shaped steel from magnechuck quick release and can control posture of the shaped steel in dropping process.
Described shaped steel conveys, marshalling mechanism 1 also includes:Marshalling carriage mechanism on carrier chain frame, is arranged on Controllable position marshalling block mechanism on chain frame.
Described shaped steel conveys, marshalling mechanism includes:Shaped steel conveying chain mechanism in a row is collected, on carrier chain frame Carriage mechanism is organized into groups, the controllable position marshalling block mechanism being arranged on chain frame.
2nd, Fig. 2 is conveying, the structural representation for organizing into groups mechanism 1.
Described conveying chain component 1-1 carrier chain collecting frame is provided with carrier chain frame body, drive sprocket, driven chain Wheel, tightener sprocket and chain.Convey chain component 1-1 according to shaped steel length equidistant arrangement arranged side by side, and by collecting frame base, It is fixed on equipment ground.Realize shaped steel conveying function.Described chain and driven sprocket component, tightener sprocket component and Main drive chain wheel assembly forms one group of chain conveying transmission mechanism.
Multiple described conveying chain component 1-1 pass through carrier chain Synchronous Transmission axle 1-2 connections.Described carrier chain synchronously passes Moving axis 1-2 series connection drive sprocket power transmission shafts, it is each conveying chain component 1-1 synchronous transports.
Carrier chain driving motor reductor 1-3 is provided with conveying chain component 1-1 described carrier chain collecting frame.It is described Motor reducer pass through main transmission synchronous coupling and drive above-mentioned chain conveying transmission mechanism run-in synchronism.
Provided with marshalling trailing arm 1-5 on the conveying chain component 1-1, each marshalling trailing arm 1-5 is equipped with driving, and it is lifted Marshalling trailing arm drive cylinder 1-6;Each marshalling trailing arm 1-5 is supported and fixed by marshalling trailing arm synchronizing shaft 1-7, ensures each compile Group trailing arm lifting is synchronous.
Described conveying chain component 1-1 is provided with marshalling stop component 1-4, can set shaped steel when the positive and negative code of shaped steel is organized into groups Positioning.Organize into groups stop component 1-4 to be driven by decelerating through motor thermomechanical components 1-8, marshalling Synchronous Transmission axle 1-9 ensures each marshalling gear Block assembly 1-4 synchronizing moving blocks, the position of the mobile block of grouped location encoder 1-10 detections (marshalling block 1-12) and by System controls.
Organize into groups carriage mechanism to be arranged on carrier chain collecting frame by bearing block, synchronizing shaft, each marshalling bracket, which is provided with, to be driven Dynamic lifting cylinder, each marshalling bracket synchronization action is kept under synchronizing shaft effect.
3rd, Fig. 3 is the facade structures schematic diagram for organizing into groups stop component 1-4.
Controllable position organizes into groups block mechanism:
Described controllable position marshalling block mechanism is bolted on carrier chain collecting frame, there is a spiral lifting Machine driving block slide-bar makees horizontal rectilinear motion.
Described marshalling stop component 1-4 is provided with marshalling bearing 1-15, marshalling slide-bar 1-16, spiral lift 1-11, volume Group position coder 1-10;Described marshalling bearing 1-15 is bolted on chain frame;
Spiral lift input in termination is provided with by measuring synchronous coupling rotating cycle control marshalling block position The rotary encoder put.
Described marshalling stop assembly is fixed on marshalling slide-bar 1-16, makees horizontal adjustment movement with marshalling slide-bar 1-16, Reach the backgauge position of marshalling setting, marshalling block can move up and down in stopper seat, be positioned below cylinder driving, and shaped steel reaches During the marshalling quantity specified, marshalling block is fallen under cylinder action, and will organize into groups successful shaped steel group by carrier chain removes volume It is sent to material position in stacking in group position.
Described marshalling slide-bar 1-16 is moved forward and backward under spiral lift 1-11 drivings in marshalling bearing 1-15;Institute The grouped location encoder 1-10 detection marshalling slide-bars 1-16 stated real time position.
Spiral lift input described in every is connected with synchronous coupling;Described synchronous coupling is by a T Type decelerating through motor unit drives, and ensure that the synchronization of each marshalling bracket lifting.
Controllable position marshalling block mechanism is bolted on carrier chain collecting frame, there is a spiral lift driving Block slide-bar makees horizontal rectilinear motion.
Described marshalling slide-bar 1-16 end is fixed with marshalling stopper seat 1-17, on described marshalling stopper seat 1-17 Move up and down provided with marshalling block 1-12, driven by marshalling block cylinder 1-13.
Above structure makes marshalling block 1-12 with driving and position control, and lifting driving function is moved horizontally, completely The technical requirements of backgauge position and punishment in advance are quickly controlled in sufficient shaped steel grouping procedures.
The end of described carrier chain frame body is provided with fixed stop 1-14, the successful shaped steel row of marshalling is positioned at feeding Position.
4th, Fig. 4 is stacking mechanism structural representation.
Described band upset magnechuck stacking mechanism sets parallel four-bar linkage, and main beam termination is respectively equipped with two The rotatable gudgeon hole being made up of rolling bearing pedestal.Stacking mechanism base be again provided with two by rolling bearing pedestal form can The gudgeon hole of rotation.Connection main beam and base are formed parallel four-bar linkage by driving link and driven rod member, and base passes through Foundation bolt is horizontally fixed in Equipment Foundations, and the hydraulic cylinder that drive mechanism is swung is provided with drive connecting rod.
Specifically:
Described parallel four-bar linkage by stacking mechanism base 2-1, driving link 2-4, main beam 2-5 end carriage and from Lever part 2-2 is formed;Two sets of described parallel four-bar linkage support main beam 2-5 and the component installed in main beam 2-5.
Frames of the stacking mechanism base 2-1 equivalent to four-bar mechanism;Driving link 2-4, driven rod member 2-2 are equivalent to four bars Two rocking bars of mechanism;Connecting rod of the main beam 2-5 end carriage equivalent to four-bar mechanism.
Often cover described parallel four-bar linkage and be equipped with stacking driving hydraulic cylinder 2-3.Stacking driving hydraulic cylinder 2-3 work Stopper rod is articulated and connected with driving link 2-4, realizes reciprocally swinging of the stacking mechanism 2 along conveying chain component 1-1 conveying directions.
Multiple described stacking mechanisms 2 pass through the 2-9 connections of stacking mechanism synchronizing shaft;Described stacking mechanism synchronizing shaft 2-9 It is rigidly connected positioned at driving link 2-4 output shaft, keeps the mechanical action of two sets of quadric chains synchronous;A master wherein Lever part 2-4 output shaft is provided with stacking position coder 2-8, detection in real time and the position swung by system control stacking mechanism Put.
Magnechuck upset motor reductor is provided with one of those in multiple described upset magnechuck component 2-6 2-10;Described magnechuck upset motor reductor 2-10 drives all electromagnetism to inhale by magnechuck synchronous connecting shaft 2-7 Disk body 2-17 is synchronously overturn;Both sides magnetic tongue 2-16 can slide on magnechuck body, can ensure shaped steel sticking appearance after energization State.
Two groups of parallel four-bar linkages make main beam make the swing of certain angle, the bottom of main beam in plane erectting Face remains horizontal.Rigid water hammer connecting shaft is provided with the rotating shaft that driving link connects with base, makes two groups parallel four to connect Linkage synchronous hunting acts.A rotating shaft end is provided with the position coder of detection axis of rotation angle wherein, reaches control master Crossbeam movement position purpose.
5th, Fig. 5 is band drive device upset magnechuck component structure diagram.
The magnechuck erection support for waiting row arrangement is provided with below the stacking mechanism main beam, the bearing passes through bolt It is connected to the lower section of main beam.Rectangular electro-magnetic chuck on bearing and can make 180 ° by the trunnion support on biside plate Rotation.
Specifically:
Described main beam 2-5 bottoms are bolted multiple upset magnechuck component 2-6 equipped with equidistant arrangement;
Described upset magnechuck component 2-6 is provided with upset drive sprocket 2-11, upset driven sprocket 2-15, upset chain Bar 2-12, tightener sprocket 2-13;The upset drive sprocket 2-11 and upset driven sprocket 2-15 and upset chain 2-12 are formed Chain conveyer.
Described upset chain 2-12 adjusts its rate of tension by tensioning screw 2-14;
Described upset magnechuck component 2-6 is provided with magnechuck body 2-17;Described magnechuck body 2-17 Both sides are provided with rotating shaft, are arranged on by bearing block on magnechuck bearing 2-18, in described upset driven sprocket 2-15 drive 180 ° of reciprocal flip-flop movements of dynamic lower work.
Magnechuck position coder 2-19 is provided with the magnechuck component 2-6 of outermost end, is detected in real time and by being The position of system control magnechuck upset.
Magnechuck upset motor reductor 2-10 is arranged on bearing 2-18, passes through magnechuck synchronous connecting shaft 2-7 It is delivered to other magnechuck components and magnechuck can be kept synchronously to overturn.
Magnechuck position coder 2-19 is provided with the magnechuck component 2-6 of outermost end, is detected in real time and by being The position of system control magnechuck upset.
Described magnechuck is provided with the magnetic tongue by deadweight sliding, when magnechuck works downwards, can keep being inhaled The original state of shaped steel is held, is unlikely to shaped steel and is inhaled to turn over.Described electromagnetism upset is driven by one group of Chain conveyer, is propped up installed in centre Motor reducer driving minor sprocket on frame, the big sprocket wheel being arranged on by chain drive on magnechuck gudgeon realize that electromagnetism is inhaled The upset of disk.Tensioning apparatus is provided with the Chain conveyer.Stacking may be reversed with support, Chain conveyer assembly in each upset magnechuck Magnechuck component.
Stacking magnechuck component may be reversed by a synchronous axial system axis connection in each independence, ensures that each electromagnetism is inhaled Disk rotary movement is synchronous.The position coder of detection synchronous axial system axle rotational angle is provided with the magnechuck group positioned at tail end, Control the angle of magnechuck upset.
6th, Fig. 6 is the structural representation of feeding pressure mechanism 3.
Every stacking magnechuck component is provided with a set of feeding pressure mechanism.Binder arm is by guide bearing component in binder base Move up and down, rack is provided with described binder arm, forming binder arm by the gear assembly on binder base transports Dynamic lazy-tongs, each feeding pressure mechanism lazy-tongs are connected by synchronizing shaft, it is synchronous to realize that binder arm moves up and down.
Specifically:
Multiple described feeding pressure mechanisms 3 are bolted the side for being equidistantly mounted on described main beam 2-5;All pressures Feeding pressure mechanism synchronizing shaft 3-1 is provided between mechanism of material mechanism 3, ensures the synchronization action of feeding pressure mechanism;Described feeding pressure mechanism is same Axle 3-1 series connection feeding pressure mechanism synchronism output axles are walked, ensure described binder arm 3-2 synchronization actions.
The feeding pressure mechanism 3 is provided with feeding pressure mechanism bearing 3-6, binder arm 3-2, binder guidance set 3-4;
Described feeding pressure mechanism bearing 3-6 is arranged on stacking mechanism main beam 2-5 side by bolt;In described pressure Expect that arm 3-2 and feeding pressure mechanism bearing 3-6 is provided with rack, gear synchronization mechanism.
Each described feeding pressure mechanism 3 is equipped with independent binder drive cylinder 3-3.Binder arm 3-2 is set to move up and down.
Binder position coder 3-5 is provided with the described feeding pressure mechanism synchronism output axle of outer end, in real time detection and by System control binder arm 3-2 lifting position.
Described feeding pressure mechanism bearing 3-6 is arranged on stacking mechanism main beam 2-5 sides by bolt;Described binder arm 3-2 is moved up and down by binder guidance set 3-4 in feeding pressure mechanism bearing 3-6;Tooth is provided with binder arm 3-2 and bearing 3-6 Bar, gear synchronization mechanism;
7th, Fig. 7 is feeding, the structural representation of stacking mechanism 4.
Shaped steel of the present utility model is provided with multiple feedings, stacking mechanism 4, and each feeding, stacking mechanism 4 include feeder Structure and stacking mechanism, and a base 4-1 is shared, advantage is positional precision height, occupation of land face between feed mechanism and stacking mechanism Product is small, in-site installation is easy.
Described feeding, the equidistant arrangement of stacking mechanism 4 are below stacking mechanism 2.
Its function is that shaped steel is sent on the working face of stacking magnechuck by the shaped steel for getting well marshalling by the mode of lifting. Shaped steel is located at the lower section of magnechuck during shaped steel code, and shaped steel is located at the top of magnechuck during radix-minus-one complement.Stacking mechanism is mainly deposited The shaped steel pile bag of stacking is put, keeps pile envelope to keep certain height in palletization, quickly puts pile bag after pile wrap molding Put and remove piling station on pile bag conveying mechanism.
The feed mechanism is provided with feeding lifting arm, guide bearing component, synchromesh gear, rack assembly and driving hydraulic pressure Cylinder.
Described guide bearing component is arranged on stacking base, and described feeding lifting arm is by Driven by Hydraulic Cylinder in stacking Moved up and down in base, the synchronous gear of rack drives installed in the feeding lift arm side makes installed in gear Synchronous Transmission axle rotates, and is provided with synchronous connecting shaft in every set mechanism rotary shaft, ensures feeding lifting arm synchronization action.Wherein Feed mechanism synchronous axial system axle in end is provided with angle position encoder, is controlled by the anglec of rotation for detecting synchronous rotating shaft The upper and lower displacement of feeding lifting arm.
Specifically:
Described feed mechanism is provided with loading bracket 4-4, feed mechanism driving hydraulic cylinder 4-8, feed mechanism guidance set 4-5;
Described loading bracket 4-4 is driven by feed mechanism driving hydraulic cylinder 4-8.Pass through feed mechanism guidance set 4-5 Moved up and down in base 4-1.
Described loading bracket 4-4 is provided with gear, rack synchronous mechanism, passes through feed mechanism Synchronous Transmission axle 4-2 connections Each feeding lazy-tongs output shaft, make each loading bracket 4-4 synchronization actions.
Feed mechanism position coder 4-10 is provided with the described feed mechanism synchronism output axle of outer end, in real time detection And loading bracket 4-4 lifting position is controlled by system.
Described stacking mechanism is provided with stacking lifting platform support 4-6;And by stacking lifting platform guidance set 4-10 the bottom of at Seat 4-1 is moved up and down.Described stacking lifting platform support 4-6 is driven by stacking driving hydraulic cylinder 4-7.
Described stacking lifting platform support 4-6 is provided with gear, rack synchronous mechanism;Pass through stacking mechanism Synchronous Transmission axle 4- The 3 each stacking lifting platform lazy-tongs output shafts of connection, make each stacking lifting platform support 4-6 synchronization actions.
Stacking lifting platform position coder 4-11 is provided with the stacker crane structure synchronism output axle of termination, detection in real time is simultaneously By system control stacking lifting platform support 4-6 lifting position.
The stacking mechanism is provided with stacking lifting platform, guide bearing component, synchromesh gear, rack assembly and driving hydraulic pressure Cylinder.Described guide bearing component is arranged on stacking base, and described stacking lifting platform is by Driven by Hydraulic Cylinder in stacking base Inside move up and down, the synchronous gear of rack drives installed in the stacking lifting platform side makes the synchronization installed in gear Drive axis, synchronous connecting shaft is provided with every set mechanism rotary shaft, ensures stacking lifting platform synchronization action.It is in wherein The stacking mechanism synchronous axial system axle of end is provided with angle position encoder, and stacking is controlled by the anglec of rotation for detecting synchronous rotating shaft Lifting of lifting table position.
In order to realize with above-mentioned technical proposal identical goal of the invention, the utility model additionally provide it is above-described it is complete from The technical scheme of the automatic grouping method of ejector half steel and shaped steel automatic stacking method.It is former in order to be best understood from work of the present utility model Reason, Fig. 8~Figure 15 describe shaped steel and organize into groups each mechanism action state of technological process automatically, and Figure 16~Figure 28 describes shaped steel Automatic Code Each mechanism action state of pile technological process flow.
Figure 29 is process chart of the present utility model.
8th, the automatic marshalling technological process of high-speed full-automatic profile steel stacker of the present utility model is as follows:
1st, as shown in Figure 8:Marshalling block 1-12 is in the backgauge position of code setting, and carrier chain 1-1 collects finished product shaped steel Reach the shaped steel quantity of code marshalling;
Now, when mechanism is in code marshalling process, marshalling block 1-12 navigates to setting by organizing into groups slide-bar 1-16 Position, the marshalling block 1-12 are in high-order backgauge state, and the shaped steel arranged in rows that carrier chain transmission comes is on carrier chain;
2nd, as shown in Figure 9:Marshalling condition meets that marshalling bracket 1-5 rises, and isolates code shaped steel row;
I.e.:When shaped steel row reaches code marshalling radical, marshalling bracket 1-15 rises, and it is fixed that code marshalling shaped steel is in marshalling Between position block and marshalling bracket;
3rd, as shown in Figure 10:Marshalling block 1-12 is fallen to be conveyed in clearance position, shaped steel row to be grouped by carrier chain 1-1 To at stacking feeding fixed stop 1-14;Organize into groups the radix-minus-one complement backgauge position that block 1-12 is advanced to setting simultaneously;
Marshalling block, which is fallen, is in discharge position, meanwhile, marshalling slide-bar 1-16 drives marshalling block 1-12 to be moved to radix-minus-one complement The backgauge position of setting;Code marshalling shaped steel row removes marshalling working position by carrier chain 1-1, is finally in consolidating for material position in stacking Determine at block;
4th, as shown in figure 11:After shaped steel row is organized into groups by organizing into groups area, marshalling block 1-12, which rises, is in radix-minus-one complement backgauge position, compiles Group bracket 1-5 is fallen, and carrier chain collects shaped steel row, and the shaped steel finished is discharged to up to feeding fixed stop position 1-14, is completed code and is compiled Group process;
After code marshalling shaped steel row removes marshalling block position, marshalling block 1-12 rising portions organize into groups support in backgauge position Frame 1-5 declines, and organizes into groups collect shaped steel, and now mechanism is in radix-minus-one complement marshalling process;
5th, as shown in figure 12:Radix-minus-one complement grouping formulation enters in marshalling mechanism, collects shaped steel and reaches radix-minus-one complement marshalling condition;
6th, as shown in figure 13:Organize into groups bracket 1-5 to rise, separation radix-minus-one complement shaped steel row;Marshalling block 1-12 is fallen in clearance Position, organize into groups and code backgauge setting position is moved on to after falling behind under block 1-12, preparatory condition is organized into groups for lower one of code;
When shaped steel row reaches radix-minus-one complement marshalling radical, marshalling bracket 1-5 rises, and radix-minus-one complement marshalling shaped steel is in marshalling positioning gear Between block and marshalling bracket;
7th, as shown in figure 14:The radix-minus-one complement shaped steel row organized into groups is sent at feeding fixed stop by carrier chain;
Marshalling block 1-12, which is fallen, is in discharge position, while organizes into groups slide-bar 1-16 and drive marshalling block 1-12 to re-move To the backgauge position of code setting;Radix-minus-one complement marshalling shaped steel row removes marshalling working position by carrier chain, is finally in material position in stacking Fixed stop at;
8th, as shown in figure 15:After radix-minus-one complement marshalling shaped steel row is by organizing into groups block area, marshalling block 1-12, which rises, returns to gear Material position, marshalling bracket 1-5 decline, and marshalling mechanism reenters code grouping formulation;
After radix-minus-one complement marshalling shaped steel row removes marshalling block position, marshalling block 1-12 rising portions organize into groups support in backgauge position Frame 1-5 declines, and organizes into groups collect shaped steel, and now mechanism comes back to code marshalling process;
9th, the above-mentioned technical process of system repetitive cycling, shaped steel code, radix-minus-one complement marshalling action are realized alternately.
9th, the automatic stacking technological process of high-speed full-automatic profile steel stacker of the present utility model is as follows:
1st, as shown in figure 16:Treat that code shaped steel ranks and treat material position in feeding, stacking mechanism 2 is in code and treats material position, binder Mechanism 3 is in code binder position;Loading bracket 4-4 is in zero-bit;Stacking lift platform 4-6 is in working position;
When code marshalling shaped steel is transported to material position fixed stop in stacking by carrier chain, stacking mechanism, which is in code, to be waited to expect Position, magnechuck work downwards, and binder arm is in code binder working position;
2nd, as shown in figure 17:Loading bracket 4-4 rises, and shaped steel row is lifted below magnechuck component 2-6 working faces;
Feed mechanism trailing arm rises to code feeding working position, and the code stacking shaped steel organized into groups is lifted into magnechuck Working face.
3rd, as shown in figure 18:Magnechuck obtain it is electric, shaped steel row be pull-in on magnechuck, loading bracket 4-4 fly backs Position;
Magnechuck energization adhesive, loading bracket return to original zero-bit.
4th, as shown in figure 19:Stacking mechanism 2 is just put;
The stacking mechanism of adhesive code stacking shaped steel is just being put to stacking lifting platform direction, realizes that the stacking of shaped steel forward direction works.
5th, as shown in figure 20:Stacking mechanism 2 moves to stacking blowing position, and the shaped steel of adhesive is ranked in stacking lift platform 4- Directly over 6;
When stacking mechanism 2 moves to stacking blowing position, feeding pressure mechanism downward actuation;
6th, as shown in figure 21:Feeding pressure mechanism 3 acts, while magnechuck 2-17 dead electricity discharges, and binder arm 3-2 arranges shaped steel Put off in stacking lift platform 4-6, complete shaped steel code process flow;
I.e.:Magnechuck dead electricity, shaped steel is placed on the stacking Lifting platform with certain altitude;
7th, as shown in figure 22:Stacking lift platform 4-6 spacings decline, and ensure certain pile face height;The anti-wobble of stacking mechanism 2 arrives Radix-minus-one complement treats material position;In swing process, binder arm 3-2 rises to radix-minus-one complement binder position, magnechuck 2-17 (being counterclockwise on figure) 180 ° of upset, makes work face-up;Marshalling mechanism has completed radix-minus-one complement marshalling task, and shaped steel is lifted radix-minus-one complement by loading bracket 4-4 Upper material position;
Stacking lifting platform spacing declines, and ensures that pile envelope maintains the height of the stacking of setting, completes the positive code of shaped steel Pile function;
After completing above-mentioned work, stacking mechanism anti-wobble, move to reverse stacking and treat material setting position;In motion process, electricity 180 ° of magnetic disc spins, magnechuck work is face-up, and binder arm is raised to radix-minus-one complement binder working position;During this period, feeding arm has been By radix-minus-one complement shaped steel group lifting to material position in radix-minus-one complement;
8th, as shown in figure 23:Stacking mechanism 2 reaches radix-minus-one complement and treats material position, and equipment enters radix-minus-one complement working procedure states;
9th, as shown in figure 24:Loading bracket 4-4 fly backs position, radix-minus-one complement shaped steel row is placed on magnechuck 2-17, Magnechuck 2-17 obtains electric adhesive;
Stacking mechanism 2 moves to reverse stacking when material position, and loading bracket 4-4 drops quickly to zero-bit, and shaped steel is put off In the working face of magnechuck.
10th, as shown in figure 25:Stacking mechanism 2 is just put, while magnechuck 2-17 (being clockwise on figure) overturns 180 ° and moved Make;
Magnechuck energization adhesive, stacking mechanism are just put, and in stacking mechanism action process, magnechuck rotates 180 °, Shaped steel is overturn to radix-minus-one complement requirement.
11st, as shown in figure 26:After magnechuck overturns 180 °, binder arm 3-2 drops to code binder position;
After magnechuck rotation terminates, feeding pressure mechanism 3 acts, and binder arm 3-2 drops to code binder position;
12nd, as shown in figure 27:Stacking mechanism 2 reaches stacking blowing position;
13rd, as shown in figure 28:Feeding pressure mechanism 3 acts, while magnechuck 2-17 dead electricity discharges, and binder arm 3-2 is by shaped steel Row is put off on stacking lift platform 4-6, completes shaped steel radix-minus-one complement process flow;
When stacking mechanism 2 moves to stacking blowing position, the downward actuation of feeding pressure mechanism 3, while magnechuck dead electricity, by shaped steel It is placed in the good shaped steel row of code, completes the reverse stacking function of shaped steel.
14th, above is shaped steel one workflow of positive and negative code, circulates this workflow to the number of plies set, stacking lifting Platform 4-6 rapid decreases, pile bag is placed on an output device, pile bag removes piling station, and stacking lifting platform 4-6 is rapidly increased to Upper working position, into next round pile bag stacking operating mode.
Equipment circulates above-mentioned technological process, when the stacking number of plies reaches the requirement of setting, under stacking lifting platform 4-6 is quick Drop, the pile bag of shaping is placed on pile bag output equipment, after pile bag removes piling station, stacking lifting platform 4-6 rapid increases To the working position of setting, equipment reenters next stacking process.
The utility model uses above-mentioned technical proposal, realizes the automatic stacking of shaped steel;Mould is organized into groups using mechanical-electrical-hydraulic integration Formula, overcome efficiency existing for prior art Shaped Steel machinery grouping method is low, need live manual adjustment, poor universality and The defects of small shaped steel can not organize into groups;The utility model has the characteristics of marshalling fast accurate, efficiency high, good versatility, at one By selecting the species, specification and length of shaped steel to achieve that angle steel, H profile steel, channel-section steel, I-steel, rail steel, square steel in equipment And the stacking of other profile irons, there is fast movement velocity, accurate positioning and punching using electrical-liquid control link-type stacking mechanism Small advantage is hit, is especially suitable for small section bar high speed piling, unique binder design can quickly make shaped steel separate and ensure with stacking mechanism Position and attitude of the shaped steel in blanking operation.It is a kind of innovative design of shaped steel palletizing method, there is extensive marketing valency Value.
The utility model is exemplarily described above in conjunction with accompanying drawing, it is clear that the utility model specific implementation not by The limitation of aforesaid way, as long as employing changing for the various unsubstantialities that methodology and technical scheme of the present utility model are carried out Enter, or it is not improved by it is of the present utility model design and technical scheme directly apply to other occasions, in the utility model Protection domain within.

Claims (7)

1. a kind of feeding of profile steel stacker, stacking mechanism, it is characterised in that:Each described feeding, stacking mechanism (4) wrap Feed mechanism and stacking mechanism are included, and shares a base (4-1);Described feed mechanism is provided with loading bracket (4-4), described Loading bracket (4-4) moved up and down by feed mechanism guidance set (4-5) on base (4-1);Described piler Structure is provided with stacking lifting platform support (4-6), and described stacking lifting platform support (4-6) passes through stacking lifting platform guidance set (4- 9) moved up and down in base (4-1).
2. according to the feeding of the profile steel stacker described in claim 1, stacking mechanism, it is characterised in that:Described loading bracket (4-4) is driven by feed mechanism driving hydraulic cylinder (4-8).
3. according to the feeding of the profile steel stacker described in claim 1, stacking mechanism, it is characterised in that:Described loading bracket (4-4) is provided with gear, rack synchronous mechanism, and it is defeated to connect each feeding lazy-tongs by feed mechanism Synchronous Transmission axle (4-2) Shaft, make each loading bracket (4-4) synchronization action.
4. according to the feeding of the profile steel stacker described in claim 2, stacking mechanism, it is characterised in that:In the described of outer end Feed mechanism synchronism output axle is provided with feed mechanism position coder (4-10), detects in real time and controls loading bracket by system The lifting position of (4-4).
5. according to the feeding of the profile steel stacker described in claim 1, stacking mechanism, it is characterised in that:Described stacking lifting Platform bracket (4-6) is driven by stacking driving hydraulic cylinder (4-7).
6. according to the feeding of the profile steel stacker described in claim 1, stacking mechanism, it is characterised in that:Described stacking lifting Platform bracket (4-6) is provided with gear, rack synchronous mechanism;Each stacking is connected by stacking mechanism Synchronous Transmission axle (4-3) to lift Platform lazy-tongs output shaft, make each stacking lifting platform support (4-6) synchronization action.
7. according to the feeding of the profile steel stacker described in claim 5, stacking mechanism, it is characterised in that:In termination, stacking lifts Mechanism synchronism output axle is provided with stacking lifting platform position coder (4-11), and detection in real time simultaneously controls stacking lifting platform by system The lifting position of bracket (4-6).
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106865237A (en) * 2017-04-07 2017-06-20 马鞍山市双益机械制造有限公司 A kind of feeding of profile steel stacker, stacking mechanism

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106865237A (en) * 2017-04-07 2017-06-20 马鞍山市双益机械制造有限公司 A kind of feeding of profile steel stacker, stacking mechanism

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