CN105033090B - Integrated full-automatic can making machine - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及制罐设备领域,尤其是一种集成一体式全自动制罐机。The invention relates to the field of can making equipment, in particular to an integrated full-automatic can making machine.
背景技术Background technique
目前,市场上有很多不同种类、不同结构形状的包装容器,这种包装容器惯常的形状都是直筒的圆柱形。此类容器一方面不够美观,另一方面也因不符合人体手掌生理结构的特点,不易于握持。而市面上现在市场上受到大众青睐的则是异型罐,常用的异型罐有方形、异形、扁形、心形、椭圆形、梅花形等,异型罐以其个性的设计、绚丽的色彩以及呈多元化的趋势受到市场的追捧。At present, there are many different types of packaging containers with different structural shapes on the market, and the usual shapes of such packaging containers are straight cylinders. Such containers are not attractive enough on the one hand, and on the other hand are not easy to hold because they do not conform to the characteristics of the physiological structure of the human palm. On the market, special-shaped cans are favored by the public. The commonly used special-shaped cans are square, special-shaped, flat, heart-shaped, oval, plum-shaped, etc. Special-shaped cans are characterized by their individual designs, brilliant colors and diverse shapes. The trend of globalization is sought after by the market.
制罐工艺中,筒罐体需要进行冲裁、剪切、翻边以及定性等工序加工。现有的制罐机常用的加工方式为一道工序为一加工机器,各工序机之间通过输送轨道进行连体设置,各工序均通过单独的机器设备、单独的工位独立操作完成,生产效率低、生产成本和人工成本高。且每台机械只能加工一种规格的罐体,当需要加工其他规格的罐体时,需要重新购买新的设备,这无疑会增加生产成本,且已有的制罐机械的机架为一体化结构,由于形体较大,且不可分拆,其运输和安装都十分不便。同时,这种复杂的结构形式,对制造工艺性、传动既不平稳又不精确造成失迭现象,导致加工精度低及废品率高,而且不利于设备组装和拆卸维修等。中国实用新型专利:一体化制罐机(申请号:201020233019.8)披露了一种解决方案,通过将各种冲压模具并列集合为一体,并通过一台伺服电机减速机连动同轴连动带动并列结构便实现多工序操作,一体化并简化其中机械连动结构,具有自动化程度高、降低制造成本低,结构简单、实现定位精确,组装、拆卸和维修方便等技术效果。但上述技术方案还存在一些不足:In the can making process, the can body needs to be processed by blanking, shearing, flanging and qualitative processing. The commonly used processing method of the existing can making machine is that one process is one processing machine, and the machines in each process are connected through the conveying track, and each process is completed independently by independent machine equipment and individual stations. Low, high production and labor costs. And each machine can only process one type of tank body. When it needs to process other specifications of tank body, it needs to buy new equipment, which will undoubtedly increase the production cost, and the frame of the existing tank making machine is integrated. Due to its large size and inseparable structure, its transportation and installation are very inconvenient. At the same time, this complex structural form will cause loss of stacking to the manufacturing process and the transmission is neither stable nor accurate, resulting in low processing accuracy and high scrap rate, and is not conducive to equipment assembly, disassembly and maintenance. Chinese utility model patent: integrated can making machine (application number: 201020233019.8) discloses a solution, by combining various stamping dies side by side, and driving them side by side through a servo motor reducer. The structure realizes multi-process operation, integrates and simplifies the mechanical interlocking structure, and has technical effects such as high degree of automation, low manufacturing cost, simple structure, accurate positioning, and convenient assembly, disassembly and maintenance. But there are also some deficiencies in the above-mentioned technical scheme:
一是,冲床采用的机械式冲压,噪声大,精度不高,冲压速度固定;First, the mechanical stamping used by the punch press has high noise, low precision, and fixed stamping speed;
二是,各模具利用了一个冲压头,如此,完成一个产品的制作,需要进行多次的模具对位或是转线用以完成某一工序的操作;如上一工序为翻边工序,那么下一时段则先需要转换对应的模具以便进行相应的工序操作,或是利用某一模具进行对应工序的批量加工,在转换模具后,在对此批量的产品进行相应的加工;The second is that each mold uses a stamping head. In this way, to complete the production of a product, it is necessary to carry out multiple mold alignment or line transfer to complete the operation of a certain process; if the previous process is a flanging process, then the next For a period of time, it is necessary to convert the corresponding mold to carry out the corresponding process operation, or use a certain mold to perform batch processing of the corresponding process. After the mold is converted, the batch of products is processed accordingly;
三是,模具的拉升性能欠佳。The third is that the pulling performance of the mold is not good.
因此,如何解决上述问题,成为函待解决的问题。Therefore, how to solve the above problems has become a problem to be solved.
发明内容Contents of the invention
本发明的解决的技术问题是针对上述现有技术中的存在的缺陷,提供一种噪声小、精度高、冲压速度可调、拉伸性能好的集成一体式全自动制罐机。The technical problem solved by the present invention is to provide an integrated fully automatic can making machine with low noise, high precision, adjustable stamping speed and good tensile performance, aiming at the defects in the above-mentioned prior art.
为解决上述技术问题,本发明采取的技术方案如下:集成一体式全自动制罐机,用于异型罐制罐,包括控制系统、机架、设置在机架上的若干用于罐体冲压成型的模架机构、设置机架前端旁侧的上料机构以及提供驱动动力的液压气动系统;所述若干模架机构包括依次间隔设置的冲裁模架机构、修剪模架机构、翻边模架机构以及定型模架机构;机架上平行于所述若干模架机构还设有移料机构,移料机构包括若干移料机械手,所述若干移料机械手设于所述若干模架机构的间隔空隙上;所述若干模架机构的间隔空隙上还设有待料台;所述上料机构与机架前端位置上的冲裁模架机构匹配对接,并且所述上料机构尾端置于所述冲裁模机构下方;所述上料机构将片状罐材传送至模架机构,移料机构驱动所述若干移料机械手同步移动,使罐材在模架机构与待料台之间移动,各模架机构对传送的罐材进行冲压成型,完成制罐。In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: an integrated fully automatic can making machine, which is used for making special-shaped cans, including a control system, a frame, and several machines for stamping and forming of cans arranged on the frame. The mold base mechanism, the feeding mechanism on the side of the front end of the frame, and the hydraulic and pneumatic system providing driving power; Mechanism and stereotyped formwork mechanism; The frame is also provided with a material transfer mechanism parallel to the plurality of formwork mechanisms. On the gap; the space between the several mold frame mechanisms is also provided with a waiting table; the feeding mechanism is matched with the punching mold frame mechanism at the front end of the frame, and the tail end of the feeding mechanism is placed on the Below the punching die mechanism; the feeding mechanism transfers the sheet-shaped cans to the mold frame mechanism, and the material transfer mechanism drives the plurality of moving manipulators to move synchronously, so that the cans move between the mold frame mechanism and the waiting table , Each mold base mechanism stamps and forms the conveyed cans to complete the can making.
作为对上述技术方案的阐述:As elaboration to above-mentioned technical scheme:
在上述技术方案中,在所述冲裁模架机构和修剪模架机构的间隔空隙上还设置有接料移位机构;所述接料移位机构包括底座、第一气缸、两直线轴以及支撑座;所述底座通过定位销固定安装于所述机架上;所述第一气缸一端贯穿所述底座,并与底座固定连接;所述两直线轴一端固定连接所述底座,另一端固定与所述机架;所述两直线轴上套嵌一滑动块,该滑动块与两直线轴形成滑动副结构;所述滑动块上端连接所述支撑座,下端通过浮动接头与第一气缸连接,所述支撑座上设接料座;所述第一气缸旁侧还设置有一感应定位装置,通过该感应定位装置判定接料移位机构是否移动到位及超限;第一气缸驱动滑动块在直线轴上滑动,带动所述支撑座移动,将罐材从冲裁模架机构移至冲裁模架机构与修剪模架机构之间匹配的待料台上。In the above technical solution, a material receiving and shifting mechanism is also provided on the gap between the punching die frame mechanism and the trimming die frame mechanism; the material receiving and shifting mechanism includes a base, a first cylinder, two linear shafts and Support seat; the base is fixedly installed on the frame through positioning pins; one end of the first cylinder passes through the base and is fixedly connected with the base; one end of the two linear shafts is fixedly connected to the base, and the other end is fixed and the frame; a sliding block is nested on the two linear shafts, and the sliding block forms a sliding pair structure with the two linear shafts; the upper end of the sliding block is connected to the support seat, and the lower end is connected to the first cylinder through a floating joint , the support seat is provided with a material receiving seat; an induction positioning device is also provided on the side of the first cylinder, and the induction positioning device is used to determine whether the material receiving and shifting mechanism moves in place and exceeds the limit; the first cylinder drives the sliding block to Sliding on the linear axis drives the support seat to move, and moves the can material from the punching die frame mechanism to the waiting table matched between the punching die frame mechanism and the trimming die frame mechanism.
在上述技术方案中,所述上料机构包括一阶梯机架,所述阶梯机架由低到高的位置上依次设置有放料组件、顶料组件、抓料组件以及送料组件;所述放料组件能沿X轴方向移动,并与所述顶料组件对接;所述顶料组件在Z轴方向上移动,将罐材从放料组件转运到适合所述抓料组件抓取的位置;所述抓料组件从顶料组件上抓取罐材移至送料组件;所述送料组件沿Y轴方向移动,将搁置在其上的罐材送至所述冲裁模架机构。In the above technical solution, the feeding mechanism includes a stepped rack, and the stepped rack is sequentially provided with a discharging assembly, a jacking assembly, a grabbing assembly and a feeding assembly from low to high positions; The material assembly can move along the X-axis direction and dock with the material ejection assembly; the material ejection assembly moves in the Z-axis direction to transfer the cans from the discharge assembly to a position suitable for the grasping assembly; The grabbing component grabs the can material from the jacking component and moves to the feeding component; the feeding component moves along the Y-axis direction, and sends the can material resting on it to the punching die frame mechanism.
在上述技术方案中,所述放料组件包括燕尾槽导轨,两条所述燕尾槽导轨沿X轴方向设置;第一托架设置在两燕尾槽导轨上,并与之滑动连接;所述第一托架还与第二气缸连接,由该第二气缸驱动所述第一托架在X轴方向上滑动,带动罐材移动。In the above technical solution, the discharging assembly includes a dovetail guide rail, and two dovetail guide rails are arranged along the X-axis direction; the first bracket is arranged on the two dovetail guide rails and is slidably connected with them; the second A bracket is also connected with the second air cylinder, and the second air cylinder drives the first bracket to slide in the X-axis direction to drive the can material to move.
在上述技术方案中,所述顶料组件包括直线导轨、第二托架以及蜗轮升降电机;所述直线导轨在阶梯机架Z轴方向设置;所述第二托架与所述直线导轨垂直连接,且相对所述直线导轨沿Z轴滑动;所述第二托架背端设置所述蜗轮升降电机,由该蜗轮升降电机带动所述第二托架沿Z轴方向上移动,从而将罐材从放料组件转运到适合所述抓料组件抓取的位置;所述直线导轨上还设有限位感应装置,从而避免所述第二托架滑动超限,使所述上料顺畅。In the above technical solution, the ejector assembly includes a linear guide rail, a second bracket, and a worm gear lifting motor; the linear guide rail is arranged in the Z-axis direction of the ladder rack; the second bracket is vertically connected to the linear guide rail , and slide along the Z-axis relative to the linear guide rail; the worm gear lifting motor is arranged at the back end of the second bracket, and the worm gear lifting motor drives the second bracket to move along the Z-axis direction, thereby moving the can Transferring from the discharging component to a position suitable for grabbing by the grasping component; the linear guide rail is also provided with a limit sensing device, so as to prevent the second bracket from sliding beyond the limit and make the material loading smooth.
在上述技术方案中,所述抓料组件包括支撑底座,所述支撑底座沿Y轴方向前后设置两轴杆;一连接板横跨两轴杆,并与之滑动连接;所述连接板与第三气缸连接,并由第三气缸驱动连接板在X轴方向上前后移动;所述连接板上还设第四气缸,所述第四气缸与连接板下端的横杆连接,由第四气缸驱动横杆在Z轴方向运动;所述横杆上沿Y轴方向间隔设若干吸附组件,所述吸附组件吸附罐材,并由连接板沿X轴方向的移动和横杆沿Z轴方向的移动而完成抓料传送。In the above technical solution, the grasping component includes a supporting base, and the supporting base is provided with two shafts along the Y-axis direction; a connecting plate straddles the two shafts and is slidably connected with them; The three cylinders are connected, and the third cylinder drives the connecting plate to move back and forth in the direction of the X axis; the connecting plate is also provided with a fourth cylinder, which is connected to the cross bar at the lower end of the connecting plate and driven by the fourth cylinder The crossbar moves in the Z-axis direction; several adsorption components are arranged at intervals along the Y-axis direction on the crossbar. And complete the material transfer.
在上述技术方案中,所述送料组件包括固定在阶梯机架上的底板,底板的前后端设置两导轨;两平行设置的横条横跨于两导轨上,且与两导轨滑动连接;两横条分别与两滚珠丝杆滑动连接,两滚珠丝杆通过同步带相连,转动所述同步带,驱动两滚珠丝杆牵引所述横条滑动,从而调节两横条在X轴方向上的间距;所述两横条构成罐材沿Y轴方向移动的导向槽,所述两横条间隔的区间内设置有两罐材移动装置,两罐材移动装置均包括转动轴,转动轴末端设置有驱动电机,转动轴上嵌套滑动承台,滑动承台携带罐材沿Y轴方向相对转动轴滑动,从而传送罐材。In the above technical solution, the feeding assembly includes a base plate fixed on the ladder frame, and two guide rails are arranged at the front and rear ends of the base plate; The bars are respectively slidingly connected with two ball screws, and the two ball screws are connected through a timing belt, and the timing belt is rotated to drive the two ball screws to pull the horizontal bar to slide, thereby adjusting the distance between the two horizontal bars in the X-axis direction; The two horizontal bars constitute a guide groove for the cans to move along the Y-axis direction. Two cans moving devices are arranged in the interval between the two horizontal bars. A motor and a sliding bearing are nested on the rotating shaft, and the sliding bearing carries the cans and slides relative to the rotating shaft along the Y-axis direction, thereby conveying the cans.
在上述技术方案中,所述依次间隔设置的冲裁模架机构、修剪模架机构、翻边模架机构以及定型模架机构均包括上底板、活动板、下底板以及导向杆;所述上底板、活动板、下底板从而下依次设置;所述导向杆的两端分别与所述上底板和下底板固接,所述活动板穿设于所述导向杆上,且沿导向杆上下滑动;所述上底板上设置液压气缸,该液压气缸通过法兰与所述活动板连接,由液压气缸驱动活动板滑动;所述活动板下端设能活动更换的罐体成型模具,该成型模具还与下底板上的薄型油缸连接,由该油缸提供动力相上顶起所述成型模具;所述上底板上还连接有光电检测装置,该光电检测装置检测所述活动板沿导向杆滑动的上限及下限位置。进一步,所述冲裁模架机构在下底板上还设置有拉废料装置,通过该拉废料装置将冲裁的废料剔除。In the above technical solution, the blanking formwork mechanism, trimming formwork mechanism, flanging formwork mechanism and shaping formwork mechanism arranged at intervals in sequence all include an upper base plate, a movable plate, a lower base plate and a guide rod; The bottom plate, the movable plate and the lower bottom plate are arranged in sequence; the two ends of the guide rod are fixedly connected to the upper bottom plate and the lower bottom plate respectively, and the movable plate is installed on the guide rod and slides up and down along the guide rod A hydraulic cylinder is arranged on the upper base plate, and the hydraulic cylinder is connected with the movable plate through a flange, and the movable plate is driven by the hydraulic cylinder to slide; the lower end of the movable plate is provided with a tank forming mold that can be movably replaced, and the forming mold is also It is connected with the thin oil cylinder on the lower bottom plate, and the power is provided by the oil cylinder to jack up the forming mold; the upper bottom plate is also connected with a photoelectric detection device, and the photoelectric detection device detects the upper limit of the sliding of the movable plate along the guide rod. and the lower limit position. Further, the punching mold base mechanism is also provided with a waste material pulling device on the lower base plate, through which the waste material punched out is removed.
在上述技术方案中,所述移料机构包括设置在机架上的滑轨,滑轨上设置与之滑动连接的滑块;所述滑块上固定安装所述若干机械手;在所述滑块一端设U型连接块,该U型连接块与所述滑块滑动连接,所述滑块在该端还通过连杆与驱动装置连接,由该驱动装置牵引滑块的移动;所述驱动装置包括减速电机、与减速电机连接的长轴以及穿设在长轴上的轴套;所述轴套还与第二滑轨连接,使之在所述长轴上滑动,所述第二滑轨固定在固定底板上;所述移料机械手包括支架、真空吸盘以及第二液压气缸,支架撑起所述真空吸盘,第二液压气缸驱动支架相对所述滑块上下升降;所述驱动装置带动轴套滑动,牵引滑块移动,真空吸盘吸附罐材并同步移动,完成移料。In the above technical solution, the material shifting mechanism includes a slide rail arranged on the frame, and a slide block slidably connected to it is set on the slide rail; the plurality of manipulators are fixedly installed on the slide block; One end is provided with a U-shaped connecting block, and the U-shaped connecting block is slidably connected with the slider, and the slider is also connected with the driving device through a connecting rod at this end, and the driving device pulls the movement of the slider; the driving device It includes a geared motor, a long shaft connected to the geared motor, and a bushing that passes through the long shaft; the bushing is also connected to the second slide rail so that it slides on the long shaft, and the second slide rail fixed on the fixed bottom plate; the material transfer manipulator includes a support, a vacuum suction cup and a second hydraulic cylinder, the support supports the vacuum suction cup, and the second hydraulic cylinder drives the support up and down relative to the slider; the driving device drives the shaft The sleeve slides, the traction slider moves, and the vacuum suction cup absorbs the cans and moves synchronously to complete the material transfer.
与现有技术相比,本发明的有益效果在于:一是,本发明的制罐机的模架机构采用的液压冲床,其噪声小,精度高,拉伸性能强,冲压平稳,速度可调;二是,设备集成化高,制罐一体化完成。相比现有的采用多台模床或同一模床采用不同的冲压模具,本发明的制罐机完成了制罐一体式集成;三是,上料、移料自主进行,并且制罐过程的冲压成型采用的同步步径移动,使得各工序在同一时间完成,设备智能化高,生产效率高;四是,设备能快速换模,设备检修、维修时间段,设备使用效果好,寿命长。Compared with the prior art, the beneficial effects of the present invention are as follows: First, the hydraulic press used in the formwork mechanism of the can making machine of the present invention has low noise, high precision, strong tensile performance, stable stamping, and adjustable speed ; The second is that the equipment is highly integrated, and the integration of canning is completed. Compared with the existing multiple mold beds or the same mold bed using different stamping dies, the can making machine of the present invention has completed the integrated integration of can making; the third is that feeding and transferring materials are carried out independently, and the process of can making The synchronous step movement adopted by the stamping forming makes each process complete at the same time, the equipment is highly intelligent and the production efficiency is high; Fourth, the equipment can quickly change the mold, the equipment maintenance and maintenance time period, the equipment use effect is good, and the service life is long.
附图说明Description of drawings
图1是本发明整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明上料机构结构示意图。Fig. 2 is a structural schematic diagram of the feeding mechanism of the present invention.
图3是本发明模架机构结构示意图A。Fig. 3 is a structural schematic diagram A of the formwork mechanism of the present invention.
图4是本发明模架机构结构示意图B。Fig. 4 is a structural schematic diagram B of the formwork mechanism of the present invention.
图5是本发明接料移料机构结构示意图。Fig. 5 is a structural schematic diagram of the material receiving and transferring mechanism of the present invention.
图6是本发明移料结构示意图。Fig. 6 is a schematic diagram of the material transfer structure of the present invention.
图中,1.上料机构,2.模架机构,3.移料机构,4.拉料移位机构,5.机架,6.液压气动系统,7.待料台,8.罐材,11.阶梯机架,12.放料组件,13.顶料组件,14.吸料组件,15.送料组件,20.拉废料装置,21.上底板,22.活动板,23.下底板,24.导向杆,25. 液压气缸,26.法兰,27.光电检测装置,28.薄型油缸,29.成型模具,30.第二滑轨,31.滑轨,32.移料机械手,33.滑块,34.连杆,35.轴套,36.长轴,37.U型连接块,38.减速电机,39.固定底板,41.底座,42.第一气缸,43.滑动块,44.直线轴,45.支撑座,46.接料座,47.浮动接头,48.感应定位装置,121.燕尾槽导轨,122.第一托架,123.第二气缸,131.直线导轨,132.第二托架,133.蜗轮升降电机,134.限位感应装置,141.支撑底座,142.轴杆,143.连接板,144.第三气缸,145.第四气缸,146.横杆,147.吸附组件,151.底板,152.导轨,153.横条,154.滚珠丝杆,155.同步带,156.罐材移动装置,321.第二液压气缸,322.支架,323.真空吸盘。In the figure, 1. Feeding mechanism, 2. Formwork mechanism, 3. Material shifting mechanism, 4. Pulling and shifting mechanism, 5. Rack, 6. Hydraulic and pneumatic system, 7. Waiting table, 8. Tank material ,11. Ladder frame, 12. Unloading component, 13. Topping component, 14. Suction component, 15. Feeding component, 20. Pulling waste device, 21. Upper bottom plate, 22. Movable plate, 23. Lower bottom plate , 24. Guide rod, 25. Hydraulic cylinder, 26. Flange, 27. Photoelectric detection device, 28. Thin oil cylinder, 29. Forming mold, 30. Second slide rail, 31. Slide rail, 32. Material transfer manipulator, 33. Slider, 34. Connecting rod, 35. Shaft sleeve, 36. Long shaft, 37. U-shaped connecting block, 38. Geared motor, 39. Fixed bottom plate, 41. Base, 42. First cylinder, 43. Sliding Block, 44. Linear shaft, 45. Support seat, 46. Material receiving seat, 47. Floating joint, 48. Induction positioning device, 121. Dovetail groove guide rail, 122. First bracket, 123. Second cylinder, 131. Linear guide rail, 132. Second bracket, 133. Worm gear lifting motor, 134. Limit sensing device, 141. Support base, 142. Shaft rod, 143. Connecting plate, 144. Third cylinder, 145. Fourth cylinder, 146. Cross bar, 147. Adsorption component, 151. Bottom plate, 152. Guide rail, 153. Horizontal bar, 154. Ball screw, 155. Synchronous belt, 156. Tank moving device, 321. Second hydraulic cylinder, 322. Bracket, 323. Vacuum suction cup.
具体实施方式detailed description
下面结合附图1-6对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with accompanying drawings 1-6.
参考附图1-6,集成一体式全自动制罐机,用于异型罐制罐,包括控制系统、机架5、设置在机架5上的若干用于罐体冲压成型的模架机构2、设置机架5前端旁侧的上料机构1以及提供驱动动力的液压气动系统6;所述若干模架机构2包括依次间隔设置的冲裁模架机构、修剪模架机构、翻边模架机构以及定型模架机构;机架5上平行于所述若干模架机构2还设有移料机构3,移料机构3包括若干移料机械手32,所述若干移料机械手32设于所述若干模架机构2的间隔空隙上;所述若干模架机构2的间隔空隙上还设有待料台7,该待料台7上搁置完成上一模架机构2加工而等待进入下一模架机构2加工的罐材8;所述上料机构1与机架5前端位置上的冲裁模架机构匹配对接,并且所述上料机构1尾端置于所述冲裁模机构下方;所述上料机构1将片状罐材8传送至模架机构2,移料机构3驱动所述若干移料机械手32同步移动,使罐材8在模架机构2与待料台7之间移动,各模架机构2对传送的罐材8进行冲压成型,完成制罐。需要说明的时,对于移料结构3移料时,各移料机械手32是连接在一起的,因此移料时,各个模架机构2间隔内设置的移料机械手32是同步的,并且一个模架机构2前后位置上均对应有一个移料机械手32,同时,完成一个模架机构2到另一个模架机构2的移料,需要动作三次,也就是先从待料台7移料到模架机构2,然后从模具机构2移动到后一待料台7,最后再由后一待料台7移到下一模架机构2,当然,以上是以罐材8为参考对象。而换以模架机构2为对象,则是在其前后设置的移料机械手2的作用下,在两次动作下,将前端待料台7上的罐材8移动到该模架机构2下,进行对应的冲压成型,然后在从该模架机构2移动到下一待料台7,等待下一模架机构2的取料。移料过程中,移料组件3每次动作的时间间隔则为每一模架机构2制罐的时间,且加工完一次,模架机构2退模的同时,移料机构3各模具机构2下已加工的罐材8向后一工序移动,同时也从取完成前一工序的,并搁置在待料台7上的罐材,移料组件3一进一退,完成单次的取料和移料。Referring to the accompanying drawings 1-6, the integrated integrated automatic can making machine is used for making special-shaped cans, including a control system, a frame 5, and several mold frame mechanisms 2 for stamping and forming of tank bodies arranged on the frame 5 1. The feeding mechanism 1 on the side of the front end of the frame 5 and the hydraulic and pneumatic system 6 providing driving power; Mechanism and stereotyped mold frame mechanism; The frame 5 is also provided with a material transfer mechanism 3 parallel to the plurality of mold frame mechanisms 2, and the material transfer mechanism 3 includes a number of material transfer manipulators 32, and the plurality of material transfer manipulators 32 are located on the described On the interval gaps of several formwork mechanisms 2; the interval spaces of the several formwork mechanisms 2 are also provided with a waiting table 7, which is placed on the waiting table 7 to complete the processing of the previous formwork mechanism 2 and wait to enter the next formwork The can material 8 processed by the mechanism 2; the feeding mechanism 1 is matched and docked with the punching die frame mechanism at the front end of the frame 5, and the tail end of the feeding mechanism 1 is placed under the punching die mechanism; The feeding mechanism 1 transfers the sheet-shaped cans 8 to the formwork mechanism 2, and the material transfer mechanism 3 drives the plurality of moving manipulators 32 to move synchronously, so that the cans 8 move between the formwork mechanism 2 and the waiting table 7 , each formwork mechanism 2 stamps and forms the conveyed can material 8 to complete can making. When it needs to be explained, for the material transfer structure 3, the material transfer manipulators 32 are connected together, so when the material is moved, the material transfer manipulators 32 arranged in the intervals of each mold frame mechanism 2 are synchronous, and one mold There is a material transfer manipulator 32 corresponding to the front and rear positions of the frame mechanism 2. At the same time, to complete the material transfer from one mold frame mechanism 2 to another mold frame mechanism 2, three actions are required, that is, the material is first transferred from the waiting table 7 to the mold frame mechanism. Frame mechanism 2, then move from the mold mechanism 2 to the next waiting table 7, and finally move to the next mold frame mechanism 2 from the next waiting table 7, of course, the above is the reference object with the can material 8. However, if the formwork mechanism 2 is used as the object, the can material 8 on the front-end waiting table 7 will be moved to the formwork mechanism 2 under the action of the material transfer manipulator 2 arranged before and after it. , carry out the corresponding stamping, and then move from the formwork mechanism 2 to the next waiting table 7, waiting for the next formwork mechanism 2 to take out. During the material transfer process, the time interval for each action of the material transfer assembly 3 is the time for each mold base mechanism 2 to make a can, and after processing once, when the mold base mechanism 2 is ejected, the material transfer mechanism 3 and each mold mechanism 2 The processed cans 8 move to the next process, and at the same time, the cans that have completed the previous process and are placed on the waiting table 7 are taken, and the material transfer component 3 advances and retreats to complete a single retrieving and material transfer.
在上述实施例中,参考附图1和附图5,在所述冲裁模架机构和修剪模架机构的间隔空隙上还设置有接料移位机构4;所述接料移位机构4包括底座41、第一气缸42、两直线轴44以及支撑座45,所述第一气缸42 为液压气缸;所述底座41通过定位销固定安装于所述机架5上;所述第一气缸42一端贯穿所述底座41,并与底座41固定连接; 所述两直线轴44一端固定连接所述底座41,另一端固定与所述机架5;所述两直线轴44上套嵌一滑动块43,该滑动块43与两直线轴44形成滑动副结构;所述滑动块43上端连接所述支撑座45,下端通过浮动接头47与第一气缸42连接,所述支撑座45上设接料座46;所述第一气缸42旁侧还设置有一感应定位装置48,通过该感应定位装置48判定接料移位机构是否移动到位及超限,也即通过该感应定位装置48来决定第一气缸42的启停,从而决定接料移位机构4首末的位置;第一气缸42驱动滑动块43在直线轴44上滑动,带动所述支撑座45移动,将罐材从冲裁模架机构移至冲裁模架机构与修剪模架机构之间匹配的待料台7上,方便移料机构3取料。In the above-mentioned embodiment, with reference to accompanying drawing 1 and accompanying drawing 5, also be provided with on the interval space of described punching formwork mechanism and pruning formwork mechanism 4; Including a base 41, a first cylinder 42, two linear shafts 44 and a support seat 45, the first cylinder 42 is a hydraulic cylinder; the base 41 is fixedly mounted on the frame 5 through positioning pins; the first cylinder One end of 42 runs through the base 41 and is fixedly connected with the base 41; one end of the two linear shafts 44 is fixedly connected to the base 41, and the other end is fixed to the frame 5; block 43, the sliding block 43 and two linear shafts 44 form a sliding pair structure; the upper end of the sliding block 43 is connected to the support seat 45, and the lower end is connected to the first cylinder 42 through a floating joint 47, and the support seat 45 is provided with a Material seat 46; an induction positioning device 48 is also arranged on the side of the first cylinder 42, through which it is determined whether the material receiving and shifting mechanism has moved in place and overrun, that is, the induction positioning device 48 is used to determine the first The start and stop of a cylinder 42 determines the position of the first and last parts of the receiving and shifting mechanism 4; the first cylinder 42 drives the sliding block 43 to slide on the linear axis 44, drives the support seat 45 to move, and moves the can from the punching die Frame mechanism is moved to on the waiting table 7 that matches between blanking formwork mechanism and trimming formwork mechanism, facilitates material shifting mechanism 3 to take material.
在上述实施例中,参考附图1和附图2,所述上料机构包括一阶梯机架11,所述阶梯机11架由低到高的位置上依次设置有放料组件12、顶料组件13、抓料组件14以及送料组件15;所述放料组件12能沿X轴方向移动,并与所述顶料组件13对接;所述顶料组件14在Z轴方向上移动,将罐材8从放料组件12转运到适合所述抓料组件14抓取的位置;所述抓料组件14从顶料组件13上抓取罐材8移至送料组件15;所述送料组件15沿Y轴方向移动,将搁置在其上的罐材8送至所述冲裁模架机构。In the above embodiment, with reference to accompanying drawings 1 and 2, the feeding mechanism includes a ladder rack 11, and the ladder rack 11 is sequentially provided with a discharging assembly 12, a feeding Assembly 13, grasping assembly 14 and feeding assembly 15; the discharge assembly 12 can move along the X-axis direction, and dock with the ejection assembly 13; the ejection assembly 14 moves in the Z-axis direction, and the tank The material 8 is transferred from the discharge assembly 12 to a position suitable for grabbing by the grasping assembly 14; the grabbing assembly 14 grabs the can material 8 from the jacking assembly 13 and moves to the feeding assembly 15; the feeding assembly 15 moves along the Move in the Y-axis direction, and send the can material 8 resting on it to the punching die frame mechanism.
其中,所述放料组件12包括燕尾槽导轨121,两条所述燕尾槽导轨121沿X轴方向设置;第一托架122设置在两燕尾槽导轨121上,并与之滑动连接;所述第一托架122还与第二气缸123连接,第二气缸123为长行程液压气缸,由该第二气缸123驱动所述第一托架122在X轴方向上滑动,带动罐材8移动。而所述顶料组件13包括直线导轨131、第二托架132以及蜗轮升降电机133;所述直线导轨131在阶梯机架11的Z轴方向设置,也即设置在阶梯机架11的阶梯出的竖直方向上;所述第二托架132与所述直线导轨131垂直连接,且相对所述直线导轨131沿Z轴滑动,换言之,第二托架132垂直安装与直线导轨131,第二托架132与XY平面平行,第二托架132沿直线导轨131滑动,就是在Z轴方向上升降;而该升降则是由设置在所述第二托架132背端的所述蜗轮升降电机134驱动;该蜗轮升降电机134带动所述第二托架132沿Z轴方向上移动,从而将罐材8从放料组件12转运到适合所述抓料组件13抓取的位置;所述直线导轨133上还设有限位感应装置134,从而避免所述第二托架132滑动超限,使所述上料顺畅。需要指明的是,所述第一托架122和第二托架132上均间隔设有若干托杆,且第一托架122和第二托架132的托杆在位置上镶嵌,在放料组件12沿X轴方向移动时,第一托架122的托杆刚好镶入进第二托架132托杆的缝隙间,从而使放料组件12能将其拖起的罐材8置于顶料组件13的第二托架132上,涡轮升降电机134工作,带动第二托架132上升,第一托架122和第二托架132无阻分离,转运顺畅,也即放料组件12和顶料组件13设置了匹配的对接结构。Wherein, the discharging assembly 12 includes a dovetail guide rail 121, and two dovetail guide rails 121 are arranged along the X-axis direction; the first bracket 122 is arranged on the two dovetail guide rails 121 and is slidably connected thereto; The first bracket 122 is also connected to the second cylinder 123, the second cylinder 123 is a long-stroke hydraulic cylinder, and the second cylinder 123 drives the first bracket 122 to slide in the X-axis direction, driving the can 8 to move. The ejector assembly 13 includes a linear guide rail 131, a second bracket 132, and a worm gear lifting motor 133; In the vertical direction; the second bracket 132 is vertically connected with the linear guide rail 131, and slides along the Z axis relative to the linear guide rail 131. In other words, the second bracket 132 is vertically installed with the linear guide rail 131, and the second The bracket 132 is parallel to the XY plane, and the second bracket 132 slides along the linear guide rail 131, which is to lift in the direction of the Z axis; drive; the worm gear lifting motor 134 drives the second bracket 132 to move along the Z-axis direction, thereby transferring the can 8 from the discharging assembly 12 to a position suitable for grabbing by the grabbing assembly 13; the linear guide rail 133 is also provided with a limit sensing device 134, thereby preventing the second bracket 132 from sliding beyond the limit and making the feeding smooth. It should be pointed out that the first bracket 122 and the second bracket 132 are provided with several brackets at intervals, and the brackets of the first bracket 122 and the second bracket 132 are inlaid in position, and when the material is discharged When the component 12 moves along the X-axis direction, the supporting rod of the first bracket 122 just fits into the gap between the supporting rods of the second bracket 132, so that the discharging component 12 can place the can material 8 it drags on the top. On the second bracket 132 of the material assembly 13, the turbine lifting motor 134 works to drive the second bracket 132 to rise, the first bracket 122 and the second bracket 132 are separated without hindrance, and the transfer is smooth, that is, the discharge assembly 12 and the top The material assembly 13 is provided with a matching docking structure.
其中,所述抓料组件14包括支撑底座141,所述支撑底座141在Y轴方向前后设置两轴杆142;一连接板143横跨两轴杆142,并与之滑动连接;所述连接板143与第三气144连接,并由第三气缸144驱动连接板143在X轴方向上前后移动;所述连接板143上还设第四气缸145,所述第四气缸145与连接板143下端的横杆146连接,由第四气缸145驱动横杆146在Z轴方向运动;所述横杆146上沿Y轴方向间隔设若干吸附组件147,吸附组件147为与液压气动系统6气密连接的真空吸盘,所述吸附组件147吸附罐材,并由连接板143沿X轴方向的移动和横杆146沿Z轴方向的移动而完成抓料传送。Wherein, the grasping component 14 includes a support base 141, and the support base 141 is provided with two shafts 142 in the Y-axis direction; a connecting plate 143 spans the two shafts 142 and is slidably connected with it; the connecting plate 143 is connected with the third air 144, and the third cylinder 144 drives the connecting plate 143 to move back and forth in the X-axis direction; the fourth cylinder 145 is also set on the connecting plate 143, and the fourth cylinder 145 is connected to the lower end of the connecting plate 143 The crossbar 146 is connected to the crossbar 146, and the fourth cylinder 145 drives the crossbar 146 to move in the direction of the Z axis; on the crossbar 146, a number of adsorption components 147 are arranged at intervals along the direction of the Y axis, and the adsorption components 147 are airtightly connected with the hydraulic pneumatic system 6 The vacuum suction cup, the adsorption assembly 147 absorbs the cans, and the movement of the connecting plate 143 along the X-axis direction and the movement of the crossbar 146 along the Z-axis direction completes the grabbing and conveying.
其中,所述送料组,15包括固定在阶梯机架11上的底板151,底板151的前后端设置两导轨152;两平行设置的横条153横跨于两导轨152上,且与两导轨152滑动连接;两横条153分别与两滚珠丝杆154滑动连接,两滚珠丝杆154通过同步带155相连,同步带155一端设有转轮,通过转轮使同步带155转动,从而使两滚珠丝杆154牵引所述横条153滑动,从而调节两横条153在X轴方向上的间距,匹配罐材8的宽度;同时两横条153通过其凹陷台构成罐材8的搁置空间,并由两横条153的宽度限定,使之构成罐材8沿Y轴方向移动的导向槽,所述两横条153间隔的区间内设置有两罐材移动装置156,两罐材移动装置156均包括转动轴,转动轴末端设置有驱动电机,转动轴上嵌套滑动承台,滑动承台携带罐材沿Y轴方向相对转动轴滑动,从而传送罐材,并且两罐材移动装置156在Y轴方向上间隔一定距离设置,即两罐材移动装置156的形成总长匹配所述送料组件的15长度,而一前一后设置,其间隔宽度刚好匹配一块罐材8的宽度,从而在两罐材移动装置156同步移动时,罐材不会掉落。Wherein, the feeding group 15 includes a base plate 151 fixed on the ladder frame 11, two guide rails 152 are arranged at the front and rear ends of the base plate 151; Sliding connection; two horizontal bars 153 are respectively slidingly connected with two ball screw rods 154, and the two ball screw rods 154 are connected through a synchronous belt 155, and one end of the synchronous belt 155 is provided with a runner, and the synchronous belt 155 is rotated through the runner, so that the two balls The screw rod 154 pulls the horizontal bar 153 to slide, thereby adjusting the distance between the two horizontal bars 153 in the X-axis direction to match the width of the can 8; at the same time, the two horizontal bars 153 form a storage space for the can 8 through their recessed platforms, and It is limited by the width of the two horizontal bars 153, so that it constitutes a guide groove for the can 8 to move along the Y-axis direction. Two can material moving devices 156 are arranged in the interval between the two horizontal bars 153, and the two can material moving devices 156 are It includes a rotating shaft, a driving motor is arranged at the end of the rotating shaft, and a sliding bearing platform is nested on the rotating shaft, and the sliding bearing platform carries the cans and slides relative to the rotating shaft along the Y axis, thereby transferring the cans, and the two cans moving devices 156 are in the Y axis. Set at a certain distance in the axial direction, that is, the total length of the two can material moving devices 156 matches the length of the feeding assembly 15, and they are arranged one after the other, and the width of the interval just matches the width of a piece of can material 8, so that the two cans can When the material moving device 156 moves synchronously, the tank material will not fall.
在上述实施例中,参考附图1、附图3、附图4,所述依次间隔设置的冲裁模架机构、修剪模架机构、翻边模架机构以及定型模架机构均包括上底板21、活动板22、下底板23以及导向杆24;所述上底板21、活动板22、下底板23从而下依次设置;所述导向杆24的两端分别与所述上底板21和下底板23固接,所述活动板22穿设于所述导向杆24上,且沿导向杆24上下滑动;所述上底板21上设置圆形液压气缸25,该液压气缸25通过法兰26与所述活动板22连接,由液压气缸25驱动活动板22滑动;所述活动板22下端设能活动更换的罐体成型模具29,该成型模具29还与下底板23上的薄型油缸28连接,由该油缸28提供动力相上顶起所述成型模具29;同时,该油缸28是成型模具的下模具具备有大小可调的抗冲压力,即可随时根据需求设置不同的油压,从而设定与之匹配的抗冲压力。所述上底板21上还连接有光电检测装置27,该光电检测装置27检测所述活动板22沿导向杆24滑动的上限及下限位置即由该光电检测装置27作液压气缸25驱动成型模具移动的开关。参考附图4,所述冲裁模架机构在下底,23上还设置有拉废料装置20,通过该拉废料装置20将冲裁的废料剔除。由实际生产状况可推断,在冲裁模具机构处,由于是对罐的初胚成型,对片状罐材8而言,需要剔除、修建的材料是最多的,因此设置拉废料装置20,保持设备正常运转的同时也是作业环境质量高。In the above-mentioned embodiment, with reference to accompanying drawing 1, accompanying drawing 3, accompanying drawing 4, described punching formwork mechanism, trimming formwork mechanism, flanging formwork mechanism and shaping formwork mechanism all comprise upper bottom plate 21. Movable plate 22, lower base plate 23 and guide rod 24; described upper base plate 21, movable plate 22, lower base plate 23 are arranged successively thereby; The two ends of described guide rod 24 are connected with described upper base plate 21 and lower base plate respectively 23 is fixedly connected, the movable plate 22 is set on the guide rod 24, and slides up and down along the guide rod 24; a circular hydraulic cylinder 25 is set on the upper bottom plate 21, and the hydraulic cylinder 25 is connected to the flange 26 through the The movable plate 22 is connected, and the movable plate 22 is driven by a hydraulic cylinder 25 to slide; the lower end of the movable plate 22 is provided with a tank forming mold 29 that can be movably replaced, and the forming mold 29 is also connected with the thin oil cylinder 28 on the lower bottom plate 23. The oil cylinder 28 provides power to jack up the molding die 29; at the same time, the lower mold of the oil cylinder 28 has an adjustable anti-shock pressure, so that different oil pressures can be set according to requirements at any time, thereby setting Matching impact resistance. The upper bottom plate 21 is also connected with a photoelectric detection device 27, the photoelectric detection device 27 detects the upper limit and lower limit position of the movable plate 22 sliding along the guide rod 24, and the photoelectric detection device 27 acts as a hydraulic cylinder 25 to drive the forming mold to move switch. With reference to accompanying drawing 4, described blanking frame mechanism is also provided with pulling waste material device 20 on lower bottom, 23, by this pulling waste material device 20, the waste material punched out is rejected. It can be deduced from the actual production situation that at the blanking die mechanism, since the blank of the can is formed, the material that needs to be removed and repaired is the most for the sheet can material 8, so a waste pulling device 20 is installed to maintain The normal operation of the equipment is also a high-quality working environment.
在上述实施例中,参考附图6,所述移料机构3包括设置在机架上的滑轨31,滑轨31上设置与之滑动连接的滑块33;所述滑块33上固定安装所述若干机械手32;在所述滑块33一端设U型连接块37,该U型连接块37与所述滑块33滑动连接,所述滑块33在该端还通过连杆34与驱动装置连接,由该驱动装置牵引滑块33的移动;所述驱动装置包括减速电机38、与减速电机38连接的长轴36以及穿设在长轴36上的轴套35;所述轴套35还与第二滑轨30连接,使之在所述长轴36上滑动,所述第二滑轨30固定在固定底板39上;所述移料机械手32包括支架322、真空吸盘323以及第二液压气缸321,支架322撑起所述真空吸盘323,第二液压气缸321驱动支架322相对所述滑块33上下升降;所述驱动装置带动轴套35滑动,牵引滑块33移动,所有真空吸盘323吸附罐材8并同步移动,完成移料。 参考附图1,设备工作时,各由于移料机械手32是连接在一起的,因此移料组件3移料时,各个模架机构2间隔内设置的移料机械手32是同步的,并且一个模架机构2前后位置上均对应有一个移料机械手32,同时,完成一个模架机构2到另一个模架机构2的移料,需要动作三次,也就是先从待料台7移料到模架机构2,然后从模具机构2移动到后一待料台7,最后再由后一待料台7移到下一模架机构2。In the above-mentioned embodiment, with reference to accompanying drawing 6, described material shifting mechanism 3 comprises the slide rail 31 that is arranged on the frame, and slide rail 31 is provided with the slide block 33 that is slidably connected with it; The slide block 33 is fixedly installed The plurality of manipulators 32; a U-shaped connecting block 37 is set at one end of the slider 33, and the U-shaped connecting block 37 is slidably connected with the slider 33, and the slider 33 is also connected to the drive through the connecting rod 34 at this end. The device is connected, and the movement of the sliding block 33 is pulled by the driving device; the driving device includes a geared motor 38, a long shaft 36 connected with the geared motor 38, and a shaft sleeve 35 that passes through the long shaft 36; the shaft sleeve 35 It is also connected with the second slide rail 30 so as to slide on the long axis 36, and the second slide rail 30 is fixed on the fixed bottom plate 39; The hydraulic cylinder 321 and the support 322 prop up the vacuum suction cup 323, and the second hydraulic cylinder 321 drives the support 322 to move up and down relative to the slider 33; 323 absorbs the tank material 8 and moves synchronously to complete the material transfer. With reference to accompanying drawing 1, when equipment is working, because material transfer manipulator 32 is connected together, so when material transfer assembly 3 moves material, the material transfer manipulator 32 that each mold base mechanism 2 intervals are provided with is synchronous, and a mold There is a material transfer manipulator 32 corresponding to the front and rear positions of the frame mechanism 2. At the same time, to complete the material transfer from one mold frame mechanism 2 to another mold frame mechanism 2, three actions are required, that is, the material is first transferred from the waiting table 7 to the mold frame mechanism. Frame mechanism 2, then move from the mold mechanism 2 to the next waiting platform 7, and finally move to the next formwork mechanism 2 by the latter waiting platform 7.
以上并非对本发明的技术范围作任何限制,凡依据本发明技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above does not limit the technical scope of the present invention in any way, and any modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.
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