CN105540269B - The marshalling detent mechanism of full-automatic profile steel stacker - Google Patents

The marshalling detent mechanism of full-automatic profile steel stacker Download PDF

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Publication number
CN105540269B
CN105540269B CN201610045885.6A CN201610045885A CN105540269B CN 105540269 B CN105540269 B CN 105540269B CN 201610045885 A CN201610045885 A CN 201610045885A CN 105540269 B CN105540269 B CN 105540269B
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China
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marshalling
code
radix
minus
complement
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CN105540269A (en
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王飞
余斌
杨云卿
王文波
卢伟
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Taier Heavy Industry Co Ltd
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SHUANGYI MACHINERY MANUFACTURING Co Ltd MAANSHAN CITY
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/32Stacking of articles characterised by stacking during transit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Conveyors (AREA)

Abstract

The invention discloses a kind of marshalling detent mechanism of full-automatic profile steel stacker, the full-automatic profile steel stacker includes shaped steel conveying mechanism, stacking mechanism;And pile packet is removed to the pile packet transfer roller-way (7) of piling station;The marshalling trolley (3) that setting is organized into groups automatically for shaped steel between the shaped steel conveying mechanism and pile packet transfer roller-way (7).The marshalling detent mechanism is integrally fixed at a set of position block system movable linearly by Driven by Hydraulic Cylinder on the collecting frame ontology (1 1).Using above-mentioned technical proposal, realize full-automatic profile steel stacker and rolling line slitless connection, matched self-binder and Finished Product Transport System, realize the full-automatic and unmanned of process of factory production, enterprise production Technology water product, operating cost is reduced, product quality, remarkable in economical benefits are more preferably controlled.

Description

The marshalling detent mechanism of full-automatic profile steel stacker
Technical field
The invention belongs to the technical field of metallurgical production equipment, more particularly to a kind of marshalling of full-automatic profile steel stacker is fixed Position mechanism.
Background technology
Profile steel stacker is bundled for piling up the shaped steel after cutting to length, aligning according to specified pile type sectional dimension Palletizer.Existing profile steel stacker, which focuses mostly on, to be applied in big specification Section Steel Production field, and there are of high cost, work sections It claps slowly, applicable range of product size is narrow, and marshalling efficiency is low and needs the outstanding problems such as manual intervention, it is difficult in production small dimension Shaped steel type enterprise promotes and applies.
With technological progress, to the upgrading of rolling line, small H can be produced in same rolling line by realizing for proximate matter manufacturing enterprise Shaped steel, channel steel, angle steel, C-type steel and other specification proximate matters, greatly save cost of investment.And during above-mentioned Section Steel Production also The Palletizer not being suitble to can cover the automatic stacking work of the said goods simultaneously, generally be used in the stacking of small proximate matter artificial Stacking mode, the outstanding problems such as efficiency is low, high labor cost, working environment are severe and safety in production hidden danger is more.
In recent years, with the raising of cost of labor, it is production-scale expansion and environment, the further specification of labour protection and Some big customers propose requirements at the higher level to proximate matter packaging, and Section Steel Production enterprise is highly desirable suitable shaped steel Full automatic stacking Machine substitutes artificial at present or semi-automatic stacking mode.
Invention content
The present invention provides a kind of marshalling detent mechanism of full-automatic profile steel stacker, the purpose is to realize shaped steel stacking from Dynamicization.
To achieve the goals above, the technical solution that the present invention takes is:
The full-automatic profile steel stacker of the present invention, including shaped steel conveying mechanism, stacking mechanism;And pile packet is removed into stacking The pile packet of station transfers roller-way, is arranged between the shaped steel conveying mechanism and pile packet transfer roller-way and is organized into groups automatically for shaped steel Marshalling trolley.
The stacking mechanism includes:The shaped steel organized into groups is transported to the code mechanism of code waiting position;It will compile The radix-minus-one complement mechanism of radix-minus-one complement waiting position is transported to after the shaped steel overturning of group.
Stacking lifting platform is arranged in the position that roller-way is transferred in the pile packet.
Carrier chain collecting frame is arranged in the shaped steel conveying mechanism.
The collecting frame ontology of the length equidistant arrangement arranged side by side according to shaped steel is arranged in the carrier chain collecting frame, and passes through receipts Collection frame pedestal is fixed on equipment ground.
Carrier chain collecting frame setting conveyor chain, driven sprocket component, tightener sprocket component and the sprocket for main drive Component, the conveyor chain and driven sprocket component, tightener sprocket component and main drive chain wheel assembly one group of chain type of composition are defeated Send transmission mechanism;
Motor reducer is arranged in the carrier chain collecting frame, and the motor reducer passes through main transmission synchronous coupling Above-mentioned chain conveying transmission mechanism is driven to operate synchronously.
Marshalling detent mechanism is additionally provided on the carrier chain collecting frame, the marshalling detent mechanism is integrally fixed at conveying A set of position block system movable linearly by Driven by Hydraulic Cylinder on chain collecting frame ontology.
The marshalling detent mechanism is equipped with marshalling position block, and the marshalling position block is by organizing into groups position block Pedestal is bolted with collecting frame ontology.
The marshalling detent mechanism setting marshalling position block synchronizes bearing housing, and the marshalling position block synchronizes Bearing housing is fixed on collecting frame pedestal.
The marshalling detent mechanism setting ensures that the synchronization-moving marshalling position block of each marshalling position block synchronizes Axis, the marshalling position block synchronizing shaft are mounted on each marshalling position block and synchronize on bearing housing.
Slip shaft is equipped on the marshalling position block pedestal;Slide-bar rolling is installed at the both ends of the slip shaft Wheel assembly and stop component;Idler wheel in the slide-bar roll wheel assembly is mounted in the U type slot in U-shaped mouth rocking arm, makes cunning Shaft roller component can be moved horizontally with the swing of U-shaped mouth rocking arm, and the rotary motion of U-shaped mouth rocking arm is converted into slide-bar idler wheel The horizontal rectilinear motion of component;The shaft roller Component driver slip shaft and the stop component being fixed on slip shaft make water Translation is dynamic.
The marshalling detent mechanism setting marshalling drive cylinder, the marshalling drive cylinder driving U-shaped mouth Rocking arm and marshalling position block synchronizing shaft are swung, and each U-shaped mouth rocking arm and marshalling position block synchronizing shaft rigid connection ensure Each U-shaped mouth synchronous rocker is swung.
It is equipped in the end of the marshalling position block synchronizing shaft for detecting marshalling position block displacement distance Angle displacement encoder.
The marshalling trolley setting marshalling car frame, is respectively set and conveys in marshalling car frame described The corresponding marshalling support bracket support of chain collecting frame, marshalling bracket can be moved up and down in support bracket support;Each marshalling bracket is by corresponding Promote elevator drives.
The marshalling trolley is by trolley hydraulic oil cylinder driving.
Cylinder displacement sensor is arranged in the trolley oil cylinder, and the cylinder displacement sensor detects cylinder piston rod position It sets to control the shift position of marshalling trolley.
The trolley oil cylinder is connected and fixed to by trunnion and cylinder pedestal on equipment ground.
Promotion elevator input terminal described in every is connect with synchronous coupling;The synchronous coupling is by a T Type decelerating through motor unit drives, and ensure that the synchronization of each marshalling bracket lifting.
The marshalling car frame is respectively equipped with two groups of track roller groups and two groups of siding track roller groups, and makes marshalling respectively Trolley is moved in trolley track;Trolley siding track and siding track roller group ensure marshalling trolley not run-off the straight in moving process.
The code mechanism use parallel side-by-side two double rocker mechanisms, the double rocker mechanism include code pedestal, The second rod piece of the first rod piece of code, code connecting rod and code;The code pedestal is the rack of the double rocker mechanism;It is described The first rod piece of code and the second rod piece of code be the double rocker mechanism rocking bar;The code connecting rod is the double rocking lever machine The connecting rod of structure.
Code beam is hung in the tail end of the code connecting rod, code magnechuck is fixed on code beam.
The code mechanism realizes that code magnechuck makees level of approximation by code hydraulic oil cylinder driving the first rod piece of code It is mobile;
When code magnechuck is moved to above stacking lifting platform, code magnechuck dead electricity, shaped steel is made by gravity With putting off on stacking lifting platform, shaped steel code stacking action is completed.
Code mechanism the first rod piece of setting code gesture stability, the second rod piece of code gesture stability and the code posture Control connecting rod;The code pedestal, the first rod piece of code gesture stability, the second rod piece of code gesture stability, code posture It controls connecting rod and code beam sunpender forms two parallel four-bar linkages, make code magnechuck in code palletization Remain horizontal attitude.
Code synchronizing shaft is arranged in the code mechanism, and the code synchronizing shaft makes two sets of first rod pieces of code rotate Angular stiffness synchronizes in the process.
It is equipped with the rotary coding of detection code the first rod piece swing angle in code the first rod piece roller end Device.
Two double rocker mechanisms are connected by code reinforcing member.
The code mechanism is supported by two code pedestals and is fixed in Equipment Foundations by certain position.
Multiple pedestals are arranged in the radix-minus-one complement mechanism;It is equipped with radix-minus-one complement bearing block on each pedestal, radix-minus-one complement transmission shaft is pacified In the radix-minus-one complement bearing block;Every radix-minus-one complement transmission shaft is linked into an integrated entity by positive coupling.
Radix-minus-one complement magnechuck holder is installed on each radix-minus-one complement transmission shaft, it is solid on radix-minus-one complement magnechuck holder Radix-minus-one complement magnechuck is set surely;The radix-minus-one complement magnechuck holder is rigidly connected with radix-minus-one complement transmission shaft, follows radix-minus-one complement transmission shaft It rotates together.
It is equipped with oscillating motor at the both ends of the radix-minus-one complement mechanism, both-end driving ensures that mechanism there are enough driving forces.
Rotary encoder of the installation for detecting oscillating motor rotation angle on an oscillating motor wherein.
Every stacking lifting platform is equipped with the spiral lift that driving stacking shears moves up and down.
The input terminal of spiral lift described in every is cascaded by synchronous connecting shaft.
The driving motor for enabling every stacking shears to synchronize up and down motion is equipped on the stacking lifting platform at both ends.
It is equipped with lap count in the output end of the driving motor, stacking liter is controlled by calculating the number of turns of motor The distance that bracket spacing declines drops.
The radix-minus-one complement mechanism and stacking lifting platform shares a pedestal.
It is equipped with rolling guide block at the both ends of the stacking shears, the guide rail energy straight line being allowed on pedestal moves It is dynamic.
Multiple roller-way pedestals are arranged in the pile packet transfer roller-way;Two transfer rollers are installed on each roller-way pedestal, often The both ends of root transfer roller are equipped with roller bed bearing seat, and transfer roller is fixed on by the bearing block on roller-way pedestal.
Chain wheel set equipped with two panels same specification sprocket wheel composition on the input shaft of the transfer roller, respectively respective sprockets two-by-two Closed transmission chain structure is formed with driving chain.
Pile packet transfers roller-way and speed reducer of electric machine for roller is arranged;The speed reducer of electric machine for roller is driven by yielding coupling One of which transfer roller makes each transfer roller synchronous rotary by the transmission chain structure.
The roller-way pedestal be equipped with prevent pile packet during transfer run-off the straight and with stacking lifting platform component phase The protective plate touched.
The speed reducer of electric machine for roller is mounted on by speed reducer base on equipment ground.
In order to realize goal of the invention identical with above-mentioned technical proposal, the present invention also provides above-described full-automatics The palletizing method of steel stacking machine, stacking and stacking technology flow are:
Marshalling stop component is moved to the position of setting according to shaped steel specification, and the stacking conveying of frequency control is collected chain frame and received Collect finished product shaped steel stacking minimum number;
According to shaped steel specification and length, marshalling bracket rises, and isolates specified stacking shaped steel;
The shaped steel finished is transported to code and waits for material position by marshalling trolley;
Shaped steel is lifted code magnechuck by marshalling bracket, and code magnechuck obtains electric;
It organizes into groups bracket to decline, code magnechuck sticking shaped steel;
It organizes into groups trolley and goes back to marshalling position, prepare for second of marshalling;The translation of code mechanism moves to blowing position, and shaped steel is horizontal It carries;
Second of marshalling of trolley, code magnechuck dead electricity are organized into groups, shaped steel completes code stacking, and code mechanism returns and waits expecting Position;
Marshalling trolley is moved horizontally to radix-minus-one complement and waits for material position;
It organizes into groups bracket to decline, stacking lifting platform makees spacing lowering action;
Radix-minus-one complement magnechuck obtains electric, radix-minus-one complement mechanism rotary movement;It organizes into groups trolley and goes back to marshalling position, prepare for marshalling next time;
Radix-minus-one complement magnechuck dead electricity, shaped steel are withheld on the shaped steel of last time code, and radix-minus-one complement stacking is completed;Radix-minus-one complement mechanism is turned over again It goes back to and waits for that material position acts;
System circulation works, until reaching the pile type of setting;
Pile packet is put off on pile packet transfer roller-way, moves to bundling position.
The present invention overcomes prior art Shaped Steel using above-mentioned technical proposal using mechanical-electrical-hydraulic integration grouping formulation The defect that efficiency existing for mechanical grouping method is low, needs live manual adjustment, poor universality and small shaped steel that can not organize into groups;Make Full-automatic profile steel stacker and rolling line slitless connection, matched self-binder and Finished Product Transport System realize shaped steel Automatic stacking, and then realize full-automatic unmannedization of process of factory production;With marshalling fast accurate, efficient, versatility is good The characteristics of, solve multi items, more specification shaped steel stacking and stacking technology technologies requirement, in an equipment by select shaped steel type, Specification and length achieve that the stacking of angle steel, H profile steel, channel steel, I-steel, rail steel, square steel and band steel, novel positive ink recorder Structure design can carry out automatic stacking to the shaped steel of over-long specification, be a kind of innovative design of shaped steel palletizing method, have extensive Market popularization value.Enterprise production Technology water product reduce operating cost, preferably control product quality, economy effect It is beneficial notable.
Description of the drawings
Label in content and figure shown in attached drawing is briefly described as follows:
Fig. 1 is the side view of the present invention;
Fig. 2 is carrier chain collecting frame structural schematic diagram in Fig. 1;
Fig. 3 is marshalling positioning block structure schematic diagram in Fig. 1;
Fig. 4 is marshalling vehicle structure schematic diagram in Fig. 1;
Fig. 5 is code mechanism structure schematic diagram in Fig. 1;
Fig. 6 is Tu1Zhong radix-minus-one complements mechanism and stacking lifting platform structural schematic diagram;
Fig. 7 is Fig. 1 Parma packets transfer roller-way structural schematic diagram.
Fig. 8 to Figure 20 is each mechanism action state diagram of stacking and stacking technology flow:
Fig. 8:Marshalling stop component is moved to the position of setting according to shaped steel specification, and chain is collected in the stacking conveying of frequency control Frame collects finished product shaped steel stacking minimum number;
Fig. 9:According to shaped steel specification and length, marshalling bracket rises, and isolates specified stacking U-steel;
Figure 10:The shaped steel finished is transported to code and waits for material position by marshalling trolley;
Figure 11:Shaped steel is lifted code magnechuck by marshalling bracket, and code magnechuck obtains electric;
Figure 12:It organizes into groups bracket to decline, code magnechuck sticking shaped steel;
Figure 13:It organizes into groups trolley and goes back to marshalling position, prepare for second of marshalling, the translation of code mechanism moves to blowing position, type Molten steel is flat to be carried;
Figure 14;Second of marshalling of trolley, code magnechuck dead electricity are organized into groups, shaped steel completes code stacking, and code mechanism is returned Wait for material position;
Figure 15:Marshalling trolley is moved horizontally to radix-minus-one complement and waits for material position;
Figure 16:It organizes into groups bracket to decline, stacking lifting platform makees spacing lowering action;
Figure 17:Radix-minus-one complement magnechuck obtains electric, radix-minus-one complement mechanism rotary movement;It organizes into groups trolley and goes back to marshalling position, it is accurate for marshalling next time It is standby;
Figure 18:Radix-minus-one complement magnechuck dead electricity, shaped steel are withheld on the shaped steel of last time code, and radix-minus-one complement stacking is completed;Radix-minus-one complement machine Structure, which is flipped back to, waits for that material position acts;
Figure 19:System circulation works, until reaching the pile type of setting;
Figure 20:Pile packet is put off on pile packet transfer roller-way, moves to bundling position;
Figure 21 is the process flow chart of the present invention.
In figure label for:
1, carrier chain collecting frame;2, marshalling positioning (block) mechanism;3, trolley is organized into groups;4, code mechanism;5, radix-minus-one complement mechanism; 6, stacking lifting platform;7, pile packet transfers roller-way;
1-1, collecting frame ontology;1-2, conveyor chain;1-3, main transmission synchronous coupling;1-4, motor reducer;1-5、 Driven sprocket component;1-6, collecting frame pedestal;1-7, tightener sprocket component;1-8, main drive chain wheel assembly;1-9, driven sprocket Component;1-10, collecting frame pedestal;1-11, driven sprocket component;
2-1, marshalling position block pedestal;2-2, angle displacement encoder;2-3, marshalling position block synchronizing shaft;2-4, volume Group position block synchronizes bearing housing;2-5, U-shaped mouth rocking arm;2-6, slide-bar idler wheel shaft assembly;2-7, slip shaft;2-8, block group Part;2-9, marshalling drive cylinder;
3-1, marshalling car frame;3-2, marshalling support bracket support;3-3, marshalling bracket;3-4, elevator is promoted;It is 3-5, small Vehicle oil cylinder;3-6, cylinder pedestal;3-7, synchronous coupling;3-8, T-type decelerating through motor unit;3-9, trolley track;3-10, trolley Siding track;
4-1, code pedestal;4-2, the first rod piece of code;4-3, code connecting rod;4-4, the second rod piece of code;4-5, just Code the first rod piece of gesture stability;4-6, the second rod piece of code gesture stability;4-7, code gesture stability connecting rod;4-8, code Beam;4-9, code oil cylinder;4-10, code synchronizing shaft;4-11, code reinforcing member;4-12, code magnechuck;4-13 rotates Encoder;
5-1, pedestal;5-2, radix-minus-one complement magnechuck;5-3, radix-minus-one complement magnechuck holder;5-4, radix-minus-one complement bearing block;It is 5-5, anti- Code transmission shaft;5-6, positive coupling;5-7, oscillating motor;5-8, rotary encoder;
6-1, stacking lifting platform motor;6-2, spiral lift;6-3, stacking shears;6-4, synchronous connecting shaft;
7-1, roller-way pedestal;7-2, transfer roller;7-3, roller bed bearing seat;7-4, chain wheel set;7-5, driving chain;7-6, roller Road motor reducer;7-7, speed reducer base;7-8, yielding coupling;7-9, protective plate.
Specific implementation mode
Below against attached drawing, by the description of the embodiment, making to the specific implementation mode of the present invention further details of Illustrate, to help those skilled in the art to have more complete, accurate and deep reason to the inventive concept of the present invention, technical solution Solution.
The present invention full-automatic profile steel stacker include carrier chain collecting frame 1, marshalling positioning (block) mechanism 2, marshalling it is small Vehicle 3, code mechanism 4, radix-minus-one complement mechanism 5, stacking lifting platform 6, pile packet transfer roller-way 7.
Concrete analysis is as follows:
One, the structure of the present invention as shown in Figure 1 is the overall structure of full-automatic profile steel stacker, the Full automatic stacking Machine includes shaped steel conveying mechanism, stacking mechanism;And pile packet is removed to the pile packet transfer roller-way 7 of piling station.
In order to solve the problems, such as of the existing technology and overcome its defect, the invention mesh of the automation of shaped steel stacking is realized , the technical solution that the present invention takes is:
As shown in Figure 1, the full-automatic profile steel stacker of the present invention, roller-way is transferred in the shaped steel conveying mechanism and pile packet The marshalling trolley 3 that setting is organized into groups automatically for shaped steel between 7.
The marshalling trolley 3 refers to for compiling out code or radix-minus-one complement in the shaped steel that carrier chain collecting frame arranges together Required a certain number of shaped steel, and be transported to code mechanism and wait for that material position or radix-minus-one complement mechanism wait for material position moving trolley device.
The stacking mechanism includes:The shaped steel organized into groups is transported to the code mechanism 4 of code waiting position;It will compile The radix-minus-one complement mechanism 5 of radix-minus-one complement waiting position is transported to after the shaped steel overturning of group.
The code mechanism refers to that shaped steel organize into groups organized into groups on trolley is transported to code and waits expecting, organizes into groups bracket rising, Shaped steel is lifted into code magnechuck working face, is transported on stacking lifting platform 6 by magnechuck, complete forming steel stacking Code action in journey.
By overturning 180 ° after the shaped steel sticking organized into groups that the finger marshalling transport of trolley 3 of radix-minus-one complement mechanism 5 comes, make type Steel is withheld the shaped steel pile on being placed on stacking lifting platform 6 and is wrapped, and the above action is referred to as shaped steel radix-minus-one complement stacking action.
The position setting stacking lifting platform 6 of roller-way 7 is transferred in the pile packet.
The stacking lifting platform 6 refers to the device of the carrying pile packet weight in palletization, while in palletization Also have the function of spacing decline, ensures that pile wraps the height that surface remains constant in palletization in this way, when pile packet reaches The requirement of setting is mechanism rapid decrease, and pile packet is put off on pile packet transfer roller-way 7, and roller-way 7 is transferred by pile packet by pile packet Remove profile steel stacker.
The shaped steel conveying mechanism setting carrier chain collecting frame 1.
The carrier chain collecting frame 1 refers to the conveying mechanism for being arranged in rolling line rollgang side, and function is to collect The shaped steel of finished product simultaneously makes shaped steel neatly collect side by side in marshalling station by the frictional force between conveyor chain and shaped steel.
Two, Fig. 2 is 1 structural schematic diagram of carrier chain collecting frame.
Carrier chain collecting frame 1 is respectively set up in parallel the carrier chain collecting frame of unequal number amount according to the length specification of product, conveying Chain is driven by drive sprocket.
In order to ensure that each carrier chain collecting frame synchronizes, the driving end of drive sprocket is connected in series by synchronous coupling and by one A frequency control motor reducer driving.Marshalling detent mechanism is installed on carrier chain collecting frame.
The collecting frame ontology 1-1 of the length equidistant arrangement arranged side by side according to shaped steel is arranged in the carrier chain collecting frame 1, and leads to Cross collecting frame pedestal 1-6, collecting frame pedestal 1-10 is fixed on equipment ground.
The carrier chain collecting frame 1 be arranged conveyor chain 1-2, driven sprocket component 1-5, driven sprocket component 1-9, from Movable sprocket component 1-11, tightener sprocket component 1-7 and main drive chain wheel assembly 1-8, the conveyor chain 1-2 and driven sprocket Component 1-5, driven sprocket component 1-9, driven sprocket component 1-11, tightener sprocket component 1-7 and main drive chain wheel assembly 1-8 groups At one group of chain conveying transmission mechanism;
It is same by main transmission that motor reducer 1-4, the motor reducer 1-4 is arranged in the carrier chain collecting frame 1 Step shaft coupling 1-3 drives above-mentioned chain conveying transmission mechanism to operate synchronously.
Three, Fig. 3 is the structural schematic diagram for organizing into groups position block 2.
Marshalling position block mechanism (marshalling position block 2), the marshalling are also equipped in 1 mechanism of carrier chain collecting frame Position block 2 is bolted by organizing into groups position block pedestal 2-1 and collecting frame ontology 1-1.
The marshalling detent mechanism setting marshalling position block synchronizes bearing housing 2-4, organizes into groups position block synchronizing shaft Bearing block 2-4 is fixed on collecting frame pedestal 1-10.
The marshalling detent mechanism setting ensures that each 2 synchronization-moving marshalling position block of marshalling position block synchronizes Axis 2-3, the marshalling position block synchronizing shaft 2-3 are synchronized mounted on each marshalling position block on bearing housing 2-4.Ensure Each marshalling position block synchronizing moving.
The marshalling detent mechanism be integrally fixed at a set of Driven by Hydraulic Cylinder on carrier chain collecting frame ontology can straight line move Dynamic position block system.
Driven by Hydraulic Cylinder swing arm makes connection position block slip shaft be moved in swing arm sliding slot.By detecting rocking bar rotation Angle controls the displacement distance of position block to realize, different position block positions determines the marshalling position of different size shaped steel It sets, same specification shaped steel code and radix-minus-one complement grouped location also have marshalling detent mechanism to determine.Each carrier chain is fixed on to collect The swing arm of marshalling detent mechanism on frame is connected by elongated stiff shaft, ensures that each swing arm rotation angle synchronizes so that each Block shift position is consistent.
The marshalling detent mechanism setting marshalling drive cylinder 2-9, the marshalling position block mechanism is fixed on defeated It send on chain collecting frame ontology 1-1.
The marshalling drive cylinder 2-9 the drivings U-shaped mouth rocking arm 2-5 and marshalling position block synchronizing shaft 2-3 It swings, each U-shaped mouth rocking arm 2-5 is rigidly connected with marshalling position block synchronizing shaft 2-3, ensures that each U-shaped mouth rocking arm 2-5 is synchronized It swings.
Slip shaft 2-7 is equipped on the marshalling position block pedestal 2-1;Pacify at the both ends of the slip shaft 2-7 Equipped with slide-bar roll wheel assembly 2-6 and stop component 2-8;
Idler wheel in the slide-bar roll wheel assembly 2-6 is mounted in the U type slot in U-shaped mouth rocking arm 2-5, and slide-bar is made to roll Wheel assembly 2-6 can be moved horizontally with the swing of U-shaped mouth rocking arm 2-5, and the rotary motion of U-shaped mouth rocking arm 2-5 is converted into sliding The horizontal rectilinear motion of shaft roller component 2-6;The shaft roller component 2-6 drives slip shaft 2-7 and is fixed on slip shaft Stop component 2-8 on 2-7 is moved horizontally.
Angle displacement encoder 2-2 is housed in the ends marshalling position block synchronizing shaft 2-3, detects the pendulum of U-shaped mouth rocking arm 2-5 Dynamic angle is finally reached the shift positions control stop component 2-8, that is, is used for detecting the mesh for the distance that marshalling position block 2 moves 's.
Four, Fig. 4 is the structural schematic diagram for organizing into groups trolley 3.
The marshalling trolley 3 be on the trapped orbit of ground can the trolley that moves back and forth of horizontal linear, be that shaped steel is automatic The critical component of marshalling.Trolley is organized into groups by the Driven by Hydraulic Cylinder with position detection, 3 side of marshalling trolley is equipped with guide rail, protects Card trolley does not tilt in horizontal linear moving process.It is laid with the marshalling bracket that can be moved up and down on marshalling trolley 3, by A set of synchronization lifting mechanism respectively drives each marshalling bracket, ensures that marshalling bracket lifting synchronizes.
The different position of marshalling bracket is controlled by electric control system, realizes marshalling sub-material, code feeding, radix-minus-one complement blanking not Same function.Marshalling trolley 3 moves horizontally, and the shaped steel organized into groups is sent to code respectively waits for that material position and radix-minus-one complement wait for material position, driving Using electro-hydraulic proportional control technology, fast speed, accurate positioning, the small technical characterstic of impact are realized.
Trolley oil cylinder 3-5 is connected and fixed to by trunnion and cylinder pedestal 3-6 on equipment ground.By organizing into groups bracket 3- The different function of stacking machine marshalling, code feeding, radix-minus-one complement feeding is realized in 3 vertical displacement movements and trolley horizontal movement.
The setting marshalling car frame 3-1 of marshalling trolley 3, sets described on marshalling car frame 3-1 respectively Marshalling support bracket support 3-2 corresponding with carrier chain collecting frame 1 is set, marshalling bracket 3-3 can be moved up and down in support bracket support 3-2;Often A marshalling bracket 3-3 by promoting elevator 3-4 drivings accordingly.
The marshalling trolley 3 is driven by trolley oil cylinder 3-5.Cylinder displacement sensor is arranged in the trolley oil cylinder 3-5, The cylinder displacement sensor detects cylinder piston rod position to control the shift position of marshalling trolley 3.
The trolley oil cylinder 3-5 is connected and fixed to by trunnion and cylinder pedestal 3-6 on equipment ground.
Promotion elevator 3-4 input terminals described in every are connect with synchronous coupling 3-7;The synchronous coupling 3- 7, by a T-type decelerating through motor unit 3-8 driving, ensure that the synchronization of each marshalling bracket 3-3 liftings.
The marshalling car frame 3-1 is respectively equipped with two groups of track roller groups and two groups of siding track roller groups, and makes respectively Trolley 3 is organized into groups to move in trolley track 3-9;Trolley siding track 3-10 and siding track roller group ensure marshalling trolley 3 in moving process Not run-off the straight.
Five, Fig. 5 is the structural schematic diagram of code mechanism 4.
The code mechanism 4 refers to organizing into groups after trolley 3 transports the shaped steel sticking organized into groups come to move to stacking lifting On platform 6, the mechanism of complete forming steel code stacking action.
Code mechanism uses double rocker mechanism, equipped with the hanging of code magnechuck in connecting rod end, so that code beam is made approximate Horizontal rectilinear motion, when being translated so as to avoid code it is unnecessary lifting and generate energy loss.Specifically:
Using two double rocker mechanisms of parallel side-by-side, which includes code pedestal for the code mechanism 4 4-1, the first rod piece of code 4-2, code connecting rod 4-3 and the second rod piece of code 4-4;The code pedestal 4-1 is that this pair shakes The rack of linkage;Code the first rod piece 4-2 and the second rod piece of code 4-4 is the rocking bar of the double rocker mechanism;It is described Code connecting rod 4-3 be the double rocker mechanism connecting rod.
Rocking bar uses the Driven by Hydraulic Cylinder mode of electrical-liquid control, and angled displacement sensor detects what rocking bar was swung Angle, to control the distance of code magnechuck movement.
Code beam 4-8 is hung in the tail end of the code connecting rod 4-3, code magnechuck 4-12 is fixed on code beam On 4-8.
The code mechanism 4 drives the first rod piece of code 4-2 to realize code magnechuck 4-12 by code oil cylinder 4-9 Make level of approximation movement;
When code magnechuck 4-12 is moved to stacking 6 top of lifting platform, code magnechuck 4-12 dead electricity, shaped steel according to It is put off on stacking lifting platform 6 by gravity, completes shaped steel code stacking action.
Code synchronizing shaft 4-10, the code synchronizing shaft 4-10, which is arranged, in the code mechanism 4 makes two sets of codes first Rod piece 4-2 angular stiffness in rotary course synchronizes.
In code the first rod piece 4-2 roller ends the first rod piece of code 4-2 pendulum is detected equipped with rotary encoder 4-13 Dynamic angle reaches the distance of control code magnechuck 4-12 movements.
It is additionally provided with a parallelogram linkage in code mechanism, for controlling code beam posture, ensures to be mounted on Magnechuck on code beam remains horizontal attitude in moving process.I.e.:Code posture is arranged in the code mechanism 4 Control the first rod piece 4-5, code gesture stability the second rod piece 4-6 and code gesture stability connecting rod 4-7;The code pedestal 4-1, the first rod piece of code gesture stability 4-5, the second rod piece of code gesture stability 4-6, code gesture stability connecting rod 4-7 and just Code beam 4-8 sunpenders form two parallel four-bar linkages, and code magnechuck 4-12 is made to be protected always in code palletization Horizontal attitude is held, ensure that stacking required precision.
Two double rocker mechanisms pass through the 4-11 connections of code reinforcing member.
The code mechanism 4 is supported by two code pedestal 4-1 and is fixed in Equipment Foundations by certain position.
Six, Fig. 6 is the structural schematic diagram of radix-minus-one complement mechanism 5 and stacking lifting platform 6.
The radix-minus-one complement mechanism 5 refers to that shaped steel organize into groups is transported to radix-minus-one complement and waits for material position by marshalling trolley 3, under marshalling bracket Drop, shaped steel is put off on radix-minus-one complement magnechuck 5-2, the shaped steel of sticking is overturn 180 ° by radix-minus-one complement switching mechanism, then, instead The 5-2 power-off of code magnechuck, shaped steel are withheld on code shaped steel, the radix-minus-one complement action in complete forming steel palletization.
Oscillating motor driving mechanism rotary movement positioned at mechanism both ends, angle displacement sensor testing agency angle of oscillation Degree realizes fast speed, accurate positioning and the small feature of impact using electro-hydraulic proportional control technology.
Radix-minus-one complement mechanism 5 and stacking lifting platform 6 share a pedestal 5-1, this spline structure has mechanism compact, floor space Small, the high advantage of positioning accuracy.
Multiple pedestal 5-1 are arranged in the radix-minus-one complement mechanism 5;Radix-minus-one complement bearing block 5-4 is equipped on each pedestal 5-1, it will be anti- Code transmission shaft 5-5 is mounted in the radix-minus-one complement bearing block 5-4;Every radix-minus-one complement transmission shaft 5-5 is connected by positive coupling 5-6 Integrally.
Radix-minus-one complement magnechuck holder 5-3 is installed on each radix-minus-one complement transmission shaft 5-5, in radix-minus-one complement magnechuck branch Radix-minus-one complement magnechuck 5-2 is fixedly installed on frame 5-3;The radix-minus-one complement magnechuck holder 5-3 and radix-minus-one complement transmission shaft 5-5 rigidly connects It connects, radix-minus-one complement transmission shaft 5-5 is followed to rotate together.
It is equipped with oscillating motor 5-7 at the both ends of the radix-minus-one complement mechanism 5, both-end driving ensures that mechanism there are enough drivings Power.
Rotary coding of the installation for detecting oscillating motor 5-7 rotation angles on an oscillating motor 5-7 wherein Device 5-8.By detecting the angle of oscillating motor 5-7 rotations, to control radix-minus-one complement magnechuck 5-2 flip angles.
6 mechanism of stacking lifting platform is also equipped on each pedestal 5-1.
The stacking lifting platform refers to the support platform of shaped steel palletization Parma packet shaping, and stacking lifting platform is in stacking It can decline in the process according to the parameter spacing of setting, it is certain to maintain palletization Parma face absolute altitude.
It is each to drive the elevator input terminal of lifting platform support by synchronizing in order to ensure that each stacking lifting of lifting table synchronizes Shaft coupling connects, and the variable-frequency motor positioned at both ends drives simultaneously, detects the rotating cycle of motor to control stacking lifting platform support Height.
Every stacking lifting platform 6 is equipped with the spiral lift 6-2 that driving stacking shears 6-3 moves up and down.Pass through Spiral lift 6-2 driving stacking shears 6-3 moves up and down,
It is equipped with rolling guide block at the both ends stacking shears 6-3, being allowed to the guide rail on pedestal 5-1 can move linearly.
The input terminal of spiral lift 6-2 described in every is cascaded by synchronous connecting shaft 6-4.
The driving for enabling every stacking shears 6-3 to synchronize up and down motion is equipped on the stacking lifting platform 6 at both ends Motor 6-1.Every stacking shears 6-3 is set to synchronize up and down motion.
It is equipped with lap count in the output end of the driving motor 6-1, heap is controlled by calculating the number of turns of motor The distance that pile shears 6-3 spacings decline.
The radix-minus-one complement mechanism 5 and stacking lifting platform 6 shares a pedestal 5-1.
It is equipped with rolling guide block at the both ends of the stacking shears 6-3, the guide rail being allowed on pedestal 5-1 can be straight Line moves.
Seven, Fig. 7 is the structural schematic diagram of pile packet transfer roller-way 7.
The pile packet transfer roller-way 7 refers to the roller-way group device between being arranged in stacking lifting platform 6.It is lifted in every stacking Finished product rollgang 7 is equipped between platform 6, after pile packet shaping, pile packet is put off pile packet and moved by 6 rapid decrease of stacking lifting platform It send on roller-way 7, pile packet is transferred into out stacking lifting platform to being packaged station by pile packet transfer roller-way 7.
After pile packet removes, stacking lifting platform 6 rapidly increases to working position, into lower one of pile packet stacking process.Stacking liter The pedestal 5-1 that platform 6 and radix-minus-one complement mechanism 5 share integral solder drops, and compact-sized, floor space is small and accurate positioning advantage.
The pile packet transfer roller-way 7 is arranged on row's rollgang between stacking lifting platform 6, and motor reducer drives One group of roller-way is moved, each roller ensure that by roller-way of the chain drive between adjacent equipped with biserial sprocket wheel on roller-way transmission shaft Road rotation synchronizes, and after pile packet is put off on roller-way, pile packet is removed stacking lifting platform 6 by roller-way rotation.
After pile packet shaping, 6 times general who has surrendered's pile packets of stacking lifting platform are put off on transfer roller-way 7, are rotated pile by roller-way Packet removes piling station.
Multiple roller-way pedestal 7-1 are arranged in the pile packet transfer roller-way 7;
The both ends that two transfer rollers 7-2, every transfer roller 7-2 are installed on each roller-way pedestal 7-1 are equipped with roller-way bearing Seat 7-3, transfer roller 7-2 is fixed on by the bearing block 7-3 on roller-way pedestal 7-1.
Chain wheel set 7-4 equipped with two panels same specification sprocket wheel composition on the input shaft of the transfer roller 7-2 is respectively right two-by-two Sprocket wheel driving chain 7-5 is answered to form closed transmission chain structure.
Pile packet transfers roller-way 7 and speed reducer of electric machine for roller 7-6 is arranged;The speed reducer of electric machine for roller 7-6 is joined by elasticity Axis device 7-8 drives one of which transfer roller 7-2, makes each transfer roller 7-2 synchronous rotaries by the transmission chain structure.Pass through Above-mentioned transmission chain is every transfer roller synchronous rotary, is that pile packet is steady, reliably removes piling station.
The roller-way pedestal 7-1 be equipped with prevent pile packet during transfer run-off the straight and with stacking lifting platform component The protective plate 7-9 to collide.Prevent run-off the straight during transfer of pile packet from colliding in stacking lifting platform component.
The speed reducer of electric machine for roller 7-6 is mounted on by speed reducer base 7-7 on equipment ground.
Eight, in order to realize goal of the invention identical with above-mentioned technical proposal, the present invention also provides it is above-described it is complete from The palletizing method of dynamic profile steel stacker.In order to be best understood from the operation principle of the present invention, Fig. 8~Figure 20 describes stacking and stacking technology stream Each mechanism action state of journey.Its stacking and stacking technology flow is as follows:
1, as shown in figure 8, marshalling stop component 2-8 is moved to the position of setting, the code of frequency control according to shaped steel specification Pile conveying collects chain frame 1 and collects finished product shaped steel stacking minimum number;
2, as shown in figure 9, according to shaped steel specification and length, marshalling bracket 3-3 rises, and isolates specified stacking groove profile Steel;
3, as shown in Figure 10, the shaped steel finished is transported to code and waits for material position by marshalling trolley 3;
4, as shown in figure 11, shaped steel is lifted code magnechuck 4-12, code magnechuck 4-12 by marshalling bracket 3-3 It obtains electric;
5, as shown in figure 12, marshalling bracket 3-3 declines, code magnechuck 4-12 sticking shaped steel;
6, as shown in figure 13, marshalling trolley 3 goes back to marshalling position, prepares for second of marshalling, and the translation of code mechanism 4 moves to Blowing position, shaped steel level are carried;
7, as shown in figure 14, second of the marshalling of marshalling trolley 3, code magnechuck 4-12 dead electricity, shaped steel complete code code Pile, code mechanism 4, which is returned, waits for material position;
8, as shown in figure 15, marshalling trolley 3 is moved horizontally to radix-minus-one complement and waits for material position;
9, as shown in figure 16, marshalling bracket 3-3 declines, and stacking lifting platform 6 makees spacing lowering action;
10, as shown in figure 17, radix-minus-one complement magnechuck 5-2 obtains electric, 5 rotary movement of radix-minus-one complement mechanism;Marshalling trolley 3 returns marshalling Position prepares for marshalling next time;
11, as shown in figure 18, radix-minus-one complement magnechuck 5-2 dead electricity, shaped steel is withheld on the shaped steel of last time code, completes radix-minus-one complement Stacking;Radix-minus-one complement mechanism 5, which is flipped back to, waits for that material position acts;
12, as shown in figure 19, system circulation work, until reaching the pile type of setting;
13, as shown in figure 20, pile packet is put off on pile packet transfer roller-way 7, moves to bundling position.
Figure 21 is the process flow chart of the present invention.
The present invention uses above-mentioned technical proposal, realizes the automatic stacking of shaped steel;Using mechanical-electrical-hydraulic integration grouping formulation, gram Take that efficiency existing for prior art Shaped Steel machinery grouping method is low, needs live manual adjustment, poor universality and small-sized The defect that steel can not organize into groups;The present invention has the characteristics that marshalling fast accurate, efficient, versatility is good, leads in an equipment Type, specification and the length for crossing selection shaped steel achieve that angle steel, H profile steel, channel steel, I-steel, rail steel, square steel and band steel Stacking, novel code mechanism design can carry out automatic stacking to the shaped steel of over-long specification, be a kind of wound of shaped steel palletizing method New design, has extensive market popularization value.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way Limitation, as long as the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is used, or without changing Other occasions are directly applied to by the design of the present invention and technical solution, within protection scope of the present invention.

Claims (1)

1. the marshalling detent mechanism of full-automatic profile steel stacker, the full-automatic profile steel stacker include shaped steel conveying mechanism, Stacking mechanism;And pile packet is removed to the pile packet transfer roller-way of piling station(7);It is moved in the shaped steel conveying mechanism and pile packet Send roller-way(7)Between the marshalling trolley organized into groups automatically for shaped steel of setting(3);
In marshalling trolley(3)On be laid with the marshalling bracket that can be moved up and down(3-3), driven respectively by a set of synchronization lifting mechanism Move each marshalling bracket(3-3), ensure marshalling bracket(3-3)Lifting synchronizes;
The stacking mechanism includes:The shaped steel organized into groups is transported to the code mechanism of code waiting position(4);It will organize into groups Shaped steel overturning after be transported to the radix-minus-one complement mechanism of radix-minus-one complement waiting position(5);
The code mechanism(4)Using two double rocker mechanisms of parallel side-by-side, which includes code pedestal(4- 1), the first rod piece of code(4-2), code connecting rod(4-3)With the second rod piece of code(4-4);The code pedestal(4-1)For The rack of the double rocker mechanism;First rod piece of code(4-2)With the second rod piece of code(4-4)For the double rocker mechanism Rocking bar;The code connecting rod(4-3)For the connecting rod of the double rocker mechanism;In the code connecting rod(4-3)Tail end Hang code beam(4-8), code magnechuck(4-12)It is fixed on code beam(4-8)On;
The radix-minus-one complement mechanism(5)Multiple pedestals are set(5-1);In each pedestal(5-1)It is equipped with radix-minus-one complement bearing block(5-4), By radix-minus-one complement transmission shaft(5-5)Mounted on the radix-minus-one complement bearing block(5-4)In;Every radix-minus-one complement transmission shaft(5-5)By rigid Axis device(5-6)It links into an integrated entity;In each radix-minus-one complement transmission shaft(5-5)On radix-minus-one complement magnechuck holder is installed(5-3), In radix-minus-one complement magnechuck holder(5-3)Upper fixed setting radix-minus-one complement magnechuck(5-2);The radix-minus-one complement magnechuck holder(5- 3)With radix-minus-one complement transmission shaft(5-5)Rigid connection, follows radix-minus-one complement transmission shaft(5-5)It rotates together;
Roller-way is transferred in the pile packet(7)Position be arranged stacking lifting platform(6);
Carrier chain collecting frame is arranged in the shaped steel conveying mechanism(1);
The carrier chain collecting frame(1)The collecting frame ontology of length equidistant arrangement arranged side by side according to shaped steel is set(1-1), and lead to Collecting frame pedestal is crossed to be fixed on equipment ground;
It is characterized in that:
The marshalling detent mechanism is integrally fixed at the collecting frame ontology(1-1)On it is a set of by Driven by Hydraulic Cylinder can be straight The position block system of line movement;
The marshalling detent mechanism is equipped with marshalling position block(2), the marshalling position block(2)By organizing into groups positioning gear Block pedestal(2-1)With collecting frame ontology(1-1)It is bolted;
The marshalling detent mechanism setting marshalling position block synchronizes bearing housing(2-4), the marshalling position block is same Walk bearing housing(2-4)It is fixed on collecting frame pedestal(1-10)On;
The marshalling detent mechanism setting ensures each marshalling position block(2)Synchronization-moving marshalling position block synchronizing shaft (2-3), the marshalling position block synchronizing shaft(2-3)Bearing housing is synchronized mounted on each marshalling position block(2-4)On;
In the marshalling position block pedestal(2-1)It is equipped with slip shaft(2-7);In the slip shaft(2-7)Both ends Slide-bar roll wheel assembly is installed(2-6)And stop component(2-8);The slide-bar roll wheel assembly(2-6)In idler wheel be mounted on U Type mouth rocking arm(2-5)In U type slot in, make slide-bar roll wheel assembly(2-6)It can be with U-shaped mouth rocking arm(2-5)Swing make water Translation is dynamic, by U-shaped mouth rocking arm(2-5)Rotary motion be converted into slide-bar roll wheel assembly(2-6)Horizontal rectilinear motion;Described Slide-bar roll wheel assembly(2-6)Drive slip shaft(2-7)And it is fixed on slip shaft(2-7)On stop component(2-8)Make horizontal It is mobile;
The marshalling detent mechanism setting marshalling drive cylinder(2-9), the marshalling drive cylinder(2-9)Described in driving U-shaped mouth rocking arm(2-5)And marshalling position block synchronizing shaft(2-3)It swings, each U-shaped mouth rocking arm(2-5)With marshalling positioning gear Block synchronizing shaft(2-3)Rigid connection ensures each U-shaped mouth rocking arm(2-5)Synchronous hunting;
In the marshalling position block synchronizing shaft(2-3)End be equipped with for detect marshalling position block(2)It is mobile away from From angle displacement encoder(2-2);
The technological process of the palletizing method of the full-automatic profile steel stacker is:
Stop component(2-8)The position of setting is moved to according to shaped steel specification, chain frame is collected in the stacking conveying of frequency control(1)It receives Collect finished product shaped steel stacking minimum number;
According to shaped steel specification and length, bracket is organized into groups(3-3)Rise, isolates specified stacking shaped steel;
Organize into groups trolley(3)The shaped steel finished is transported to code and waits for material position;
Organize into groups bracket(3-3)Shaped steel is lifted into code magnechuck(4-12), code magnechuck(4-12)It obtains electric;
Organize into groups bracket(3-3)Decline, code magnechuck(4-12)Sticking shaped steel;
Organize into groups trolley(3)Marshalling position is gone back to, is prepared for second of marshalling;Code mechanism(4)Translation moves to blowing position, shaped steel water It is flat to carry;
Organize into groups trolley(3)Second of marshalling, code magnechuck(4-12)Dead electricity, shaped steel complete code stacking, code mechanism(4) It returns and waits for material position;
Organize into groups trolley(3)It is moved horizontally to radix-minus-one complement and waits for material position;
Organize into groups bracket(3-3)Decline, stacking lifting platform(6)Make spacing lowering action;
Radix-minus-one complement magnechuck(5-2)Obtain electric, radix-minus-one complement mechanism(5)Rotary movement;Organize into groups trolley(3)Marshalling position is gone back to, for marshalling next time Prepare;
Radix-minus-one complement magnechuck(5-2)Dead electricity, shaped steel are withheld on the shaped steel of last time code, and radix-minus-one complement stacking is completed;Radix-minus-one complement mechanism(5) It is flipped back to again and waits for that material position acts;
System circulation works, until reaching the pile type of setting;
Pile packet puts off pile packet transfer roller-way(7)On, move to bundling position.
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