CN110654879A - Full-automatic complete set unit and method for disassembling, transporting, grouping and packaging finished bricks - Google Patents
Full-automatic complete set unit and method for disassembling, transporting, grouping and packaging finished bricks Download PDFInfo
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- CN110654879A CN110654879A CN201910989736.9A CN201910989736A CN110654879A CN 110654879 A CN110654879 A CN 110654879A CN 201910989736 A CN201910989736 A CN 201910989736A CN 110654879 A CN110654879 A CN 110654879A
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- 239000011449 brick Substances 0.000 title claims abstract description 293
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 223
- 238000012856 packing Methods 0.000 claims abstract description 56
- 210000000078 claw Anatomy 0.000 claims abstract description 22
- 230000010354 integration Effects 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract 9
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
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- 239000010410 layer Substances 0.000 description 57
- 238000010586 diagram Methods 0.000 description 11
- 230000007723 transport mechanism Effects 0.000 description 7
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- 239000002356 single layer Substances 0.000 description 2
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- 230000007423 decrease Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 239000011451 fired brick Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
- B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention relates to the technical field of finished brick packaging equipment, and discloses a full-automatic finished brick discharging, disassembling, transporting, grouping and packaging complete set unit which comprises a disassembling mechanism, a grouping mechanism and a stacking mechanism, wherein an integration mechanism is arranged between the grouping mechanism and the stacking mechanism and comprises a first conveying mechanism, a second conveying mechanism and a rake claw, and the rake claw transfers brick rows on the first conveying mechanism to the second conveying mechanism one by one in batches; the complete set of units realizes the automatic operation of finished brick unloading, dismantling, transporting, grouping and packing processes, has high working efficiency and reduces the production cost; and provides a complete set of method for unloading, dismantling, transporting, grouping and packaging the full-automatic finished bricks.
Description
Technical Field
The invention relates to the technical field of finished brick packaging equipment, in particular to a full-automatic finished brick disassembling, transporting, grouping and packaging complete set unit and a method.
Background
The process for producing the baked bricks in the existing brickyard mainly comprises the steps of taking earth, crushing, sieving, mixing mud, plasticity and firing, wherein the fired bricks are stacked on a kiln car in a stacking mode as shown in an initial brick stack of a graph 12 and a graph 13, namely, each layer of bricks of the initial brick stack comprises at least two rows, each row of bricks comprises at least six bricks, gaps exist among the bricks, gaps also exist among the bricks of each row, and the bricks of two adjacent layers or a plurality of layers of bricks at intervals are alternately arranged at an angle of 90 degrees, so that the stability among the bricks is high, and the heat dissipation performance and the ventilation performance among the bricks are good. Finished bricks leaving the factory need to be subjected to a packing process, so that gaps among the bricks are reduced, the stability among the piled bricks is improved, and the occupied area for conveying the piled bricks is reduced.
The finished brick packaging process mainly adopts manual grouping and stacking, so that the labor intensity of workers is high, the manual efficiency is low, and the cost is high; the prior brickyard is eager to realize mechanized packing, so a small amount of stacking equipment is researched and developed, for example, the Chinese patent with the publication number of CN103552832B discloses a brick unloading and stacking unit and a brick unloading and stacking method for baked bricks, the full-mechanized process from unloading to stacking is realized through the procedures of brick unloading, transverse folding, longitudinal grouping, transverse conveying, transverse grouping and stacking, the problem of bonding caused by deformation of the bricks after sintering is effectively solved, the requirement of automatic production is met, and the labor intensity and the production cost of workers are greatly reduced. However, the brick stacking method cannot arrange the jacks in the brick pile, and is inconvenient to transport by a forklift.
For another example, a chinese patent of invention with an issued publication number of CN104477640B is proposed to solve the problem that the above patent cannot set jacks in a brick pile, and discloses a stacking arrangement method with reserved gaps, in which a brick layer with a plurality of gaps is formed on a support plate, and the size of the brick layer can be changed, so as to facilitate stacking of brick piles with different sizes. However, for the brick pile stacked on the kiln car in an overhead manner (such as the initial brick pile shown in fig. 12 and 13), the bricks are firstly tiled in layers to form a rectangular shape, then are sequentially pushed and separated row by row, and are separated to form the required brick layer again; meanwhile, when 90-degree crossed placement is needed, 90-degree rotating placement is needed when bricks are laid in layers, and if manual operation is adopted, the problems of high labor intensity and high manual cost still exist; if the mechanical equipment operates, the corresponding equipment is complicated.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a full-automatic finished brick unloading, dismantling, transporting, grouping and packing complete set unit which realizes the automatic operation of finished brick unloading, dismantling, transporting, grouping and packing processes, has high working efficiency and reduces the production cost; and provides a complete set of method for unloading, dismantling, transporting, grouping and packaging the full-automatic finished bricks.
In order to achieve the above purpose, the invention provides the following technical scheme:
full-automatic finished brick unloading, tearing open, fortune, group, packing complete sets, including disassembling mechanism, group's team mechanism and pile up neatly mechanism, group's team mechanism with be equipped with the integration mechanism between the pile up neatly mechanism, the integration mechanism includes first transport mechanism, second transport mechanism and rake claw, the rake claw is in turn with brick row transfer to second transport mechanism on the first transport mechanism one by one.
In the present invention, it is preferable that the first transfer mechanism and the second transfer mechanism are arranged in parallel, and a driving mechanism for driving the rake claws to move horizontally is connected to the rake claws.
In the invention, the stacking device preferably further comprises a stacking mechanism, wherein the stacking mechanism comprises a brick holding machine capable of clamping the whole brick stack and a crown block used for driving the brick holding machine to horizontally move.
In the invention, preferably, the disassembling mechanism comprises a disassembling component and a brick holding component, the brick holding component is used for placing a brick pile conveyed by the brick holding machine,
the disassembling component comprises a disassembling clamp for disassembling the brick pile layer by layer.
In the invention, preferably, a rotating mechanism is further arranged on the unstacking clamp to drive the unstacking clamp to rotate for 90 degrees.
In the invention, preferably, a brick row conveying mechanism is further arranged between the disassembling mechanism and the team organizing mechanism and is used for conveying the brick rows folded by the disassembling mechanism.
In the invention, preferably, the grouping mechanism comprises a chain grouping conveying mechanism for conveying the brick rows and mechanical clamps respectively arranged at two ends of the chain grouping conveying mechanism.
In the invention, preferably, the stacking mechanism comprises a stacking rack, a second running trolley arranged on the stacking rack, and a stacking clamp arranged on the second running trolley; the stacking clamp is characterized by further comprising a chain transmission mechanism for driving the stacking clamp to lift or horizontally move.
In the invention, the automatic brick stacking machine preferably further comprises a packing mechanism, wherein the packing mechanism comprises a third conveying mechanism arranged at the output end of the second conveying mechanism and a packing tray arranged on the third conveying mechanism, and piled bricks transported and stacked by the stacking mechanism are stacked on the packing tray.
In the invention, preferably, the output end of the third conveying mechanism is provided with a pushing-out mechanism in a matching manner, and the pushing-out mechanism is used for pushing the packed brick piles out of the third conveying mechanism.
A finished brick disassembling, transporting, grouping and packaging complete method comprises the following steps:
s1, brick unloading and stacking: transferring and placing a plurality of stack-shaped brick piles on the kiln car respectively;
s2 gathering in rows: clamping and folding each group of brick piles in rows layer by layer, reserving gaps between adjacent rows of bricks, and placing the folded brick rows on a conveying mechanism in the same direction;
s3 team: arranging a plurality of groups of folded bricks on another conveying mechanism, and folding a plurality of groups of brick rows;
s4, folding layers: splitting the folded brick rows, forming a new brick row by every n bricks, integrating m new brick rows, and adjusting the distance between the new brick rows;
s5 stacking: stacking the brick layers formed in the step S4 layer by layer through a stacker crane according to the required stacking specification, wherein the placing directions of two or more adjacent layers of bricks are crossly stacked at 90 degrees;
s6, packaging: and (5) binding and packing the piled bricks obtained in the step (S5) by using a binding belt.
In the present invention, preferably, in step S4, a gap with a width d is provided between adjacent new brick rows, and the gap is a gap between new brick rows or a forklift insertion hole.
Compared with the prior art, the invention has the beneficial effects that:
the machine set comprises a whole set of procedures of disassembling, transporting, grouping and packaging the brick pile fired by the brick kiln, jacks can be arranged in the brick pile according to requirements, a tray does not need to be added at the bottom of the brick pile, and the brick pile can be directly transported by a forklift; during stacking, the direction of the brick layers can be changed as required, and the brick layers do not need to be turned and then grouped in the early stage; the whole unit realizes full-automatic operation, is high in efficiency, reduces the labor intensity of workers, and reduces the labor cost of enterprises.
Meanwhile, the existing equipment is used for disassembling and packaging stacks of bricks of the same stack type, the machine set can disassemble and stack multiple stack types, manual classification is not needed when the number of single-layer bricks in each stack type is inconsistent, the stacks can be assembled together after disassembly, the efficiency is higher, and the applicability is wider.
The machine set solves the problems of manual brick unloading, stacking, loading, inventory management, transportation and the like in a brick factory, can save 60 percent of labor force, increase 40 percent of technical posts, improve 50 percent of brick unloading efficiency and 50 percent of transportation efficiency by applying the technology, and is more accurate and convenient in data management of the brick factory and customers.
Drawings
FIG. 1 is a schematic structural diagram of a full-automatic finished brick dismantling, transporting, grouping and packing complete set.
FIG. 2 is a top view of a fully automatic finished brick dismantling, transporting, grouping and packing complete set.
Fig. 3 is a schematic structural diagram of an integration mechanism in the unit.
Fig. 4 is a schematic structural diagram of a stacking mechanism in the unit.
Fig. 5 is a schematic structural diagram of a stacking mechanism and a disassembling mechanism in the unit.
Fig. 6 is an enlarged view of fig. 5 at a.
Fig. 7 is a schematic structural diagram of an integration mechanism in the unit.
Fig. 8 is a schematic structural diagram of an integrating mechanism, a stacking mechanism and a packing mechanism in the unit.
Fig. 9 is a partial structural schematic diagram of a stacking mechanism in the unit.
Fig. 10 is a schematic structural diagram of a second running trolley in the unit.
Fig. 11 is a schematic structural diagram of the integration mechanism and the packaging mechanism in the present unit.
FIG. 12 is a schematic diagram of a brick pile with insertion holes in a complete method of finished brick dismounting, dismantling, transporting, grouping and packing.
FIG. 13 is a schematic diagram of a brick pile in a complete method of finished brick dismantling, transporting, grouping and packing.
In the drawings: 10-stacking mechanism, 11-gantry frame, 12-crown block, 13-brick holding machine, 20-disassembling mechanism, 21-disassembling component, 211-disassembling frame, 212-first running trolley, 213-unstacking clamp, 214-first cylinder, 22-brick holding component, 221-brick holding mounting rack, 222-first hydraulic cylinder, 223-bottom plate, 23-rotating mechanism, 231-rotating disc, 232-second motor, 233-gear, 30-brick row conveying mechanism, 40-team mechanism, 41-team frame, 42-chain team conveying mechanism, 43-mechanical clamp, 44-driving mechanism, 441-third motor, 442-third screw rod, 443-third slide block, 45-second cylinder and 50-mechanism integration mechanism, 51-a first conveying mechanism, 52-a second conveying mechanism, 53-a rake claw, 54-a support frame, 55-a rake claw motor, 56-a first screw rod and 57-a first sliding block;
60-a stacking mechanism, 61-a stacking rack, 611-a running rail, 62-a stacking clamp, 63-a chain transmission mechanism, 631-a chain, 632-a steering part, 633-a first stacking motor, 634-a bearing block, 635-a driving gear, 636-a driven gear, 637-a movable pulley, 638-a second stacking motor and 639-a lifting gear;
64-a second running cart, 641-running wheels, 642-guide posts, 643-guide rollers, 70-a packing mechanism, 71-a third conveying mechanism, 72-a packing tray, 80-a pushing-out mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Example 1: referring to fig. 1 to fig. 3, the present embodiment provides a full-automatic complete set of finished brick dismantling, transporting, grouping and packing, including a dismantling mechanism 20, a grouping mechanism 40 and a stacking mechanism 60, wherein an integrating mechanism 50 is disposed between the grouping mechanism 40 and the stacking mechanism 60, the integrating mechanism 50 includes a first conveying mechanism 51, a second conveying mechanism 52 and a rake 53, and the rake 53 transfers rows of bricks on the first conveying mechanism 51 to the second conveying mechanism 52 one by one in batches;
the unit is also provided with a controller, the disassembling mechanism 20, the team organizing mechanism 40, the integrating mechanism 50 and the stacking mechanism 60 are all electrically connected with the controller, and the controller controls the operation of the disassembling mechanism, the team organizing mechanism and the stacking mechanism; and the first conveying mechanism 51 and the second conveying mechanism 52 are provided with sensors, the sensors can adopt infrared sensors or photoelectric sensors, the sensors are electrically connected with the controller and can detect the brick row positions on the first conveying mechanism 51 and the second conveying mechanism 52 and transmit the detected information to the controller, and the controller respectively controls the conveying motor of the first conveying mechanism 51, the conveying motor of the second conveying mechanism 52 and the driving motor of the rake claw 53.
The brick pile on the kiln car is disassembled through the disassembling mechanism 20 and is assembled by the assembling mechanism 40, the brick rows are conveyed to the first conveying mechanism 51 in an equal number, the conveying motor of the first conveying mechanism 51 works to drive the brick rows to be conveyed, when the position of the brick rows is detected by the sensor on the first conveying mechanism 51, the controller controls the rake claw motor 55 to work, the rake claw 53 drives the brick rows to move to the second conveying mechanism 52, and then the conveying motor of the first conveying mechanism 51 and the conveying motor of the second conveying mechanism 52 work simultaneously; when the sensor on the first conveying mechanism 51 detects the position of the brick row again, the controller controls the conveying motor of the first conveying mechanism 51 and the conveying motor of the second conveying mechanism 52 to stop working, and controls the rake motor 55 to work again, the rake 53 drives the second group of brick rows to move towards the second conveying mechanism 52, the distance between the two groups of brick rows is controlled, and forklift jacks can be reserved between the brick rows or the brick rows are tightly arranged.
Example 2: referring to fig. 1 to fig. 3, the present embodiment provides a full-automatic finished brick dismantling, transporting, grouping and packing complete set, which is different from the embodiment 1 only in that:
the first conveying mechanism 51 and the second conveying mechanism 52 are arranged in parallel, and a driving mechanism for driving the rake claws 53 to move horizontally is connected to the rake claws 53;
the driving mechanism comprises a supporting frame 54 arranged at the joint of the first conveying mechanism 51 and the second conveying mechanism 52 and a claw motor 55 for driving a claw 53 to horizontally move; the output shaft of the rake motor 55 is connected with a first screw rod 56, the first screw rod 56 is connected with a first slide block 57 in a threaded manner, and the bottom end of the first slide block 57 is connected with the rake 53. The rake motor 55 operates to drive the first screw rod 56 to rotate, and the first slide block 57 drives the rake 53 to move back and forth; the rake claws 53 are provided with one-way rotating parts, that is, the rake claws 53 can transfer the brick rows on the first conveying mechanism 51 to the second conveying mechanism 52 one by one, and during return stroke, the rake claws 53 rotate upwards, so that the transportation of a new group of brick rows on the first conveying mechanism 51 to the second conveying mechanism 52 is not influenced.
Example 3: referring to fig. 1 to fig. 4, the present embodiment provides a full-automatic finished brick dismantling, transporting, grouping and packing complete set, which is different from embodiment 2 only in that:
the stacking mechanism 10 comprises a brick holding machine 13 capable of clamping the whole brick stack and a crown block 12 used for driving the brick holding machine 13 to move horizontally;
the overhead traveling crane 12 is mounted on the rail of the gantry frame 11 and can move along the length direction of the rail of the gantry frame 11; the gantry frame 11 is erected above the kiln car track, and is convenient for the brick holding machine 13 to hold the brick piles on the kiln car.
The baked green bricks are stacked on a kiln car, due to different stacking modes or the limitation of the size of the kiln car, a plurality of stack types exist, the number of single-layer bricks in each stack type is different, and the conventional equipment disassembles the bricks with the same stack property; the brick stacks on the kiln car are disassembled through the brick holding machine 13, then each brick stack is disassembled respectively, and the disassembling is carried out together for team assembling, so that the brick stack disassembling machine is suitable for disassembling the brick stacks with different stacking properties, does not need manual classification, and is higher in efficiency and wider in applicability.
Example 4: referring to fig. 1 to fig. 5, the present embodiment provides a full-automatic finished brick dismantling, transporting, grouping and packing complete set, which is different from embodiment 3 only in that:
the disassembling mechanism 20 comprises a disassembling component 21 and a brick holding component 22, the brick holding component 22 is used for placing the brick pile conveyed by the brick holding machine 13, and the disassembling component 21 comprises a disassembling clamp 213 used for disassembling the brick pile layer by layer.
Specifically, the disassembling assembly 21 further includes a disassembling frame 211 and a first running trolley 212 arranged on the disassembling support, the disassembling frame 211 is arranged above the brick holding assembly 22, the first running trolley 212 can move along the disassembling frame 211, the first running trolley 212 is further provided with a first air cylinder 214, and an output end of the first air cylinder 214 is connected with the unstacking fixture 213 to drive the unstacking fixture 213 to move in the height direction; and disassembling the brick holding assembly 22 layer by layer.
Specifically, the brick holding assembly 22 comprises a brick holding mounting frame 221 and a first hydraulic cylinder 222 arranged in the brick holding mounting frame 221, a bottom plate 223 is arranged on the first hydraulic cylinder 222, and a brick pile clamped by the brick holding machine 13 is placed on the bottom plate 223; the first hydraulic cylinder 222 pushes against the bottom plate 223 to continuously lift the brick stack, so that the unstacking fixture 213 disassembles one layer of bricks each time.
In this embodiment, still be equipped with rotary mechanism 23 on the anchor clamps 213 of breaking a jam, rotary mechanism 23 includes carousel 231 and second motor 232, second motor 232 with first cylinder 214 output shaft fixed connection, its output shaft is equipped with gear 233, gear 233 with carousel 231 meshes, carousel 231 bottom is equipped with break a jam anchor clamps 213, second motor 232 work can drive gear 233 and rotate, and gear 233 meshes with carousel 231, and gear 233 rotates and can drive carousel 231 synchronous rotation, in order to drive break a jam anchor clamps 213 carry out 90 rotatory for the brick layer that the brick pile was alternately placed by keep the equidirectional after breaking a jam anchor clamps 213 centre gripping, and place on brick row conveying mechanism 30.
In this embodiment, a brick row conveying mechanism 30 is further disposed between the disassembling mechanism 20 and the team organizing mechanism 40 for conveying the brick rows collected by the disassembling mechanism 20, and the unstacking fixture 213 holds the collected brick layers and places the brick rows on the brick row conveying mechanism 30, and the brick rows are conveyed to the team organizing mechanism 40 by the brick row conveying mechanism 30 for team organizing.
Example 5: referring to fig. 1 to 7, the present embodiment provides a full-automatic complete set of finished brick dismantling, transporting, grouping and packing, which is different from embodiment 4 only in that:
the grouping mechanism 40 comprises a chain grouping conveying mechanism 42 for conveying brick rows and mechanical clamps 43 respectively arranged at two ends of the chain grouping conveying mechanism 42;
the chain team conveying mechanism 42 and the mechanical clamp 43 are both mounted on the team forming frame 41, the mechanical clamp 43 and the driving mechanism 44 for driving the mechanical clamp 43 to operate are respectively disposed at two ends of the team forming frame 41, the driving mechanism 44 includes a third motor 441, an output shaft of the third motor 441 is connected with a third screw 442, the third screw 442 is in threaded connection with the third slider 443, and a bottom end of the third slider 443 is connected with the mechanical clamp 43.
In this embodiment, a plurality of second air cylinders 45 are further disposed between the third slider 443 and the mechanical fixture 43, and are used for driving the mechanical fixture 43 to move in the height direction.
The mechanical fixture 43 is driven by the second cylinder 45 to descend to the position above the brick row conveyed by the brick row conveying mechanism 30, and clamp the brick row to the chain team conveying mechanism 42, the chain team conveying mechanism 42 is composed of a plurality of groups of conveying mechanisms, the output end of the chain team conveying mechanism is provided with a baffle, the plurality of groups of brick rows are longitudinally folded under the team of the baffle to form a whole long brick row, the chain team conveying mechanism 42 is also provided with a sensor which can detect whether the folded brick rows reach the requirement of a packaged brick pile, if the requirement is met, the mechanical fixture 43 at the output end of the chain team conveying mechanism 42 clamps the integration mechanism 50, the integration is carried out to adjust the interval between the brick rows, and finally the brick rows are stacked and packaged.
Example 6: referring to fig. 1 to 9, the present embodiment provides a full-automatic complete set of finished brick dismantling, transporting, grouping and packing, which is different from embodiment 5 only in that:
the stacking mechanism 60 comprises a stacking rack 61, a second running trolley 64 arranged on the stacking rack 61, and a stacking clamp 62 arranged on the second running trolley 64, wherein the stacking clamp 62 is inserted in the second running trolley 64 in a sliding manner;
and the stacking device further comprises a chain transmission mechanism 63 for driving the stacking clamp 62 to lift or horizontally move.
Specifically, the chain transmission mechanism 63 includes a chain 631 having two ends fixed relative to the pallet frame 61, a steering unit 632 disposed on the pallet clamp 62 and engaged with the chain 631, and driven to move up and down relative to the second running trolley 64, a pallet first motor 633 connected to the chain 631 in a transmission manner to realize horizontal movement of the second running trolley 64, and a bearing block 634 connected to the chain 631 in a transmission manner to realize lifting and lowering of the pallet clamp 62; the weight of the bearing block 634 is larger than that of the brick layer to be packed, so that the transportation stability of the stacking clamp 62 is ensured.
The output end of the first stacking motor 633 is in transmission connection with the chain 631, and can drive the chain 631 to transmit, so that the second running trolley 64 can horizontally move; when the second carriage 64 moves, the chain suspension bearing block 634 increases or decreases in length, and the brick layer clamped by the pallet clamp 62 is also suspended on the chain 631 through the steering portion 632, that is, under the weight of the bearing block 634, so as to realize the lifting of the pallet clamp 62.
Example 7: referring to fig. 1 to 9, the present embodiment provides a full-automatic complete set of finished brick dismantling, transporting, grouping and packing, which is different from embodiment 6 only in that:
the chain transmission mechanism 63 further comprises a driving gear 635 connected with an output end of the first motor 633 for stacking and a driven gear 636 arranged on the second running trolley 64, and both of the driving gear 635 and the driven gear are meshed with the chain 631. Further, the steering portion 632 is a gear engaged with the chain 631, and the steering portion 632, the driving gear 635 and the driven gear 636 are distributed in a zigzag shape; the chain 631 is engaged with the driving gear 635, the steering portion 632, and the driven gear 636 in sequence.
In this embodiment, the bearing block 634 is connected to a movable pulley 637, and the movable pulley 637 is engaged with and suspended from the chain 631.
In this embodiment, the chain transmission mechanism 63 further includes a second palletizing motor 638 for lifting the bearing block 634, an output end of the second palletizing motor 638 is connected to a lifting gear 639, and the lifting gear 639 is engaged with the chain 631.
In this embodiment, two ends of the pallet frame 61 are provided with a running rail 611, the second running trolley 64 is provided with a running wheel 641 matched with the running rail 611, and the running wheel 641 moves along the length direction of the running rail 611; further, the second running trolley 64 is further provided with a guide post 642, the pallet clamp 62 penetrates through the guide post 642, and a guide roller 643 is arranged on one side of the guide post 642 facing the pallet clamp 62; reducing friction when the pallet clamp 62 is moved relative to the guide posts 642.
During work, the first stacking motor 633 and the second stacking motor 638 work alternately, firstly, the second stacking motor 638 works to drive the lifting gear 639 to rotate, so that the bearing block 634 rises or falls under the action of the chain 631, the stacking clamp 62 falls or rises, the height of the stacking clamp 62 is adjusted, the stacking clamp 62 falls to clamp the integrated brick layer, and then rises to the height required by stacking; when the second stacking motor 638 stops working, the first stacking motor 633 starts working to drive the driving gear 635 to rotate, that is, the driving gear 635 moves relative to the chain 631, and drives the stacking fixture 62 to move above the packing mechanism 6 along the running rail 611; the first stacking motor 633 stops working, the second stacking motor 638 starts working, and after the stacking clamp 62 descends, the brick layers are loosened to the packing tray 62, so that one-time stacking operation is completed.
The stacking clamp 62 is also provided with a rotating mechanism, the structure and the working principle of the rotating mechanism are consistent with those of the rotating mechanism 23 on the unstacking clamp 213, when the stacking clamp 62 clamps the integrated brick layer, the motor drives the stacking clamp 62 to rotate for 90 degrees, and the structure for packing the brick pile shown in fig. 12 and 13 is adopted.
Example 8: referring to fig. 1 to 13, the present embodiment provides a full-automatic complete set of finished brick dismantling, transporting, grouping and packing, which is different from embodiment 7 only in that:
still include packing mechanism 70, packing mechanism 70 is including locating the third transport mechanism 71 of second transport mechanism 52 output and locating packing tray 72 on the third transport mechanism 71, stack on the packing tray 72 and put in good order by the brick pillar of pile up neatly mechanism 60 transportation. Further, the output end of the third conveying mechanism 71 is provided with a pushing-out mechanism 80 in a matching manner, and the pushing-out mechanism is used for pushing out the piled bricks from the third conveying mechanism 71.
Taking the embodiment 8 as an example, the method adopted by the unit comprises the following steps:
s1, brick unloading and stacking: transferring and placing a plurality of stack-shaped brick piles on the kiln car respectively;
s2 gathering in rows: clamping and folding each group of brick piles in rows layer by layer, reserving gaps between adjacent rows of bricks, and placing the folded brick rows on a conveying mechanism in the same direction;
s3 team: arranging a plurality of groups of folded bricks on another conveying mechanism, and folding a plurality of groups of brick rows;
s4, folding layers: splitting the folded brick rows, forming a new brick row by every n bricks, integrating m new brick rows, and adjusting the distance between the new brick rows;
s5 stacking: stacking the brick layers formed in the step S4 layer by layer through a stacker crane according to the required stacking specification, wherein the placing directions of two or more adjacent layers of bricks are crossly stacked at 90 degrees;
s6, packaging: and (5) binding and packing the piled bricks obtained in the step (S5) by using a binding belt.
The following is further exemplified:
please refer to fig. 12 and 13, the brick pile transported by the kiln car has three pile forms, wherein, the brick intervals of the two pile forms are different, but the number of the bricks in each layer is 6, and the number of the bricks in each layer of the last pile form is 7; while packing a brick pile requires the placement of forklift jacks and 18 bricks per row per layer.
S1, brick unloading and stacking: the crown block 12 drives the brick holding machine 13 to move to the upper part of the kiln car, the brick holding machine 13 holds the brick piles on the kiln car and respectively transports each brick pile into the brick holding mounting frame 221, three groups of brick holding assemblies 22 arranged side by side are arranged in the unit,
s2 gathering in rows: the first running trolley 212 drives the unstacking clamp 213 to move above the brick holding assembly 22 and the brick row conveying mechanism 30, and when the unstacking clamp 213 moves above the brick holding assembly 22, the unstacking clamp 213 clamps the topmost stacked brick layer and conveys the piled brick to the brick row conveying mechanism 30 through the first running trolley 212; the first hydraulic cylinder 222 props against the bottom plate 223 to continuously drive the brick pile to rise, the pile type second layer of bricks and the previous layer of bricks are arranged in a 90-degree crossed mode, before the pile type second layer of bricks are folded and clamped, the rotating mechanism 23 drives the unstacking clamp 213 to rotate for 90 degrees, then the pile type second layer of bricks are clamped and placed in front of the brick row conveying mechanism 30, the rotating mechanism 23 drives the unstacking clamp 213 to rotate for 90 degrees again, and the second layer of brick row and the previous layer of bricks are guaranteed to be in the same arrangement direction;
s3 team: the mechanical clamp 43 clamps a plurality of groups of brick rows conveyed by the brick row conveying mechanism 30, and the plurality of groups of brick rows are longitudinally furled under the blocking of the baffle plate to form a whole long brick row;
in order to satisfy 18 bricks in each row, 3 groups of 6 rows of bricks are needed, and the mechanical clamp 43 at the output end of the chain grouping conveying mechanism 42 is clamped on the integration mechanism 50; if the transmission is 2 groups of 6 rows of bricks and 1 group of 7 rows of bricks, the mechanical clamp 43 only clamps the front 18 bricks of the baffle to the integration mechanism 50, and the rest 1 brick is continuously transmitted to the baffle and then is grouped with the brick row below;
s4, folding layers: when the sensor on the first conveying mechanism 51 detects the position of the brick row, the controller controls the rake claw motor 55 to work, the rake claw 53 drives the brick row to move to the second conveying mechanism 52, and then the conveying motor of the first conveying mechanism 51 and the conveying motor of the second conveying mechanism 52 work simultaneously; when the sensor on the first conveying mechanism 51 detects the position of the brick row again, the controller controls the conveying motor of the first conveying mechanism 51 and the conveying motor of the second conveying mechanism 52 to stop working, and controls the rake motor 55 to work again, the rake 53 drives the second group of brick rows to move towards the second conveying mechanism 52, and controls the distance between the two groups of brick rows, so that the width of the distance between the two groups of brick rows is d, and the gap is the gap between new brick rows or the width of a fork truck jack; the operations are sequentially repeated, so that the second conveying mechanism 52 meets 3 rows or 4 rows of bricks to form a packed brick layer;
s5 stacking: during stacking, the controller controls the fifth motor 6333 to work to drive the third gear 6331 to rotate, so that the bearing block 6334 rises or falls under the action of the chain 631, and the stacking clamp 62 falls or rises, and the stacking clamp 62 falls to clamp the integrated brick layer and then rises to the height required by stacking; when the fifth motor 6333 stops working, the fourth motor 6323 starts working to drive the first gear 6321 to rotate, that is, the first gear 6321 moves relative to the chain 631, and drives the stacking clamp 62 to move along the track of the stacking machine frame 61 to a position above the packing mechanism 70; the fourth motor 6323 stops working, the fifth motor 6333 starts working, and after the stacking clamp 62 descends, the brick layer is loosened to the packing tray 72, so that one-time stacking operation is completed; two adjacent layers or several layers of bricks need 90-degree cross stacking, the stacking fixture 62 clamps the brick layers and then the stacking fixture 62 places the packing tray 72, the rotating mechanism on the stacking fixture 62 drives the stacking fixture 62 to rotate 90 degrees, then the brick layers are loosened to the packing tray 72, and the last operation is repeated to complete 8 layers of stacking.
S5, packaging: binding and packing the piled bricks obtained in the step S5 by using a binding band or a rope, transmitting the packed bricks to the output end of the third transmission mechanism 71 by the third transmission mechanism 71, and pushing the packed bricks away from the third transmission mechanism 71 by the pushing mechanism 80 so as to be convenient for a forklift to transfer; thus, the whole process of disassembling, transporting, grouping and packaging the cost bricks is completed.
The above description is intended to describe in detail the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.
Claims (12)
1. The full-automatic finished brick unloading, dismantling, transporting, grouping and packing complete machine set comprises a dismantling mechanism (20), a grouping mechanism (40) and a stacking mechanism (60), and is characterized in that an integration mechanism (50) is arranged between the grouping mechanism (40) and the stacking mechanism (60),
the integrating mechanism (50) comprises a first conveying mechanism (51), a second conveying mechanism (52) and a rake claw (53), wherein the rake claw (53) transfers the brick rows on the first conveying mechanism (51) to the second conveying mechanism (52) in batches one by one.
2. The fully automated finished brick handling, dismantling, transporting, grouping and packing unit as claimed in claim 1, wherein said first transfer mechanism (51) and said second transfer mechanism (52) are arranged in parallel, and said fingers (53) are connected to a driving mechanism for driving said fingers (53) to move horizontally.
3. The full-automatic finished brick unloading, dismantling, transporting, grouping and packing complete set unit as claimed in claim 1, further comprising a stacking mechanism (10), wherein the stacking mechanism (10) comprises a brick holding machine (13) capable of clamping the whole brick stack and a crown block (12) for driving the brick holding machine (13) to move horizontally.
4. The fully automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 3, wherein said dismantling mechanism (20) comprises a dismantling assembly (21) and a brick holding assembly (22), said brick holding assembly (22) is used for placing the brick pile transported by said brick holding machine (13),
the disassembly assembly (21) comprises a disassembly clamp (213) for disassembling the brick pile layer by layer.
5. The full-automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 4, wherein said unstacking clamp (213) is further provided with a rotating mechanism (23) to drive said unstacking clamp (213) to rotate 90 °.
6. The full-automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 1, wherein a brick row conveying mechanism (30) is further provided between the dismantling mechanism (20) and the grouping mechanism (40) for conveying the brick rows collected by the dismantling mechanism (20).
7. The fully automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 6, wherein said grouping mechanism (40) comprises a chain grouping conveying mechanism (42) for conveying brick rows and mechanical clamps (43) respectively disposed at two ends of said chain grouping conveying mechanism (42).
8. A fully automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 1, wherein said palletizing mechanism (60) comprises a palletizing machine frame (61), a second running carriage (64) provided on said palletizing machine frame (61), and a palletizing jig (62) provided on said second running carriage (64); the stacking device further comprises a chain transmission mechanism (63) for driving the stacking clamp (62) to lift or horizontally move.
9. The full-automatic finished brick discharging, dismantling, transporting, grouping and packing complete set of claim 1, further comprising a packing mechanism (70), wherein the packing mechanism (70) comprises a third conveying mechanism (71) arranged at the output end of the second conveying mechanism (52) and a packing tray (72) arranged on the third conveying mechanism (71), and piles of bricks transported and stacked by the stacking mechanism (60) are stacked on the packing tray (72).
10. A fully automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 9, wherein the output end of said third transfer mechanism (71) is provided with an ejector mechanism (80) in cooperation for ejecting the packed brick pile out of said third transfer mechanism (71).
11. A method for finished brick disassembly, transportation, team formation and packaging into a whole set is characterized in that: the method comprises the following steps:
s1, brick unloading and stacking: transferring and placing a plurality of stack-shaped brick piles on the kiln car respectively;
s2 gathering in rows: clamping and folding each group of brick piles in rows layer by layer, reserving gaps between adjacent rows of bricks, and placing the folded brick rows on a conveying mechanism in the same direction;
s3 team: arranging a plurality of groups of folded bricks on another conveying mechanism, and folding a plurality of groups of brick rows;
s4, folding layers: splitting the folded brick rows, forming a new brick row by every n bricks, integrating m new brick rows, and adjusting the distance between the new brick rows;
s5 stacking: stacking the brick layers formed in the step S4 layer by layer through a stacker crane according to the required stacking specification, wherein the placing directions of two or more adjacent layers of bricks are crossly stacked at 90 degrees;
s6, packaging: and (5) binding and packing the piled bricks obtained in the step (S5) by using a binding belt.
12. The method of discharging, dismantling, transporting, grouping and packing finished bricks as set forth in claim 11, wherein: in the step S4, a gap with a width of d is provided between adjacent new brick rows, and the gap is a gap between new brick rows or a forklift insertion hole.
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| CN201910989736.9A CN110654879A (en) | 2019-10-17 | 2019-10-17 | Full-automatic complete set unit and method for disassembling, transporting, grouping and packaging finished bricks |
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| CN201910989736.9A CN110654879A (en) | 2019-10-17 | 2019-10-17 | Full-automatic complete set unit and method for disassembling, transporting, grouping and packaging finished bricks |
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| CN111017584A (en) * | 2020-02-13 | 2020-04-17 | 青岛新松机器人自动化有限公司 | Loading method, storage medium and electronic equipment |
| CN111071531A (en) * | 2020-01-09 | 2020-04-28 | 江西振大机械制造科技有限公司 | Automatic brick pile packaging process |
| CN112934723A (en) * | 2021-01-27 | 2021-06-11 | 重庆中安颖立智能科技有限公司 | Use method of automatic boarding device of packing vehicle |
| CN113979111A (en) * | 2021-11-27 | 2022-01-28 | 涡阳县沪涡多孔矸石砖有限公司 | Hollow brick conveying device |
| CN115196080A (en) * | 2022-07-08 | 2022-10-18 | 优客智能装备有限公司 | Full-automatic tray-free packaging and forking process for aerated concrete blocks |
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