CN110641970A - Heat-preservation mortar transporting and stacking device and method - Google Patents
Heat-preservation mortar transporting and stacking device and method Download PDFInfo
- Publication number
- CN110641970A CN110641970A CN201910867185.9A CN201910867185A CN110641970A CN 110641970 A CN110641970 A CN 110641970A CN 201910867185 A CN201910867185 A CN 201910867185A CN 110641970 A CN110641970 A CN 110641970A
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- Prior art keywords
- stacking
- thermal insulation
- transfer chain
- chassis
- conveying line
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 97
- 238000004321 preservation Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000009413 insulation Methods 0.000 claims abstract description 60
- 239000000428 dust Substances 0.000 claims abstract description 29
- 238000004806 packaging method and process Methods 0.000 claims abstract description 11
- 210000000078 claw Anatomy 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 230000001174 ascending effect Effects 0.000 claims description 4
- 230000008602 contraction Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000007599 discharging Methods 0.000 abstract description 6
- 230000000903 blocking effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/56—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections
- B65G47/57—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/42—Belts or like endless load-carriers made of rubber or plastics having ribs, ridges, or other surface projections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/185—Preventing escape of dust by means of non-sealed systems
- B65G69/186—Preventing escape of dust by means of non-sealed systems with aspiration means
Abstract
The invention provides a heat preservation mortar transportation and stacking device and a method, wherein the device comprises a feeding conveying line for feeding heat preservation mortar, the feeding conveying line comprises a first conveying line and a second conveying line perpendicular to the first conveying line, a guide mechanism for transporting the heat preservation mortar is arranged at the intersection of the second conveying line and the first conveying line, a dust removal mechanism is arranged at the position, close to a discharge end, of the first conveying line, a discharging conveying line for stacking the heat preservation mortar is arranged at the discharge end of the first conveying line, a stacking manipulator is arranged at the intersection of the first conveying line and the discharging conveying line, and a lifting tray mechanism for automatically feeding stacking chassis one by one is arranged on the discharging conveying line. The automatic conveying and stacking device disclosed by the invention can be used for automatically conveying the thermal insulation mortar on different production lines and automatically feeding the stacking chassis one by one, is suitable for conveying and stacking the thermal insulation mortar with different packaging specifications, improves the production efficiency and reduces the cost.
Description
Technical Field
The invention relates to the technical field of material transportation and stacking, in particular to a device and a method for transporting and stacking thermal insulation mortar.
Background
After the processed thermal insulation mortar is packaged by packaging bags, the thermal insulation mortar needs to be transported and stacked, manual carrying is adopted, multiple bags of thermal insulation mortar are placed on a stacking chassis, subsequent delivery transportation is facilitated, the labor amount is large, the working efficiency is low, existing transportation stacking equipment is mostly in single-line transportation, workers are required to transport the thermal insulation mortar packaged by different production lines to a transportation stacking station, and automatic transportation stacking of multiple different production lines cannot be met; the width of the conveying line is limited, and the width can not be adjusted according to the specification of the packaging bag; the stacking chassis of the thermal insulation mortar is manually fed, so that the efficiency is low, the labor capacity is large, the deviation of the placement position of the stacking chassis is easy to occur, and the stability of the stacking of the thermal insulation mortar is influenced; because of the heat preservation mortar after the packing is heavier, the thick liquids in the wrapping bag distribute unevenly in the transportation, and the heat preservation mortar also divides into different packing specifications, and pile up neatly manipulator appears snatching unstability scheduling problem easily, and in addition, the cooperation between pile up neatly manipulator and the pile up neatly material loading platform appears the problem that can not effectively snatch easily.
Disclosure of Invention
The invention provides a device and a method for transporting and stacking thermal insulation mortar, which are used for automatically transporting thermal insulation mortar on different production lines and automatically feeding stacking base plates one by one, are suitable for transporting and stacking thermal insulation mortar with different packaging specifications, improve the production efficiency and reduce the cost.
The technical scheme of the invention is realized as follows: the utility model provides a transportation of heat preservation mortar, pile up neatly device, including the material loading transfer chain that is used for the feeding of heat preservation mortar, the material loading transfer chain includes first transfer chain and the second transfer chain perpendicular with first transfer chain, the crossing department of second transfer chain and first transfer chain is provided with the guiding mechanism who is used for the transportation of heat preservation mortar, the position department that first transfer chain is close to the discharge end is provided with dust removal mechanism, the discharge end of first transfer chain is provided with the unloading transfer chain that is used for the pile up neatly of heat preservation mortar, the crossing department of first transfer chain and unloading transfer chain is provided with the pile up neatly machinery hand, be provided with the lift tray mechanism that is used for pile up neat.
Further, lift tray mechanism includes material loading frame, material loading frame includes the underframe, the four corners of underframe is provided with vertical ascending pole setting, be provided with vertical ascending jacking cylinder on the underframe, the upper end of jacking cylinder is provided with horizontal tray, be provided with the flexible subassembly of connecting rod between the lower extreme of horizontal tray and the upper end of underframe, the top of horizontal tray both sides all is provided with the flexible platen that is used for supporting the pile up neatly chassis, the unloading transfer chain includes the frame of two parallels, horizontal tray is located the below between two frames, flexible platen is located the top of frame, install motor drive's drive chain in the frame.
Further, the guide mechanism comprises a first adjusting plate, the first adjusting plate is arranged on one side, close to the dust removal mechanism, of the discharge end of the second conveying line, a first strip-shaped positioning hole is formed in the first adjusting plate, a second adjusting plate is arranged on the upper end of the first adjusting plate in a crossed mode, a second strip-shaped positioning hole connected with the first strip-shaped positioning hole through a bolt is formed in the second adjusting plate, and a vertical guide wheel is arranged at one end, close to the first conveying line, of the second adjusting plate in a rotating mode.
Furthermore, first transfer chain includes the dust removal transfer chain, and the dust removal transfer chain includes vibration transfer chain and third belt line, and dust removal mechanism sets up in the discharge end of vibration transfer chain, and the vibration transfer chain includes a plurality of roller bearings of motor drive, and the cover is equipped with square roller on the roller bearing.
Further, the feed end of vibration transfer chain is provided with the second belt line, is provided with the bar burr that is used for increasing the friction on the second belt line, and the slope of second belt line is downward to meet with the belt line that gathers, and the second transfer chain sets up perpendicularly in one side of gathering the belt line, and the opposite side of gathering the belt line is provided with the first side of position adjustable and keeps off the subassembly.
Further, the both sides of second belt line and dust removal transfer chain all are provided with position adjustable second side and keep off the subassembly, first side keeps off the subassembly and second side keeps off the subassembly and all includes the adjusting part that the outside of side shield and side shield links to each other, adjusting part includes vertical first locating lever, the upper end of first locating lever slides and is provided with the locating piece, it is provided with horizontal second locating lever to slide on the locating piece, the second locating lever links to each other with the side shield, locating piece and first locating lever, the second locating lever links to each other through fastening bolt respectively.
Further, the stacking manipulator comprises a stacking mechanical arm and a stacking mechanical claw, the stacking mechanical claw comprises a connecting plate connected with the stacking mechanical arm, the two sides of the lower end of the connecting plate are hinged to a clamping frame through a rotating shaft, the lower end of the clamping frame is provided with a plurality of inwards inclined claw bodies, a vertical cylinder is arranged on the connecting plate between the two clamping claws, and the lower end of the vertical cylinder is provided with a pressure plate.
Further, pile up neatly material loading platform includes the base, and the both sides of base upper end all welded fastening have the support, and the upper end interval of support is provided with a plurality of clamps and gets the groove, and adjacent clamp is got and is provided with the backing roll on the support between the groove, and the clamp below the claw body is got groove and claw body one-to-one.
Furthermore, a connecting frame is arranged on the vertical rods above the two sides of the horizontal tray, a stacking chassis sensor is arranged below the connecting frame, the telescopic table plate is arranged in the connecting frame and hinged to the connecting frame, a transverse cylinder is arranged in the connecting frame on one side of the telescopic table plate, one end of the transverse cylinder is hinged to the inner wall of the connecting frame, the other end of the transverse cylinder is hinged to one end of the telescopic table plate, and the other end of the telescopic table plate is a free end.
A method for transporting and stacking thermal insulation mortar is a device for transporting and stacking thermal insulation mortar, and comprises the following steps:
(1) the horizontal cylinder extends to drive the free end of the telescopic bedplate to extend out of the connecting frame, the plurality of stacking base plates are vertically stacked on the upper end of the telescopic bedplate one by one, and the jacking cylinder extends to drive the horizontal tray to ascend to the lower end of the stacking base plate;
(2) the transverse cylinder contracts to drive the telescopic platen to contract into the connecting frame, the stacking chassis at the lowest end descends along with the contraction of the jacking cylinder and is placed on the transmission chain, when the stacking chassis sensor senses the stacking chassis, the transmission chain is started to send the stacking chassis to the stacking manipulator, and meanwhile, the transverse cylinder stretches the telescopic platen to extend and support the next stacking chassis;
(3) the packaged heat preservation mortar is transported by a first conveyor line or/and a second conveyor line, the heat preservation mortar attached to the surface of the heat preservation mortar packaging bag is shaken off by a vibration conveyor line on the first conveyor line, dust is removed by a dust removal mechanism, and then the heat preservation mortar is grabbed by a stacking manipulator and is sent to a stacking chassis;
(4) and (3) repeating the step (3), when the number of the thermal insulation mortar bags placed on the stacking chassis meets the requirement, starting the blanking conveying belt, conveying away the stacking chassis filled with the thermal insulation mortar, repeating the step (2), placing the next empty stacking chassis on a blanking conveying line by the lifting tray mechanism, conveying the next empty stacking chassis to the stacking manipulator through the blanking conveying line, and stacking the thermal insulation mortar in the next round.
The invention has the beneficial effects that: according to the invention, through the matching of the first conveying line and the second conveying line, the automatic conveying and stacking of the heat-insulating mortar of different production lines are realized, the production efficiency is improved, and the cost is reduced; the width of two second side fender subassemblies and the distance of first side fender subassembly and second transfer chain discharge end are adjusted through the second locating lever, and the heat preservation mortar transportation demand of different packaging specification is satisfied through the position of second regulating plate adjustment leading wheel.
The second belt line is provided with the bar-shaped convex lines for increasing friction, so that the heat-insulating mortar is smoothly conveyed to the dedusting conveying line along the second belt line; through the rotation of square roller, the vibration shakes off the mortar or the floating dust that heat preservation mortar wrapping bag surface is stained with to adsorb through dust removal mechanism, guarantee that heat preservation mortar wrapping bag surface is clean and tidy.
According to the stacking manipulator, the claw body is matched with the clamping groove, so that the claw body can smoothly enter the lower end of the thermal insulation mortar, the vertical air cylinder is matched to drive the pressure plate to press the upper end of the thermal insulation mortar, the thermal insulation mortar with different packaging specifications can be smoothly grabbed and the grabbing stability can be guaranteed, and meanwhile, the thermal insulation mortar can be guaranteed to be flat and smooth, and the subsequent stacking stability can be guaranteed.
The lifting tray mechanism realizes the automatic feeding of the stacking base plates one by one through the matching of the lifting horizontal tray and the telescopic bedplate, improves the stacking efficiency, and ensures that the lifting process of the horizontal tray is kept stable due to the arrangement of the connecting rod telescopic assembly.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a top view of the feeder conveyor line of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic structural diagram of a palletizing manipulator;
FIG. 4 is an enlarged view of a portion of FIG. 1;
FIG. 5 is a top view of the guide mechanism;
FIG. 6 is a partial enlarged view of B in FIG. 3;
FIG. 7 is a schematic structural view of a stacking loading platform;
FIG. 8 is a top plan view of the pallet chassis;
FIG. 9 is a schematic view of the elevating tray mechanism;
FIG. 10 is a top view of the telescoping platen;
fig. 11 is a schematic structural diagram of the blanking conveying line.
A feeding conveying line 1, a dust removing mechanism 1-1, a blanking conveying line 1-2, a collecting belt line 1-3, a first belt feeding line 1-4, a second belt line 1-5, a second belt feeding line 1-6, a vibrating conveying line 1-7, a third belt line 1-8, a stacking feeding table 1-9, a square roller 1-10, a conveying frame 1-11, a conveying belt 1-12, a side baffle 1-13, a first positioning rod 1-14, a positioning block 1-15, a second positioning rod 1-16, a fastening bolt 1-17, a first adjusting plate 1-18, a first strip-shaped positioning hole 1-19, a second adjusting plate 1-20, a second strip-shaped positioning hole 1-21, a guide wheel 1-22, a stacking manipulator 2 and a mechanical arm 2-1, 2-2 parts of stacking mechanical claws, 2-3 parts of a supporting table, 2-4 parts of a connecting plate, 2-5 parts of a clamping frame, 2-6 parts of claw bodies, 2-7 parts of a horizontal cylinder, 2-8 parts of a vertical cylinder, 2-9 parts of a pressure plate, 2-10 parts of a reflective infrared sensor, 2-11 parts of a support frame, 2-12 parts of a clamping groove, 2-13 parts of a supporting roller, 2-14 parts of a longitudinal plate, 2-15 parts of a transverse plate, 3 parts of a lifting tray mechanism, 3-1 parts of a bottom frame, 3-2 parts of a vertical rod, 3-3 parts of a jacking cylinder, 3-4 parts of a horizontal tray, 3-5 parts of a first connecting rod, 3-6 parts of a second connecting rod, 3-7 parts of a third connecting rod, 3-8 parts of a telescopic table plate, 3-9 parts of a connecting frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
Example one
As shown in fig. 1-5, a thermal insulation mortar transporting and stacking device comprises a feeding conveyor line 1 for feeding thermal insulation mortar, wherein the feeding conveyor line 1 comprises a first conveyor line and a second conveyor line perpendicular to the first conveyor line, a guide mechanism for transporting thermal insulation mortar is arranged at the intersection of the second conveyor line and the first conveyor line, a dust removal mechanism 1-1 is arranged at the position, close to a discharge end, of the first conveyor line, a discharging conveyor line 1-2 for stacking thermal insulation mortar is arranged at the discharge end of the first conveyor line, a stacking manipulator 2 is arranged at the intersection of the feeding conveyor line 1 and the discharging conveyor line 1-2, and a lifting tray mechanism 3 for automatically feeding a stacking chassis one by one is arranged on the discharging conveyor line 1-2.
The first conveying line comprises collecting belt lines 1-3, a first belt feeding line 1-4 is arranged at one end of each collecting belt line 1-3, a second belt line 1-5 inclining upwards is arranged at the other end of each collecting belt line, bar-shaped convex patterns used for increasing friction are arranged on the second belt lines 1-5, a dust removal conveying line is arranged at the discharge end of each second belt line 1-5 and comprises a vibration conveying line 1-7 and a third belt line 1-8, a dust removal mechanism 1-1 is arranged at the discharge end of the vibration conveying line 1-7, the dust removal mechanism 1-1 is a bag type dust remover, a stacking feeding table 1-9 is arranged at the discharge end of the dust removal conveying line, and a stacking manipulator 2 is arranged above the stacking feeding table 1-9.
The vibration conveying lines 1-7 comprise a plurality of rollers driven by a motor through a gear chain transmission mechanism, square rollers 1-10 are sleeved on the rollers, the second conveying line is vertically arranged on one side of the gathering belt line 1-3 and comprises a second belt feeding line 1-6, the gathering belt line 1-3, a first belt feeding line 1-4, a second belt line 1-5, a third belt line 1-8 and a second belt feeding line 1-6 respectively comprise conveying frames 1-11, the upper ends of the conveying frames 1-11 are provided with motor-driven conveying belts 1-12, bar-shaped convex patterns are arranged on the conveying belts 1-12 of the second belt line 1-5, and the conveying belts 1-12 and the bar-shaped convex patterns are of an integrated structure.
A first side blocking component with adjustable positions is arranged on one side, away from the guide mechanism, of the gathering belt line 1-3, a second side blocking component with adjustable positions is arranged on two sides of the second belt line 1-5 and the dust removal conveying line, each of the first side blocking component and the second side blocking component comprises a side blocking plate 1-13 and an adjusting component connected with the outer side of the side blocking plate 1-13, each adjusting component comprises a vertical first positioning rod 1-14, the lower end of the first positioning rod 1-14 is connected with the upper end of the conveying frame 1-11, a positioning block 1-15 is slidably sleeved on the upper end of the first positioning rod 1-14, a transverse second positioning rod 1-16 is slidably arranged on the positioning block 1-15, the second positioning rod 1-16 is fixedly connected with the side blocking plate 1-13, the positioning block 1-15 is fixedly connected with the first positioning rod 1-14, The second positioning rods 1-16 are respectively connected through fastening bolts 1-17.
The guide mechanism comprises first adjusting plates 1-18, the first adjusting plates 1-18 are arranged on one side, close to the dust removal mechanism 1-1, of the discharge end of the second conveying line, two parallel first strip-shaped positioning holes 1-19 are formed in the first adjusting plates 1-18, second adjusting plates 1-20 are arranged at the upper ends of the first adjusting plates 1-18, two second strip-shaped positioning holes 1-21 connected with the first strip-shaped positioning holes 1-19 through bolts are formed in the second adjusting plates 1-20, vertical guide wheels are rotatably arranged at one ends, close to the first conveying line, of the second adjusting plates 1-20, and the guide wheels are located at the intersection of the second conveying line and the collecting belt line 1-3.
The application method of the embodiment comprises the following steps: according to the size and specification of the heat-preservation mortar packaging bag, the width of the two second side blocking assemblies and the distance between the first side blocking assembly and the discharge end of the second conveying line are adjusted through the second positioning rods 1-16, and the position of the guide wheel is adjusted through the second adjusting plates 1-20, so that the transportation requirement of the heat-preservation mortar is met.
The packaged thermal insulation mortar is placed on a first belt feeding line 1-4, and the thermal insulation mortar sequentially passes through the first belt feeding line 1-4 and enters a gathering belt line 1-3; or the packaged thermal insulation mortar is placed in the second belt feeding line 1-6 and enters the gathering belt line 1-3 through the second belt feeding line 1-6, and the guide wheel plays a role in limiting and guiding the thermal insulation mortar, so that the thermal insulation mortar is ensured to smoothly enter the gathering belt line 1-3.
The thermal insulation mortar entering the gathering belt lines 1-3 enters the vibration conveying lines 1-7 through the second belt lines 1-5 to shake off the thermal insulation mortar attached to the surfaces of the packaging bags, the thermal insulation mortar is adsorbed by the dust removing mechanism 1-1 and then enters the stacking feeding tables 1-9 through the third belt lines 1-8, the stacking manipulator 2 sends the thermal insulation mortar to the stacking chassis, when the number of thermal insulation mortar bags placed on the stacking chassis meets the requirement, the blanking conveying lines 1-2 are started to convey away the stacking chassis filled with the thermal insulation mortar, and meanwhile, the next empty stacking chassis is placed on the blanking conveying lines 1-2 by the lifting tray mechanism 3 and is conveyed to one side of the stacking manipulator 2 through the blanking conveying lines 1-2.
Example two
This embodiment is substantially the same as the first embodiment, except that: as shown in fig. 3 and 6-8, the stacking manipulator 2 comprises a stacking mechanical arm 2-1 and a stacking mechanical claw 2-2 arranged on the stacking mechanical arm 2-1, a vertical supporting table 2-3 is fixed on one side of a stacking feeding table 1-9, a link type stacking mechanical arm 2-1 is installed at the upper end of the supporting table 2-3, a stacking mechanical claw 2-2 is installed at one end of the stacking mechanical arm 2-1 far away from the supporting table 2-3, the stacking mechanical claw 2-2 comprises a connecting plate 2-4 connected with the stacking mechanical arm 2-1, clamping frames 2-5 are hinged to two sides of the lower end of the connecting plate 2-4 through rotating shafts, a plurality of inwards inclined claw bodies 2-6 are fixed at the lower end of the clamping frame 2-5 through bolts, and the two clamping frames 2-5 are arranged oppositely, the rotating shaft is fixedly sleeved with a transmission rod, the upper end of the transmission rod is hinged with a piston rod of the horizontal cylinder 2-7, and the horizontal cylinder 2-7 is hinged on the connecting plate 2-4. A vertical cylinder 2-8 which is vertically downward is arranged on a connecting plate 2-4 between the two clamping frames 2-5, a piston rod of the vertical cylinder 2-8 is downward, and a pressure plate 2-9 is fixed. The pressing plate 2-9 is matched with the stacking mechanical claw 2-2 to clamp the thermal insulation mortar, the thermal insulation mortar is guaranteed to be flat, the stability of subsequent stacking is guaranteed, and the reflective infrared sensor 2-10 used for sensing the thermal insulation mortar is mounted on the connecting plate 2-4.
The stacking feeding table 1-9 comprises a base, wherein supports 2-11 are fixedly welded on two sides of the upper end of the base, a plurality of clamping grooves 2-12 are arranged at the upper end of each support 2-11 at intervals, the width of each clamping groove 2-12 is larger than that of each claw body 2-6, supporting rollers 2-13 are mounted on the supports 2-11 between every two adjacent clamping grooves 2-12, the diameter of each supporting roller 2-13 is smaller than the distance between every two adjacent claw bodies 2-6, and the clamping grooves 2-12 below the claw bodies 2-6 are in one-to-one correspondence with the claw bodies 2-6.
The stacking base plate comprises 3 longitudinal plates 2-14 arranged at intervals, transverse connecting plates are fixedly connected to the lower sides of two ends of the 3 longitudinal plates 2-14, a plurality of transverse plates 2-15 are fixed to the upper ends of the 3 longitudinal plates 2-14 at intervals, the interval between every two adjacent transverse plates 2-15 is larger than the width of each claw body 2-6, and the width of each transverse plate 2-15 is smaller than the interval between every two adjacent claw bodies 2-6.
The application method of the embodiment comprises the following steps: when the reflective infrared sensors 2-10 sense the heat insulation mortar on the stacking feeding tables 1-9, the stacking manipulator 2 descends, the claw bodies 2-6 are placed in the corresponding clamping grooves 2-12 and located on the lower side of the heat insulation mortar, the horizontal cylinders 2-7 contract to drive the claw bodies 2-6 to rotate inwards, meanwhile, the vertical cylinders 2-8 drive the pressure plates 2-9 to move downwards to complete clamping of the heat insulation mortar, the heat insulation mortar is conveyed to the stacking chassis, the horizontal cylinders 2-7 extend to drive the claw bodies 2-6 to rotate outwards to release the heat insulation mortar, and then the stacking manipulator 2 resets to perform next grabbing.
EXAMPLE III
This embodiment is substantially the same as the first embodiment, except that: as shown in fig. 9-11, the lifting tray mechanism 3 comprises a feeding frame, the feeding frame comprises a bottom frame 3-1, four corners of the bottom frame 3-1 are welded and fixed with vertical upward vertical rods 3-2, the bottom frame 3-1 is fixed with a vertical upward lifting cylinder 3-3, the upper end of the lifting cylinder 3-3 is fixedly connected with a horizontal tray 3-4, a connecting rod telescopic component is arranged between the lower end of the horizontal tray 3-4 and the upper end of the bottom frame 3-1, the connecting rod telescopic component comprises four first connecting rods 3-5, the upper ends of the four first connecting rods 3-5 are respectively hinged with the four corners of the horizontal tray 3-4, the lower end of the first connecting rod 3-5 is hinged with a second connecting rod 3-6, the lower end of the second connecting rod 3-6 is hinged with the upper end of the bottom frame 3-1, third connecting rods 3-7 are arranged between the lower ends of the adjacent first connecting rods 3-5, and the end parts of the third connecting rods 3-7 are hinged with the corresponding first connecting rods 3-5 and the second connecting rods 3-6.
The upper parts of two sides of a horizontal tray 3-4 are respectively provided with a telescopic bedplate 3-8 for supporting a stacking chassis, upright rods 3-2 above two sides of the horizontal tray 3-4 are respectively welded and fixed with a hollow connecting frame 3-9, a stacking chassis sensor 3-10 is arranged below the connecting frame 3-9, the telescopic bedplate 3-8 is arranged in the connecting frame 3-9 and hinged with the connecting frame 3-9, a transverse cylinder 3-11 is arranged in the connecting frame 3-9 at one side of the telescopic bedplate 3-8, one end of the transverse cylinder 3-11 is hinged with the inner wall of the connecting frame 3-9, the other end of the transverse cylinder is hinged with one end of the telescopic bedplate 3-8, and the other end of the telescopic bedplate 3-8 is a free end.
The blanking conveying line 1-2 comprises two parallel racks 3-12, one end of each rack 3-12 is located between the upper end of a horizontal tray 3-4 and the lower end of a telescopic bedplate 3-8, the other end of each rack is a blanking end of thermal insulation mortar, the horizontal tray 3-4 is located below the space between the two racks 3-12, and a transmission chain 3-13 driven by a motor is mounted on each rack 3-12.
The application method of the embodiment comprises the following steps: the transverse cylinder 3-11 extends to drive the free end of the telescopic bedplate 3-8 to extend out of the connecting frame 3-9, a plurality of stacking chassis are vertically and one by one placed at the upper end of the telescopic bedplate 3-8, the jacking cylinder 3-3 extends to drive the horizontal pallet 3-4 to ascend to the lower end of the stacking chassis, then the transverse cylinder 3-11 contracts to drive the telescopic bedplate 3-8 to contract into the connecting frame 3-9, the stacking chassis at the lowest end descends along with the contraction of the jacking cylinder 3-3 and is placed on the transmission chain 3-13, when a stacking chassis sensor 3-10 senses the stacking chassis, the transmission chain 3-13 starts to send the stacking chassis to one side of the stacking manipulator 2, and meanwhile, the transverse cylinder 3-11 extends the telescopic bedplate 3-8 to support the next stacking chassis, the stacking base plate can be fed one by one.
Example four
A method for transporting and stacking heat-preservation mortar adopts the device for transporting and stacking heat-preservation mortar in the first to fourth embodiments, and comprises the following steps:
(1) the transverse cylinder 3-11 extends to drive the free end of the telescopic bedplate 3-8 to extend out of the connecting frame 3-9, a plurality of stacking chassis are vertically stacked on the upper end of the telescopic bedplate 3-8 one by one, and the jacking cylinder 3-3 extends to drive the horizontal tray 3-4 to ascend to the lower end of the stacking chassis;
(2) the transverse cylinder 3-11 contracts to drive the telescopic bedplate 3-8 to contract into the connecting frame 3-9, the stacking base plate at the lowest end descends along with the contraction of the jacking cylinder 3-3 and is arranged on the transmission chain 3-13, when the stacking base plate sensor 3-10 senses the stacking base plate, the transmission chain 3-13 starts to send the stacking base plate to the stacking manipulator 2, and meanwhile, the transverse cylinder 3-11 extends the telescopic bedplate 3-8 to support the next stacking base plate;
(3) the packaged heat preservation mortar is transported by a first conveyor line or a second conveyor line, the heat preservation mortar attached to the surface of the heat preservation mortar packaging bag is shaken off by a vibration conveyor line 1-7 on the first conveyor line, adsorbed and dedusted by a dedusting mechanism 1-1, and then grabbed by a stacking manipulator 2 and sent to a stacking chassis;
(4) and (3) repeating the step (3), when the number of the thermal insulation mortar bags placed on the stacking chassis meets the requirement, starting the blanking conveyer belt, conveying away the stacking chassis filled with the thermal insulation mortar, repeating the step (2), placing the next empty stacking chassis on the blanking conveying line 1-2 by the lifting tray mechanism 3, and conveying the next empty stacking chassis to the stacking manipulator 2 through the blanking conveying line 1-2 to stack the thermal insulation mortar of the next round.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides a heat preservation mortar transportation, pile up neatly device which characterized in that: including the material loading transfer chain that is used for the feeding of heat preservation mortar, the material loading transfer chain includes first transfer chain and with first transfer chain vertically second transfer chain, the second transfer chain is provided with position adjustable guiding mechanism with the crossing department of first transfer chain, the position department that first transfer chain is close to the discharge end is provided with dust removal mechanism, the discharge end of first transfer chain is provided with the unloading transfer chain that is used for the heat preservation mortar pile up neatly, the crossing department of first transfer chain and unloading transfer chain is provided with the pile up neatly machinery hand, be provided with the lift tray mechanism that is used for pile up neatly chassis automatic feeding one by one on the unloading transfer chain.
2. The thermal insulation mortar transporting and stacking device as claimed in claim 1, wherein: lifting tray mechanism includes the material loading frame, the material loading frame includes the underframe, the four corners of underframe is provided with vertical ascending pole setting, be provided with vertical ascending jacking cylinder on the underframe, jacking cylinder's upper end is provided with horizontal tray, be provided with the flexible subassembly of connecting rod between horizontal tray's the lower extreme and the upper end of underframe, the top of horizontal tray both sides all is provided with the flexible platen that is used for supporting the pile up neatly chassis, the unloading transfer chain includes the frame of two parallels, horizontal tray is located the below between two frames, flexible platen is located the top of frame, install motor drive's drive chain in the frame.
3. The thermal insulation mortar transporting and stacking device as claimed in claim 1, wherein: the guide mechanism comprises a first adjusting plate, the first adjusting plate is arranged on one side, close to the dust removal mechanism, of the discharge end of the second conveying line, a first strip-shaped positioning hole is formed in the first adjusting plate, a second adjusting plate is arranged on the upper end of the first adjusting plate in a crossed mode, a second strip-shaped positioning hole connected with the first strip-shaped positioning hole through a bolt is formed in the second adjusting plate, and a vertical guide wheel is arranged at one end, close to the first conveying line, of the second adjusting plate in a rotating mode.
4. The thermal insulation mortar transporting and stacking device as claimed in claim 1, wherein: the first conveying line comprises a dust removal conveying line, the dust removal conveying line comprises a vibration conveying line and a third belt line, the dust removal mechanism is arranged at the discharge end of the vibration conveying line, the vibration conveying line comprises a plurality of roller shafts driven by a motor, and a square roller is sleeved on each roller shaft.
5. The thermal insulation mortar transporting and stacking device as claimed in claim 4, wherein: the feed end of vibration transfer chain is provided with the second belt line, is provided with the bar burr that is used for increasing the friction on the second belt line, and the slope of second belt line is downward to meet with the belt line that gathers, and the second transfer chain sets up perpendicularly in one side of gathering the belt line, and the opposite side of gathering the belt line is provided with the first side of position adjustable and keeps off the subassembly.
6. The thermal insulation mortar transporting and stacking device as claimed in claim 5, wherein: the both sides of second belt line and dust removal transfer chain all are provided with position adjustable second side and keep off the subassembly, first side keeps off the subassembly and second side keeps off the subassembly and all includes the adjusting part that the outside of side shield and side shield links to each other, adjusting part includes vertical first locating lever, the upper end of first locating lever slides and is provided with the locating piece, it is provided with horizontal second locating lever to slide on the locating piece, the second locating lever links to each other with the side shield, locating piece and first locating lever, the second locating lever links to each other through fastening bolt respectively.
7. The thermal insulation mortar transporting and stacking device as claimed in claim 1, wherein: the stacking manipulator comprises a stacking mechanical arm and a stacking mechanical claw, the stacking mechanical claw comprises a connecting plate connected with the stacking mechanical arm, two sides of the lower end of the connecting plate are hinged to a clamping frame through a rotating shaft, the lower end of the clamping frame is provided with a plurality of inwards inclined claw bodies, two clamping frames are provided with a vertical cylinder on the connecting plate between the claws, and the lower end of the vertical cylinder is provided with a pressure plate.
8. The thermal insulation mortar transporting and stacking device as claimed in claim 7, wherein: the pile up neatly material loading platform includes the base, and the both sides of base upper end all welded fastening have the support, and the upper end interval of support is provided with a plurality of clamps and gets the groove, and adjacent clamp is got and is provided with the backing roll on the support between the groove, and the clamp of claw body below is got groove and claw body one-to-one.
9. The thermal insulation mortar transporting and stacking device as claimed in claim 2, wherein: all be provided with the carriage in the pole setting of horizontal tray both sides top, the below of carriage is provided with pile up neatly chassis sensor, and flexible platen is arranged in the carriage and is articulated with the carriage, is provided with horizontal cylinder in the carriage of flexible platen one side, and horizontal cylinder one end is articulated with the carriage inner wall, and the other end is articulated with the one end of flexible platen, and the other end of flexible platen is the free end.
10. A method for transporting and stacking thermal insulation mortar is characterized by comprising the following steps: use of the insulating mortar transporting, palletizing installation according to one of claims 1 to 9, comprising the following steps:
(1) the horizontal cylinder extends to drive the free end of the telescopic bedplate to extend out of the connecting frame, the plurality of stacking base plates are vertically stacked on the upper end of the telescopic bedplate one by one, and the jacking cylinder extends to drive the horizontal tray to ascend to the lower end of the stacking base plate;
(2) the transverse cylinder contracts to drive the telescopic platen to contract into the connecting frame, the stacking chassis at the lowest end descends along with the contraction of the jacking cylinder and is placed on the transmission chain, when the stacking chassis sensor senses the stacking chassis, the transmission chain is started to send the stacking chassis to the stacking manipulator, and meanwhile, the transverse cylinder stretches the telescopic platen to extend and support the next stacking chassis;
(3) the packaged heat preservation mortar is transported by a first conveyor line or/and a second conveyor line, the heat preservation mortar attached to the surface of the heat preservation mortar packaging bag is shaken off by a vibration conveyor line on the first conveyor line, dust is removed by a dust removal mechanism, and then the heat preservation mortar is grabbed by a stacking manipulator and is sent to a stacking chassis;
(4) and (3) repeating the step (3), when the number of the thermal insulation mortar bags placed on the stacking chassis meets the requirement, starting the blanking conveying belt, conveying away the stacking chassis filled with the thermal insulation mortar, repeating the step (2), placing the next empty stacking chassis on a blanking conveying line by the lifting tray mechanism, conveying the next empty stacking chassis to the stacking manipulator through the blanking conveying line, and stacking the thermal insulation mortar in the next round.
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| CN201910867185.9A CN110641970B (en) | 2019-09-12 | 2019-09-12 | Thermal insulation mortar transportation and stacking device and method |
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| CN201910867185.9A CN110641970B (en) | 2019-09-12 | 2019-09-12 | Thermal insulation mortar transportation and stacking device and method |
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| CN116767862A (en) * | 2023-08-21 | 2023-09-19 | 安丘市华星机械设备有限公司 | Dry powder mortar pile up neatly system |
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|---|---|
| CN110641970B (en) | 2023-11-24 |
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