CN205471669U - Marshalling dolly of full -automatic shaped steel hacking machine - Google Patents
Marshalling dolly of full -automatic shaped steel hacking machine Download PDFInfo
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- CN205471669U CN205471669U CN201620065868.4U CN201620065868U CN205471669U CN 205471669 U CN205471669 U CN 205471669U CN 201620065868 U CN201620065868 U CN 201620065868U CN 205471669 U CN205471669 U CN 205471669U
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Abstract
The utility model discloses a marshalling dolly of full -automatic shaped steel hacking machine, full -automatic shaped steel hacking machine include shaped steel conveying mechanism, pile up neatly mechanism, and will pile up neatly a packet buttress package that shifts out the pile up neatly station and transfer roll table (7), marshalling dolly (3) be used for the automatic marshalling of shaped steel, marshalling dolly (3) set up to be in shaped steel conveying mechanism and buttress package transfer between roll table (7). Adopting above -mentioned technical scheme, realizing full -automatic shaped steel hacking machine and roll the seamless butt joint of line, the automatic bundling machine and the finished product conveying system that form a complete set with it realize the full -automatic of factory production process and no humanization, promote enterprise's production technology technique water article, the reduction running cost, and better control of product quality, economic benefits is showing.
Description
Technical field
This utility model belongs to the technical field of metallurgical production equipment, particularly to the marshalling dolly described in a kind of full-automatic profile steel stacker.
Background technology
Profile steel stacker is for the shaped steel after cutting to length, aligning is piled up bundled Palletizer according to the buttress type sectional dimension specified.Existing profile steel stacker focuses mostly on and applies in big specification Section Steel Production field, have that cost is high, work tempo is slow, the range of product size being suitable for is narrow, and marshalling efficiency is low and need the outstanding problems such as manual intervention, is difficult to producing the popularization and application of small dimension shaped steel type enterprise.
Along with technological progress, the section bar manufacturing enterprise upgrading to rolling line, it is achieved that little H profile steel, channel-section steel, angle steel, C-type steel and other specification section bar can be produced at same rolling line, be greatly saved cost of investment.And the Palletizer not the most being suitable for during above-mentioned Section Steel Production can cover the automatic stacking work of the said goods simultaneously, piling commonly used hand stowage mode at small section, efficiency is low, cost of labor is high, work under bad environment and the safety in production outstanding problems such as hidden danger is many.
In recent years; along with the raising of cost of labor, production-scale expansion and environment, the further specification of labor protection and some big customers propose requirements at the higher level to section bar packaging, Section Steel Production enterprise is highly desirable has suitable shaped steel all automatic piler to substitute the most artificial or semi-automatic piling mode.
Utility model content
This utility model provides the marshalling dolly described in a kind of full-automatic profile steel stacker, its objective is to realize the automatization of shaped steel piling.
To achieve these goals, the technical scheme that this utility model is taked is:
Full-automatic profile steel stacker of the present utility model, including shaped steel conveying mechanism, stacking mechanism；And the buttress bag transfer roller-way by buttress bag removal piling station, it is provided for, between described shaped steel conveying mechanism and buttress bag transfer roller-way, the marshalling dolly that shaped steel is organized into groups automatically.
Described stacking mechanism includes: the shaped steel organized into groups is transported to the code mechanism of code waiting position；The radix-minus-one complement mechanism of radix-minus-one complement waiting position it is transported to after being overturn by the shaped steel organized into groups.
In the position of described buttress bag transfer roller-way, stacking lifting platform is set.
Described shaped steel conveying mechanism arranges carrier chain collecting frame.
Described carrier chain collecting frame arranges the collecting frame body according to the length of shaped steel equidistant arrangement arranged side by side, and passes through collecting frame base, is fixed on equipment ground.
Described carrier chain collecting frame arranges chain, driven sprocket assembly, tightener sprocket assembly and main drive chain wheel assembly, and described chain forms one group of chain conveying drive mechanism with driven sprocket assembly, tightener sprocket assembly and main drive chain wheel assembly；
Described carrier chain collecting frame arranges motor reducer, and described motor reducer drives above-mentioned chain conveying drive mechanism run-in synchronism by main transmission synchronous coupling.
Being additionally provided with marshalling detent mechanism on described carrier chain collecting frame, it is a set of by the position block system movable linearly of Driven by Hydraulic Cylinder that described marshalling detent mechanism is integrally fixed on carrier chain collecting frame body.
Described marshalling detent mechanism is provided with marshalling position block, and described marshalling position block carries out bolt by marshalling position block base with collecting frame body and is connected.
Described marshalling detent mechanism arranges marshalling position block synchronizing shaft bearing block, and described marshalling position block synchronizing shaft bearing block is fixed on collecting frame base.
Described marshalling detent mechanism arranges each marshalling position block synchronization-moving marshalling position block synchronizing shaft of guarantee, and described marshalling position block synchronizing shaft is arranged on each marshalling position block synchronizing shaft bearing block.
Described marshalling position block base is provided with slip shaft；At the two ends of described slip shaft, slide-bar roll wheel assembly and stop component are installed；The described roller in slide-bar roll wheel assembly is arranged in the U-type groove mouth in U-shaped mouth rocking arm, makes slide-bar roll wheel assembly can move horizontally along with the swing of U-shaped mouth rocking arm, the rotary motion of U-shaped mouth rocking arm is converted into the horizontal rectilinear motion of slide-bar roll wheel assembly；Described shaft roller Component driver slip shaft and the stop component being fixed on slip shaft move horizontally.
Described marshalling detent mechanism arranges marshalling and drives oil cylinder, described marshalling drives the U-shaped mouth rocking arm described in hydraulic oil cylinder driving and marshalling position block synchronizing shaft to swing, each U-shaped mouth rocking arm is rigidly connected with marshalling position block synchronizing shaft, it is ensured that each U-shaped mouth synchronous rocker swings.
In the end of described marshalling position block synchronizing shaft, the angle displacement encoder for detecting marshalling position block displacement is installed.
Described marshalling dolly arranges marshalling car frame, is respectively provided with the marshalling support bracket support corresponding with carrier chain collecting frame in described marshalling car frame, and marshalling bracket can move up and down at support bracket support；Each marshalling bracket is by promoting elevator drives accordingly.
Described marshalling dolly is by dolly hydraulic oil cylinder driving.
Described dolly oil cylinder arranges oil cylinder displacement transducer, and described oil cylinder displacement transducer detection cylinder piston rod position controls to organize into groups the shift position of dolly.
Described dolly oil cylinder is connected and fixed on equipment ground by gudgeon and cylinder pedestal.
Every described lifting elevator input is all connected with synchronous coupling；Described synchronous coupling is driven by a T-shaped decelerating through motor unit, it is ensured that the synchronization of each marshalling bracket lifting.
Described marshalling car frame is respectively equipped with two groups of track roller groups and two groups of siding track roller groups, and makes marshalling dolly move in dolly track respectively；Dolly siding track and siding track roller group ensure marshalling dolly not run-off the straight in moving process.
Described code mechanism uses two double rocker mechanisms of parallel side-by-side, and this double rocker mechanism includes code base, code the first rod member, code connecting rod and code the second rod member；The described frame that code base is this double rocker mechanism；Described code the first rod member and code the second rod member are the rocking bar of this double rocker mechanism；The described connecting rod that code connecting rod is this double rocker mechanism.
Tail end in described code connecting rod hangs code beam, is fixed on code beam by code magnechuck.
Described code mechanism realizes code magnechuck by code hydraulic oil cylinder driving code the first rod member and moves as level of approximation；
When above code magnechuck moves to stacking lifting platform, code magnechuck dead electricity, shaped steel relies on action of gravity to put off on stacking lifting platform, completes shaped steel code piling action.
Described code mechanism arranges code gesture stability the first rod member, code gesture stability the second rod member and code gesture stability connecting rod；Described code base, code gesture stability the first rod member, code gesture stability the second rod member, code gesture stability connecting rod and code beam suspension rod composition two each and every one parallel four-bar linkages, make code magnechuck remain horizontal attitude in code palletization.
Described code mechanism arranges code synchronizing shaft, and described code synchronizing shaft makes two set code the first rod members angular stiffness in rotary course synchronize.
The rotary encoder of detection code the first rod member pendulum angle it is provided with in described code the first rod member roller end.
Two described double rocker mechanisms are connected by code reinforcing member.
Described code mechanism is supported by two code bases and is fixed in equipment Foundations by certain position.
Described radix-minus-one complement mechanism arranges multiple base；Each base is provided with radix-minus-one complement bearing block, radix-minus-one complement power transmission shaft is arranged in described radix-minus-one complement bearing block；Every radix-minus-one complement power transmission shaft is linked into an integrated entity by positive coupling.
Each described radix-minus-one complement power transmission shaft is provided with radix-minus-one complement magnechuck support, radix-minus-one complement magnechuck support is fixedly installed radix-minus-one complement magnechuck；Described radix-minus-one complement magnechuck support is rigidly connected with radix-minus-one complement power transmission shaft, follows radix-minus-one complement power transmission shaft and rotates together.
Be provided with oscillating motor at the two ends of described radix-minus-one complement mechanism, both-end drives and ensures that there are enough driving forces in mechanism.
Rotary encoder for detecting the oscillating motor anglec of rotation is installed on an oscillating motor wherein.
Every stacking lifting platform is provided with the spiral lift driving stacking shears to move up and down.
The input of every described spiral lift is cascaded by synchronous connecting shaft.
The stacking lifting platform at two ends is provided with so that every stacking shears can synchronize the driving motor of up and down motion.
It is provided with lap count at the described outfan driving motor, controls, by the number of turns calculating motor, the distance that stacking shears spacing declines.
Described radix-minus-one complement mechanism and stacking lifting platform share a base.
Being provided with rolling guide block at the two ends of described stacking shears, the guide rail being allowed on base can move linearly.
Described buttress bag transfer roller-way arranges multiple roller-way base；Installing two transfer rollers on each roller-way base, the two ends of every transfer roller are fixed on roller-way base by described bearing block equipped with roller bed bearing seat, transfer roller.
Equipped with the chain wheel set of two panels same specification sprocket wheel composition on the power shaft of described transfer roller, the driving-chain structure that respective sprockets is closed with driving chain composition the most two-by-two.
Buttress bag transfer roller-way arranges speed reducer of electric machine for roller；Described speed reducer of electric machine for roller drives one of which transfer roller by yielding coupling, makes each transfer roller synchronous rotary by described driving-chain structure.
Described roller-way base is provided with and prevents from piling up neatly the protective plate wrapping in run-off the straight during transfer and colliding with stacking lifting platform parts.
Described speed reducer of electric machine for roller is arranged on equipment ground by speed reducer base.
In order to realize the goal of the invention identical with technique scheme, this utility model additionally provides the palletizing method of above-described full-automatic profile steel stacker, and its stacking and stacking technology flow process is:
Marshalling stop component moves to the position set according to shaped steel specification, and the piling conveying of VFC is collected chain frame and collected finished product shaped steel piling minimum number；
According to shaped steel specification and length, marshalling bracket rises, and isolates the piling shaped steel specified；
The shaped steel finished is transported to code position to be expected by marshalling dolly；
Code magnechuck lifted by shaped steel by marshalling bracket, and code magnechuck obtains electric；
Marshalling bracket declines, code magnechuck sticking shaped steel；
Marshalling dolly goes back to marshalling position, prepares for second time marshalling；The translation of code mechanism moves to blowing position, and shaped steel level is carried；
Marshalling dolly second time marshalling, code magnechuck dead electricity, shaped steel completes code piling, and position to be expected is gone back to by code mechanism；
Marshalling dolly is moved horizontally to radix-minus-one complement position to be expected；
Marshalling bracket declines, and spacing down maneuver made by stacking lifting platform；
Radix-minus-one complement magnechuck obtains electric, radix-minus-one complement mechanism rotary movement；Marshalling dolly goes back to marshalling position, prepares for marshalling next time；
Radix-minus-one complement magnechuck dead electricity, shaped steel is withheld on the shaped steel of code last time, completes radix-minus-one complement piling；Radix-minus-one complement mechanism is flipped back to bit motion to be expected again；
System circulation work, until it reaches the buttress type of setting；
Buttress bag puts off on buttress bag transfer roller-way, moves to bundling position.
This utility model uses technique scheme, uses mechanical-electrical-hydraulic integration grouping formulation, overcomes the defect that the efficiency that prior art Shaped Steel machinery grouping method exists is low, need on-the-spot manual adjustment, poor universality and little shaped steel to organize into groups；Make full-automatic profile steel stacker and rolling line slitless connection, matched self-binder and Finished Product Transport System, it is achieved the automatic stacking of shaped steel, and then realize full-automatic unmannedization of process of factory production；There is marshalling fast accurate, efficiency is high, versatility is good feature, solve multi items, the shaped steel stacking and stacking technology technology requirement of many specifications, by selecting the kind of shaped steel, specification and length to achieve that the piling of angle steel, H profile steel, channel-section steel, I-steel, rail steel, square steel and band steel on an equipment, novel code mechanism design can carry out automatic stacking to the shaped steel of over-long specification, it is the innovative design of a kind of shaped steel palletizing method, there is market popularization value widely.Enterprise production Technology water product, reduce operating cost, better control over product quality, remarkable in economical benefits.
Accompanying drawing explanation
Content shown in accompanying drawing and the labelling in figure are briefly described as follows:
Fig. 1 is side view of the present utility model；
Fig. 2 is carrier chain collecting frame structural representation in Fig. 1；
Fig. 3 is marshalling positioning block structure schematic diagram in Fig. 1；
Fig. 4 is marshalling vehicle structure schematic diagram in Fig. 1；
Fig. 5 is code mechanism structure schematic diagram in Fig. 1；
Tu6Shi Tu1Zhong radix-minus-one complement mechanism and stacking lifting platform structural representation；
Fig. 7 is that roller-way structural representation transferred by Fig. 1 Parma bag.
Fig. 8 to Figure 20 is each mechanism action state diagram of stacking and stacking technology flow process:
Fig. 8: marshalling stop component moves to the position set according to shaped steel specification, the piling conveying of VFC is collected chain frame and is collected finished product shaped steel piling minimum number；
Fig. 9: according to shaped steel specification and length, marshalling bracket rises, and isolates the piling U-steel specified；
Figure 10: the shaped steel finished is transported to code position to be expected by marshalling dolly；
Figure 11: code magnechuck lifted by shaped steel by marshalling bracket, and code magnechuck obtains electric；
Figure 12: marshalling bracket declines, code magnechuck sticking shaped steel；
Figure 13: marshalling dolly goes back to marshalling position, prepares for second time marshalling, and the translation of code mechanism moves to blowing position, and shaped steel level is carried；
Figure 14；Marshalling dolly second time marshalling, code magnechuck dead electricity, shaped steel completes code piling, and position to be expected is gone back to by code mechanism；
Figure 15: marshalling dolly is moved horizontally to radix-minus-one complement position to be expected；
Figure 16: marshalling bracket declines, and spacing down maneuver made by stacking lifting platform；
Figure 17: radix-minus-one complement magnechuck obtains electric, radix-minus-one complement mechanism rotary movement；Marshalling dolly goes back to marshalling position, prepares for marshalling next time；
Figure 18: radix-minus-one complement magnechuck dead electricity, shaped steel is withheld on the shaped steel of code last time, completes radix-minus-one complement piling；Radix-minus-one complement mechanism is flipped back to bit motion to be expected；
Figure 19: system circulation work, until it reaches the buttress type of setting；
Figure 20: buttress bag puts off on buttress bag transfer roller-way, moves to bundling position；
Figure 21 is process chart of the present utility model.
Figure is labeled as:
1, carrier chain collecting frame；2, marshalling location (block) mechanism；3, marshalling dolly；4, code mechanism；5, radix-minus-one complement mechanism；6, stacking lifting platform；7, buttress bag transfer roller-way；
1-1, collecting frame body；1-2, chain；1-3, main transmission synchronous coupling；1-4, motor reducer；1-5, driven sprocket assembly；1-6, collecting frame base；1-7, tightener sprocket assembly；1-8, main drive chain wheel assembly；1-9, driven sprocket assembly；1-10, collecting frame base；1-11, driven sprocket assembly；
2-1, marshalling position block base；2-2, angle displacement encoder；2-3, marshalling position block synchronizing shaft；2-4, marshalling position block synchronizing shaft bearing block；2-5, U-shaped mouth rocking arm；2-6, slide-bar roller shaft assembly；2-7, slip shaft；2-8, stop component；2-9, marshalling drive oil cylinder；
3-1, marshalling car frame；3-2, marshalling support bracket support；3-3, marshalling bracket；3-4, lifting elevator；3-5, dolly oil cylinder；3-6, cylinder pedestal；3-7, synchronous coupling；3-8, T-shaped decelerating through motor unit；3-9, dolly track；3-10, dolly siding track；
4-1, code base；4-2, code the first rod member；4-3, code connecting rod；4-4, code the second rod member；4-5, code gesture stability the first rod member；4-6, code gesture stability the second rod member；4-7, code gesture stability connecting rod；4-8, code beam；4-9, code oil cylinder；4-10, code synchronizing shaft；4-11, code reinforcing member；4-12, code magnechuck；4-13 rotary encoder；
5-1, base；5-2, radix-minus-one complement magnechuck；5-3, radix-minus-one complement magnechuck support；5-4, radix-minus-one complement bearing block；5-5, radix-minus-one complement power transmission shaft；5-6, positive coupling；5-7, oscillating motor；5-8, rotary encoder；
6-1, stacking lifting platform motor；6-2, spiral lift；6-3, stacking shears；6-4, synchronous connecting shaft；
7-1, roller-way base；7-2, transfer roller；7-3, roller bed bearing seat；7-4, chain wheel set；7-5, driving chain；7-6, speed reducer of electric machine for roller；7-7, speed reducer base；7-8, yielding coupling；7-9, protective plate.
Detailed description of the invention
Below against accompanying drawing, by the description to embodiment, detailed description of the invention of the present utility model is described in further detail, to help those skilled in the art that inventive concept of the present utility model, technical scheme are had more complete, accurate and deep understanding.
Full-automatic profile steel stacker of the present utility model includes carrier chain collecting frame 1, marshalling location (block) mechanism 2, marshalling dolly 3, code mechanism 4, radix-minus-one complement mechanism 5, stacking lifting platform 6, buttress bag transfer roller-way 7.
Make a concrete analysis of as follows:
One, structure of the present utility model as shown in Figure 1, for the population structure of full-automatic profile steel stacker, this all automatic piler includes shaped steel conveying mechanism, stacking mechanism；And the buttress bag transfer roller-way 7 by buttress bag removal piling station.
In order to solve the problem of prior art existence and overcome its defect, it is achieved the goal of the invention of the automatization of shaped steel piling, the technical scheme that this utility model is taked is:
As it is shown in figure 1, full-automatic profile steel stacker of the present utility model, it is provided for, between described shaped steel conveying mechanism and buttress bag transfer roller-way 7, the marshalling dolly 3 that shaped steel is organized into groups automatically.
Described marshalling dolly 3 refers to for a number of shaped steel required for compiling out code or radix-minus-one complement in carrier chain collecting frame arrangement shaped steel together, and is transported to the displacement to be expected of code mechanism position to be expected or radix-minus-one complement mechanism and moves carriage device.
Described stacking mechanism includes: the shaped steel organized into groups is transported to the code mechanism 4 of code waiting position；The radix-minus-one complement mechanism 5 of radix-minus-one complement waiting position it is transported to after being overturn by the shaped steel organized into groups.
Described code mechanism refers to that the shaped steel organized into groups on marshalling dolly is transported to code and waits to expect, marshalling bracket rises, and shaped steel is lifted code magnechuck work surface, is transported on stacking lifting platform 6 by magnechuck, the code action in complete forming steel palletization.
Described radix-minus-one complement mechanism 5 refers to that marshalling dolly 3 is wrapped by upset 180 °, the shaped steel buttress making shaped steel withhold being placed on stacking lifting platform 6 after transporting the shaped steel sticking organized into groups come, and above action is referred to as shaped steel radix-minus-one complement piling action.
In the position of described buttress bag transfer roller-way 7, stacking lifting platform 6 is set.
Described stacking lifting platform 6 refers to the device of carrying buttress bag weight in palletization, also there is in palletization the function that spacing declines simultaneously, so ensure that the height that surface remains constant in palletization wrapped by buttress, the requirement reaching to set when buttress bag is, mechanism's rapid decrease, buttress bag is put off on buttress bag transfer roller-way 7, by buttress bag transfer roller-way 7 by buttress bag removal profile steel stacker.
Described shaped steel conveying mechanism arranges carrier chain collecting frame 1.
Described carrier chain collecting frame 1 refers to be arranged in the conveying mechanism of rolling line rollgang side, and its function is to collect the shaped steel of finished product and make shaped steel be collected in marshalling station the most side by side by the frictional force between chain and shaped steel.
Two, Fig. 2 is carrier chain collecting frame 1 structural representation.
Carrier chain collecting frame 1 is respectively set up in parallel the carrier chain collecting frame of unequal number amount according to the length specification of product, and carrier chain is driven by drive sprocket.
In order to ensure that each carrier chain collecting frame synchronizes, the drive end of drive sprocket is in series by synchronous coupling and is driven by a VFC motor reducer.Carrier chain collecting frame is provided with marshalling detent mechanism.
Described carrier chain collecting frame 1 arranges the collecting frame body 1-1 according to the length of shaped steel equidistant arrangement arranged side by side, and is fixed on equipment ground by collecting frame base 1-6, collecting frame base 1-10.
Described carrier chain collecting frame 1 arranges chain 1-2, driven sprocket assembly 1-5, driven sprocket assembly 1-9, driven sprocket assembly 1-11, tightener sprocket assembly 1-7 and main drive chain wheel assembly 1-8, and described chain 1-2 and driven sprocket assembly 1-5, driven sprocket assembly 1-9, driven sprocket assembly 1-11, tightener sprocket assembly 1-7 and main drive chain wheel assembly 1-8 form one group of chain conveying drive mechanism；
Described carrier chain collecting frame 1 arranges motor reducer 1-4, described motor reducer 1-4 and drives above-mentioned chain conveying drive mechanism run-in synchronism by main transmission synchronous coupling 1-3.
Three, Fig. 3 is the structural representation of marshalling position block 2.
Being also equipped with organizing into groups position block mechanism (marshalling position block 2) in carrier chain collecting frame 1 mechanism, described marshalling position block 2 carries out bolt by marshalling position block base 2-1 with collecting frame body 1-1 and is connected.
Described marshalling detent mechanism arranges marshalling position block synchronizing shaft bearing block 2-4, marshalling position block synchronizing shaft bearing block 2-4 and is fixed on collecting frame base 1-10.
Described marshalling detent mechanism arranges guarantee each marshalling position block 2 synchronization-moving marshalling position block synchronizing shaft 2-3, described marshalling position block synchronizing shaft 2-3 and is arranged on each marshalling position block synchronizing shaft bearing block 2-4.Ensure that each organizes into groups position block synchronizing moving.
Described marshalling detent mechanism is integrally fixed at the position block system movable linearly of a set of Driven by Hydraulic Cylinder on carrier chain collecting frame body.
Driven by Hydraulic Cylinder swing arm makes connection position block slip shaft move in swing arm chute.The angle rotated by detection rocking bar realizes controlling the displacement of position block, and different position block positions determines the grouped location of different size shaped steel, and same specification shaped steel code and radix-minus-one complement grouped location also have marshalling detent mechanism to determine.The swing arm of the marshalling detent mechanism being fixed on each carrier chain collecting frame is by elongated stiff shaft series connection, it is ensured that each swing arm anglec of rotation synchronizes so that each block shift position is consistent.
Described marshalling detent mechanism arranges marshalling and drives oil cylinder 2-9, and described marshalling position block mechanism is fixed on carrier chain collecting frame body 1-1.
Described marshalling drives the U-shaped mouth rocking arm 2-5 described in oil cylinder 2-9 driving and marshalling position block synchronizing shaft 2-3 to swing, and each U-shaped mouth rocking arm 2-5 is rigidly connected with marshalling position block synchronizing shaft 2-3, it is ensured that each U-shaped mouth rocking arm 2-5 synchronous hunting.
Described marshalling position block base 2-1 is provided with slip shaft 2-7；Slide-bar roll wheel assembly 2-6 and stop component 2-8 is installed at the two ends of described slip shaft 2-7；
The described roller in slide-bar roll wheel assembly 2-6 is arranged in the U-type groove mouth in U-shaped mouth rocking arm 2-5, make slide-bar roll wheel assembly 2-6 can move horizontally along with the swing of U-shaped mouth rocking arm 2-5, the rotary motion of U-shaped mouth rocking arm 2-5 is converted into the horizontal rectilinear motion of slide-bar roll wheel assembly 2-6；Described shaft roller assembly 2-6 driving slip shaft 2-7 and the stop component 2-8 being fixed on slip shaft 2-7 moves horizontally.
In marshalling position block synchronizing shaft 2-3 end equipped with angle displacement encoder 2-2, detect the pendulum angle of U-shaped mouth rocking arm 2-5, be finally reached control stop component 2-8 shift position, be i.e. used for detecting the purpose of the distance that marshalling position block 2 moves.
Four, Fig. 4 is the structural representation of marshalling dolly 3.
Described marshalling dolly 3 be on the trapped orbit of ground can the dolly that moves back and forth of horizontal linear, be the critical component automatically organized into groups of shaped steel.The Driven by Hydraulic Cylinder that marshalling dolly is detected by band position, marshalling dolly 3 side is provided with guide rail, it is ensured that dolly does not tilts in horizontal linear moving process.Marshalling dolly 3 is laid with the marshalling bracket that can move up and down, a set of synchronization lifting mechanism drives each to organize into groups bracket respectively, it is ensured that marshalling bracket lifting synchronizes.
The position that marshalling bracket is different is controlled, it is achieved the function that marshalling sub-material, code feeding, radix-minus-one complement blanking are different by electric control system.Marshalling dolly 3 moves horizontally, and shaped steel organize into groups is delivered to code position expect and radix-minus-one complement position to be expected respectively, driving employing electro-hydraulic proportional control technology, it is achieved speed soon, accurate positioning, the little technical characterstic of impact.
Dolly oil cylinder 3-5 is connected and fixed on equipment ground with cylinder pedestal 3-6 by gudgeon.The function that stacking machine marshalling, code feeding, radix-minus-one complement feeding are different is realized with dolly horizontal movement by marshalling bracket 3-3 vertical displacement movement.
Described marshalling dolly 3 arranges marshalling car frame 3-1, and being respectively provided with the marshalling support bracket support 3-2 corresponding with carrier chain collecting frame 1, marshalling bracket 3-3 on described marshalling car frame 3-1 can move up and down at support bracket support 3-2；Each marshalling bracket 3-3 is driven by promoting elevator 3-4 accordingly.
Described marshalling dolly 3 is driven by dolly oil cylinder 3-5.Described dolly oil cylinder 3-5 arranges oil cylinder displacement transducer, and described oil cylinder displacement transducer detection cylinder piston rod position controls to organize into groups the shift position of dolly 3.
Described dolly oil cylinder 3-5 is connected and fixed on equipment ground with cylinder pedestal 3-6 by gudgeon.
Every described lifting elevator 3-4 input is all connected with synchronous coupling 3-7；Described synchronous coupling 3-7 is driven by a T-shaped decelerating through motor unit 3-8, it is ensured that the synchronization of each marshalling bracket 3-3 lifting.
Described marshalling car frame 3-1 is respectively equipped with two groups of track roller groups and two groups of siding track roller groups, and makes marshalling dolly 3 move in dolly track 3-9 respectively；Dolly siding track 3-10 and siding track roller group ensure marshalling dolly 3 not run-off the straight in moving process.
Five, the structural representation of Tu5Shi code mechanism 4.
Described code mechanism 4 refers to organize into groups after dolly 3 transports the shaped steel sticking organized into groups come and moves on stacking lifting platform 6, the mechanism of complete forming steel code piling action.
Code mechanism uses double rocker mechanism, equipped with the hanging of code magnechuck at connecting rod end, makes code beam make the horizontal rectilinear motion approximated, thus lifting unnecessary when avoiding code translation and the energy loss that produces.Specifically:
Described code mechanism 4 uses two double rocker mechanisms of parallel side-by-side, and this double rocker mechanism includes code base 4-1, code the first rod member 4-2, code connecting rod 4-3 and code the second rod member 4-4；Described code base 4-1 is the frame of this double rocker mechanism；Described code the first rod member 4-2 and code the second rod member 4-4 is the rocking bar of this double rocker mechanism；The described connecting rod that code connecting rod 4-3 is this double rocker mechanism.
Rocking bar uses the Driven by Hydraulic Cylinder mode of electrical-liquid control, and the angle that angled displacement transducer detection rocking bar swings, thus controls the distance that code magnechuck moves.
Tail end in described code connecting rod 4-3 is hung code beam 4-8, code magnechuck 4-12 and is fixed on code beam 4-8.
Described code mechanism 4 drives code the first rod member 4-2 to realize code magnechuck 4-12 by code oil cylinder 4-9 and moves as level of approximation；
When code magnechuck 4-12 moves to above stacking lifting platform 6, code magnechuck 4-12 dead electricity, shaped steel relies on action of gravity to put off on stacking lifting platform 6, completes shaped steel code piling action.
Described code mechanism 4 arranges code synchronizing shaft 4-10, described code synchronizing shaft 4-10 makes two set code the first rod member 4-2 angular stiffness in rotary course synchronize.
It is provided with rotary encoder 4-13 to detect the angle that code the first rod member 4-2 swings in code the first rod member 4-2 roller end, reaches to control the distance that moves of code magnechuck 4-12.
Code mechanism is additionally provided with a parallelogram linkage, is used for controlling code beam attitude, it is ensured that be arranged on the magnechuck on code beam in moving process, remain horizontal attitude.That is: described code mechanism 4 arranges code gesture stability the first rod member 4-5, code gesture stability the second rod member 4-6 and code gesture stability connecting rod 4-7；Described code base 4-1, code gesture stability the first rod member 4-5, code gesture stability the second rod member 4-6, code gesture stability connecting rod 4-7 and code beam 4-8 suspension rod composition two each and every one parallel four-bar linkages, code magnechuck 4-12 is made to remain horizontal attitude in code palletization, it is ensured that piling required precision.
Two described double rocker mechanisms are connected by code reinforcing member 4-11.
Described code mechanism 4 is supported by two code base 4-1 and is fixed in equipment Foundations by certain position.
Six, Tu6Shi radix-minus-one complement mechanism 5 and the structural representation of stacking lifting platform 6.
Described radix-minus-one complement mechanism 5 refers to that organizing into groups 3 shaped steel organized into groups of dolly is transported to radix-minus-one complement position to be expected, marshalling bracket declines, shaped steel is put off on radix-minus-one complement magnechuck 5-2, by radix-minus-one complement switching mechanism, the shaped steel of sticking is overturn 180 °, then, radix-minus-one complement magnechuck 5-2 power-off, shaped steel is withheld on code shaped steel, the radix-minus-one complement action in complete forming steel palletization.
It is positioned at the oscillating motor drive mechanism rotary movement at mechanism two ends, angle displacement sensor testing agency pendulum angle, use electro-hydraulic proportional control technology, it is achieved speed is fast, accurate positioning and impact little feature.
Radix-minus-one complement mechanism 5 and stacking lifting platform 6 share a base 5-1, and it is compact that this spline structure has mechanism, and floor space is little, positioning precision high advantage.
Described radix-minus-one complement mechanism 5 arranges multiple base 5-1；Each base 5-1 is provided with radix-minus-one complement bearing block 5-4, radix-minus-one complement power transmission shaft 5-5 is arranged in described radix-minus-one complement bearing block 5-4；Every radix-minus-one complement power transmission shaft 5-5 is linked into an integrated entity by positive coupling 5-6.
Each described radix-minus-one complement power transmission shaft 5-5 is provided with radix-minus-one complement magnechuck support 5-3, radix-minus-one complement magnechuck support 5-3 is fixedly installed radix-minus-one complement magnechuck 5-2；Described radix-minus-one complement magnechuck support 5-3 is rigidly connected with radix-minus-one complement power transmission shaft 5-5, with
Rotate with radix-minus-one complement power transmission shaft 5-5.
Be provided with oscillating motor 5-7 at the two ends of described radix-minus-one complement mechanism 5, both-end drives and ensures that there are enough driving forces in mechanism.
Rotary encoder 5-8 for detecting the oscillating motor 5-7 anglec of rotation is installed on an oscillating motor 5-7 wherein.The angle rotated by detection oscillating motor 5-7, thus control radix-minus-one complement magnechuck 5-2 flip angle.
Each base 5-1 is also equipped with stacking lifting platform 6 mechanism.
Described stacking lifting platform refers to the support platform of shaped steel palletization Parma packet shaping, and stacking lifting platform can decline according to the parameter spacing set in palletization, maintains palletization Parma face absolute altitude certain.
In order to ensure that each piling lifting of lifting table synchronizes, the elevator input of each driving lifting platform support is connected by synchronous coupling, and the frequency conversion motor being positioned at two ends simultaneously drives, and the rotating cycle of detection motor controls the height of stacking lifting platform support.
Every stacking lifting platform 6 is provided with the spiral lift 6-2 driving stacking shears 6-3 to move up and down.Stacking shears 6-3 is driven to move up and down by spiral lift 6-2,
Being provided with rolling guide block at stacking shears 6-3 two ends, being allowed to the guide rail on base 5-1 can move linearly.
The input of every described spiral lift 6-2 is cascaded by synchronous connecting shaft 6-4.
The stacking lifting platform 6 at two ends is provided with so that every stacking shears 6-3 can synchronize the driving motor 6-1 of up and down motion.Make every stacking shears 6-3 can synchronize to move up and down.
Outfan at described driving motor 6-1 is provided with lap count, controls, by the number of turns calculating motor, the distance that stacking shears 6-3 spacing declines.
Described radix-minus-one complement mechanism 5 and stacking lifting platform 6 share a base 5-1.
Being provided with rolling guide block at the two ends of described stacking shears 6-3, being allowed to the guide rail on base 5-1 can move linearly.
Seven, Fig. 7 is the structural representation of buttress bag transfer roller-way 7.
Described buttress bag transfer roller-way 7 refers to the roller-way group device being arranged between stacking lifting platform 6.Finished product rollgang 7 it is provided with between every stacking lifting platform 6, after piling up neatly packet shaping, stacking lifting platform 6 rapid decrease, buttress bag is put off on buttress bag transfer roller-way 7, buttress wrap transfer roller-way 7 and buttress bag is transferred out stacking lifting platform to station of packing.
After buttress bag removal, stacking lifting platform 6 rapidly increases to working position, enters lower buttress bag piling operation together.Stacking lifting platform 6 and radix-minus-one complement mechanism 5 share the base 5-1 of an integral solder, and compact conformation, floor space be little and accurate positioning advantage.
Row's rollgang that described buttress bag transfer roller-way 7 is arranged between stacking lifting platform 6, motor reducer drives one group of roller-way, roller-way power transmission shaft is provided with biserial sprocket wheel, by chain drive roller-way between adjacent, ensure that each roller-way rotates to synchronize, after buttress bag puts off on roller-way, roller-way rotates buttress bag removal stacking lifting platform 6.
When, after buttress packet shaping, 6 times generals who has surrendered of stacking lifting platform pile up neatly bag and put off on transfer roller-way 7, rotated buttress bag removal piling station by roller-way.
Described buttress bag transfer roller-way 7 arranges multiple roller-way base 7-1；
Installing two transfer roller 7-2 on each roller-way base 7-1, the two ends of every transfer roller 7-2 are fixed on roller-way base 7-1 by described bearing block 7-3 equipped with roller bed bearing seat 7-3, transfer roller 7-2.
Equipped with chain wheel set 7-4 of two panels same specification sprocket wheel composition on the power shaft of described transfer roller 7-2, the driving-chain structure that respective sprockets is closed with driving chain 7-5 composition the most two-by-two.
Buttress bag transfer roller-way 7 arranges speed reducer of electric machine for roller 7-6；Described speed reducer of electric machine for roller 7-6 drives one of which transfer roller 7-2 by yielding coupling 7-8, makes each transfer roller 7-2 synchronous rotary by described driving-chain structure.It is every transfer roller synchronous rotary by above-mentioned driving-chain, is that buttress bag steadily, reliably removes piling station.
Described roller-way base 7-1 is provided with and prevents from piling up neatly the protective plate 7-9 wrapping in run-off the straight during transfer and colliding with stacking lifting platform parts.During preventing buttress from wrapping in transfer, run-off the straight is collided in stacking lifting platform parts.
Described speed reducer of electric machine for roller 7-6 is arranged on equipment ground by speed reducer base 7-7.
Eight, in order to realize the goal of the invention identical with technique scheme, this utility model additionally provides the palletizing method of above-described full-automatic profile steel stacker.In order to be best understood from operation principle of the present utility model, Fig. 8～Figure 20 describes stacking and stacking technology flow process each mechanism action state.Its stacking and stacking technology flow process is as follows:
1, as shown in Figure 8, marshalling stop component 2-8 moves to the position set according to shaped steel specification, and the piling conveying of VFC is collected chain frame 1 and collected finished product shaped steel piling minimum number；
2 as it is shown in figure 9, according to shaped steel specification and length, marshalling bracket 3-3 rises, and isolates the piling U-steel specified；
3, as shown in Figure 10, the shaped steel finished is transported to code position to be expected by marshalling dolly 3；
4, as shown in figure 11, code magnechuck 4-12 lifted by shaped steel by marshalling bracket 3-3, and code magnechuck 4-12 obtains electric；
5, as shown in figure 12, marshalling bracket 3-3 declines, code magnechuck 4-12 sticking shaped steel；
6, as shown in figure 13,3 times marshalling positions of marshalling dolly, prepare for second time marshalling, code mechanism 4 translates and moves to blowing position, and shaped steel level is carried；
7, as shown in figure 14, marshalling dolly 3 second time marshalling, code magnechuck 4-12 dead electricity, shaped steel completes code piling, 4 go back tos positions to be expected of code mechanism；
8, as shown in figure 15, marshalling dolly 3 is moved horizontally to radix-minus-one complement position to be expected；
9, as shown in figure 16, marshalling bracket 3-3 declines, and spacing down maneuver made by stacking lifting platform 6；
10, as shown in figure 17, radix-minus-one complement magnechuck 5-2 obtains electric, radix-minus-one complement mechanism 5 rotary movement；3 times marshalling positions of marshalling dolly, prepare for marshalling next time；
11, as shown in figure 18, radix-minus-one complement magnechuck 5-2 dead electricity, shaped steel is withheld on the shaped steel of code last time, completes radix-minus-one complement piling；Radix-minus-one complement mechanism 5 is flipped back to bit motion to be expected；
12, as shown in figure 19, system circulation work, until it reaches the buttress type of setting；
13, as shown in figure 20, buttress bag puts off on buttress bag transfer roller-way 7, moves to bundling position.
Figure 21 is process chart of the present utility model.
This utility model uses technique scheme, it is achieved the automatic stacking of shaped steel；Use mechanical-electrical-hydraulic integration grouping formulation, overcome the defect that the efficiency that prior art Shaped Steel machinery grouping method exists is low, need on-the-spot manual adjustment, poor universality and little shaped steel to organize into groups；The feature that this utility model has marshalling fast accurate, efficiency is high, versatility is good, by selecting the kind of shaped steel, specification and length to achieve that the piling of angle steel, H profile steel, channel-section steel, I-steel, rail steel, square steel and band steel on an equipment, novel code mechanism design can carry out automatic stacking to the shaped steel of over-long specification, it is the innovative design of a kind of shaped steel palletizing method, there is market popularization value widely.
Above in conjunction with accompanying drawing, this utility model is exemplarily described; obviously this utility model implements and is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present utility model design is carried out with technical scheme; or the most improved design of the present utility model and technical scheme are directly applied to other occasion, all within protection domain of the present utility model.
Claims (7)
1. a marshalling dolly for full-automatic profile steel stacker, described full-automatic profile steel stacker includes shaped steel conveying mechanism, stacking mechanism；And buttress bag transfer roller-way (7) by buttress bag removal piling station；Described shaped steel conveying mechanism arranges carrier chain collecting frame (1)；
It is characterized in that:
Described marshalling dolly (3) is organized into groups automatically for shaped steel, and described marshalling dolly (3) is arranged between described shaped steel conveying mechanism and buttress bag transfer roller-way (7).
2. according to the marshalling dolly of the full-automatic profile steel stacker described in claim 1, it is characterized in that: described marshalling dolly (3) arranges marshalling car frame (3-1), being respectively provided with the marshalling support bracket support (3-2) corresponding with carrier chain collecting frame (1) in described marshalling car frame (3-1), marshalling bracket (3-3) can move up and down at support bracket support (3-2)；Each marshalling bracket (3-3) is driven by promoting elevator (3-4) accordingly.
3. according to the marshalling dolly of the full-automatic profile steel stacker described in claim 1, it is characterised in that: described marshalling dolly (3) is driven by dolly oil cylinder (3-5).
4. according to the marshalling dolly of the full-automatic profile steel stacker described in claim 3, it is characterized in that: described dolly oil cylinder (3-5) arranges oil cylinder displacement transducer, described oil cylinder displacement transducer detection cylinder piston rod position controls to organize into groups the shift position of dolly (3).
5. according to the marshalling dolly of the full-automatic profile steel stacker described in claim 3, it is characterised in that: described dolly oil cylinder (3-5) is connected and fixed on equipment ground by gudgeon and cylinder pedestal (3-6).
6. according to the marshalling dolly of the full-automatic profile steel stacker described in claim 2, it is characterised in that: every described lifting elevator (3-4) input is all connected with synchronous coupling (3-7)；Described synchronous coupling (3-7) is driven by a T-shaped decelerating through motor unit (3-8), it is ensured that the synchronization that each marshalling bracket (3-3) lifts.
7. according to the marshalling dolly of the full-automatic profile steel stacker described in claim 2, it is characterized in that: described marshalling car frame (3-1) is respectively equipped with two groups of track roller groups and two groups of siding track roller groups, and makes marshalling dolly (3) mobile in dolly track (3-9) respectively；Dolly siding track (3-10) and siding track roller group ensure marshalling dolly (3) not run-off the straight in moving process.
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| CN201620065868.4U CN205471669U (en) | 2016-01-22 | 2016-01-22 | Marshalling dolly of full -automatic shaped steel hacking machine |
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| CN201620065868.4U CN205471669U (en) | 2016-01-22 | 2016-01-22 | Marshalling dolly of full -automatic shaped steel hacking machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105540267A (en) * | 2016-01-22 | 2016-05-04 | 马鞍山市双益机械制造有限公司 | Grouping trolley of full-automatic profile steel stacking machine |
| CN106976732A (en) * | 2017-06-06 | 2017-07-25 | 马鞍山安麦创新技术有限公司 | A kind of shaped steel Full automatic stacking unit and its operating method |
-
2016
- 2016-01-22 CN CN201620065868.4U patent/CN205471669U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105540267A (en) * | 2016-01-22 | 2016-05-04 | 马鞍山市双益机械制造有限公司 | Grouping trolley of full-automatic profile steel stacking machine |
| CN106976732A (en) * | 2017-06-06 | 2017-07-25 | 马鞍山安麦创新技术有限公司 | A kind of shaped steel Full automatic stacking unit and its operating method |
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Effective date of registration: 20220713 Address after: 243000 no.669 Chaoshan Road, economic and Technological Development Zone, Ma'anshan City, Anhui Province Patentee after: TAIER HEAVY INDUSTRY Co.,Ltd. Address before: 243000 Anhui province Ma'anshan Yushan Industrial Park Patentee before: MAANSHAN SHUANGYI MACHINERY MANUFACTURING Co.,Ltd. |
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