CN211221198U - Ceramic roll forming production line - Google Patents
Ceramic roll forming production line Download PDFInfo
- Publication number
- CN211221198U CN211221198U CN201920780122.5U CN201920780122U CN211221198U CN 211221198 U CN211221198 U CN 211221198U CN 201920780122 U CN201920780122 U CN 201920780122U CN 211221198 U CN211221198 U CN 211221198U
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- lifting
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- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000000919 ceramic Substances 0.000 title claims abstract description 19
- 238000005096 rolling process Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 238000007493 shaping process Methods 0.000 claims abstract 6
- 238000005406 washing Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 9
- 238000007723 die pressing method Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 239000010802 sludge Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000001125 extrusion Methods 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 241001408630 Chloroclystis Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
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Abstract
The utility model relates to a pottery roll forming production line belongs to ceramic household utensils former technical field, including the shaping conveyer belt, the shaping conveyer belt divide into material loading section, shaping section, stoving section and ejection of compact section, is equipped with the seat circle on the shaping conveyer belt, and the material loading section correspondence is equipped with the mud machine, and the shaping section correspondence is equipped with the make-up machine, and ejection of compact section correspondence is equipped with the blank conveyer belt, and the machine is repaiied and washed in the connection of blank conveyer belt, and the machine is repaiied and washed and is connected the smart base conveyer belt. This production line reasonable in design, whole production efficiency is high, can roll extrusion production two kinds of different grade types's pottery simultaneously, and its make-up machine can be fast accurate the lift process and the operating position of adjusting the rolling head, and it is stable to move the process, goes up mud machine cooperation rolling transmission automatic feeding, and the flexibility is strong, reduces the labour.
Description
Technical Field
The invention relates to a ceramic roll forming production line, and belongs to the technical field of ceramic vessel forming equipment.
Background
In ceramic forming machines, roll forming equipment is the larger one, and with the development of technology, automated ceramic production equipment gradually becomes mainstream production equipment. The existing production equipment comprises forming equipment, feeding equipment and the like, the existing forming equipment has a complex structure, the motion of a rolling head cannot be quickly and accurately adjusted, the forming is unstable, the quality of a product is influenced, the mud feeding amount of the existing feeding equipment is not accurate, and the production quality is influenced; and the whole production efficiency of the existing production line is low, the arrangement is unreasonable, and the development of small and medium-sized enterprises is not facilitated.
Disclosure of Invention
According to the defects in the prior art, the technical problems to be solved by the invention are as follows: the ceramic roll forming production line is provided, the working efficiency is improved, and the problems are solved.
The ceramic roll forming production line comprises a forming conveyor belt, wherein the forming conveyor belt is divided into a feeding section, a forming section, a drying section and a discharging section, and a seat ring is arranged on the forming conveyor belt;
the feeding section is correspondingly provided with a mud feeding machine, the mud feeding machine comprises a feeding mechanical arm, and a material sucking rod is arranged on the feeding mechanical arm; a feeding device is arranged on one side of the rolling transmission device and comprises a feeding support, an inclined feeding transmission device is arranged on the feeding support and comprises a transmission mechanism, a feeding baffle is arranged on the transmission mechanism, a pushing device is arranged at the upper end of the feeding support and corresponds to the height position of the material sucking rod, the pushing device comprises a pushing rod and a pushing cylinder connected with the pushing rod, the pushing rod is positioned at one end of the feeding support, and a cutting device is arranged at the other end of the feeding support;
the forming section is correspondingly provided with a forming machine, the forming machine comprises a rack, a rolling head and a model support, a working platform is arranged on the rack, a slide rail is arranged on the working platform, a die pressing base is arranged on the slide rail, the die pressing base comprises a lifting slide block, the lifting slide block is connected with a lifting screw rod through a screw nut, the lifting screw rod is connected with a lifting motor, a horizontal slide rail is arranged on the lifting slide block, a horizontal slide block is arranged on the horizontal slide rail, the rolling head is arranged on the horizontal slide block, and the; the direction of the slide way of the slide rail is vertical to the plane of the lifting slide block; the model supporting and lifting mechanism is arranged on the rack and comprises a lifting connecting rod and a lifting cam, the lifting cam is connected with a lifting motor, one end of the lifting connecting rod is matched with the lifting cam through a roller, the other end of the lifting connecting rod is connected with a vertically placed lifting stand column, a model support is arranged on the lifting stand column, and the model support corresponds to the rolling head up and down.
The discharging section is correspondingly provided with a blank conveying belt, the blank conveying belt is connected with a repairing and washing machine, and the repairing and washing machine is connected with a fine blank conveying belt.
The mud feeding machine is provided with two mud feeding machines.
The forming machine is provided with two machines.
The seat ring is divided into 4 groups.
The repairing and washing machine is provided with two machines.
Two refined blank conveying belts are arranged.
A blank moving frame is arranged between the discharging section and the blank conveying belt, and a blank moving frame is arranged between the cleaning machine and the fine blank conveying belt.
And a grabbing manipulator is arranged at the blank moving frame.
Compared with the prior art, the invention has the beneficial effects that:
the ceramic roll forming production line has the advantages of reasonable design, high overall production efficiency, capability of simultaneously producing two types of ceramics in a rolling manner, capability of quickly and accurately adjusting the lifting process and the working position of the rolling head by the forming machine, stable moving process, strong flexibility and labor force reduction due to the fact that the mud feeding machine is matched with the automatic feeding of the rolling transmission device.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic mechanical view of the molding machine;
FIG. 3 is a left side view of FIG. 2;
FIG. 4 is a schematic structural view of a mud feeding machine;
FIG. 5 is a schematic view showing the positional relationship between the slurry applicator and the forming conveyor.
In the figure: 1. a fine blank conveying belt; 2. a first blank moving frame; 3. repairing and washing the machine; 4. a blank conveyer belt; 5. a second blank moving frame; 6. a seat ring; 7. a mud feeding machine; 8. a forming machine; 9. forming a conveyor belt; 1-1, a frame; 1-2, a lifting cam; 1-3, a working platform; 1-4, a slide rail; 1-5, pressing a mold base; 1-6, lifting screw rod; 1-7, a lifting motor; 1-8, lifting slide blocks; 1-9, horizontal sliding rail; 1-10, horizontal sliding block; 1-11, rolling head; 1-12, a model support; 1-13, lifting upright columns; 1-14, a lifting motor; 1-15, a lifting connecting rod; 1-16, a guide post; 2-1, a feeding baffle; 2-2, feeding a support; 2-3, a photoelectric sensor; 2-4, a material sucking rod; 2-5, a feeding manipulator; 2-6, a length measuring sensor; 2-7, a pressing device; 2-8, a cutting device; 2-9, a material pushing rod; 2-10, and a material pushing cylinder.
Detailed Description
Embodiments of the invention are further described below with reference to the accompanying drawings:
as shown in fig. 1-5, the ceramic roll forming production line comprises a forming conveyor belt 9, the forming conveyor belt 9 is divided into a feeding section, a forming section, a drying section and a discharging section, and a seat ring 6 is arranged on the forming conveyor belt 9;
a mud feeding machine 7 is correspondingly arranged on the feeding section, the mud feeding machine comprises a feeding mechanical arm 2-5, and a material sucking rod 2-4 is arranged on the feeding mechanical arm 2-5; a feeding device is arranged on one side of the forming conveyor belt 9 and comprises a feeding support 2-2, an inclined feeding conveying device is arranged on the feeding support 2-2 and comprises a transmission mechanism, a feeding baffle 2-1 is arranged on the transmission mechanism, a pushing device is arranged at the upper end of the feeding support 2-2 and corresponds to the height position of the material sucking rod 2-4 and comprises a pushing rod 2-9 and a pushing cylinder 2-10 connected with the pushing rod 2-9, the pushing rod 2-9 is positioned at one end of the feeding support 2-2, and a cutting device 2-8 is arranged at the other end of the feeding support 2-2;
the feeding support 2-2 is divided into an inclined section and a horizontal section, the inclined section is located on one side of the forming conveyor belt 9, the horizontal section is located right above the forming conveyor belt 9, a length measuring sensor 2-6 is arranged at one end of a feeding device 2-8 on the feeding support 2-2, a photoelectric sensor 2-3 is arranged on the forming conveyor belt 9, the photoelectric sensor 2-3 is located below the material sucking rod 2-4, the feeding baffle 2-1 is V-shaped, and a transmission device is in chain transmission;
the forming section is correspondingly provided with a forming machine 8 which comprises a frame 1-1 and rolling heads 1-11, the device comprises a model support 1-12, a rack 1-1 is provided with a working platform 1-3, the working platform 1-3 is provided with a sliding rail 1-4, the sliding rail 1-4 is provided with a compression mould base 1-5, the compression mould base 1-5 comprises a lifting sliding block 1-8, the lifting sliding block 1-8 is connected with a lifting screw 1-6 through a screw nut, the lifting screw 1-6 is connected with a lifting motor 1-7, the lifting sliding block 1-8 is provided with a horizontal sliding rail 1-9, the horizontal sliding rail 1-9 is provided with a horizontal sliding block 1-10, the horizontal sliding block 1-10 is provided with a rolling head 1-11, and the rolling head 1-11 is connected with a rolling motor; the direction of a slide way of the slide rail 1-4 is vertical to the plane of the lifting slide block 1-8; a model supporting and lifting mechanism is arranged on the rack 1-1, the model supporting and lifting mechanism comprises a lifting connecting rod 1-15 and a lifting cam 1-2, the lifting cam 1-2 is connected with a lifting motor 1-14, one end of the lifting connecting rod 1-15 is matched with the lifting cam 1-2 through a roller, the other end of the lifting connecting rod 1-15 is connected with a vertically placed lifting upright post 1-13, a model support 1-12 is arranged on the lifting upright post 1-13, and the model support 1-12 corresponds to the rolling head 1-11 up and down;
the lifting motor 1-7 is a servo motor, the die pressing bases 1-5 are provided with guide columns 1-16, the lifting slide block 1-8 is connected with the guide columns 1-16, the working platform 1-3 is provided with a horizontal moving device, the moving direction of the horizontal moving device is consistent with that of the slide rail, the horizontal moving device is a lead screw transmission device, the slide rail 1-4 is of a sub-opening structure, and the working platform 1-3 is provided with two groups of die pressing bases 1-5 which can be matched with a plurality of model supports to simultaneously perform rolling operation.
The ejection of compact section correspondence is equipped with blank conveyer belt 4, and machine 3 is washed in the connection of blank conveyer belt 4 repaiies, and machine 3 is washed in the repairment connection of finishing conveyer belt 1.
Two sludge feeding machines 7 are arranged, two forming machines 8 are arranged, two finishing and washing machines 3 are arranged, and two fine blank conveying belts 1 are arranged.
The races 6 are grouped into 4.
A second blank moving frame 5 is arranged between the discharging section and the blank conveying belt 4, and a first blank moving frame 2 is arranged between the repairing and washing machine 3 and the fine blank conveying belt 1.
And grabbing mechanical hands are arranged at the positions of the blank moving frames 2 and 5.
When the automatic feeding device works, a mud feeding machine 7 of a feeding section places mud strips on a feeding baffle 2-1, the mud strips are conveyed to the top end under the driving of chain transmission to stop conveying, a material pushing device works, a material pushing rod 2-9 pushes the mud strips out, the mud strips are pushed out by a specified length under the detection of a length measuring sensor 2-6, a material cutting device 2-8 ascends for cutting, a material sucking rod 2-4 vacuumizes and sucks the cut mud strips, and a feeding manipulator 2-5 puts the mud strips into a die sleeve in a lower seat ring 6;
the seat ring 6 reaches a forming section under the driving of a forming conveyor belt 9, a forming machine 8 adjusts the positions of the die pressing bases 1-5 on the slide rails 1-4 according to the condition of a product, and simultaneously adjusts the positions of the horizontal slide blocks 1-10 to finish the accurate positioning of the rolling heads 1-11, after the positioning, the model supports 1-12 ascend under the work of lifting cams 1-2 and lifting levers 1-15, simultaneously the rolling heads 1-11 descend under the action of screw rod transmission, the rolling heads 1-11 rotate to jointly cooperate to finish the automatic rolling forming operation;
the rolled seat ring 6 is driven by a forming conveyor belt 9 to reach a drying section for drying;
the dried seat ring 6 reaches the discharging section under the driving of the forming conveyor belt 9, the blank is grabbed to the second blank moving frame 5, then the blank conveyor belt 4 is grabbed from the second blank moving frame 5, the blank is conveyed to the repairing and washing machine for repairing and washing, the repaired blank is grabbed to the first blank moving frame 2, then the refined blank conveyor belt 1 is grabbed from the first blank moving frame 2, and the refined blank is conveyed out and circularly carried out.
Wherein, go up mud machine 7, make-up machine 8, repair and wash machine 3, refined blank conveyer belt 1 and respectively be equipped with two, seat circle 6 is a set of for 4, and the effect of this design does: different pugs are placed in the die sleeve of the seat ring 6, and two different types of products can be produced simultaneously by utilizing different setting parameters of forming, repairing and washing and fine blank conveying equipment.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The utility model provides a pottery roll forming production line, includes shaping conveyer belt (9), its characterized in that: the forming conveyor belt (9) is divided into a feeding section, a forming section, a drying section and a discharging section, and a seat ring (6) is arranged on the forming conveyor belt (9);
a mud feeding machine (7) is correspondingly arranged on the feeding section, the mud feeding machine comprises a feeding mechanical arm (2-5), and a material sucking rod (2-4) is arranged on the feeding mechanical arm (2-5); a feeding device is arranged on one side of the forming conveyor belt (9), the feeding device comprises a feeding support (2-2), an inclined feeding conveying device is arranged on the feeding support (2-2), the feeding conveying device comprises a transmission mechanism, a feeding baffle (2-1) is arranged on the transmission mechanism, a pushing device is arranged at the upper end of the feeding support (2-2), the pushing device corresponds to the height position of the material sucking rod (2-4), the pushing device comprises a pushing rod (2-9) and a pushing cylinder (2-10) connected with the pushing rod (2-9), the pushing rod (2-9) is positioned at one end of the feeding support (2-2), and a cutting device (2-8) is arranged at the other end of the feeding support (2-2);
the forming section is correspondingly provided with a forming machine (8) which comprises a rack (1-1), rolling heads (1-11) and model supports (1-12), the rack (1-1) is provided with a working platform (1-3), the working platform (1-3) is provided with slide rails (1-4), the slide rails (1-4) are provided with die pressing bases (1-5), the die pressing bases (1-5) comprise lifting slide blocks (1-8), the lifting slide blocks (1-8) are connected with lifting screw rods (1-6) through screw rod nuts, the lifting screw rods (1-6) are connected with lifting motors (1-7), the lifting slide blocks (1-8) are provided with horizontal slide rails (1-9), and the horizontal slide blocks (1-10) are arranged on the horizontal slide rails (1-9), the horizontal sliding blocks (1-10) are provided with rolling heads (1-11), and the rolling heads (1-11) are connected with a rolling motor; the slide way direction of the slide rail (1-4) is vertical to the plane of the lifting slide block (1-8); a model support lifting mechanism is arranged on the rack (1-1), the model support lifting mechanism comprises a lifting connecting rod (1-15) and a lifting cam (1-2), the lifting cam (1-2) is connected with a lifting motor (1-14), one end of the lifting connecting rod (1-15) is matched with the lifting cam (1-2) through a roller, the other end of the lifting connecting rod is connected with a vertically placed lifting upright post (1-13), a model support (1-12) is arranged on the lifting upright post (1-13), and the model support (1-12) corresponds to the rolling head (1-11) up and down;
the discharging section is correspondingly provided with a blank conveying belt (4), the blank conveying belt (4) is connected with a repairing and washing machine (3), and the repairing and washing machine (3) is connected with a fine blank conveying belt (1).
2. The ceramic roll forming production line of claim 1, wherein: two sludge feeding machines (7) are arranged.
3. The ceramic roll forming production line of claim 1, wherein: the forming machine (8) is provided with two machines.
4. The ceramic roll forming production line of claim 1, wherein: the seat rings (6) are in a group of 4.
5. The ceramic roll forming production line of claim 1, wherein: two repairing and washing machines (3) are arranged.
6. The ceramic roll forming production line of claim 1, wherein: two refined blank conveying belts (1) are arranged.
7. The ceramic roll forming production line of claim 1, wherein: a second blank moving frame (5) is arranged between the discharging section and the blank conveying belt (4), and a first blank moving frame (2) is arranged between the repairing and washing machine (3) and the refined blank conveying belt (1).
8. The ceramic roll forming production line of claim 7, wherein: and a grabbing manipulator is arranged at the blank moving frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920780122.5U CN211221198U (en) | 2019-05-23 | 2019-05-23 | Ceramic roll forming production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920780122.5U CN211221198U (en) | 2019-05-23 | 2019-05-23 | Ceramic roll forming production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211221198U true CN211221198U (en) | 2020-08-11 |
Family
ID=71929585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920780122.5U Withdrawn - After Issue CN211221198U (en) | 2019-05-23 | 2019-05-23 | Ceramic roll forming production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211221198U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110053133A (en) * | 2019-05-23 | 2019-07-26 | 山东伟丰机械科技有限公司 | Ceramic roll forming production line |
| CN114211594A (en) * | 2021-12-06 | 2022-03-22 | 湖南三联鑫创智能科技有限公司 | Intelligent roll forming system |
-
2019
- 2019-05-23 CN CN201920780122.5U patent/CN211221198U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110053133A (en) * | 2019-05-23 | 2019-07-26 | 山东伟丰机械科技有限公司 | Ceramic roll forming production line |
| CN114211594A (en) * | 2021-12-06 | 2022-03-22 | 湖南三联鑫创智能科技有限公司 | Intelligent roll forming system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200811 Effective date of abandoning: 20240529 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20200811 Effective date of abandoning: 20240529 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |