CN115196271A - Bent block gap adjusting and stacking device, bent and frame combining and assembling system and method - Google Patents

Bent block gap adjusting and stacking device, bent and frame combining and assembling system and method Download PDF

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Publication number
CN115196271A
CN115196271A CN202210855113.4A CN202210855113A CN115196271A CN 115196271 A CN115196271 A CN 115196271A CN 202210855113 A CN202210855113 A CN 202210855113A CN 115196271 A CN115196271 A CN 115196271A
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CN
China
Prior art keywords
bent
frame
conveyor
chain
curved
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210855113.4A
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Chinese (zh)
Inventor
张琰彬
陈昭华
吴春阳
陈津洋
雷军
崔域
张�杰
杨健
边新和
黄冰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yichang Jiewei Machinery Equipment Co ltd
Original Assignee
Yichang Jiewei Machinery Equipment Co ltd
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Publication date
Application filed by Yichang Jiewei Machinery Equipment Co ltd filed Critical Yichang Jiewei Machinery Equipment Co ltd
Priority to CN202210855113.4A priority Critical patent/CN115196271A/en
Publication of CN115196271A publication Critical patent/CN115196271A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above

Abstract

The invention provides a bent block gap adjusting and stacking device, a bent block combining and framing system and a bent block gap adjusting and stacking method, wherein the bent block combining and framing system comprises a bent chain channel feeding conveyor, a bent block discharging device, a bent block gap adjusting and stacking device and a bent chain channel discharging conveyor which are sequentially arranged; bent piece goes out a device including setting up the transverse guide who advances curved chain way conveyer top, transverse guide advances curved chain way conveyer setting perpendicularly, and transverse guide is connected with the support frame, hangs the frame top and is equipped with the walking dolly that hangs on transverse guide, hangs and is equipped with a plurality of layers of pushing equipment that goes out on the frame, goes out a pushing equipment and includes telescopic machanism and the bent board that pushes away that sets up at telescopic machanism's flexible end. The system and the method can ensure that the yeast blocks are kept in a dense stacking state after being put into the frame, do not fall and collapse, and improve the yeast block putting operation efficiency.

Description

Bent block gap adjusting and stacking device, bent and frame combining and assembling system and method
Technical Field
The invention relates to the field of bent block doubling equipment, in particular to a bent block gap adjusting and stacking device, a bent block doubling and framing system and a bent block doubling and framing method.
Background
In the yeast making production process of a winery, a finished product can be obtained for use only by two stages of making and forming a fresh yeast blank, a wet yeast blank is put into a room (a yeast room) for yeast installation culture and fermentation for a period of time, and a dry yeast block obtained after the fermentation is finished needs to be put into the room (a yeast storehouse) for continuous storage and aging for several months so as to be used for wine making. The fermentation and storage stages described above have distinct requirements for the arrangement and placement of the koji blocks (i.e., "stacking"), during which each koji block needs to be spaced apart from its neighboring koji blocks in any direction by a certain distance, but during storage the koji blocks need to be packed as close together as possible without gaps.
Under the modern mechanized production operation mode, a plurality of wineries use a yeast rack to place yeast blocks during fermentation, use a yeast frame to stack the yeast blocks during storage, and according to the requirements of the characteristics of the yeast production process, the differences of the forms and the sizes of the yeast rack and the yeast frame can be known to be large, and if the fermented yeast blocks are required to be put into the yeast frame.
The yeast block framing is one of the most labor-consuming processes in the whole yeast making production process, if manual operation is adopted, the working surface space of each yeast frame is limited, a plurality of people are required to be scattered at different yeast frames for simultaneous operation to complete the operation on schedule, so that the demand on personnel is large, and the labor cost of a winery is high; the method has the advantages that the yeast blocks counted by tons are manually taken out of the yeast rack and carried into the frame for stacking, the labor intensity is very high for operators, dust fragments can be generated on the surface after the fermentation of the fresh yeast blocks is finished and the fresh yeast blocks become dry yeast blocks, a large amount of dust can be generated in the carrying process, the operators can directly contact the yeast blocks for a long time, and the physical and mental health is greatly damaged; from an ergonomic point of view, the limits of the body conformation determine the reach of the manual operation and the range of effective forces, which entails that both the curved frame and the curved frame must be limited to the dimensions that can be performed by persons of ordinary size, so that both the number of layers of the curved frame and the capacity of the curved frame are very limited.
A bent block framing mechanism tried to be developed in the industry at present replaces manpower with a manipulator, if the manipulator is used for taking out and filling each bent block into a bent frame, the production rate is too slow and can not meet the requirements completely, in order to guarantee efficiency, a plurality of bent blocks on a layer of bent frame are pushed into the bent frame at the same time, the bent blocks can be naturally dispersed in the falling process and can be mutually supported in a butting mode when falling into the bent frame, the bent blocks can not be neatly and compactly stacked after finally being in place, a large gap is reserved, heat loss is fast in the dry bent storage period, the dry bent storage period can not be timely heated, the temperature can not reach, heat preservation is difficult, and the technological requirements of dry bent storage can not be met.
Disclosure of Invention
The invention aims to solve the technical problem of providing a curved block gap adjusting and stacking device, a curved block frame combining and assembling system and a curved block frame combining and assembling method, which can ensure that curved blocks keep a dense stacking state after being framed, do not fall and collapse, and improve the operation efficiency of framing the curved blocks.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the utility model provides a bent block transfer crack to be gathered together and is piled up device, includes the chassis support, is equipped with the track on the chassis support, and the walking wheel and the track cooperation on walking chassis, braced frame rotate through slewing bearing and install on walking chassis, and braced frame carries out rotary drive through rotary drive mechanism, and the last layering of braced frame is equipped with a plurality of crack trays of transferring, transfers the crack tray to go up and down through elevating system, transfers crack tray upside to be equipped with pushing equipment.
In an optimal scheme, the lifting mechanism is an air cylinder, and the material pushing mechanism comprises a material pushing air cylinder and a material pushing plate arranged at the telescopic end of the material pushing air cylinder.
The invention also provides a bent frame combining and assembling system, which comprises a bent chain channel feeding conveyor, a bent block frame discharging device, a bent block gap adjusting and stacking device and a bent chain channel discharging conveyor which are arranged in sequence; bent piece goes out a device including setting up the transverse guide who advances curved chain way conveyer top, transverse guide advances curved chain way conveyer setting perpendicularly, and transverse guide is connected with the support frame, hangs the frame top and is equipped with the walking dolly that hangs on transverse guide, hangs and is equipped with a plurality of layers of pushing equipment that goes out on the frame, goes out a pushing equipment and includes telescopic machanism and the bent board that pushes away that sets up at telescopic machanism's flexible end.
In the preferred scheme, bent piece goes out a device one side and is equipped with the guide structure that reduces, and the guide mechanism that reduces is including setting up the backup pad that goes out a device one side and correspond with each layer bent frame at bent piece, and the backup pad supports through the support, and the backup pad both sides are equipped with the deflector that the slope set up.
In the preferred scheme, it gathers together the heap device and goes out to be equipped with the piece of cranking and go into the frame device to bend between the bent chain way conveyer to transfer the crack to gather together the device, the piece of cranking goes into the frame device including setting up the chassis track of gathering together the heap device tip at the piece of cranking, the chassis track is perpendicular with the direction of delivery who goes out bent chain way conveyer, moving frame and chassis track cooperation, be equipped with into the frame guide rail on the moving frame, go into the frame guide rail and go out the direction of delivery parallel arrangement of bent chain way conveyer, flexible tray group with go into the frame guide rail cooperation, flexible tray group is including the multiunit tray that sets gradually down from last, tray slidable mounting is in flexible tray group frame, it puts into frame telescopic machanism to correspond the tray in the flexible tray group frame, it all is equipped with the striker plate to correspond every a set of tray on the flexible tray group frame, the striker plate sets up the tip upside of going out bent chain way conveyer at the tray.
In a preferable scheme, the end parts of the curved chain path feeding conveyor and the curved chain path discharging conveyor are respectively provided with a receiving chain path conveying conveyor, and the bottom of the receiving chain path conveying conveyor is provided with a lifting adjusting device.
In a preferable scheme, a turnout dislocation device is arranged between the curved chain conveyor and the receiving and sending chain conveyor and between the curved chain conveyor and the receiving and sending chain conveyor, the turnout dislocation device comprises a supporting track vertical to the conveying direction of the receiving and sending chain conveyor and two groups of dislocation chain conveyors, and a traveling mechanism matched with the supporting track is arranged at the bottom of each dislocation chain conveyor.
The invention also provides a method for assembling and framing the bent frame, which comprises the following steps:
firstly, a transport vehicle conveys a group of bent frames filled with bent blocks to a bent chain path inlet conveyor, the bent chain path inlet conveyor conveys the bent frames, the transport vehicle conveys empty bent frames to a bent chain path outlet conveyor, and the bent chain path outlet conveyor conveys the bent frames;
when the bent blocks are conveyed to the end part of the bent block gap adjusting and stacking device, the traveling trolley drives the suspension frame to move to one end of the bent frame, which is far away from the bent block gap adjusting and stacking device, the telescopic mechanism is started to drive the bending pushing plate to move, and the bent blocks are pushed into the bent block gap adjusting and stacking device;
step three, the lifting mechanism drives the gap adjusting trays to move downwards, gaps between the gap adjusting trays are adjusted, after the gap adjustment is completed, the walking chassis drives the supporting frame to move forwards, then the rotary driving mechanism drives the rotating shaft to rotate, the material pushing cylinder is started, and the material pushing plate pushes bent blocks in the bent frame to a bent frame on the bent chain channel conveyor for conveying;
step four, retracting a telescopic mechanism of the bent block discharging device, driving the suspension frame to move to one side of the bent chain way conveyor by the traveling trolley, and conveying the discharged bent frame back on the original way.
In the preferred scheme, in the third step, the moving frame moves to the bent block gap adjusting and stacking device side along the chassis track, the telescopic tray group moves along the frame entering guide rail, the frame entering telescopic mechanism drives the tray to extend out, the material pushing cylinder pushes the bent block in the bent frame to be pushed into the tray, the telescopic tray group retracts into the moving frame along the frame entering guide rail, the moving frame moves to the side of the bent chain way conveyor along the chassis track, the tray is aligned with the bent frame, the telescopic tray group moves along the frame entering guide rail, the tray extends into the bent frame, the frame entering telescopic mechanism drives the tray to retract, and the bent block falls into the bent frame under the blocking of the material blocking plate.
In a preferred scheme, in the first step, after the lifting adjusting device drives the receiving and sending chain conveyor to descend, the height of a chain guide rail of the receiving and sending chain conveyor is consistent with that of a fork of a transport vehicle, the transport vehicle conveys the bent frames filled with the bent blocks and the empty bent frames to the corresponding receiving and sending chain conveyor, the bent frames or the bent frames are separated from the conveyor by matching with the height of the fork of the conveyor, and then the receiving and sending chain conveyor recovers the original height and is level with the chain guide rail of the feeding chain conveyor or the discharging chain conveyor.
The invention provides a curved block gap adjusting and stacking device, a curved frame combining and assembling system and a curved frame combining and assembling method, which have the following beneficial effects:
compared with the prior art, this patent has following advantage:
1. the mechanical and automatic operation of the bending block out of the frame and the framing is realized, and the manpower is hardly consumed.
2. The bent blocks of each layer are forcibly gathered while being pushed out of the bent frame, the bent blocks are gathered into a pile after being taken out of the bent frame, and then the bent blocks are sent into the bent frame, and the size of the bent frame is not limited by the size of the bent frame.
3. A shelf discharging and pushing mechanism of the bent block shelf discharging device adopts a layered pushing structure, and each layer is independently controlled.
Push out the bent block of the corresponding layer on the bent frame, the gap adjusting and stacking device does not need to be equal to the bent frame layer, and the gap adjusting and stacking device can be flexibly arranged according to the overall planning of the process.
4. The tray group of the gap adjusting and stacking device adopts a layered structure, each layer is independently controlled, the gap between two adjacent bent blocks is adjustable, the tray group can be lifted, the number of layers of the bent frame is not limited any more, and the tray group can be flexibly arranged according to the fermentation requirement. The tray group of the gap adjusting and stacking device is used for receiving bent blocks from the bent frame, each layer of tray is independently controlled, and forced stacking is carried out between layers of bent blocks, so that the bent blocks are arranged as close as possible before being put into a frame, the bent blocks are not scattered when being integrally put into the frame, and the dense stacking state is still kept in the bent frame.
5. The bent block frame entering device adopts a bent block containing whole bent frames to enter the frame together, and a layered losing mode is not adopted any more, so that the bent blocks are still neatly and tightly stacked and are not scattered after entering the frame. The bent block frame entering device is used for containing bent blocks of the whole bent frame each time, then the bent blocks are sent into the bent frame together, the tray group of the bent block frame entering device extends into the bent frame together with the bent blocks, then the tray retreats, the baffle plate behind the tray blocks the bent blocks to exit along with the tray, and therefore after all the trays completely exit from the bent frame, the bent blocks are remained in the bent frame and cannot be scattered according to the stacking form which is adjusted in the clearance before, dense stacking is realized, and the process requirement of dry bent storage is met.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a top view of the present invention;
FIG. 2 is a schematic diagram of the gap adjustment of the curved block and the separation from the curved frame;
FIG. 3 is a block diagram of the present invention;
FIG. 4 is a schematic structural diagram of a curved block gap adjusting and stacking device;
FIG. 5 is a schematic structural view of a curved block shelf-removing device;
FIG. 6 is a top view of the curved block racking device;
FIG. 7 is a schematic structural diagram of a curved block framing device;
FIG. 8 is a top view of the curved block framing apparatus;
FIG. 9 is a schematic structural view of the lane crossing shifting apparatus;
FIG. 10 is a schematic view of the operation of the curved block framing apparatus;
in the figure: the device comprises a curved block feeding chain conveyor 1, a curved block discharging device 2, a curved block gap adjusting and stacking device 3, a curved block discharging chain conveyor 4, a curved block frame feeding device 5, a curved block receiving and sending chain conveyor 6, a turnout dislocation device 7, a curved frame 8, a curved frame 9, a transverse guide rail 201, a support frame 202, a suspension frame 203, a traveling trolley 204, a telescoping mechanism 205, a curved pushing plate 206, a support plate 207, a support frame 208, a guide plate 209, a chassis support 301, a rail 302, a traveling chassis 303, a support frame 304, a slewing bearing 305, a gap adjusting tray 306, a lifting mechanism 307, a pushing cylinder 308, a pushing plate 309, a chassis rail 501, a moving frame 502, a frame feeding guide rail 503, a tray 504, a telescopic tray group frame 505, a support plate 506, a support rail 701 and a dislocation chain conveyor 702.
Detailed Description
As shown in fig. 1 to 3, a curved block combining and framing system includes a curved chain path feeding conveyor 1, a curved block discharging device 2, a curved block gap adjusting and stacking device 3 and a curved chain path discharging conveyor 4 which are arranged in sequence.
As shown in fig. 5 to 6, the bent block discharging device 2 includes a transverse guide rail 201 disposed above the curved chain conveyor 1, the transverse guide rail 201 is disposed perpendicular to the curved chain conveyor 1, the transverse guide rail 201 is connected to a support frame 202, a traveling trolley 204 suspended on the transverse guide rail 201 is disposed at the top of the suspension frame 203, a plurality of layers of discharging mechanisms are disposed on the suspension frame 203, each discharging mechanism includes a telescopic mechanism 205 and a bending pushing plate 206 disposed at a telescopic end of the telescopic mechanism 205, and the telescopic mechanism 205 may be an air cylinder or an electric push rod.
When the bent block gap adjusting and stacking device 3 is in place at the other end of the bent block gap adjusting and stacking device 8, the telescopic mechanism 205 is started to drive the buckling plate 206 to move, the bent block is pushed into the bent block gap adjusting and stacking device 3, the telescopic mechanism 205 of the bent block discharging device 2 retracts, the walking trolley 204 drives the suspension frame 203 to move to one side of the bent chain way conveyor 1, conveying of the bent frame 8 after discharging is returned in an original way.
Each layer of the rack discharging and pushing mechanism is independently controlled, and can instruct any layer to move and push the bent blocks. When the number of layers of the curved frame and the subsequent curved block gap adjusting and stacking device is not equal, any one layer or a plurality of layers of curved blocks can be instructed to be discharged from the frame pushing mechanism and the curved blocks on the layer are pushed into the curved block gap adjusting and stacking device 3.
Preferably, bent piece goes out a device one side and is equipped with the guide structure that reduces, and the guide structure that reduces is including setting up the backup pad 207 that goes out a device one side and corresponds with each layer bent frame at bent piece, and backup pad 207 supports through support 208, and backup pad 207 both sides are equipped with the deflector 209 that the slope set up to the discharge port that makes bent piece reduces gradually, thereby makes the clearance between the bent piece reduce, specifically uses, can also be equipped with the supplementary bent piece of cylinder in the deflector position and close up. The curved pushing plate 206 only contacts the last column of curved blocks, and then the latter column pushes the former column to move, so that the two adjacent columns can be forced to be closed, and thus the closed state of each layer of curved blocks in two directions on the plane is realized when the curved blocks are taken out of the device.
As shown in fig. 4, a curved block gap adjusting and stacking device includes a chassis support 301, a track 302 is provided on the chassis support 301, two tracks 302 are provided, a traveling wheel of the traveling chassis 303 can travel along the track 302 in cooperation with the track 302, a support frame 304 is rotatably mounted on the traveling chassis 303 through a slewing bearing 305, adjustment of the orientation of the support frame 304 is achieved, the support frame 304 performs slewing drive through a slewing drive mechanism, when the device is used specifically, the slewing bearing 305 adopts a slewing bearing with internal gear teeth or external gear teeth, the slewing drive mechanism includes a slewing drive motor and a gear connected with an output end of the slewing drive motor, and the gear is engaged with the gear teeth of the slewing bearing 305.
A plurality of gap adjusting trays 306 are arranged on the supporting frame 304 in a layered mode, the gap adjusting trays 306 are lifted through a lifting mechanism 307, and a material pushing mechanism is arranged on the upper side of the gap adjusting trays 306. In this embodiment, the lifting mechanism 307 is a scissor lift, and the lifting mechanism 307 may also be an air cylinder electric push rod or an electro-hydraulic push rod.
The pushing mechanism comprises a pushing cylinder 308 and a pushing plate 309 arranged at the telescopic end of the pushing cylinder 308. The bent block taking-out device 2 pushes the bent blocks in the bent frame 8 into the gap adjusting tray 306 of the bent block gap adjusting and stacking device 3, and the gap adjusting tray 306 is filled with the bent blocks after several actions. During the pushing process of the bent block, the gap between the bent block and the horizontal plane is reduced.
After the gap adjusting tray 306 is filled with the bent blocks, the walking chassis 303 drives the supporting frame 304 to move leftwards, so that a certain gap is formed between the gap adjusting tray set and the bent block discharging device 2 to avoid collision, and in the moving process, the lifting mechanism 307 drives the gap adjusting tray 306 to move downwards, so that the gap between the two layers of gap adjusting trays 306 is reduced, and the bent blocks are gathered.
Then the rotary driving mechanism drives the supporting frame 304 to rotate 180 degrees, at the moment, the gap adjusting tray 306 faces to the left, the pushing cylinder 308 is started, and the pushing plate 309 pushes the bent blocks in the bent frame 8 to the bent frame 9 on the bent chain way conveyor 4 for conveying.
Preferably, bent piece is transferred the clearance and is gathered together device 3 and go out to be equipped with bent piece between the bent chain way conveyer 4 and go into frame device 5, go into frame device 5 through setting up bent piece, can guarantee on the one hand that bent piece gets into bent frame 9 smoothly, bent piece is gone into frame device and is adopted and accomodate the whole bent piece of bent frame and go into the frame together, no longer adopt the layering mode of losing down to guarantee that bent piece is gone into still neatly closely the pile behind the frame and not in disorder, on the other hand can make entire system be "U" style of calligraphy overall arrangement, reduce the length requirement to producing the line.
As shown in fig. 7 to 8, the bent block frame entering device 5 includes a chassis rail 501 disposed at an end of the bent block gap adjusting and stacking device 3, the chassis rail 501 is perpendicular to a conveying direction of the bent block discharging and conveying conveyor 4, the movable frame 502 is matched with the chassis rail 501, a frame entering guide rail 503 is disposed on the movable frame 502, the frame entering guide rail 503 is disposed in parallel to the conveying direction of the bent block discharging and conveying conveyor 4, the telescopic tray group is matched with the frame entering guide rail 503, the telescopic tray group includes a plurality of groups of trays 504 sequentially disposed from top to bottom, the trays 504 are slidably mounted in the telescopic tray group frame 505, a frame entering telescopic mechanism is disposed in the telescopic tray group frame 505 corresponding to the trays 504, a material blocking plate 506 is disposed on the telescopic tray group frame 505 corresponding to each group of trays 504, and the material blocking plate 506 is disposed on an upper side of the end of the tray 504 far away from the bent block conveying conveyor 4.
As shown in fig. 10, the moving frame 502 moves to one side of the curved block gap adjusting and stacking device 3 along the chassis track 501, the telescopic tray group moves along the frame entering guide rail 503, the frame entering telescopic mechanism drives the tray 504 to extend, the material pushing cylinder 308 pushes the material pushing plate 309 to push the curved blocks in the curved frame 8 into the tray 504, the telescopic tray group retracts into the moving frame 502 along the frame entering guide rail 503, the moving frame 502 moves to one side of the curved chain way conveyor 4 along the chassis track 501, the tray 504 is aligned with the curved frame 9, the telescopic tray group moves along the frame entering guide rail 503, the tray 504 extends into the curved frame 9, the frame entering telescopic mechanism drives the tray 504 to retract, the curved blocks cannot retract together with the tray 504 under the blocking of the material blocking plate 506, and then the curved blocks stay in the curved frame 9 until all the tray 504 retract and the curved blocks are completely separated. The block bending and framing device 5 then returns to the side of the block slack adjuster stacker 3 in reverse steps to prepare for the next job.
Preferably, the ends of the curved chain path feeding conveyor 1 and the curved chain path discharging conveyor 4 are both provided with a receiving chain path conveying conveyor 6, and the bottom of the receiving chain path conveying conveyor 6 is provided with a lifting adjusting device. The lifting adjusting device can be arranged as an air cylinder or a hydraulic cylinder.
The general bent frame or bent frame is delivered by the AGV, but the fork height of the AGV transporting vehicle commonly used has a certain height difference with the height of the curve entering chain path conveyor 1 or the curve exiting chain path conveyor 4, so that when the AGV transporting vehicle delivers the bent frame, the receiving chain path conveyor 6 firstly descends by a certain height, the self chain guide rail is matched with the fork height of the AGV transporting vehicle, and the AGV transporting vehicle can only place the material-carrying bent frame on the receiving chain path conveyor 6; after that, the height of the fork of the receiving and conveying chain path conveyor 6 or the AGV transport vehicle can be lifted slightly to separate the material loading bent frame from the AGV transport vehicle, or the empty bent frame 102 is placed on the receiving and conveying chain path conveyor 6, and then the height of the fork of the receiving and conveying chain path conveyor 6 or the AGV transport vehicle can be lifted slightly to separate the empty bent frame from the receiving and conveying chain path conveyor 6. The same is true of the engagement of the lifting work of the outgoing chain way conveyor 4 and the AGV transporting vehicle.
The receiving and conveying chain conveyor 6 can be provided with weighing devices, when the receiving and conveying chain conveyor 6 receives the material-carrying bent frame and the empty bent frame, the material-carrying bent frame and the empty bent frame can be weighed and metered by the outgoing chain conveyor 4, the total weight subtracts the tare weight to know the weight of the receiving/sending bent block, and the weighing devices at the two positions can accumulate and count and compare with each other.
Preferably, as shown in fig. 9, a switch offset device 7 is provided between the feeding chain conveyor 1 and the receiving chain conveyor 6 and between the discharging chain conveyor 4 and the receiving chain conveyor 6, the switch offset device 7 includes a support rail 701 perpendicular to the conveying direction of the receiving chain conveyor 6 and two sets of offset chain conveyors 702, and a traveling mechanism engaged with the support rail 701 is provided at the bottom of the offset chain conveyors 702.
During operation, empty bent frames firstly travel to one group of staggered chain channel conveyors 702 along the incoming curved chain channel conveyor 1, the staggered chain channel conveyor 702 carrying the empty bent frames travels along the supporting track 701, the other group of staggered chain channel conveyors 702 simultaneously travel along the supporting track 701 and are aligned with the incoming chain channel conveyor 6 and the incoming chain channel conveyor 1, then the bent frames carrying the bent blocks sequentially pass through the incoming chain channel conveyor 6, the staggered chain channel conveyors 702 and the incoming chain channel conveyor 1 for conveying, then the staggered chain channel conveyors 702 carrying the empty bent frames move in the opposite direction and are abutted with the incoming chain channel conveyor 6 and the incoming chain channel conveyor 1, and the empty bent frames are conveyed out. Thereby realize carrying the transport and letting way of bent frame of material and empty bent frame, realize the continuous turnover of bent frame.
The operation of the curved frame is the same as that of the curved frame.
Example 1: a method for operations of doubling and bending framing comprises the following steps:
firstly, a transport vehicle conveys a group of bent frames 8 filled with bent blocks to a bent chain path conveyor 1, the bent chain path conveyor 1 conveys the bent frames 8, the transport vehicle conveys empty bent frames 9 to a bent chain path conveyor 4, and the bent chain path conveyor 4 conveys the bent frames 9;
step two, when the bent block is conveyed to the end part of the bent block gap adjusting and stacking device 3, the walking trolley 204 drives the suspension frame 203 to move to one end of the bent frame 8 far away from the bent block gap adjusting and stacking device 3, the telescopic mechanism 205 is started to drive the buckling pushing plate 206 to move, and the bent frame 8 is pushed into the bent block gap adjusting and stacking device 3;
step three, the lifting mechanism 307 drives the gap adjusting trays 306 to move downwards, gaps between the gap adjusting trays 306 are adjusted, after the gap adjustment is completed, the walking chassis 303 drives the supporting frame 304 to move forwards, then the rotary driving mechanism drives the rotating shaft 305 to rotate, the material pushing cylinder 308 is started, and the material pushing plate 309 pushes bent blocks in the bent frame 8 to a bent frame 9 on the bent chain way conveyor 4 to be conveyed;
and step four, retracting the telescopic mechanism 205 of the bent block frame discharging device 2, driving the suspension frame 203 to move to one side of the bent chain way conveyor 1 by the traveling trolley 204, and conveying the discharged bent frame 8 back in the original way.
Example 2: different from the embodiment 1, in the first step, after the lifting adjusting device drives the receiving and sending chain conveyor 6 to descend, the height of the chain guide rail of the receiving and sending chain conveyor 6 is the same as that of the fork of the transport vehicle, the transport vehicle conveys the curved frame 8 filled with the curved block and the empty curved frame 9 to the corresponding receiving and sending chain conveyor 6, the curved frame 8 or the curved frame 9 is separated from the conveyor by matching with the height of the fork of the conveyor, and then the receiving and sending chain conveyor 6 is restored to the original height and is level with the chain guide rail of the curved chain conveyor 1 or the curved chain conveyor 4.
In the third step, as shown in fig. 10, the moving frame 502 moves to one side of the curved block gap adjusting and stacking device 3 along the chassis track 501, the telescopic tray group moves along the frame entering guide rail 503, the frame entering telescopic mechanism drives the tray 504 to extend out, the material pushing cylinder 308 pushes the material plate 309 to push the curved block in the curved frame 8 into the tray 504, the telescopic tray group retracts into the moving frame 502 along the frame entering guide rail 503, the moving frame 502 moves to one side of the curved chain way conveyor 4 along the chassis track 501, the tray 504 is aligned with the curved frame 9, the telescopic tray group moves along the frame entering guide rail 503, the tray 504 extends into the curved frame 9, the frame entering telescopic mechanism drives the tray 504 to retract, and the curved block falls into the curved frame 9 under the blocking of the material blocking plate 506.

Claims (10)

1. The utility model provides a bent block is transferred crack and is gathered up heap device, a serial communication port, including chassis support (301), be equipped with track (302) on chassis support (301), the walking wheel and the cooperation of track (302) on walking chassis (303), braced frame (304) are installed on walking chassis (303) through slewing bearing (305) rotation, braced frame (304) carry out rotary drive through slewing drive mechanism, braced frame (304) are gone up the layering and are equipped with a plurality of crack trays (306) of transferring, it goes up and down through elevating system (307) to transfer crack tray (306), it is equipped with pushing equipment to transfer crack tray (306) upside.
2. A curved block gap-adjusting gathering and stacking device as claimed in claim 1, wherein the lifting mechanism (307) is a cylinder, and the pushing mechanism comprises a pushing cylinder (308) and a pushing plate (309) arranged at the telescopic end of the pushing cylinder (308).
3. A bent frame combining and assembling system is characterized by comprising a bent chain channel feeding conveyor (1), a bent block frame discharging device (2), a bent block gap adjusting and stacking device (3) and a bent chain channel discharging conveyor (4) which are arranged in sequence; bent piece goes out a device (2) including setting up transverse guide (201) advancing bent chain way conveyer (1) top, transverse guide (201) advance bent chain way conveyer (1) setting perpendicularly, transverse guide (201) are connected with support frame (202), it is equipped with walking dolly (204) that hang on transverse guide (201) to hang frame (203) top, it puts up pushing equipment to be equipped with a plurality of layers on hanging frame (203), it includes telescopic machanism (205) and pushes away bent board (206) that set up at the flexible end of telescopic machanism (205) to go out a pushing equipment.
4. A bent framing system according to claim 3, characterized in that the bent block racking device is provided with a reducing guide structure at one side, the reducing guide structure comprises a support plate (207) arranged at one side of the bent block racking device and corresponding to each bent frame, the support plate (207) is supported by a bracket (208), and guide plates (209) are obliquely arranged at two sides of the support plate (207).
5. The curved piece assembling and frame combining system according to claim 3, wherein a curved piece assembling and frame combining device (5) is arranged between the curved piece gap adjusting and stacking device (3) and the curved piece discharging chain way conveyor (4), the curved piece assembling and frame combining device (5) comprises a chassis rail (501) arranged at the end portion of the curved piece gap adjusting and stacking device (3), the chassis rail (501) is perpendicular to the conveying direction of the curved piece discharging chain way conveyor (4), the movable frame (502) is matched with the chassis rail (501), a frame entering guide rail (503) is arranged on the movable frame (502), the frame entering guide rail (503) is arranged in parallel to the conveying direction of the curved piece discharging chain way conveyor (4), the telescopic tray group is matched with the frame entering guide rail (503), the telescopic tray group comprises a plurality of groups of trays (504) which are sequentially arranged from bottom to bottom, the trays (504) are slidably installed in the telescopic tray group frame (505), a telescopic mechanism is arranged in the telescopic tray group frame (505) corresponding to the trays (504), a material blocking plate (504) corresponding to each group of trays (505) is arranged on each group of trays, and the curved piece discharging chain way conveyor (4) is far away from the end portion of the curved piece discharging chain way conveyor (506).
6. A curved framing system according to claim 3, wherein the ends of the curved feeding chain way conveyor (1) and the curved discharging chain way conveyor (4) are provided with a receiving chain way conveyor (6), and the bottom of the receiving chain way conveyor (6) is provided with a lifting adjusting device.
7. A bent frame packing system according to claim 6, characterized in that a turnout dislocation device (7) is arranged between the bent chain conveyor (1) and the receiving chain conveyor (6) and between the bent chain conveyor (4) and the receiving chain conveyor (6), the turnout dislocation device (7) comprises a support rail (701) perpendicular to the conveying direction of the receiving chain conveyor (6) and two sets of dislocation chain conveyors (702), and the bottom of the dislocation chain conveyor (702) is provided with a running gear matched with the support rail (701).
8. An operation method for doubling and bending framing is characterized by comprising the following steps:
firstly, a transport vehicle conveys a group of full-loaded curved frames (8) to a curved chain path conveyor (1) for conveying curved frames (8), the transport vehicle conveys empty curved frames (9) to a curved chain path conveyor (4), and the curved chain path conveyor (4) conveys curved frames (9);
step two, when the bent block is conveyed to the end part of the bent block gap adjusting and stacking device (3), the walking trolley (204) drives the suspension frame (203) to move to one end, away from the bent block gap adjusting and stacking device (3), of the bent frame (8), the telescopic mechanism (205) is started to drive the bending pushing plate (206) to move, and the bent block is pushed into the bent block gap adjusting and stacking device (3);
thirdly, the lifting mechanism (307) drives the gap adjusting trays (306) to move downwards, gaps between the gap adjusting trays (306) are adjusted, after the gap adjustment is finished, the walking chassis (303) drives the supporting frame (304) to move forwards, then the rotary driving mechanism drives the rotating shaft (305) to rotate, the material pushing cylinder (308) is started, and the material pushing plate (309) pushes the bent blocks in the bent frame (8) to the bent frame (9) on the bent chain way conveyor (4) for conveying;
step four, retracting a telescopic mechanism (205) of the bent block frame discharging device (2), driving a suspension frame (203) to move to one side of the bent chain way conveyor (1) by a walking trolley (204), and conveying the unloaded bent frame (8) back in the original way.
9. The operation method for doubling and boxing the bent blocks according to claim 8, wherein in the third step, the moving frame (502) moves to one side of the bent block gap adjusting and stacking device (3) along the chassis track (501), the telescopic tray group moves along the frame entering guide rail (503), the frame entering telescopic mechanism drives the tray (504) to extend, the material pushing cylinder (308) pushes the material plate (309) to push the bent blocks in the bent frame (8) into the tray (504), the telescopic tray group retracts into the moving frame (502) along the frame entering guide rail (503), the moving frame (502) moves to one side of the bent chain way conveyor (4) along the chassis track (501), the tray (504) is aligned with the bent blocks (9), the telescopic tray group moves along the frame entering guide rail (503), the tray (504) extends into the bent blocks (9), the frame entering telescopic mechanism drives the tray (504) to retract, and the bent blocks fall into the bent blocks (9) under the blocking of the material blocking plate (506).
10. The operation method for doubling and boxing the bent blocks according to claim 8, wherein in the first step, after the lifting adjusting device drives the receiving and feeding chain channel conveyor (6) to descend, the height of a chain guide rail of the receiving and feeding chain channel conveyor (6) is consistent with that of a fork of a transport vehicle, the transport vehicle conveys the bent blocks (8) filled with the bent blocks and the empty bent blocks (9) to the corresponding receiving and feeding chain channel conveyor (6), the bent blocks (8) or the bent blocks (9) are separated from the conveyor by matching with the elevation of the fork of the conveyor, and then the receiving and feeding chain channel conveyor (6) restores to the original height and is flush with the chain guide rail of the feeding chain channel conveyor (1) or the discharging chain channel conveyor (4).
CN202210855113.4A 2022-07-20 2022-07-20 Bent block gap adjusting and stacking device, bent and frame combining and assembling system and method Pending CN115196271A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210855113.4A CN115196271A (en) 2022-07-20 2022-07-20 Bent block gap adjusting and stacking device, bent and frame combining and assembling system and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210855113.4A CN115196271A (en) 2022-07-20 2022-07-20 Bent block gap adjusting and stacking device, bent and frame combining and assembling system and method

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CN115196271A true CN115196271A (en) 2022-10-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116002407A (en) * 2023-02-10 2023-04-25 浙江大学 Automatic tooth collecting device and use method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116002407A (en) * 2023-02-10 2023-04-25 浙江大学 Automatic tooth collecting device and use method thereof
CN116002407B (en) * 2023-02-10 2023-08-29 浙江大学 Automatic tooth collecting device and use method thereof

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