CN205526711U - Full -automatic shaped steel hacking machine - Google Patents
Full -automatic shaped steel hacking machine Download PDFInfo
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- CN205526711U CN205526711U CN201620071689.1U CN201620071689U CN205526711U CN 205526711 U CN205526711 U CN 205526711U CN 201620071689 U CN201620071689 U CN 201620071689U CN 205526711 U CN205526711 U CN 205526711U
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Abstract
The utility model discloses a full -automatic shaped steel hacking machine, including shaped steel conveying mechanism, pile up neatly mechanism, and will pile up neatly a packet buttress package that shifts out the pile up neatly station and transfer roll table (7), shaped steel conveying mechanism and buttress package transfer and set up marshalling dolly (3) that are used for the automatic marshalling of shaped steel between roll table (7). Adopting above -mentioned technical scheme, realizing full -automatic shaped steel hacking machine and roll the seamless butt joint of line, the automatic bundling machine and the finished product conveying system that form a complete set with it realize the full -automatic of factory production process and no humanization, promote enterprise's production technology technique water article, the reduction running cost, and better control of product quality, economic benefits is showing.
Description
Technical field
This utility model belongs to the technical field of metallurgical production equipment, particularly to the full-automatic profile steel stacker of one.It addition, this
Utility model further relates to the palletizing method of this stacking machine.
Background technology
Profile steel stacker is for the shaped steel after cutting to length, aligning is piled up bundled piling according to the buttress type sectional dimension specified
Equipment.Existing profile steel stacker focuses mostly on and applies in big specification Section Steel Production field, there is cost height, work tempo slowly,
The range of product size being suitable for is narrow, and marshalling efficiency is low and needs the outstanding problems such as manual intervention, is difficult to producing small dimension shaped steel class
The popularization and application of type enterprise.
Along with technological progress, the section bar manufacturing enterprise upgrading to rolling line, it is achieved that same rolling line can produce little H profile steel,
Channel-section steel, angle steel, C-type steel and other specification section bar, be greatly saved cost of investment.And also do not have during above-mentioned Section Steel Production
The Palletizer being suitable for can cover the automatic stacking work of the said goods, the commonly used hand stowage side of piling at small section simultaneously
Formula, efficiency is low, cost of labor is high, work under bad environment and the safety in production outstanding problems such as hidden danger is many.
In recent years, along with the raising of cost of labor, production-scale expansion and environment, the further specification of labor protection and some
Big customer proposes requirements at the higher level to section bar packaging, and Section Steel Production enterprise is highly desirable has suitable shaped steel all automatic piler to substitute
The most artificial or semi-automatic piling mode.
Utility model content
This utility model provides a kind of full-automatic profile steel stacker, its objective is to realize the automatization of shaped steel piling.
To achieve these goals, the technical scheme that this utility model is taked is:
Full-automatic profile steel stacker of the present utility model, including shaped steel conveying mechanism, stacking mechanism；And by buttress bag removal piling
The buttress bag transfer roller-way of station, is provided for what shaped steel was organized into groups automatically between described shaped steel conveying mechanism and buttress bag transfer roller-way
Marshalling dolly.
Described stacking mechanism includes: the shaped steel organized into groups is transported to the code mechanism of code waiting position；The type that will have organized into groups
The radix-minus-one complement mechanism of radix-minus-one complement waiting position it is transported to after steel upset.
In the position of described buttress bag transfer roller-way, stacking lifting platform is set.
Described shaped steel conveying mechanism arranges carrier chain collecting frame.
Described carrier chain collecting frame arranges the collecting frame body according to the length of shaped steel equidistant arrangement arranged side by side, and by the bottom of collecting frame
Seat, be fixed on equipment ground.
Described carrier chain collecting frame arranges chain, driven sprocket assembly, tightener sprocket assembly and main drive chain wheel assembly,
Described chain forms one group of chain conveying driver with driven sprocket assembly, tightener sprocket assembly and main drive chain wheel assembly
Structure；
Described carrier chain collecting frame arranges motor reducer, and described motor reducer is driven by main transmission synchronous coupling
State chain conveying drive mechanism run-in synchronism.
Being additionally provided with marshalling detent mechanism on described carrier chain collecting frame, described marshalling detent mechanism is integrally fixed at carrier chain and collects
A set of by the position block system movable linearly of Driven by Hydraulic Cylinder on frame body.
Described marshalling detent mechanism is provided with marshalling position block, described marshalling position block by marshalling position block base with
Collecting frame body carries out bolt connection.
Described marshalling detent mechanism arranges marshalling position block synchronizing shaft bearing block, described marshalling position block synchronizing shaft bearing
Seat is fixed on collecting frame base.
Described marshalling detent mechanism arranges each marshalling position block synchronization-moving marshalling position block synchronizing shaft of guarantee, described
Marshalling position block synchronizing shaft be arranged on each marshalling position block synchronizing shaft bearing block on.
Described marshalling position block base is provided with slip shaft；At the two ends of described slip shaft, slide-bar roll wheel assembly is installed
With marshalling stop component；The described roller in slide-bar roll wheel assembly is arranged in the U-type groove mouth in U-shaped mouth rocking arm, makes slide-bar
Roll wheel assembly can move horizontally along with the swing of U-shaped mouth rocking arm, and the rotary motion of U-shaped mouth rocking arm is converted into slide-bar roller group
The horizontal rectilinear motion of part；Described shaft roller Component driver slip shaft and the marshalling stop component being fixed on slip shaft make water
Translation is dynamic.
Described marshalling detent mechanism arrange marshalling drive oil cylinder, described marshalling drive U-shaped mouth rocking arm described in hydraulic oil cylinder driving with
And marshalling position block synchronizing shaft swings, each U-shaped mouth rocking arm is rigidly connected with marshalling position block synchronizing shaft, it is ensured that each U
Type mouth synchronous rocker swings.
In the end of described marshalling position block synchronizing shaft, the angle displacement for detecting marshalling position block displacement is installed
Encoder.
Described marshalling dolly arranges marshalling car frame, collects with carrier chain in described being respectively provided with in marshalling car frame
The marshalling support bracket support that frame is corresponding, marshalling bracket can move up and down at support bracket support；Each marshalling bracket is by promoting lifting accordingly
Machine drives.
Described marshalling dolly is by dolly hydraulic oil cylinder driving.
Described dolly oil cylinder arranges oil cylinder displacement transducer, and described oil cylinder displacement transducer detection cylinder piston rod position is controlled
The shift position of system marshalling dolly.
Described dolly oil cylinder is connected and fixed on equipment ground by gudgeon and cylinder pedestal.
Every described lifting elevator input is all connected with synchronous coupling；Described synchronous coupling is by a T-shaped motor
Deceleration unit drives, it is ensured that the synchronization of each marshalling bracket lifting.
Described marshalling car frame is respectively equipped with two groups of track roller groups and two groups of siding track roller groups, and makes marshalling dolly exist respectively
Dolly track moves；Dolly siding track and siding track roller group ensure marshalling dolly not run-off the straight in moving process.
Described code mechanism uses two double rocker mechanisms of parallel side-by-side, and this double rocker mechanism includes code base, code the
One rod member, code connecting rod and code the second rod member；The described frame that code base is this double rocker mechanism；Described code
First rod member and code the second rod member are the rocking bar of this double rocker mechanism；The described connecting rod that code connecting rod is this double rocker mechanism.
Tail end in described code connecting rod hangs code beam, is fixed on code beam by code magnechuck.
Described code mechanism realizes code magnechuck by code hydraulic oil cylinder driving code the first rod member and moves as level of approximation；
When above code magnechuck moves to stacking lifting platform, code magnechuck dead electricity, shaped steel relies on action of gravity to put off
On stacking lifting platform, complete shaped steel code piling action.
Described code mechanism arranges code gesture stability the first rod member, code gesture stability the second rod member and code gesture stability even
Extension bar；Described code base, code gesture stability the first rod member, code gesture stability the second rod member, code gesture stability are even
Extension bar and code beam suspension rod composition two each and every one parallel four-bar linkages, make code magnechuck remain in code palletization
Horizontal attitude.
Described code mechanism arranges code synchronizing shaft, and described code synchronizing shaft makes two set code the first rod members in rotary course
Angular stiffness synchronizes.
The rotary encoder of detection code the first rod member pendulum angle it is provided with in described code the first rod member roller end.
Two described double rocker mechanisms are connected by code reinforcing member.
Described code mechanism is supported by two code bases and is fixed in equipment Foundations by certain position.
Described radix-minus-one complement mechanism arranges multiple base；Each base is provided with radix-minus-one complement bearing block, radix-minus-one complement power transmission shaft is arranged on institute
In the radix-minus-one complement bearing block stated；Every radix-minus-one complement power transmission shaft is linked into an integrated entity by positive coupling.
Each described radix-minus-one complement power transmission shaft is provided with radix-minus-one complement magnechuck support, radix-minus-one complement magnechuck support is fixedly installed
Radix-minus-one complement magnechuck；Described radix-minus-one complement magnechuck support is rigidly connected with radix-minus-one complement power transmission shaft, follows radix-minus-one complement power transmission shaft and rotates together.
Be provided with oscillating motor at the two ends of described radix-minus-one complement mechanism, both-end drives and ensures that there are enough driving forces in mechanism.
Rotary encoder for detecting the oscillating motor anglec of rotation is installed on an oscillating motor wherein.
Every stacking lifting platform is provided with the spiral lift driving stacking shears to move up and down.
The input of every described spiral lift is cascaded by synchronous connecting shaft.
The stacking lifting platform at two ends is provided with so that every stacking shears can synchronize the driving motor of up and down motion.
It is provided with lap count at the described outfan driving motor, controls stacking shears by the number of turns calculating motor
The distance that spacing declines.
Described radix-minus-one complement mechanism and stacking lifting platform share a base.
Being provided with rolling guide block at the two ends of described stacking shears, the guide rail being allowed on base can move linearly.
Described buttress bag transfer roller-way arranges multiple roller-way base；Each roller-way base is installed two transfer rollers, every transfer
The two ends of roller are fixed on roller-way base by described bearing block equipped with roller bed bearing seat, transfer roller.
Equipped with the chain wheel set of two panels same specification sprocket wheel composition, respective sprockets transmission the most two-by-two on the power shaft of described transfer roller
The driving-chain structure that chain composition is closed.
Buttress bag transfer roller-way arranges speed reducer of electric machine for roller；Described speed reducer of electric machine for roller drives wherein one by yielding coupling
Group transfer roller, makes each transfer roller synchronous rotary by described driving-chain structure.
Described roller-way base is provided with and prevents from piling up neatly the protection wrapping in run-off the straight during transfer and colliding with stacking lifting platform parts
Plate.
Described speed reducer of electric machine for roller is arranged on equipment ground by speed reducer base.
In order to realize the goal of the invention identical with technique scheme, this utility model additionally provides above-described full-automatic shaped steel
The palletizing method of stacking machine, its stacking and stacking technology flow process is:
Marshalling stop component moves to the position set according to shaped steel specification, and the piling conveying of VFC is collected chain frame and collected finished product
Shaped steel piling minimum number；
According to shaped steel specification and length, marshalling bracket rises, and isolates the piling shaped steel specified；
The shaped steel finished is transported to code position to be expected by marshalling dolly；
Code magnechuck lifted by shaped steel by marshalling bracket, and code magnechuck obtains electric；
Marshalling bracket declines, code magnechuck sticking shaped steel；
Marshalling dolly goes back to marshalling position, prepares for second time marshalling；The translation of code mechanism moves to blowing position, and shaped steel level is carried；
Marshalling dolly second time marshalling, code magnechuck dead electricity, shaped steel completes code piling, and position to be expected is gone back to by code mechanism；
Marshalling dolly is moved horizontally to radix-minus-one complement position to be expected；
Marshalling bracket declines, and spacing down maneuver made by stacking lifting platform；
Radix-minus-one complement magnechuck obtains electric, radix-minus-one complement mechanism rotary movement；Marshalling dolly goes back to marshalling position, prepares for marshalling next time；
Radix-minus-one complement magnechuck dead electricity, shaped steel is withheld on the shaped steel of code last time, completes radix-minus-one complement piling；Radix-minus-one complement mechanism is flipped back to again
Bit motion to be expected；
System circulation work, until it reaches the buttress type of setting；
Buttress bag puts off on buttress bag transfer roller-way, moves to bundling position.
This utility model uses technique scheme, uses mechanical-electrical-hydraulic integration grouping formulation, overcomes prior art Shaped Steel machine
The efficiency that tool grouping method exists is low, need the defect that on-the-spot manual adjustment, poor universality and little shaped steel cannot organize into groups；Make complete
Automatically profile steel stacker and rolling line slitless connection, matched self-binder and Finished Product Transport System, it is achieved shaped steel automatic
Piling, and then realize full-automatic unmannedization of process of factory production；There is marshalling fast accurate, efficiency is high, versatility is good spy
Point, solves multi items, the shaped steel stacking and stacking technology technology requirement of many specifications, by selecting the kind of shaped steel, specification on an equipment
With the piling that length achieves that angle steel, H profile steel, channel-section steel, I-steel, rail steel, square steel and band steel, novel positive ink recorder
Structure design can carry out automatic stacking to the shaped steel of over-long specification, is the innovative design of a kind of shaped steel palletizing method, has city widely
Field promotional value.Enterprise production Technology water product, reduce operating cost, better control over product quality, economic benefit
Significantly.
Accompanying drawing explanation
Content shown in accompanying drawing and the labelling in figure are briefly described as follows:
Fig. 1 is side view of the present utility model；
Fig. 2 is carrier chain collecting frame structural representation in Fig. 1；
Fig. 3 is marshalling positioning block structure schematic diagram in Fig. 1；
Fig. 4 is marshalling vehicle structure schematic diagram in Fig. 1；
Fig. 5 is code mechanism structure schematic diagram in Fig. 1；
Tu6Shi Tu1Zhong radix-minus-one complement mechanism and stacking lifting platform structural representation；
Fig. 7 is that roller-way structural representation transferred by Fig. 1 Parma bag.
Fig. 8 to Figure 20 is each mechanism action state diagram of stacking and stacking technology flow process:
Fig. 8: marshalling stop component moves to the position set according to shaped steel specification, the piling conveying of VFC is collected chain frame and is received
Collection finished product shaped steel piling minimum number；
Fig. 9: according to shaped steel specification and length, marshalling bracket rises, and isolates the piling U-steel specified；
Figure 10: the shaped steel finished is transported to code position to be expected by marshalling dolly；
Figure 11: code magnechuck lifted by shaped steel by marshalling bracket, and code magnechuck obtains electric；
Figure 12: marshalling bracket declines, code magnechuck sticking shaped steel；
Figure 13: marshalling dolly goes back to marshalling position, prepares for second time marshalling, and the translation of code mechanism moves to blowing position, shaped steel water
Flat carrying；
Figure 14；Marshalling dolly second time marshalling, code magnechuck dead electricity, shaped steel completes code piling, and code mechanism returns and waits to expect
Position；
Figure 15: marshalling dolly is moved horizontally to radix-minus-one complement position to be expected；
Figure 16: marshalling bracket declines, and spacing down maneuver made by stacking lifting platform；
Figure 17: radix-minus-one complement magnechuck obtains electric, radix-minus-one complement mechanism rotary movement；Marshalling dolly goes back to marshalling position, prepares for marshalling next time；
Figure 18: radix-minus-one complement magnechuck dead electricity, shaped steel is withheld on the shaped steel of code last time, completes radix-minus-one complement piling；Radix-minus-one complement mechanism turns over
Go back to bit motion to be expected；
Figure 19: system circulation work, until it reaches the buttress type of setting；
Figure 20: buttress bag puts off on buttress bag transfer roller-way, moves to bundling position；
Figure 21 is process chart of the present utility model.
Figure is labeled as:
1, carrier chain collecting frame；2, marshalling location (block) mechanism；3, marshalling dolly；4, code mechanism；5, radix-minus-one complement machine
Structure；6, stacking lifting platform；7, buttress bag transfer roller-way；
1-1, collecting frame body；1-2, chain；1-3, main transmission synchronous coupling；1-4, motor reducer；1-5、
Driven sprocket assembly；1-6, collecting frame base；1-7, tightener sprocket assembly；1-8, main drive chain wheel assembly；1-9, driven chain
Wheel assembly；1-10, collecting frame base；1-11, driven sprocket assembly；
2-1, marshalling position block base；2-2, angle displacement encoder；2-3, marshalling position block synchronizing shaft；2-4, marshalling
Position block synchronizing shaft bearing block；2-5, U-shaped mouth rocking arm；2-6, slide-bar roller shaft assembly；2-7, slip shaft；2-8, marshalling
Stop component；2-9, marshalling drive oil cylinder；
3-1, marshalling car frame；3-2, marshalling support bracket support；3-3, marshalling bracket；3-4, lifting elevator；3-5, little
Car oil cylinder；3-6, cylinder pedestal；3-7, synchronous coupling；3-8, T-shaped decelerating through motor unit；3-9, dolly track；3-10、
Dolly siding track；
4-1, code base；4-2, code the first rod member；4-3, code connecting rod；4-4, code the second rod member；4-5, just
Code gesture stability the first rod member；4-6, code gesture stability the second rod member；4-7, code gesture stability connecting rod；4-8, code
Beam；4-9, code oil cylinder；4-10, code synchronizing shaft；4-11, code reinforcing member；4-12, code magnechuck；4-13
Rotary encoder；
5-1, base；5-2, radix-minus-one complement magnechuck；5-3, radix-minus-one complement magnechuck support；5-4, radix-minus-one complement bearing block；5-5, anti-
Code power transmission shaft；5-6, positive coupling；5-7, oscillating motor；5-8, rotary encoder；
6-1, stacking lifting platform motor；6-2, spiral lift；6-3, stacking shears；6-4, synchronous connecting shaft；
7-1, roller-way base；7-2, transfer roller；7-3, roller bed bearing seat；7-4, chain wheel set；7-5, driving chain；7-6、
Speed reducer of electric machine for roller；7-7, speed reducer base；7-8, yielding coupling；7-9, protective plate.
Detailed description of the invention
Below against accompanying drawing, by the description to embodiment, detailed description of the invention of the present utility model is made further details of theory
Bright, to help those skilled in the art to inventive concept of the present utility model, that technical scheme has is more complete, accurate and deep
Understand.
Full-automatic profile steel stacker of the present utility model include carrier chain collecting frame 1, marshalling location (block) mechanism 2, organize into groups little
Car 3, code mechanism 4, radix-minus-one complement mechanism 5, stacking lifting platform 6, buttress bag transfer roller-way 7.
Make a concrete analysis of as follows:
One, structure of the present utility model as shown in Figure 1, for the population structure of full-automatic profile steel stacker, this Full automatic stacking
Machine includes shaped steel conveying mechanism, stacking mechanism；And the buttress bag transfer roller-way 7 by buttress bag removal piling station.
In order to solve the problem of prior art existence and overcome its defect, it is achieved the goal of the invention of the automatization of shaped steel piling, this reality
By the novel technical scheme taked it is:
As it is shown in figure 1, full-automatic profile steel stacker of the present utility model, at described shaped steel conveying mechanism and buttress bag transfer roller-way
The marshalling dolly 3 that shaped steel is organized into groups automatically it is provided between 7.
Described marshalling dolly 3 refers to for compiling out required for code or radix-minus-one complement in carrier chain collecting frame arrangement shaped steel together
A number of shaped steel, and be transported to the displacement to be expected of code mechanism position to be expected or radix-minus-one complement mechanism and move carriage device.
Described stacking mechanism includes: the shaped steel organized into groups is transported to the code mechanism 4 of code waiting position；By organized into groups
The radix-minus-one complement mechanism 5 of radix-minus-one complement waiting position it is transported to after shaped steel upset.
Described code mechanism refers to that the shaped steel organized into groups on marshalling dolly is transported to code and waits to expect, marshalling bracket rises, by shaped steel
Lift code magnechuck work surface, be transported on stacking lifting platform 6 by magnechuck, in complete forming steel palletization
Code action.
By upset 180 ° after the shaped steel sticking organized into groups that described radix-minus-one complement mechanism 5 finger marshalling dolly 3 transport comes, make shaped steel
Withholding the shaped steel buttress being placed on stacking lifting platform 6 to wrap, above action is referred to as shaped steel radix-minus-one complement piling action.
In the position of described buttress bag transfer roller-way 7, stacking lifting platform 6 is set.
Described stacking lifting platform 6 refers to the device of carrying buttress bag weight in palletization, also has in palletization simultaneously
The function of spacing decline, so ensures that the height that surface remains constant in palletization wrapped by buttress, when buttress bag reaches wanting of setting
Seeking Truth, mechanism's rapid decrease, buttress bag is put off on buttress bag transfer roller-way 7, by buttress bag transfer roller-way 7 by buttress bag move-out type
Steel stacking machine.
Described shaped steel conveying mechanism arranges carrier chain collecting frame 1.
Described carrier chain collecting frame 1 refers to be arranged in the conveying mechanism of rolling line rollgang side, and its function is to collect finished product
Shaped steel also makes shaped steel be collected in marshalling station the most side by side by the frictional force between chain and shaped steel.
Two, Fig. 2 is carrier chain collecting frame 1 structural representation.
Carrier chain collecting frame 1 is respectively set up in parallel the carrier chain collecting frame of unequal number amount according to the length specification of product, and carrier chain passes through
Drive sprocket drives.
In order to ensure that each carrier chain collecting frame synchronizes, the drive end of drive sprocket is in series by synchronous coupling and by a frequency conversion
Control motor reducer to drive.Carrier chain collecting frame is provided with marshalling detent mechanism.
Described carrier chain collecting frame 1 arranges the collecting frame body 1-1 according to the length of shaped steel equidistant arrangement arranged side by side, and by collecting
Frame base 1-6, collecting frame base 1-10 are fixed on equipment ground.
Described carrier chain collecting frame 1 arranges chain 1-2, driven sprocket assembly 1-5, driven sprocket assembly 1-9, driven
Chain wheel assembly 1-11, tightener sprocket assembly 1-7 and main drive chain wheel assembly 1-8, described chain 1-2 and driven chain wheels
Part 1-5, driven sprocket assembly 1-9, driven sprocket assembly 1-11, tightener sprocket assembly 1-7 and main drive chain wheel assembly 1-8 group
Become one group of chain conveying drive mechanism；
Described carrier chain collecting frame 1 arranges motor reducer 1-4, described motor reducer 1-4 and synchronizes shaft coupling by main transmission
Device 1-3 drives above-mentioned chain conveying drive mechanism run-in synchronism.
Three, Fig. 3 is the structural representation of marshalling position block 2.
Carrier chain collecting frame 1 mechanism is also equipped with organize into groups position block mechanism (marshalling position block 2), described marshalling location
Block 2 carries out bolt by marshalling position block base 2-1 with collecting frame body 1-1 and is connected.
Described marshalling detent mechanism arranges marshalling position block synchronizing shaft bearing block 2-4, organizes into groups position block synchronizing shaft bearing block
2-4 is fixed on collecting frame base 1-10.
Described marshalling detent mechanism arranges guarantee each marshalling position block 2 synchronization-moving marshalling position block synchronizing shaft 2-3,
Described marshalling position block synchronizing shaft 2-3 is arranged on each marshalling position block synchronizing shaft bearing block 2-4.Ensure that each
Marshalling position block synchronizing moving.
Described marshalling detent mechanism is integrally fixed at the location movable linearly of a set of Driven by Hydraulic Cylinder on carrier chain collecting frame body
Stop system.
Driven by Hydraulic Cylinder swing arm makes connection position block slip shaft move in swing arm chute.The angle rotated by detection rocking bar is come
Realizing controlling the displacement of position block, different position block positions determines the grouped location of different size shaped steel, same
Specification shaped steel code and radix-minus-one complement grouped location also have marshalling detent mechanism to determine.It is fixed on the marshalling on each carrier chain collecting frame
The swing arm of detent mechanism is by elongated stiff shaft series connection, it is ensured that each swing arm anglec of rotation synchronizes so that each block shift position
Unanimously.
Described marshalling detent mechanism arranges marshalling and drives oil cylinder 2-9, and described marshalling position block mechanism is fixed on carrier chain and collects
On frame body 1-1.
Described marshalling drives the U-shaped mouth rocking arm 2-5 described in oil cylinder 2-9 driving and marshalling position block synchronizing shaft 2-3 to swing,
Each U-shaped mouth rocking arm 2-5 is rigidly connected with marshalling position block synchronizing shaft 2-3, it is ensured that each U-shaped mouth rocking arm 2-5 synchronizes pendulum
Dynamic.
Described marshalling position block base 2-1 is provided with slip shaft 2-7；At the two ends of described slip shaft 2-7, cunning is installed
Shaft roller assembly 2-6 and marshalling stop component 2-8；
The described roller in slide-bar roll wheel assembly 2-6 is arranged in the U-type groove mouth in U-shaped mouth rocking arm 2-5, makes slide-bar roller
Assembly 2-6 can move horizontally along with the swing of U-shaped mouth rocking arm 2-5, and the rotary motion of U-shaped mouth rocking arm 2-5 is converted into cunning
The horizontal rectilinear motion of shaft roller assembly 2-6；Described shaft roller assembly 2-6 drives slip shaft 2-7 and is fixed on slip shaft
Marshalling stop component 2-8 on 2-7 moves horizontally.
In marshalling position block synchronizing shaft 2-3 end equipped with angle displacement encoder 2-2, detect the angle of oscillation of U-shaped mouth rocking arm 2-5
Degree, is finally reached control marshalling stop component 2-8 shift position, is i.e. used for detecting the mesh of the distance that marshalling position block 2 moves
's.
Four, Fig. 4 is the structural representation of marshalling dolly 3.
Described marshalling dolly 3 be on the trapped orbit of ground can the dolly that moves back and forth of horizontal linear, be that shaped steel is organized into groups automatically
Critical component.The Driven by Hydraulic Cylinder that marshalling dolly is detected by band position, marshalling dolly 3 side is provided with guide rail, it is ensured that dolly
Horizontal linear moving process does not tilts.Marshalling dolly 3 is laid with the marshalling bracket that can move up and down, by a set of same
Step elevating mechanism drives each to organize into groups bracket respectively, it is ensured that marshalling bracket lifting synchronizes.
The position that marshalling bracket is different is controlled, it is achieved marshalling sub-material, code feeding, radix-minus-one complement blanking are different by electric control system
Function.Marshalling dolly 3 moves horizontally, and the shaped steel organized into groups is delivered to code position to be expected and radix-minus-one complement position to be expected respectively, drives and uses
Electro-hydraulic proportional control technology, it is achieved speed is fast, accurate positioning, the little technical characterstic of impact.
Dolly oil cylinder 3-5 is connected and fixed on equipment ground with cylinder pedestal 3-6 by gudgeon.Vertical by marshalling bracket 3-3
Elevating movement realizes the function that stacking machine marshalling, code feeding, radix-minus-one complement feeding are different with dolly horizontal movement.
Described marshalling dolly 3 arranges marshalling car frame 3-1, is respectively provided with defeated on marshalling car frame 3-1 described
Send the marshalling support bracket support 3-2 of chain collecting frame 1 correspondence, marshalling bracket 3-3 can move up and down at support bracket support 3-2；Each marshalling
Bracket 3-3 is driven by promoting elevator 3-4 accordingly.
Described marshalling dolly 3 is driven by dolly oil cylinder 3-5.Described dolly oil cylinder 3-5 arranges oil cylinder displacement transducer, institute
The oil cylinder displacement transducer detection cylinder piston rod position stated controls to organize into groups the shift position of dolly 3.
Described dolly oil cylinder 3-5 is connected and fixed on equipment ground with cylinder pedestal 3-6 by gudgeon.
Every described lifting elevator 3-4 input is all connected with synchronous coupling 3-7；Described synchronous coupling 3-7 is by one
Platform T-shaped decelerating through motor unit 3-8 drives, it is ensured that the synchronization of each marshalling bracket 3-3 lifting.
Described marshalling car frame 3-1 is respectively equipped with two groups of track roller groups and two groups of siding track roller groups, and makes marshalling little respectively
Car 3 moves in dolly track 3-9；Dolly siding track 3-10 and siding track roller group ensure that marshalling dolly 3 does not occurs in moving process
Tilt.
Five, the structural representation of Tu5Shi code mechanism 4.
Described code mechanism 4 refers to organize into groups after dolly 3 transports the shaped steel sticking organized into groups come and moves on stacking lifting platform 6,
The mechanism of complete forming steel code piling action.
Code mechanism uses double rocker mechanism, equipped with the hanging of code magnechuck at connecting rod end, makes code beam make the level approximated
Linear motion, thus the energy loss avoiding lifting unnecessary when code translates and producing.Specifically:
Described code mechanism 4 uses two double rocker mechanisms of parallel side-by-side, and this double rocker mechanism includes code base 4-1, just
Code the first rod member 4-2, code connecting rod 4-3 and code the second rod member 4-4；Described code base 4-1 is this double rocker mechanism
Frame；Described code the first rod member 4-2 and code the second rod member 4-4 is the rocking bar of this double rocker mechanism；Described code
Connecting rod 4-3 is the connecting rod of this double rocker mechanism.
Rocking bar uses the Driven by Hydraulic Cylinder mode of electrical-liquid control, and the angle that angled displacement transducer detection rocking bar swings,
Thus control the distance that code magnechuck moves.
Tail end in described code connecting rod 4-3 is hung code beam 4-8, code magnechuck 4-12 and is fixed on code beam 4-8
On.
It is near that described code mechanism 4 drives code the first rod member 4-2 to realize code magnechuck 4-12 work by code oil cylinder 4-9
Seemingly move horizontally；
When code magnechuck 4-12 moves to above stacking lifting platform 6, code magnechuck 4-12 dead electricity, shaped steel relies on
Action of gravity puts off on stacking lifting platform 6, completes shaped steel code piling action.
Described code mechanism 4 arranges code synchronizing shaft 4-10, described code synchronizing shaft 4-10 and makes two set code the first rod members
4-2 angular stiffness in rotary course synchronizes.
It is provided with rotary encoder 4-13 to detect the angle that code the first rod member 4-2 swings in code the first rod member 4-2 roller end
Degree, reaches to control the distance that code magnechuck 4-12 moves.
Code mechanism is additionally provided with a parallelogram linkage, is used for controlling code beam attitude, it is ensured that be arranged on code beam
On magnechuck in moving process, remain horizontal attitude.That is: described code mechanism 4 arranges code gesture stability
One rod member 4-5, code gesture stability the second rod member 4-6 and code gesture stability connecting rod 4-7；Described code base 4-1, just
Code gesture stability the first rod member 4-5, code gesture stability the second rod member 4-6, code gesture stability connecting rod 4-7 and code beam 4-8
Suspension rod composition two each and every one parallel four-bar linkages, make code magnechuck 4-12 remain horizontal attitude in code palletization,
Ensure that piling required precision.
Two described double rocker mechanisms are connected by code reinforcing member 4-11.
Described code mechanism 4 is supported by two code base 4-1 and is fixed in equipment Foundations by certain position.
Six, Tu6Shi radix-minus-one complement mechanism 5 and the structural representation of stacking lifting platform 6.
Described radix-minus-one complement mechanism 5 refers to that organizing into groups 3 shaped steel organized into groups of dolly is transported to radix-minus-one complement position to be expected, marshalling bracket declines,
Shaped steel is put off on radix-minus-one complement magnechuck 5-2, by radix-minus-one complement switching mechanism, the shaped steel of sticking is overturn 180 °, then, radix-minus-one complement
Magnechuck 5-2 power-off, shaped steel is withheld on code shaped steel, the radix-minus-one complement action in complete forming steel palletization.
It is positioned at the oscillating motor drive mechanism rotary movement at mechanism two ends, angle displacement sensor testing agency pendulum angle, adopts
With electro-hydraulic proportional control technology, it is achieved speed is fast, accurate positioning and impact little feature.
Radix-minus-one complement mechanism 5 and stacking lifting platform 6 share a base 5-1, and it is compact that this spline structure has mechanism, and floor space is little, fixed
Position precision high advantage.
Described radix-minus-one complement mechanism 5 arranges multiple base 5-1；Each base 5-1 is provided with radix-minus-one complement bearing block 5-4, radix-minus-one complement is passed
Moving axis 5-5 is arranged in described radix-minus-one complement bearing block 5-4；Every radix-minus-one complement power transmission shaft 5-5 connects into one by positive coupling 5-6
Body.
Each described radix-minus-one complement power transmission shaft 5-5 is provided with radix-minus-one complement magnechuck support 5-3, at radix-minus-one complement magnechuck support 5-3
On be fixedly installed radix-minus-one complement magnechuck 5-2；Described radix-minus-one complement magnechuck support 5-3 is rigidly connected with radix-minus-one complement power transmission shaft 5-5, with
Rotate with radix-minus-one complement power transmission shaft 5-5.
Be provided with oscillating motor 5-7 at the two ends of described radix-minus-one complement mechanism 5, both-end drives and ensures that there are enough driving forces in mechanism.
Rotary encoder 5-8 for detecting the oscillating motor 5-7 anglec of rotation is installed on an oscillating motor 5-7 wherein.
The angle rotated by detection oscillating motor 5-7, thus control radix-minus-one complement magnechuck 5-2 flip angle.
Each base 5-1 is also equipped with stacking lifting platform 6 mechanism.
Described stacking lifting platform refers to the support platform of shaped steel palletization Parma packet shaping, and stacking lifting platform is in palletization
Can decline according to the parameter spacing set, maintain palletization Parma face absolute altitude certain.
In order to ensure that each piling lifting of lifting table synchronizes, the elevator input of each driving lifting platform support is by synchronous coupling
Connecting, the frequency conversion motor being positioned at two ends simultaneously drives, and the rotating cycle of detection motor controls the height of stacking lifting platform support.
Every stacking lifting platform 6 is provided with the spiral lift 6-2 driving stacking shears 6-3 to move up and down.By spiral liter
Fall machine 6-2 drives stacking shears 6-3 to move up and down,
Being provided with rolling guide block at stacking shears 6-3 two ends, being allowed to the guide rail on base 5-1 can move linearly.
The input of every described spiral lift 6-2 is cascaded by synchronous connecting shaft 6-4.
The stacking lifting platform 6 at two ends is provided with so that every stacking shears 6-3 can synchronize the driving motor of up and down motion
6-1.Make every stacking shears 6-3 can synchronize to move up and down.
Outfan at described driving motor 6-1 is provided with lap count, controls stacking by the number of turns calculating motor and lifts
The distance that bracket 6-3 spacing declines.
Described radix-minus-one complement mechanism 5 and stacking lifting platform 6 share a base 5-1.
Being provided with rolling guide block at the two ends of described stacking shears 6-3, the guide rail energy straight line being allowed on base 5-1 moves
Dynamic.
Seven, Fig. 7 is the structural representation of buttress bag transfer roller-way 7.
Described buttress bag transfer roller-way 7 refers to the roller-way group device being arranged between stacking lifting platform 6.At every stacking lifting platform 6
Between be provided with finished product rollgang 7, when buttress packet shaping after, stacking lifting platform 6 rapid decrease, buttress bag is put off buttress bag transfer
On roller-way 7, buttress bag transfer roller-way 7 buttress bag is transferred out stacking lifting platform to station of packing.
After buttress bag removal, stacking lifting platform 6 rapidly increases to working position, enters lower buttress bag piling operation together.Stacking lifting platform
6 and radix-minus-one complement mechanism 5 share the base 5-1 of an integral solder, compact conformation, floor space be little and accurate positioning advantage.
Row's rollgang that described buttress bag transfer roller-way 7 is arranged between stacking lifting platform 6, motor reducer drives one
Group roller-way, is provided with biserial sprocket wheel, by chain drive roller-way between adjacent on roller-way power transmission shaft, it is ensured that each roller-way revolves
Turning and synchronize, after buttress bag puts off on roller-way, roller-way rotates buttress bag removal stacking lifting platform 6.
When, after buttress packet shaping, 6 times generals who has surrendered of stacking lifting platform pile up neatly bag and put off on transfer roller-way 7, are rotated by roller-way and are moved by buttress bag
Go out piling station.
Described buttress bag transfer roller-way 7 arranges multiple roller-way base 7-1；
On each roller-way base 7-1 install two transfer roller 7-2, the two ends of every transfer roller 7-2 equipped with roller bed bearing seat 7-3,
Transfer roller 7-2 is fixed on roller-way base 7-1 by described bearing block 7-3.
Equipped with chain wheel set 7-4 of two panels same specification sprocket wheel composition, respective sprockets the most two-by-two on the power shaft of described transfer roller 7-2
The driving-chain structure closed with driving chain 7-5 composition.
Buttress bag transfer roller-way 7 arranges speed reducer of electric machine for roller 7-6；Described speed reducer of electric machine for roller 7-6 passes through yielding coupling
7-8 drives one of which transfer roller 7-2, makes each transfer roller 7-2 synchronous rotary by described driving-chain structure.By above-mentioned
Driving-chain is every transfer roller synchronous rotary, is that buttress bag steadily, reliably removes piling station.
Described roller-way base 7-1 is provided with to prevent from piling up neatly and wraps in run-off the straight during transfer and collide with stacking lifting platform parts
Protective plate 7-9.During preventing buttress from wrapping in transfer, run-off the straight is collided in stacking lifting platform parts.
Described speed reducer of electric machine for roller 7-6 is arranged on equipment ground by speed reducer base 7-7.
Eight, in order to realize the goal of the invention identical with technique scheme, this utility model additionally provide above-described automatically
The palletizing method of profile steel stacker.In order to be best understood from operation principle of the present utility model, Fig. 8～Figure 20 describes stacking and stacking technology
Flow process each mechanism action state.Its stacking and stacking technology flow process is as follows:
1, as shown in Figure 8, marshalling stop component 2-8 moves to the position set according to shaped steel specification, and the piling of VFC is defeated
Collection chain frame 1 is sent to collect finished product shaped steel piling minimum number；
2 as it is shown in figure 9, according to shaped steel specification and length, marshalling bracket 3-3 rises, and isolates the piling U-steel specified；
3, as shown in Figure 10, the shaped steel finished is transported to code position to be expected by marshalling dolly 3；
4, as shown in figure 11, shaped steel is lifted code magnechuck 4-12, code magnechuck 4-12 and is obtained by marshalling bracket 3-3
Electricity；
5, as shown in figure 12, marshalling bracket 3-3 declines, code magnechuck 4-12 sticking shaped steel；
6, as shown in figure 13,3 times marshalling positions of marshalling dolly, prepare for second time marshalling, code mechanism 4 translates and moves to
Blowing position, shaped steel level is carried；
7, as shown in figure 14, marshalling dolly 3 second time marshalling, code magnechuck 4-12 dead electricity, shaped steel completes code piling,
4 times positions to be expected of code mechanism；
8, as shown in figure 15, marshalling dolly 3 is moved horizontally to radix-minus-one complement position to be expected；
9, as shown in figure 16, marshalling bracket 3-3 declines, and spacing down maneuver made by stacking lifting platform 6；
10, as shown in figure 17, radix-minus-one complement magnechuck 5-2 obtains electric, radix-minus-one complement mechanism 5 rotary movement；3 times marshalling positions of marshalling dolly,
Prepare for marshalling next time；
11, as shown in figure 18, radix-minus-one complement magnechuck 5-2 dead electricity, shaped steel is withheld on the shaped steel of code last time, completes radix-minus-one complement code
Buttress；Radix-minus-one complement mechanism 5 is flipped back to bit motion to be expected；
12, as shown in figure 19, system circulation work, until it reaches the buttress type of setting；
13, as shown in figure 20, buttress bag puts off on buttress bag transfer roller-way 7, moves to bundling position.
Figure 21 is process chart of the present utility model.
This utility model uses technique scheme, it is achieved the automatic stacking of shaped steel；Use mechanical-electrical-hydraulic integration grouping formulation, gram
Take that the efficiency that prior art Shaped Steel machinery grouping method exists is low, need on-the-spot manual adjustment, poor universality and little shaped steel
The defect that cannot organize into groups；The feature that this utility model has marshalling fast accurate, efficiency is high, versatility is good, on an equipment
By select the kind of shaped steel, specification and length achieve that angle steel, H profile steel, channel-section steel, I-steel, rail steel, square steel and
The piling of band steel, novel code mechanism design can carry out automatic stacking to the shaped steel of over-long specification, is a kind of shaped steel palletizing method
Innovative design, there is market popularization value widely.
Above in conjunction with accompanying drawing, this utility model is exemplarily described, it is clear that this utility model implements not by above-mentioned side
The restriction of formula, as long as have employed the improvement of the various unsubstantialities that method of the present utility model design is carried out with technical scheme, or not
Improved design of the present utility model and technical scheme are directly applied to other occasion, all at protection domain of the present utility model
Within.
Claims (10)
1. a full-automatic profile steel stacker, including shaped steel conveying mechanism, stacking mechanism；And buttress bag transfer roller-way (7) by buttress bag removal piling station, it is characterised in that: it is provided for, between described shaped steel conveying mechanism and buttress bag transfer roller-way (7), the marshalling dolly (3) that shaped steel is organized into groups automatically.
2. according to the full-automatic profile steel stacker described in claim 1, it is characterised in that: described stacking mechanism includes: the shaped steel organized into groups is transported to the code mechanism (4) of code waiting position；The radix-minus-one complement mechanism (5) of radix-minus-one complement waiting position it is transported to after being overturn by the shaped steel organized into groups.
3. according to the full-automatic profile steel stacker described in claim 2, it is characterised in that: in the position of described buttress bag transfer roller-way (7), stacking lifting platform (6) is set.
4. according to the full-automatic profile steel stacker described in claim 1, it is characterised in that: described shaped steel conveying mechanism arranges carrier chain collecting frame (1).
5. according to the full-automatic profile steel stacker described in claim 4, it is characterized in that: be additionally provided with marshalling detent mechanism on described carrier chain collecting frame (1), it is a set of by the position block system movable linearly of Driven by Hydraulic Cylinder that described marshalling detent mechanism is integrally fixed on carrier chain collecting frame (1) body.
6. according to the full-automatic profile steel stacker described in claim 4, it is characterized in that: described marshalling dolly (3) arranges marshalling car frame (3-1), being respectively provided with the marshalling support bracket support (3-2) corresponding with carrier chain collecting frame (1) in described marshalling car frame (3-1), marshalling bracket (3-3) can move up and down at support bracket support (3-2)；Each marshalling bracket (3-3) is driven by promoting elevator (3-4) accordingly.
7. according to the full-automatic profile steel stacker described in claim 2, it is characterized in that: described code mechanism (4) uses two double rocker mechanisms of parallel side-by-side, and this double rocker mechanism includes code base (4-1), code the first rod member (4-2), code connecting rod (4-3) and code the second rod member (4-4)；Described code base (4-1) is the frame of this double rocker mechanism；Described code the first rod member (4-2) and code the second rod member (4-4) are the rocking bar of this double rocker mechanism；Described code connecting rod (4-3) is the connecting rod of this double rocker mechanism.
8. according to the full-automatic profile steel stacker described in claim 3, it is characterised in that: described radix-minus-one complement mechanism (5) arranges multiple base (5-1)；Each base (5-1) is provided with radix-minus-one complement bearing block (5-4), radix-minus-one complement power transmission shaft (5-5) is arranged in described radix-minus-one complement bearing block (5-4)；Every radix-minus-one complement power transmission shaft (5-5) is linked into an integrated entity by positive coupling (5-6).
9. according to the full-automatic profile steel stacker described in claim 3, it is characterised in that: every stacking lifting platform (6) is provided with the spiral lift (6-2) driving stacking shears (6-3) to move up and down.
10. according to the full-automatic profile steel stacker described in claim 3, it is characterised in that: described radix-minus-one complement mechanism (5) and stacking lifting platform (6) share a base (5-1).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620071689.1U CN205526711U (en) | 2016-01-22 | 2016-01-22 | Full -automatic shaped steel hacking machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620071689.1U CN205526711U (en) | 2016-01-22 | 2016-01-22 | Full -automatic shaped steel hacking machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105540268A (en) * | 2016-01-22 | 2016-05-04 | 马鞍山市双益机械制造有限公司 | Full-automatic profile steel stacking machine |
| CN106364942A (en) * | 2016-11-10 | 2017-02-01 | 重庆市鸦屿陶瓷有限公司 | Auxiliary loading device used in ceramic wine bottle production |
| CN109176498A (en) * | 2018-10-25 | 2019-01-11 | 胡友红 | A kind of industrial robot grabbing device |
-
2016
- 2016-01-22 CN CN201620071689.1U patent/CN205526711U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105540268A (en) * | 2016-01-22 | 2016-05-04 | 马鞍山市双益机械制造有限公司 | Full-automatic profile steel stacking machine |
| CN106364942A (en) * | 2016-11-10 | 2017-02-01 | 重庆市鸦屿陶瓷有限公司 | Auxiliary loading device used in ceramic wine bottle production |
| CN109176498A (en) * | 2018-10-25 | 2019-01-11 | 胡友红 | A kind of industrial robot grabbing device |
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Effective date of registration: 20220707 Address after: 243000 no.669 Chaoshan Road, economic and Technological Development Zone, Ma'anshan City, Anhui Province Patentee after: TAIER HEAVY INDUSTRY Co.,Ltd. Address before: 243000 Anhui province Ma'anshan Yushan Industrial Park Patentee before: MAANSHAN SHUANGYI MACHINERY MANUFACTURING Co.,Ltd. |
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| TR01 | Transfer of patent right |