CN206872039U - Reserved forklift hole automatically unloads brick baling press - Google Patents
Reserved forklift hole automatically unloads brick baling press Download PDFInfo
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- CN206872039U CN206872039U CN201720352946.3U CN201720352946U CN206872039U CN 206872039 U CN206872039 U CN 206872039U CN 201720352946 U CN201720352946 U CN 201720352946U CN 206872039 U CN206872039 U CN 206872039U
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Abstract
Reserved forklift hole automatically unloads brick baling press, and by unpiler, unstacker, multi-arm manipulator, braiding machine, stacking machine, baling press, join end to end composition successively, and its course of work is:Unpiler burned brick, from kiln car unload down every time by a pile, unstacker is placed on to connect on the lifter plate of stack position, lifter plate drops to after the bottom is moved to de-stacking position in shifting pile coaster drive, multi-arm manipulator is every time picked up brick for one layer from de-stacking position, braiding machine is put into connect on brick platform, braiding machine laterally close up between brick and brick, longitudinal direction and tight, the bar block number according to as defined in stacking machine needs the brick to be divided into, stacking machine picks up brick group, forklift hole is reserved by adjusting built-up jig, is put on baling press and is packed.The utility model is simple in construction, can stablize operation, and that realizes direct reserved forklift hole unloads brick packing fork dress full-automation.
Description
Technical field
The utility model belongs to new wall material mechanical equipment technical field, more particularly, to it is a kind of by the brick sintered from kiln
Organize into groups, pack after being unloaded automatically on car and the full-automatic of forklift hole can be reserved and unload brick baling press.
Background technology
The production technology of existing fired brick is:After adobe first is made in the raw material for doing brick, certain gap is separated, is piled up
On kiln car, it is dried and is calcined into kiln, after adobe is fired into finished product, unloads from kiln car, be close in certain sequence, heap
It is placed on and deposits brick field or directly load onto brick transport cart.
Domestic fired brick uses once code burning process mostly(Adobe is once piled up, and is completed to dry and is calcined), due to sintering
The firing temperature of brick has certain softening close to critical-temperature, brick surface, causes to bond and piled bricks deformation between levels brick(Brick
Pile deformation is in amplification trend from bottom to top), turn into the mechanically direct serious hindrance for unloading brick;At present, burned brick from kiln car
On the work unloading down and be attached in brick transport cart be manually performed always, the brick of firm kiln discharge carries certain temperature, and dust is a lot,
It is general not indoors to unload brick place, worker's working condition is very arduous, and recruitment is not easy;It is brickmaking to unload brick and the expense of entrucking simultaneously
Enterprise one bears greatly.
Existing patent document discloses few fired brick and automatically unloads brick baling press, limitation, cost in various degree be present
Height, efficiency is low, transports the unstable easily landing of process fragment of brick, and there is presently no solve the problems, such as reserved forklift hole, it is necessary to artificial
Operation is left blank, it is impossible to is fully achieved fired brick and is automatically unloaded brick packing fork dress.
Though there are same category of device in foreign countries, brickmaking technology is different from the country, is that quadratic code burns mostly(Adobe elder generation code primary drying,
Code is once calcined again), brick will not bond, and piled bricks will not also deform, so unloading bonding that brick equipment do not have to consider brick and piled bricks becomes
Shape;It is semi-stiff extrusion process that the country is mostly, and bonding and piled bricks problem on deformation burn seriously more than quadratic code, so import equipment cannot be used for
Domestic once code burning process unloads brick, and import equipment complex operation, fittings supply not in time, maintenance cost is high, the cycle is long, special
It is not that expensive price makes it be difficult to popularize at home.
The domestic research and development on automatic brick unloading baling press are at the early-stage, and so far there are no can reserve the automatic brick unloading of forklift hole
Baling press technical equipment or associated technical data publicity.
The content of the invention
In order to which the full-automatic brick packing fork that unloads solved in existing fired brick production fills, the utility model provides a kind of reserved fork
Brick baling press is automatically unloaded in car hole, and this automatically unloads brick baling press, and can not only realize efficient stable unloads brick packing automatically, and
Forklift hole can be reserved, saves and manually puts pad brick, realize that Whole Process is unmanned.
Technical scheme is used by the utility model solves its technical problem:
Reserved forklift hole automatically unloads brick baling press, by unpiler, unstacker, multi-arm manipulator, braiding machine, stacking machine,
Baling press, join end to end composition successively, it is characterised in that:The stacking machine includes built-up jig(55), the built-up jig
(55)Including parting mechanism(551), unit fixture(552), synchronous locator(553), clamping cylinder(554), the stitch-separating machine
Structure(551)It is vertically set on unit fixture, extensional motion, band moving cell fixture can be done under cylinder action(552)It is mobile, make
Gap is separated between unit fixture, forms reserved forklift hole, the unit fixture(552)Clamping cylinder is set between two tongs
(554)With synchronous locator(553), can control two tongs to run simultaneously.
The unstacker includes de-stacking frame, lifter plate, moves pile coaster, aids in tearing brick clamp open, by two stations:Connect stack position and
De-stacking position, the shifting pile coaster of stack position and the movement of de-stacking bit parallel can connect by being provided with de-stacking frame, have on coaster can on move down
Dynamic lifter plate, de-stacking upper rack are provided with auxiliary and tear brick clamp open.
Preferably, unstacker has two, is symmetricly set at left and right sides of unpiler.
The multi-arm machinery hand includes support, Rotary cloumn, mechanical arm, manipulator, timing belt, and fixation is provided with support
Newel, Rotary cloumn rotates around newel under the drive of servomotor, and driving mechanical arm moves in a circle;Manipulator is ten
Symmetrical two pairs of word, a pair fix on the robotic arm, a pair by synchronous band connection, can be under the traction of timing belt with mechanical arm
Rotate and rotate.
The braiding machine includes connecing brick platform, takes brick car, marshalling band, and the brick platform that connects is in engraved structure, including frame, pushes away brick
Plate, brick frame, spring clip, carrier chain are connect, spring clip, which is fixed on, connects brick frame rear and front end, drops to below hollow out platform when connecing brick frame
When brick pushing plate promote fragment of brick to carrier chain;Described to take brick car to include taking brick frame, flashboard, embrace brick clamp, described to take brick frame be in hollow out knot
Structure, flashboard, which is arranged on, takes brick frame front end, can enclose the up and down motion interception of hollow out platform and embrace a brick number needed for brick clamp;It is L-shaped to embrace brick clamp, in pairs
Distribution, quantity are identical with carrier chain.
Preferably, the energy for connecing brick frame and taking brick frame to move up and down is all from cylinder.
The stacking machine includes stacking frame, translation mechanism, elevating mechanism, rotating mechanism, built-up jig, and stacking frame is horizontal
It is fixed on across marshalling band on ground, guide rail is fixed with stacking frame, translation mechanism can moves along stacking frame guide rail parallel, put down
Elevating mechanism is set under telephone-moving structure, rotating mechanism is set under elevating mechanism, rotating mechanism connection built-up jig, built-up jig can be with
Rotating mechanism does 90 degree of rotations every time.
Stacking machine piles up brick on baling press, and packing head has two, and first packing head is laterally packed to piled bricks,
Then piled bricks is moved under the promotion cut somebody's hair along former 90 degree of directional steering, and another packing head is longitudinally packed to piled bricks.
In the said equipment, the unpiler, the baling press that use are existing products.
The beneficial effects of the utility model are:
1st, reserve forklift hole and automatically unload brick baling press, solve fired brick bonding and piled bricks deformation as caused by sintering,
Fired brick de-stacking, packing full-automatic unmannedization are realized, worker is freed from heavy manual labor, solves industry recruitment
The problem of difficult;
2nd, brick realizes that efficient stable operates, prevents fragment of brick transportation in transhipment overall process all in clamped state
Slide, reduce accident rate, reduce production cost, enhance one's market competitiveness;
3rd, after piled bricks breaks into bag, save brick and stack place more than 2/3rds, reserve forklift hole, remove from and manually putting
Brick is padded, saves loading time, reduces car-loading charge.
Brief description of the drawings
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings, so as to art technology
Personnel understand.
Fig. 1 is the three-dimensional view of the present invention.
Fig. 2 is the three-dimensional view of unstacker.
Fig. 3 is the three-dimensional view of multi-arm manipulator.
Fig. 4 is the three-dimensional view of braiding machine.
Fig. 5 is the three-dimensional view of stacking machine.
Fig. 6 is built-up jig three-dimensional view.
10, unpiler in figure, 20, unstacker, 21, de-stacking frame, 22, lifter plate, 23, move pile coaster, 24, auxiliary tear brick open
Folder, 30, multi-arm manipulator, 31, support, 32, Rotary cloumn, 33, mechanical arm, 34, manipulator, 35, timing belt, 40, braiding machine,
41st, brick platform is connect, 42, take brick car, 43, marshalling band, 411, frame, 412, brick pushing plate, 413, connect brick frame, 414, spring clip, 415,
Carrier chain, 421, take brick frame, 422, flashboard, 423, embrace brick clamp, 50, stacking machine, 51, stacking frame, 52, translation mechanism, 53, rise
Descending mechanism, 54, rotating mechanism, 55, built-up jig, 551, parting mechanism, 552, unit fixture, 553, synchronous locator, 554,
Clamping cylinder, 60, baling press.
Embodiment
Reserved forklift hole provided by the utility model automatically unloads brick baling press, structure as shown in figure 1, by unpiler 10,
Unstacker 20, multi-arm manipulator 30, braiding machine 40, stacking machine 50, baling press 60, join end to end composition successively, and stacking machine includes
Built-up jig(55), the built-up jig(55)Including parting mechanism(551), unit fixture(552), synchronous locator(553)、
Clamping cylinder(554), the parting mechanism(551)It is vertically set on unit fixture, extensional motion can be done under cylinder action,
Band moving cell fixture(552)It is mobile, make to separate gap between unit fixture, form reserved forklift hole, the unit fixture(552)
Clamping cylinder is set between two tongs(554)With synchronous locator(553), can control two tongs to run simultaneously.
The unstacker 20 including de-stacking frame 21, lifter plate 22, shifting pile coaster 23, auxiliary as shown in Fig. 2 tear brick clamp open
24, by two stations:Stack position and de-stacking position are connect, the shifting pile of stack position and the movement of de-stacking bit parallel can connect by being provided with de-stacking frame
Coaster 23, there is lifter plate 22 moving up and down on coaster, lifter plate 22 drop to after connecing stack position and accessing piled bricks the bottom with
Move pile coaster 23 and be moved to de-stacking position, then lifter plate 22 rises from level to level, and the top of de-stacking frame 21 is provided with auxiliary and tears brick clamp open
24, the top second layer brick is clamped, overcomes the adhesion between brick layer.
Unstacker 20 has two, is symmetricly set at left and right sides of unpiler, when multi-arm manipulator 30 captures a course of stretchers, separately
Side accesses the piled bricks of unpiler 10, circular flow, saves the time, reduces energy consumption.
The multi-arm manipulator 30 is as shown in figure 3, including support 31, Rotary cloumn 32, mechanical arm 33, manipulator 34, together
Band 35 is walked, fixed central cylinder is provided with support 31, Rotary cloumn 32 rotates around newel under the drive of servomotor, drives
Mechanical arm 33 moves in a circle;Manipulator 34 is two couple of cruciform symmetry, is fixed on mechanical arm 33 for a pair, and a pair by timing belt
35 connections, can be rotated under the traction of timing belt 35 with the rotation of mechanical arm 33, and manipulator 34 drives completion to grab brick by cylinder
Put brick action.
For the braiding machine 40 as shown in figure 4, including connecing brick platform 41, taking brick car 42, marshalling band 43, the brick platform 41 that connects is in engrave
Hollow structure, including frame 411, brick pushing plate 412, brick frame 413, spring clip 414, carrier chain 415 are connect, spring clip 414, which is fixed on, to be connect
The rear and front end of brick frame 413, when connecing brick frame 413 and dropping to below hollow out platform, brick pushing plate 412 promotes fragment of brick to carrier chain 415;
Described to take brick car 42 to include taking brick frame 421, flashboard 422, embrace brick clamp 423, described to take brick frame 421 be in engraved structure, and flashboard 422 is set
Put and taking the front end of brick frame 421, the up and down motion interception of hollow out platform can be enclosed and embrace a brick number needed for brick clamp 423;It is L-shaped to embrace brick clamp 423, in pairs
Distribution, quantity is identical with carrier chain 415, accesses the brick that carrier chain 415 is transmitted through coming, and delivers to marshalling band 43 and is organized into groups.
The energy for connecing brick frame and taking brick frame to move up and down is all from cylinder.
The stacking machine 50 is as shown in figure 5, including stacking frame 51, translation mechanism 52, elevating mechanism 53, rotating mechanism
54th, built-up jig 55, stacking frame 51 are fixed on ground across marshalling band 43, and guide rail is fixed with stacking frame 51, is translated
Mechanism 52 can move along the guide rail parallel of stacking frame 51,52 times setting elevating mechanisms 53 of translation mechanism, 53 times settings of elevating mechanism
Rotating mechanism 54, rotating mechanism 54 connect built-up jig 55, and built-up jig 55 can do 90 degree of rotations every time with rotating mechanism 54.
Stacking machine piles up brick on baling press, and packing head has two, and first packing head is laterally packed to piled bricks,
Then piled bricks is moved under the promotion cut somebody's hair along former 90 degree of directional steering, and another packing head is longitudinally packed to piled bricks.
Other unspecified parts are prior art.Although above-described embodiment is made that detailed to the utility model
Description, but it is only the utility model part of the embodiment, rather than whole embodiments, people can also be according to this implementations
Example obtains other embodiment under the premise of without creativeness, and this embodiment belongs to scope of protection of the utility model.
Claims (7)
1. reserved forklift hole automatically unloads brick baling press, it is characterised in that:Reserved forklift hole automatically unloads brick baling press by destacking
Machine(10), unstacker(20), multi-arm manipulator(30), braiding machine(40), stacking machine(50), baling press(60), head and the tail phase successively
Even form, it is characterised in that:The stacking machine includes built-up jig(55), the built-up jig(55)Including parting mechanism
(551), unit fixture(552), synchronous locator(553), clamping cylinder(554), the parting mechanism(551)It is vertically set on
On unit fixture, extensional motion, band moving cell fixture can be done under cylinder action(552)It is mobile, make to separate between unit fixture
Gap, form reserved forklift hole, the unit fixture(552)Clamping cylinder is set between two tongs(554)With synchronous locator
(553), can control two tongs to run simultaneously.
2. reserved forklift hole according to claim 1 automatically unloads brick baling press, it is characterised in that:The unstacker(20)
Including de-stacking frame(21), lifter plate(22), move pile coaster(23), auxiliary tear brick clamp open(24), unstacker is by two stations:Connect pile
Position and de-stacking position, de-stacking frame(21)Inside it is provided with and moves pile coaster(23), move pile coaster(23)It can be put down connecing stack position and de-stacking position
Row movement, moves pile coaster(23)On have lifter plate moving up and down(22), aid in tearing brick clamp open(24)It is arranged in de-stacking frame.
3. reserved forklift hole according to claim 2 automatically unloads brick baling press, it is characterised in that:The unstacker(20)
For two, unpiler is symmetricly set on(10)The left and right sides.
4. reserved forklift hole according to claim 1 automatically unloads brick baling press, it is characterised in that:The multi-arm manipulator
(30)Including support(31), Rotary cloumn(32), mechanical arm(33), manipulator(34), timing belt(35), it is provided with support solid
Center post, the Rotary cloumn under the drive of servomotor(32)Rotated around newel, driving mechanical arm(33)Move in a circle;
Manipulator(34)For two couple of cruciform symmetry, mechanical arm is fixed on a pair(33)On, a pair by timing belt(35)Connection, and same
Walk band(35)Traction under with mechanical arm(33)Rotation and rotation.
5. reserved forklift hole according to claim 1 automatically unloads brick baling press, it is characterised in that:The braiding machine(40)
Including connecing brick platform(41), take brick car(42), marshalling band(43), the brick platform that connects is in engraved structure, including frame(411), push away brick
Plate(412), connect brick frame(413), spring clip(414), carrier chain(415), spring clip(414)It is fixed on and connects brick frame(413)It is front and rear
Both ends, when connecing brick frame(413)Drop to brick pushing plate when below hollow out platform(412)Fragment of brick is promoted to carrier chain(415);It is described to take
Brick car(42)Including taking brick frame(421), flashboard(422), embrace brick clamp(423), described to take brick frame be in engraved structure, flashboard(422)
It is arranged on and takes brick frame(421)Front end, the up and down motion interception of hollow out platform can be enclosed and embrace a brick clamp(423)Required brick number;Embrace brick clamp(423)It is in
L-type, in pairs distribution, quantity and carrier chain(415)It is identical, embrace brick clamp(423)Gripping fragment of brick is to organizing into groups band(43)Marshalling.
6. reserved forklift hole according to claim 5 automatically unloads brick baling press, it is characterised in that:It is described to connect brick frame
(413)With take brick frame(421)Driven and moved up and down by cylinder.
7. reserved forklift hole according to claim 1 automatically unloads brick baling press, it is characterised in that:The stacking machine(50)
Including stacking frame(51), translation mechanism(52), elevating mechanism(53), rotating mechanism(54), built-up jig(55), stacking frame
(51)Across marshalling band(43)It is fixed on ground, stacking frame(51)On be fixed with guide rail, translation mechanism(52)Can be along stacking
Rack rail moves in parallel, translation mechanism(52)Lower setting elevating mechanism(53), elevating mechanism(53)Lower setting rotating mechanism
(54), rotating mechanism(54)Connect built-up jig(55), built-up jig(55)Can be with rotating mechanism(54)Do 90 degree of rotations every time.
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CN108190536A (en) * | 2018-01-17 | 2018-06-22 | 邱早生 | One kind automatically unloads brick device |
CN108423439A (en) * | 2018-04-17 | 2018-08-21 | 肖辉 | A kind of multi-functional automatic subpackaging brick stacking machine palletizing apparatus |
CN109484694A (en) * | 2019-01-07 | 2019-03-19 | 淄博捷达机械有限公司 | Hollow brick automatically loads and unloads, is packaged integral system |
CN109552897A (en) * | 2018-12-24 | 2019-04-02 | 中建材(洛阳)节能科技有限公司 | A kind of fired brick unloads brick palletizing apparatus and method |
CN109625488A (en) * | 2018-12-26 | 2019-04-16 | 潍坊路友建设机械有限公司 | A kind of full-automatic piled bricks pack thread and packaging method |
CN110371671A (en) * | 2018-04-13 | 2019-10-25 | 襄阳凌霄模具有限公司 | Full-automatic integral formula common brick sorting reason pile production line |
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CN110654887A (en) * | 2019-10-17 | 2020-01-07 | 天津市隆达工业自动化设备有限公司 | Brick pillar loading attachment and applied this brick pillar loading attachment's unstacker |
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CN114132762A (en) * | 2021-12-16 | 2022-03-04 | 济南城隆建材有限公司 | Concrete fragment of brick flat bed pile up neatly equipment |
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CN108190536A (en) * | 2018-01-17 | 2018-06-22 | 邱早生 | One kind automatically unloads brick device |
CN110371671A (en) * | 2018-04-13 | 2019-10-25 | 襄阳凌霄模具有限公司 | Full-automatic integral formula common brick sorting reason pile production line |
CN110371671B (en) * | 2018-04-13 | 2020-08-11 | 襄阳凌霄模具有限公司 | Full-automatic integral red brick sorting and stacking production line |
CN108423439A (en) * | 2018-04-17 | 2018-08-21 | 肖辉 | A kind of multi-functional automatic subpackaging brick stacking machine palletizing apparatus |
CN109552897A (en) * | 2018-12-24 | 2019-04-02 | 中建材(洛阳)节能科技有限公司 | A kind of fired brick unloads brick palletizing apparatus and method |
CN109625488A (en) * | 2018-12-26 | 2019-04-16 | 潍坊路友建设机械有限公司 | A kind of full-automatic piled bricks pack thread and packaging method |
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CN110498238A (en) * | 2019-07-04 | 2019-11-26 | 山东宏发科工贸有限公司 | A kind of split type hoistable platform of achievable building block pallet-free stacking and the palletizing method carried out using the device |
CN110498238B (en) * | 2019-07-04 | 2024-05-28 | 山东宏发科工贸有限公司 | Split type lifting platform capable of realizing palletless stacking of building blocks and stacking method using device |
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CN111071531A (en) * | 2020-01-09 | 2020-04-28 | 江西振大机械制造科技有限公司 | Automatic brick pile packaging process |
CN111533048A (en) * | 2020-04-30 | 2020-08-14 | 广东博智林机器人有限公司 | Brick feeding vehicle and automatic brick feeding system with same |
CN112550810A (en) * | 2020-11-27 | 2021-03-26 | 邹平永和新型建材有限公司 | Full-automatic destacking and packaging system |
CN114229495A (en) * | 2021-11-26 | 2022-03-25 | 河南省机械设计研究院有限公司 | Stacking clamping mechanism, sintered brick stacking production line and stacking process |
CN114229495B (en) * | 2021-11-26 | 2024-03-22 | 河南省机械设计研究院有限公司 | Stacking and clamping mechanism, sintered brick stacking production line and stacking process |
CN114132762A (en) * | 2021-12-16 | 2022-03-04 | 济南城隆建材有限公司 | Concrete fragment of brick flat bed pile up neatly equipment |
CN114132762B (en) * | 2021-12-16 | 2023-12-22 | 济南城隆建材有限公司 | Concrete brick flat layer stacking equipment |
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