CN211444201U - Automatic brick stacking machine - Google Patents
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- CN211444201U CN211444201U CN201922091010.1U CN201922091010U CN211444201U CN 211444201 U CN211444201 U CN 211444201U CN 201922091010 U CN201922091010 U CN 201922091010U CN 211444201 U CN211444201 U CN 211444201U
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- 239000011449 brick Substances 0.000 title claims abstract description 223
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Abstract
本实用新型公开了一种自动码砖机,包括底盘、支架、砖块托运装置、砖块位置调整装置、托盘搬运装置和砖块搬运装置;支架设于底盘上;砖块托运装置设于底盘上;砖块位置调整装置设于底盘上;砖块搬运装置设于支架上,且位于砖块托运装置和砖块位置调整装置上方;砖块搬运装置将位于砖块托运装置上的托盘内的砖块进行转移,交替运送至下货区或者砖块位置调整装置处;若待搬运砖块被运送至砖块位置调整装置处,则由砖块位置调整装置驱动转动设定角度后,再由砖块搬运装置运送至下货区;托盘搬运装置设于支架上,待托盘上的砖块搬走后,托盘搬运装置移动至托盘位置,夹住托盘后搬离砖块托运装置。本实用新型不仅大大提高了码砖效率,还能够保证码垛不容易倒。
The utility model discloses an automatic brick arranging machine, which comprises a chassis, a bracket, a brick consignment device, a brick position adjustment device, a pallet handling device and a brick handling device; the bracket is arranged on the chassis; the brick consignment device is arranged on the chassis The brick position adjustment device is arranged on the chassis; the brick conveying device is arranged on the bracket, and is located above the brick consignment device and the brick position adjustment device; the brick conveying device will be located in the pallet on the brick conveying device. The bricks are transferred and transported alternately to the unloading area or the brick position adjustment device; if the bricks to be transported are transported to the brick position adjustment device, the brick position adjustment device is driven to rotate the set angle, and then The brick handling device is transported to the unloading area; the pallet handling device is installed on the bracket. After the bricks on the pallet are removed, the pallet handling device moves to the pallet position, clamps the pallet and then moves away from the brick consignment device. The utility model not only greatly improves the efficiency of stacking bricks, but also can ensure that the stacking is not easy to fall.
Description
技术领域technical field
本实用新型属于土木建筑领域,具体涉及一种自动码砖机。The utility model belongs to the field of civil construction, in particular to an automatic brick yard machine.
背景技术Background technique
随着我国房地产行业和基础建筑领域的蓬勃发展,建筑施工材料如砖块的使用量呈逐年上升的趋势。出于运输方便和节省空间的考虑,砖块从工厂生产出来后需要进行码垛作业,在传统的生产过程中,砖块成型后要依靠人工进行作来。码砖工人每天工作在10小时以上,仅能完成1.6万块砖的码垛作业,而规模以上制砖企业中每台砖机的产能在6~9万块/天,因此若全部依靠人力来完成会导致码砖工人劳动强度大,企业成本高、效率低等后果。并且砖厂内粉层污染严重,工人长期在这种恶劣环境下工作会诱发各种疾病,工厂为此偿付的医疗费用会进一步提高企业成本。With the vigorous development of my country's real estate industry and infrastructure construction, the use of building construction materials such as bricks is increasing year by year. For the sake of convenient transportation and space saving, the bricks need to be palletized after being produced from the factory. In the traditional production process, the bricks need to be manually worked after being formed. Brick stacking workers work more than 10 hours a day and can only complete the stacking operation of 16,000 bricks, while the production capacity of each brick machine in brick-making enterprises above designated size is 60,000 to 90,000 pieces per day. Completion will result in high labor intensity for brick-yard workers, high enterprise costs, and low efficiency. In addition, the powder layer in the brick factory is seriously polluted, and workers who work in this harsh environment for a long time will induce various diseases, and the medical expenses paid by the factory for this will further increase the cost of the enterprise.
为解决上述问题,市面上出现了一些使用机械代替人工的码砖机。这些码砖机的投入使用很大程度上缓解了企业的用工成本,提高了码砖效率,但由于设计上的缺陷或多或少的存在一些问题,如专利号:CN10519610A的自动码砖机砖块搬运依靠可移动基座上的水平吊运装置,但由于水平吊运过程中砖块容易晃动,导致砖垛容易倾倒;专利号为CN109436812A的自动码砖机砖块码垛时托盘堆放过高,且没有相应的托盘搬运装置,导致砖块码放不稳且托盘下架麻烦。In order to solve the above problems, there are some brick yard machines on the market that use machinery instead of manual labor. The use of these brick coders has greatly eased the labor cost of the enterprise and improved the efficiency of brick code, but there are more or less problems due to design defects, such as patent number: CN10519610A Automatic brick code brick machine The block handling relies on the horizontal hoisting device on the movable base, but the bricks are easy to shake during the horizontal hoisting process, which causes the brick stacks to be easily dumped; the automatic brick stacker with patent number CN109436812A The pallet stacking is too high when stacking bricks , and there is no corresponding pallet handling device, resulting in unstable stacking of bricks and troublesome pallet removal.
实用新型内容Utility model content
针对上述问题,本实用新型提出一种自动码砖机,不仅大大提高了码砖效率,还能够保证码垛不容易倒。In view of the above problems, the utility model proposes an automatic brick stacking machine, which not only greatly improves the efficiency of stacking bricks, but also ensures that the stacking is not easy to fall.
为了实现上述技术目的,达到上述技术效果,本实用新型通过以下技术方案实现:In order to realize the above-mentioned technical purpose and achieve the above-mentioned technical effect, the utility model is realized through the following technical solutions:
一种自动码砖机,包括:An automatic brick code machine, comprising:
底盘;chassis;
支架,设于所述底盘上;a bracket, arranged on the chassis;
砖块托运装置,设于所述底盘上;A brick consignment device, arranged on the chassis;
砖块位置调整装置,设于所述底盘上;A brick position adjustment device, arranged on the chassis;
砖块搬运装置,设于所述支架上,且位于所述砖块托运装置和砖块位置调整装置上方;a brick conveying device, which is arranged on the support and is located above the brick consignment device and the brick position adjustment device;
所述砖块搬运装置将位于砖块托运装置上的托盘内的砖块进行转移,交替运送至下货区或者所述砖块位置调整装置处;当砖块被运送至所述砖块位置调整装置处,则由所述砖块位置调整装置驱动转动设定角度后,再由所述砖块搬运装置运送至下货区;The brick handling device transfers the bricks located in the pallet on the brick consignment device, and alternately transports them to the unloading area or the brick position adjustment device; when the bricks are transported to the brick position adjustment device At the device, after the brick position adjustment device is driven to rotate the set angle, it is then transported to the unloading area by the brick handling device;
托盘搬运装置,设于所述支架侧边,且位于底盘上方,待托盘上的砖块被搬走后,所述托盘搬运装置移动至托盘位置处,夹住托盘后搬离所述砖块托运装置。The pallet handling device is located on the side of the bracket and above the chassis. After the bricks on the pallet are removed, the pallet handling device moves to the position of the pallet, clamps the pallet, and removes the bricks for consignment. device.
作为本实用新型的进一步改进,所述砖块托运装置包括固定底座、传动组件和限位组件,所述固定底座与所述底盘相连,所述传动组件和限位组件均与所述固定底座相连,所述传动组件带动待搬运砖块运动至所述限位组件处。As a further improvement of the present invention, the brick consignment device includes a fixed base, a transmission assembly and a limit assembly, the fixed base is connected to the chassis, and the transmission assembly and the limit assembly are both connected to the fixed base , the transmission component drives the bricks to be transported to the limit component.
作为本实用新型的进一步改进,所述砖块搬运装置包括滑动组件和夹持组件,所述滑动组件滑设于所述支架上,用于带动所述砖块搬运装置沿着支架滑动;所述夹持组件与所述滑动组件相连,用于夹持待搬运砖块。As a further improvement of the present invention, the brick handling device includes a sliding component and a clamping component, the sliding component is slidably arranged on the bracket, and is used to drive the brick handling device to slide along the bracket; the The clamping assembly is connected with the sliding assembly for clamping the bricks to be transported.
作为本实用新型的进一步改进,所述滑动组件包括第二固定座、第一液压缸和滑动板,所述第二固定座与所述滑动板相连,所述第一液压缸设于所述第二固定座内,所述滑动板与所述支架滑动相连;所述夹持组件包括第一夹板、第二夹板、第三夹板、第四夹板、第二液压缸、第三液压缸、第四液压缸和第五液压缸,所述第一夹板与所述第二液压缸和第三液压缸的输出端相连,所述第二夹板与所述第一液压缸的输出端相连,所述第二液压缸和第三液压缸设于所述第二夹板上,所述第三夹板与所述第一液压缸的输出端相连,所述第四夹板与所述第四液压缸和第五液压缸的输出端相连,所述第四液压缸和第五液压缸固定在第三夹板上。As a further improvement of the present invention, the sliding assembly includes a second fixing seat, a first hydraulic cylinder and a sliding plate, the second fixing seat is connected with the sliding plate, and the first hydraulic cylinder is provided on the first hydraulic cylinder. In the two fixed seats, the sliding plate is slidably connected to the bracket; the clamping assembly includes a first clamping plate, a second clamping plate, a third clamping plate, a fourth clamping plate, a second hydraulic cylinder, a third hydraulic cylinder, a fourth clamping plate A hydraulic cylinder and a fifth hydraulic cylinder, the first clamping plate is connected to the output ends of the second hydraulic cylinder and the third hydraulic cylinder, the second clamping plate is connected to the output end of the first hydraulic cylinder, and the first clamping plate is connected to the output end of the first hydraulic cylinder. Two hydraulic cylinders and a third hydraulic cylinder are arranged on the second clamping plate, the third clamping plate is connected to the output end of the first hydraulic cylinder, and the fourth clamping plate is connected to the fourth hydraulic cylinder and the fifth hydraulic cylinder The output ends of the cylinders are connected, and the fourth hydraulic cylinder and the fifth hydraulic cylinder are fixed on the third clamping plate.
作为本实用新型的进一步改进,所述砖块位置调整装置包括旋转托盘和第一动力组件,所述旋转托盘用于放置待搬运砖块,其与所述第一动力组件相连,由所述第一动力组件驱动转动,所述第一动力组件与所述底盘相连。As a further improvement of the present invention, the brick position adjustment device includes a rotating tray and a first power assembly, the rotating tray is used to place the bricks to be transported, and is connected with the first power assembly, and is connected by the first power assembly. A power assembly is driven to rotate, and the first power assembly is connected with the chassis.
作为本实用新型的进一步改进,所述第一动力组件包括底板、第三固定座、第二电机和第三齿轮,所述的底板与所述底盘相连,所述第三固定座与所述底板相连,所述第二电机固定在第三固定座内,所述第三齿轮与所述第二电机的输出端;所述旋转托盘与所述第三齿轮相连,由所述第三齿轮驱动转动;当砖块被运送至所述砖块位置调整装置处,则由所述砖块位置调整装置驱动转动90°后,再由所述砖块搬运装置运送至下货区。As a further improvement of the present invention, the first power assembly includes a base plate, a third fixing seat, a second motor and a third gear, the base plate is connected with the base plate, and the third fixing base is connected with the base plate connected, the second motor is fixed in the third fixed seat, the third gear is connected to the output end of the second motor; the rotating tray is connected to the third gear, and is driven to rotate by the third gear ; When the bricks are transported to the position adjustment device for the bricks, they are driven to rotate 90° by the position adjustment device for the bricks, and then transported to the unloading area by the bricks conveying device.
作为本实用新型的进一步改进,所述托盘搬运装置包括垂直位置调节组件和水平位置调节组件,所述的垂直位置调节组件与所述支架相连,所述的水平位置调节组件可转动地与所述垂直位置调节组件相连;当所述砖块搬运装置将待搬运砖块搬离所述砖块托运装置上的托盘后,所述托盘搬运装置将位于砖块托运装置上的托盘运送至指定位置。As a further improvement of the present invention, the pallet handling device includes a vertical position adjustment assembly and a horizontal position adjustment assembly, the vertical position adjustment assembly is connected with the bracket, and the horizontal position adjustment assembly is rotatably connected to the The vertical position adjustment components are connected; when the bricks to be transported are removed from the pallets on the bricks transporting device by the bricks transporting device, the pallets transporting device transports the pallets on the bricks transporting device to a designated position.
作为本实用新型的进一步改进,所述垂直位置调节组件包括第一固定座和第一气缸,所述第一固定座与所述支架相连,所述第一气缸设于所述第一固定座内;所述水平位置调节组件包括第二气缸、第三气缸、第一悬臂、第二悬臂和导向轨,所述第二气缸和第三气缸分别固定所述导向轨上位于同一方向上的两侧,所述第一悬臂和第二悬臂分别可滑动地固定在所述第二气缸和第三气缸的输出端,所述导向轨可转动地固定在第一气缸上。As a further improvement of the present invention, the vertical position adjustment assembly includes a first fixing seat and a first air cylinder, the first fixing seat is connected with the bracket, and the first air cylinder is arranged in the first fixing seat ; The horizontal position adjustment assembly includes a second air cylinder, a third air cylinder, a first cantilever, a second cantilever and a guide rail, the second air cylinder and the third air cylinder respectively fix two sides of the guide rail located in the same direction , the first cantilever arm and the second cantilever arm are respectively slidably fixed on the output ends of the second cylinder and the third cylinder, and the guide rail is rotatably fixed on the first cylinder.
作为本实用新型的进一步改进,所述自动码砖机还包括驱动装置,所述驱动装置包括第二动力组件、滚动组件和传力组件,所述第二动力组件与所述底盘相连;所述滚动组件可转动地与所述底盘相连,并与所述第二动力组件通过传力组件连接,驱动自动码砖机运动至指定位置。As a further improvement of the present invention, the automatic brick yard machine further includes a drive device, the drive device includes a second power assembly, a rolling assembly and a force transmission assembly, and the second power assembly is connected to the chassis; the The rolling assembly is rotatably connected with the chassis, and is connected with the second power assembly through a force transmission assembly to drive the automatic brick coder to move to a designated position.
作为本实用新型的进一步改进,所述第二动力组件包括第四固定座和第一电机,所述第四固定座与所述底盘相连,所述第一电机设于所述第四固定座内;所述滚动组件包括四个车轮、第一转动轴和第二转动轴,各车轮分别可转动地设置在底盘底部;所述第一转动轴和第二转动轴的两端分别与对应的车轮相连,且可转动地设置在底盘底部;所述传力组件包括第一齿轮、第二齿轮和第一皮带,所述第一齿轮与所述第一电机的输出轴,所述第二齿轮与所述第一转动轴相连,所述第一皮带连接在第一齿轮和第二齿轮上。As a further improvement of the present invention, the second power assembly includes a fourth fixing seat and a first motor, the fourth fixing seat is connected to the chassis, and the first motor is arranged in the fourth fixing seat ; The rolling assembly includes four wheels, a first rotating shaft and a second rotating shaft, and each wheel is rotatably arranged at the bottom of the chassis; the two ends of the first rotating shaft and the second rotating shaft are respectively connected with the corresponding wheels connected and rotatably arranged at the bottom of the chassis; the force transmission assembly includes a first gear, a second gear and a first belt, the first gear is connected to the output shaft of the first motor, and the second gear is connected to the output shaft of the first motor. The first rotating shaft is connected, and the first belt is connected to the first gear and the second gear.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the beneficial effects of the present utility model:
本实用新型提出的一种自动码砖机,当砖头成型后整齐地码放在托盘上,当需要码砖作业时,首先将装满砖块的托盘运送到砖块托运装置上,再由砖块搬运装置将砖块搬运至下货架上,下一次搬运时将砖块放置到砖块位置调整装置上,装置旋转90°再由砖块搬运装置运送至下货装置上,保证砖垛每一层错开90°,即一层横向放置,一层纵向放置,砖垛不容易倒。The automatic brick stacking machine proposed by the utility model, after the bricks are formed, are neatly stacked on the tray, and when the brick stacking operation is required, the tray filled with bricks is first transported to the brick consignment device, and then the bricks are placed on the pallet. The handling device transports the bricks to the lower rack, and the next time the bricks are placed on the brick position adjustment device, the device is rotated 90° and then transported by the brick handling device to the unloading device to ensure that each layer of the brick stack is guaranteed. Staggered by 90°, that is, one layer is placed horizontally and the other layer is placed vertically, and the brick stack is not easy to fall.
附图说明Description of drawings
为了使本实用新型的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本实用新型作进一步详细的说明,其中:In order to make the content of the present utility model easier to be understood clearly, the present utility model will be described in further detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein:
图1为本实用新型一种实施例的自动码砖机的等视图;Fig. 1 is the isometric view of the automatic code brick machine of a kind of embodiment of the utility model;
图2为本实用新型一种实施例的自动码砖机的侧视图;Fig. 2 is the side view of the automatic code brick machine of a kind of embodiment of the utility model;
图3为本实用新型一种实施例的支架示意图;3 is a schematic diagram of a bracket according to an embodiment of the present invention;
图4为本实用新型一种实施例的砖块托运装置示意图;4 is a schematic diagram of a brick consignment device according to an embodiment of the present invention;
图5为本实用新型一种实施例的托盘搬运装置示意图;5 is a schematic diagram of a pallet handling device according to an embodiment of the present invention;
图6为本实用新型一种实施例的驱动装置的结构示意图;6 is a schematic structural diagram of a driving device according to an embodiment of the present invention;
图7为本实用新型一种实施例的砖块搬运装置示意图;7 is a schematic diagram of a brick handling device according to an embodiment of the present invention;
图8为本实用新型一种实施例的砖块位置调整装置示意图;8 is a schematic diagram of a brick position adjustment device according to an embodiment of the present invention;
其中:in:
1-底盘,2-支架,3-驱动装置,4-砖块托运装置,5-托盘搬运装置,6-砖块搬运装置,7-砖块位置调整装置,2a-垂直支撑架,2b-水平支撑架,2c-加强柱,3a-第一动力组件、3b-滚动组件,3c-传力组件,3d-第四固定座,3e-第一电机,3f-第一齿轮,3g-第二齿轮,3h-第一皮带,3i-车轮,3j-转动轴,4a-固定底座、4b-传动组件,4c-限位组件,5a-垂直位置调节组件,5b-水平位置调节组件,5c-第一固定座,5d-第一气缸,5e-第二气缸,5f-第一悬臂,5g-导向轨,5h-第三气缸,5i-第二悬臂,6a-滑动组件,6b-夹持组件,6c-第二固定座,6d-第一液压缸,6e-滑动板,6f-第一夹板,6g-第二夹板,6h-第二液压缸,6i-第三液压缸,6k-第四液压缸,6l-第三夹板,6m-第五液压缸,6n-第四夹板,7a-旋转托盘,7b-第二动力组件,7c-第三齿轮,7d-第二电机,7e-固定座,7f-底板,8-下货架。1- Chassis, 2- Bracket, 3- Drive, 4- Brick Consignment Device, 5- Pallet Handling Device, 6- Brick Handling Device, 7- Brick Position Adjustment Device, 2a- Vertical Support Frame, 2b- Horizontal Support frame, 2c-reinforcing column, 3a-first power assembly, 3b-rolling assembly, 3c-force transmission assembly, 3d-fourth fixed seat, 3e-first motor, 3f-first gear, 3g-second gear , 3h-first belt, 3i-wheel, 3j-rotating shaft, 4a-fixed base, 4b-transmission assembly, 4c-limit assembly, 5a-vertical position adjustment assembly, 5b-horizontal position adjustment assembly, 5c-first Fixed seat, 5d-first cylinder, 5e-second cylinder, 5f-first cantilever, 5g-guide rail, 5h-third cylinder, 5i-second cantilever, 6a-slide assembly, 6b-clamp assembly, 6c -Second fixed seat, 6d-First hydraulic cylinder, 6e-Sliding plate, 6f-First clamp plate, 6g-Second clamp plate, 6h-Second hydraulic cylinder, 6i-Third hydraulic cylinder, 6k-Fourth hydraulic cylinder , 6l-third plate, 6m-fifth hydraulic cylinder, 6n-fourth plate, 7a-rotating tray, 7b-second power assembly, 7c-third gear, 7d-second motor, 7e-fixed seat, 7f - Bottom plate, 8- lower shelf.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型的保护范围。In order to make the purpose, technical solutions and advantages of the present utility model more clear, the present utility model will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the protection scope of the present invention.
下面结合附图对本实用新型的应用原理作详细的描述。The application principle of the present utility model will be described in detail below with reference to the accompanying drawings.
实施例1Example 1
如图1-8所示,本实用新型实施例中提供了一种自动码砖机,包括:As shown in Figures 1-8, an automatic brick coding machine is provided in the embodiment of the present utility model, including:
底盘1;chassis 1;
支架2,设于所述底盘1上;The
砖块托运装置4,设于所述底盘1上,用于放置待搬运砖块;A
砖块位置调整装置7,设于所述底盘1上;A brick
砖块搬运装置6,设于所述支架2上,且位于所述砖块托运装置4和砖块位置调整装置7上方;The
所述砖块搬运装置6将将位于砖块托运装置上的托盘内的砖块,交替运送至下货区或者所述砖块位置调整装置7处;当砖块被运送至所述砖块位置调整装置7处后,由所述砖块位置调整装置7驱动转动设定角度后,再由所述砖块搬运装置6运送至下货区;优选地,所述设定角度为90°;The
托盘搬运装置5,设于所述支架2侧边,且位于底盘1上方,待托盘上的砖块被搬走后,所述托盘搬运装置5移动至托盘位置处,夹住托盘后搬离所述砖块托运装置4。The
在实施例的一种具体实施方式中,所述的支架2包括垂直支撑架2a、水平支撑架2b和四个加强柱2c,所述垂直支撑架2a固定设置在底盘1的顶部,所述的水平支撑架2b固定在垂直支撑架2a内部,所述加强柱2c倾斜固定在垂直支撑架2a和水平支撑架2b之间,具体参见图3。In a specific implementation of the embodiment, the
在本实施例的一种具体实施港式中,所述自动码砖机还包括下货架8,所述下货架8设于所述底盘1上,所述下货架8即为下货区;所述下货架8包括水平件8a和加强组件8b,所述的水平件8a固定在垂直支撑架2a底部,所述加强组件8b倾斜固定在垂直支撑架2a和水平件8a之间。In a specific implementation of this embodiment, the automatic brick yard machine further includes a
在实施例的一种具体实施方式中,如图4所示,所述砖块托运装置4包括固定底座4a、传动组件4b和限位组件4c,所述固定底座4a与所述底盘1相连,所述传动组件4b和限位组件4c均与所述固定底座4a相连,所述传动组件4b带动待搬运砖块运动至所述限位组件4c处;在具体实施时,所述传动组件4b和限位组件4c均固定在所述固定底座4a的顶部,所述传动组件4b可以是传送带组件。In a specific implementation of the embodiment, as shown in FIG. 4 , the
在实施例的一种具体实施方式中,如图7所示,所述砖块搬运装置6包括滑动组件6a和夹持组件6b,所述滑动组件6a滑设于所述支架2上,用于带动所述砖块搬运装置6沿着支架2滑动;所述夹持组件6b与所述滑动组件6a相连,用于夹持待搬运砖块。In a specific implementation of the embodiment, as shown in FIG. 7 , the
具体地,所述滑动组件6a包括第二固定座6c、第一液压缸6d和滑动板6e,所述第二固定座6c与所述滑动板6e相连,所述第一液压缸6d设于所述第二固定座6c内,所述滑动板6e与所述支架2滑动相连。Specifically, the sliding
所述夹持组件6b包括第一夹板6f、第二夹板6g、第三夹板6l、第四夹板6n、第二液压缸6h、第三液压缸6i、第四液压缸6k和第五液压缸6m,所述第一夹板6f与所述第二液压缸6h和第三液压缸6i的输出端相连,所述第二夹板6g与所述第一液压缸6d的输出端相连,所述第二液压缸6h和第三液压缸6i设于所述第二夹板6g上,所述第三夹板6l与所述第一液压缸6d的输出端相连,所述第四夹板6n与所述第四液压缸6k和第五液压缸6m的输出端相连,所述第四液压缸6k和第五液压缸6m固定在第三夹板6l上。当需要搬砖时,所述滑动组件6a带动砖块搬运装置6运动至装满砖的托盘上方,所述第一液压缸6d伸缩杆下降至砖块位置,此时第二至第五液压缸(6h,6i,6k,6m)收紧伸缩杆,带动第一至第四夹板(6f,6g,6l,6n)夹紧砖块,所述第一液压缸6d伸缩杆上升,所述滑动组件6a带动砖块搬运装置6运动至下货架8并将砖块放下,下一次搬运时砖块搬运装置6将砖块搬运至砖块位置调整装置7上,由砖块位置调整装置7将砖块位置旋转90°,砖块搬运装置6再将砖块搬运至下货架8上。The clamping
在实施例的一种具体实施方式中,如图8所示,所述砖块位置调整装置7包括旋转托盘7a和第二动力组件7b,所述旋转托盘7a用于放置待搬运砖块,其与所述第二动力组件7b相连,由所述第二动力组件7b驱动转动,所述第二动力组件7b与所述底盘1相连。In a specific implementation of the embodiment, as shown in FIG. 8 , the brick
具体地,所述第二动力组件7b包括底板7f、第三固定座7e、第二电机7d和第三齿轮7c,所述的底板7f与所述底盘1相连,所述第三固定座7e与所述底板7f相连,所述第二电机7d固定在第三固定座7e内,所述第三齿轮7c与所述第二电机7d的输出端;所述旋转托盘7a与所述第三齿轮7c相连,由所述第三齿轮7c驱动转动。Specifically, the
在实际应用过程中,砖头成型后一般都整齐地码放在托盘上,当需要进行码砖作业时,首先将装满砖块的托盘运送到砖块托运装置4上,再由砖块搬运装置6将砖块搬运至下货架8。下一次搬运时,先将砖块放置到砖块位置调整装置7上,利用所述砖块位置调整装置7带动砖块旋转90°后,再由砖块搬运装置6将砖块运送至下货架8上,保证砖垛每一层错开90°,即一层横向放置,一层纵向放置,使得砖垛不容易倒。In the actual application process, the bricks are generally neatly stacked on the pallet after being formed. When the brick stacking operation is required, the pallet filled with bricks is first transported to the
在实施例的一种具体实施方式中,所述托盘搬运装置5包括垂直位置调节组件5a和水平位置调节组件5b,所述的垂直位置调节组件5a与所述支架2相连,所述的水平位置调节组件5b可转动地与所述垂直位置调节组件5a相连;当所述砖块搬运装置6将待搬运砖块搬离所述砖块托运装置4上的托盘后,所述托盘搬运装置5将位于砖块托运装置4上的托盘运送至指定位置。In a specific implementation of the embodiment, the
在本实施例的一种具体实施方式中,所述垂直位置调节组件5a包括第一固定座5c和第一气缸5d,所述第一固定座5c与所述支架2相连,所述第一气缸5d设于所述第一固定座5c内;所述水平位置调节组件5b包括第二气缸5e、第三气缸5h、第一悬臂5f、第二悬臂5i和导向轨5g,所述第二气缸5e和第三气缸5h分别固定所述导向轨5g上位于同一方向上的两侧,所述第一悬臂5f和第二悬臂5i分别可滑动地固定在所述第二气缸5e和第三气缸5h的输出端,所述导向轨5g可转动地固定在第一气缸5d上。In a specific implementation of this embodiment, the vertical
在具体应用过程中,所述的垂直位置调节组件5a固定在支架2的侧边,所述的水平位置调节组件5b可转动地固定在垂直位置调节组件5a上。所述的垂直位置调节组件5a中的第一固定座5c固定安装在垂直支撑架2a的侧边。In a specific application process, the vertical
在实际应用过程中,所述砖块搬运装置6将砖块从托盘上运走后,所述第一气缸5d驱动水平位置调节组件5b运动至托盘所在的位置,第二气缸5e和第三气缸5h分别带动第一悬臂5f和第二悬臂5i运动夹紧托盘,并将托盘从砖块托运装置4上分离。In the actual application process, after the
综上所示,本实施例中的自动码砖机的工作原理为:To sum up, the working principle of the automatic brick coding machine in this embodiment is as follows:
砖头成型后整齐摆放在托盘上,托盘被放置到所述砖块托运装置4上,通过传运组件运动至限位组件4c时被拦住,所述滑动组件6a带动所述砖块搬运装置6运动至装满砖的托盘上方,所述第一液压缸6d伸缩杆下降至砖块位置,此时第二至第五液压缸6m(6h,6i,6k,6m)收紧伸缩杆,带动第一至第四夹板6n(6f,6g,6l,6n)夹紧砖块,所述第一液压缸6d伸缩杆上升,所述滑动组件6a带动所述砖块搬运装置6运动至下货架8并将砖块放下。After the bricks are formed, they are neatly placed on the pallet. The pallet is placed on the
下一次搬运时,砖头成型后整齐摆放在托盘上,托盘被放置到所述砖块托运装置4上,通过传运组件运动至限位组件4c时被拦住,所述滑动组件6a带动所述砖块搬运装置6运动至装满砖的托盘上方,所述第一液压缸6d伸缩杆下降至砖块位置,此时第二至第五液压缸6m(6h,6i,6k,6m)收紧伸缩杆,带动第一至第四夹板6n(6f,6g,6l,6n)夹紧砖块,所述第一液压缸6d伸缩杆上升,所述滑动组件6a带动所述砖块搬运装置6运动至砖块搬运装置6,由所述砖块搬运装置6将砖块搬运至砖块位置调整装置7上,所述第二电机7d带动第三齿轮7c转动,所述第三齿轮7c通过旋转托盘7a上的齿轮套筒带动旋转托盘7a转动90°,所述砖块搬运装置6再将砖块搬运至下货架88上。In the next transportation, the bricks are neatly placed on the pallet after being formed, the pallet is placed on the
所述砖块搬运装置6将砖块从托盘上运走后,所述第一气缸5d驱动水平位置调节组件5b运动至托盘所在的位置,所述第二气缸5e和第三气缸5h分别带动第一悬臂5f和第二悬臂5i运动夹紧托盘,并将托盘从砖块托运装置4上分离。After the
实施例2Example 2
基于实施例1,本实用新型实施例与实施例1或2的区别在于:Based on Embodiment 1, the difference between the embodiment of the present utility model and
如图1和6所示所述自动码砖机还包括驱动装置3,所述驱动装置3包括第一动力组件3a、滚动组件3b和传力组件3c,所述第一动力组件3a与所述底盘1相连,优选地,所述第一动力组件3a与所述底盘1的侧边固定相连;所述滚动组件3b可转动地与所述底盘1相连,并与所述第一动力组件3a通过传力组件3c连接,驱动自动码砖机运动至指定位置。As shown in Figures 1 and 6, the automatic brick yard machine further includes a
在本实施例的一种具体实施方式中,所述第一动力组件3a包括第四固定座3d和第一电机3e,所述第四固定座3d与所述底盘1相连,所述第一电机3e设于所述第四固定座3d内;所述滚动组件3b包括四个车轮3i、第一转动轴3j和第二转动轴,各车轮3i分别可转动地设置在底盘1底部;所述第一转动轴3j和第二转动轴的两端分别与对应的车轮3i相连,且可转动地设置在底盘1底部;所述传力组件3c包括第一齿轮3f、第二齿轮3g和第一皮带3h,所述第一齿轮3f与所述第一电机3e的输出轴,所述第二齿轮3g与所述第一转动轴3j相连,所述第一皮带3h连接在第一齿轮3f和第二齿轮3g上。In a specific implementation of this embodiment, the
需要码砖作业时,所述第一电机3e工作带动第一齿轮3f转动,从而通过皮带带动所述第二齿轮3g转动驱动车轮3i转动,最终将码砖机推动至预定地点。When the brick-coding operation is required, the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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CN110745562A (en) * | 2019-11-28 | 2020-02-04 | 湖北文理学院 | A kind of automatic code brick machine |
CN117775752A (en) * | 2024-02-27 | 2024-03-29 | 洛阳博巨冶金辅料有限公司 | Magnesia carbon brick stacking equipment |
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CN110745562A (en) * | 2019-11-28 | 2020-02-04 | 湖北文理学院 | A kind of automatic code brick machine |
CN110745562B (en) * | 2019-11-28 | 2024-05-10 | 湖北文理学院 | Automatic brick stacking machine |
CN117775752A (en) * | 2024-02-27 | 2024-03-29 | 洛阳博巨冶金辅料有限公司 | Magnesia carbon brick stacking equipment |
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