CN110803533A - A multi-joint robot depalletizing and packaging production line - Google Patents
A multi-joint robot depalletizing and packaging production line Download PDFInfo
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- CN110803533A CN110803533A CN201911277977.7A CN201911277977A CN110803533A CN 110803533 A CN110803533 A CN 110803533A CN 201911277977 A CN201911277977 A CN 201911277977A CN 110803533 A CN110803533 A CN 110803533A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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Abstract
Description
技术领域technical field
本发明涉及砖制品打包机械技术领域,尤其涉及一种多关节机器人卸垛打包生产线。The invention relates to the technical field of packaging machinery for brick products, in particular to a multi-joint robot destacking and packaging production line.
背景技术Background technique
砖在生产完毕后需要打包,以便后续运输。目前受技术限制,打包的各个步骤没有实现连续进行,自动化程度不高,任然需要人工辅助。由于不同品种的砖以及不同批次的砖所需要的堆叠排列方式各不相同,因此需要将一垛砖进行编组后才能打包。Bricks need to be packaged after production for subsequent transportation. At present, due to technical limitations, the various steps of packaging have not been carried out continuously, the degree of automation is not high, and manual assistance is still required. Since different types of bricks and different batches of bricks require different stacking arrangements, a stack of bricks needs to be grouped before packing.
目前用于从窑车卸砖的设备存在以下技术问题:The current equipment for unloading bricks from kiln trucks has the following technical problems:
1、卸砖时跨度距离短,从而导致与其它打包用机械相配合的要求变高,对打包施工现场要求高,灵活性不佳,并限制了打包效率;1. The span distance when unloading bricks is short, which leads to higher requirements for cooperation with other packaging machinery, high requirements for packaging construction sites, poor flexibility, and limits packaging efficiency;
2、设备中的夹砖机构夹砖不稳,在运输过程中容易掉砖;2. The brick clamping mechanism in the equipment is unstable in clamping the bricks, and the bricks are easy to drop during transportation;
设备中的夹砖机构只适用于强度相差不多的砖型,会将强度较低的湿砖等砖型的砖夹碎,适用性差。The brick clamping mechanism in the equipment is only suitable for brick types with similar strengths, and will crush bricks of lower strength wet bricks and other brick types, which has poor applicability.
在对砖块进行打包时,根据砖块的不同材质和后续打包的要求,对一组砖中砖的列数要求各不相同,对每列砖中砖的块数的要求也各部相同。现有技术中的编组机自动化程度较低,在编组时只能编制相同列数、一列中相同块数的砖组,适用范围窄。When packing bricks, according to the different materials of the bricks and the requirements of subsequent packaging, the requirements for the number of columns of bricks in a group of bricks are different, and the requirements for the number of bricks in each column of bricks are also the same. The marshalling machine in the prior art has a relatively low degree of automation, and can only compile brick groups with the same number of columns and the same number of blocks in a column during marshalling, and the scope of application is narrow.
并且在在编组过程中还会出现以下技术问题,严重影响生产效率和生产质量。And in the marshalling process, the following technical problems will also occur, which will seriously affect the production efficiency and production quality.
1、砖与砖之间容易粘连,导致编组出现错误;1. Bricks are easy to stick together, resulting in errors in grouping;
2、编组后的砖组不整齐,并且砖与砖之间缝隙大;2. The grouped bricks are not neat, and the gap between the bricks is large;
3、传输砖组的皮带容易磨损,经常需要更换和维修;3. The belt of the transmission brick group is easy to wear and needs to be replaced and repaired frequently;
4、砖组上表面容易聚集砖渣,影响后续打包。4. The upper surface of the brick group is easy to accumulate brick slag, which affects the subsequent packaging.
综上所述,砖垛的打包生产线会出现打包砖垛不整齐、砖容易损坏、生产效率较低的问题。To sum up, the packaging production line of brick stacks will have problems such as irregular packaging of brick stacks, easy damage to bricks, and low production efficiency.
发明内容SUMMARY OF THE INVENTION
为了克服上述技术的不足,本发明的目的是提供一种多关节机器人卸垛打包生产线,实现了自动化连续打包,打包的砖垛整齐,砖在打包过程中不易损坏,生产效率大大提高。In order to overcome the deficiencies of the above technologies, the purpose of the present invention is to provide a multi-joint robot destacking and packaging production line, which realizes automatic continuous packaging, neatly packed brick stacks, bricks are not easily damaged during the packaging process, and production efficiency is greatly improved.
本发明所采用的技术方案是:一种多关节机器人卸垛打包生产线,包括用于将砖垛从窑车上卸下并运输到整垛机上的大跨度桁架卸砖装车设备、用于将整垛机整理好的砖层依次运输到第一传递输送机上的机器人卸垛机、用于将传递输送机运输来的砖层编组的编组机、用于将编组好的砖层组件成砖垛的码垛机、将码好的砖垛打包的打包机和用于将打包好的砖垛运输出去的第二传递输送机,所述大跨度桁架卸砖装车设备包括桁架,所述桁架包括横梁和分别设置在横梁两端的两个第一立柱,所述桁架上设置有在横梁上往复行走的小车,其特征在于:所述两个第一立柱之间设置有地轨,地轨的顶部抵在横梁上,所述小车的底部固定连接有固定架,所述固定架上设置有提升电葫芦,固定架的下方设置有与提升电葫芦连接的升旋板,所述升旋板上固定安装有多个导柱,每个导柱均穿设在一个导套组件中,所述升旋板底部固定安装有回转支撑,回转支撑下方设置有用于夹住砖的夹砖机构,夹砖机构与回转支撑连接,所述地轨包括第二立柱,所述第二立柱顶部设置有支撑座,底部设置有行走轮。The technical scheme adopted by the present invention is: a multi-joint robot unloading and packing production line, comprising a large-span truss unloading and loading equipment for unloading bricks from a kiln car and transporting them to a stacker, The brick layers sorted by the whole stacker are transported to the first transfer conveyor in turn by a robot depalletizer, a marshalling machine for grouping the brick layers transported by the transfer conveyor, and a grouping machine for assembling the grouped brick layers into brick stacks. The palletizer, the baler for packing the stacked bricks, and the second transfer conveyor for transporting the packed bricks out, the large-span truss unloading and loading equipment includes a truss, and the truss includes A beam and two first columns respectively arranged at both ends of the beam, the truss is provided with a trolley that reciprocates on the beam, and is characterized in that a ground rail is arranged between the two first columns, and the top of the ground rail is Abutting on the beam, the bottom of the trolley is fixedly connected with a fixing frame, a lifting electric hoist is arranged on the fixing frame, and a lifting and rotating plate connected with the lifting electric hoist is arranged under the fixing frame, and the lifting and rotating plate is fixed A plurality of guide posts are installed, each guide post is passed through a guide sleeve assembly, a rotary support is fixedly installed at the bottom of the lifting plate, and a brick clamping mechanism for clamping bricks is arranged below the rotary support. The brick clamping mechanism In connection with the slewing support, the ground rail includes a second column, the top of the second column is provided with a support seat, and the bottom is provided with a walking wheel.
进一步的,所述机器人卸垛机设置有两台,所述整垛机设置有四台。Further, there are two sets of the robot depalletizer, and four sets of the stacker.
进一步的,所述夹砖机构包括开口朝下的U型臂和两个对称设置在U型臂两端的夹动组件,所述夹动组件包括设置在U型臂下方的夹腿、腹板、底板、第一弹簧、第一橡胶板和第二橡胶板,所述夹腿的中部通过第一铰接轴与U型臂的端部铰接,夹腿的下部通过第二铰接轴与腹板铰接,所述底板与腹板固定连接,所述第一橡胶板贴设在底板远离腹板一侧的侧壁的上部,所述第二橡胶板贴设在底板远离腹板一侧的侧壁的下部,所述第一弹簧的一端与底板固定连接,另一端与夹腿固定连接,所述U型臂上方设置有夹紧油缸、齿轮同步器和对称设置在夹紧油缸两端的夹紧组件,所述夹紧组件包括齿轮、第一连杆和第二连杆,所述第一连杆的一端与齿轮中心处固定连接,另一端与第二连杆的一端铰接,第二连杆的另一端与夹腿上部铰接,两个夹紧组件中的两个齿轮相啮合,两个夹动组件中的两个夹腿分别与夹紧油缸的伸缩杆和缸体固定连接,所述底板与腹板呈垂直设置,所述U型臂上设置有压砖组件,压砖组件包括压砖板、四个固定柱以及四个分别套设在四个固定柱上的第二弹簧,所述压砖板设置在固定柱下方,所述固定柱的上部与U型臂固定连接,固定柱的中部固定安装有限位环,所述第二弹簧的上部抵在限位环上,下部与压砖板固定连接。所述固定架包括设置在横梁下方的矩形板,矩形板通过四个连接杆与横梁固定连接,所述多个导柱共有四个,四个导柱分别穿设在矩形板的四角处,所述导套组件共有四个,所述导套组件包括由上到下依次套设在导柱上的第一导套、连接管和第二导套,连接管的两端分别与第一导套和第二导套固定连接,所述第一导套与矩形板固定连接。Further, the brick clamping mechanism includes a U-shaped arm with an opening facing downward and two clamping components symmetrically arranged at both ends of the U-shaped arm, and the clamping components include clamping legs, webs, The bottom plate, the first spring, the first rubber plate and the second rubber plate, the middle part of the clamping leg is hinged with the end of the U-shaped arm through the first hinge shaft, and the lower part of the clamping leg is hinged with the web plate through the second hinge shaft, The bottom plate is fixedly connected with the web, the first rubber plate is attached to the upper part of the side wall on the side of the bottom plate away from the web, and the second rubber plate is attached to the lower part of the side wall of the bottom plate away from the web One end of the first spring is fixedly connected with the bottom plate, and the other end is fixedly connected with the clamping leg. Above the U-shaped arm, a clamping oil cylinder, a gear synchronizer and clamping components symmetrically arranged at both ends of the clamping oil cylinder are arranged, so The clamping assembly includes a gear, a first connecting rod and a second connecting rod. One end of the first connecting rod is fixedly connected to the center of the gear, the other end is hinged with one end of the second connecting rod, and the other end of the second connecting rod is hinged. It is hinged with the upper part of the clamping leg, the two gears in the two clamping assemblies are engaged, and the two clamping legs in the two clamping assemblies are respectively fixedly connected with the telescopic rod and the cylinder body of the clamping oil cylinder, and the bottom plate is connected with the web. Vertically arranged, the U-shaped arm is provided with a brick pressing assembly, and the brick pressing assembly includes a brick pressing plate, four fixed columns and four second springs respectively sleeved on the four fixed columns, and the brick pressing plate It is arranged below the fixing column, the upper part of the fixing column is fixedly connected with the U-shaped arm, the middle part of the fixing column is fixedly installed with a limit ring, the upper part of the second spring is against the limit ring, and the lower part is fixedly connected with the brick pressing plate . The fixing frame includes a rectangular plate arranged under the beam, and the rectangular plate is fixedly connected to the beam through four connecting rods. There are four guide posts in total, and the four guide posts are respectively penetrated at the four corners of the rectangular plate, so There are four guide sleeve assemblies in total. The guide sleeve assembly includes a first guide sleeve, a connecting pipe and a second guide sleeve that are sleeved on the guide post in sequence from top to bottom. The two ends of the connecting pipe are respectively connected to the first guide sleeve. It is fixedly connected with the second guide sleeve, and the first guide sleeve is fixedly connected with the rectangular plate.
进一步的,所述编组机包括编组前用于砖块运输的链条运输机构和编组后用于砖块运输的多级运输机构,所述链条运输机构的输出端处设置有块数控制机构,链条运输机构输出端后方设置有用于将砖块编成一组的直角转弯机构,直角转弯机构设置在多级运输机构输入端的前方,所述多级运输机构的输出端处设置有可调式挡砖机构,所述直角转弯机构包括底座、设置在底座上的第一升降架以及设置在第一升降架上的限位板、第一气缸、第一电机和由第一电机带动其转动的多个第一转动辊,所述限位板设置在直角转弯机构远离链条运输机构的一端上,所述第一气缸的缸体与第一升降架固定连接,第一气缸的伸缩杆与限位板固定连接,所述多个第一转动辊相互之间呈平行设置且沿限位板长度方向依次间隔设置,所述第一转动辊与限位板呈垂直设置,所述块数控制机构包括设置在链条运输机构上方的固定板、推压板和第二气缸,所述固定板的两端均通过丝杆连接有调节腿,所述第二气缸的缸体与固定板固定连接,第二气缸的的伸缩杆与推压板固定连接,所述链条运输机构包括第一支架、分别设置在第一支架两端的主动轴和第一从动轴以及带动主动轴转动的第二电机,主动轴与第一从动轴之间设置有第二从动轴,所述主动轴上沿其轴向间隔设置有多个主动链轮,第一从动轴和第二从动轴上均设置有用于与主动链轮相配合的从动链轮,且主动链轮数量与第一从动轴和第二从动轴上的从动链轮数量总和相同,相对应的主动链轮和从动链轮之间绕设有运输链条,所述多级运输机构包括第二支架、第三电机、第四电机和传动链条,第二支架上靠近多级运输机构输入端的一端设置有从动滚筒,从动滚筒与可调式挡砖机构之间设置有由第三电机驱动器转动的主动滚筒,主动滚筒与从动滚筒之间绕设有橡胶皮带,主动滚筒与从动滚筒之间设有多个间隔设置的第一无动力滚筒,所述可调式挡砖机构和主动滚筒之间设置有多个双排链滚筒,多个双排链滚筒依次间隔平行设置,所述双排链滚筒由传动链条带动其转动,所述传动链条由第四电机驱动其运动,所述双排链滚筒与主动滚筒之间设置有两个第二无动力滚筒,所述可调式挡砖机构包括安装座和固定设置在安装座上的挡砖钢管,安装座与第二支架固定连接,所述多级运输机构上设置有清灰机构,所述清灰机构包括两个对称设置在橡胶皮带两侧的立柱,两个立柱均与第二支架固定连接,两个立柱之间设置有第二升降架,第二升降架的两端分别与两个立柱滑动连接,所述升降架下方固定安装有毛刷。Further, the marshalling machine includes a chain transport mechanism for transporting bricks before marshalling and a multi-stage transport mechanism for transporting bricks after marshalling, the output end of the chain transport mechanism is provided with a block number control mechanism, the chain A right-angle turning mechanism for weaving bricks into a group is arranged behind the output end of the transport mechanism, the right-angle turning mechanism is arranged in front of the input end of the multi-stage transport mechanism, and an adjustable block blocking mechanism is provided at the output end of the multi-stage transport mechanism The right-angle turning mechanism includes a base, a first lifting frame arranged on the base, a limit plate arranged on the first lifting frame, a first cylinder, a first motor, and a plurality of first motors that are driven to rotate by the first motor. A rotating roller, the limit plate is arranged on the end of the right-angle turning mechanism away from the chain transport mechanism, the cylinder body of the first air cylinder is fixedly connected with the first lifting frame, and the telescopic rod of the first air cylinder is fixedly connected with the limit plate , the plurality of first rotating rollers are arranged in parallel with each other and are arranged at intervals along the length direction of the limiting plate, the first rotating rollers and the limiting plate are vertically arranged, and the number of pieces control mechanism includes a chain The fixed plate, the push plate and the second cylinder above the transport mechanism, both ends of the fixed plate are connected with adjusting legs through the screw rod, the cylinder body of the second cylinder is fixedly connected with the fixed plate, and the telescopic The rod is fixedly connected to the push plate, and the chain transport mechanism includes a first bracket, a driving shaft and a first driven shaft respectively arranged at both ends of the first bracket, and a second motor that drives the driving shaft to rotate. The driving shaft and the first driven shaft A second driven shaft is arranged between the shafts, and a plurality of driving sprockets are arranged on the driving shaft at intervals along its axial direction. The matched driven sprockets, and the number of the driving sprockets is the same as the sum of the number of driven sprockets on the first driven shaft and the second driven shaft, and the corresponding driving sprockets and the driven sprockets are arranged around them. A transport chain, the multi-stage transport mechanism includes a second bracket, a third motor, a fourth motor and a transmission chain, and one end of the second bracket close to the input end of the multi-stage transport mechanism is provided with a driven roller, and the driven roller is connected to the adjustable stopper. A driving roller driven by a third motor is arranged between the brick mechanisms, a rubber belt is wound between the driving roller and the driven roller, and a plurality of first unpowered rollers arranged at intervals are arranged between the driving roller and the driven roller , a plurality of double-row chain rollers are arranged between the adjustable brick blocking mechanism and the active roller, and the multiple double-row chain rollers are arranged in parallel and at intervals. The double-row chain rollers are driven to rotate by a transmission chain, and the transmission chain Its movement is driven by the fourth motor, two second unpowered rollers are arranged between the double-row chain roller and the active roller, and the adjustable brick blocking mechanism includes a mounting seat and a brick blocking steel pipe fixed on the mounting seat. , the mounting seat is fixedly connected with the second bracket, the multi-stage transport mechanism is provided with a ash cleaning mechanism, and the ash cleaning mechanism includes two columns symmetrically arranged on both sides of the rubber belt, both of which are fixed to the second bracket A second lifting frame is arranged between the two vertical columns, two ends of the second lifting frame are respectively slidably connected to the two vertical columns, and a brush is fixedly installed under the lifting frame.
与现有技术相比,本发明具有以下有益效果:提供一种多关节机器人卸垛打包生产线,实现了自动化连续打包,打包的砖垛整齐,砖在打包过程中不易损坏,生产效率大大提高;其中的大跨度桁架卸砖装车设备通过设置大跨度的桁架,并在桁架中部支撑地轨以加强桁架的稳定性,从而使运输砖块时更加方便,灵活度更高,易于与其它打包机械相配合,大大提升打包效率;本发明中包括的夹砖机构,夹砖运输更加稳定,不易掉砖,可以夹住多种强度的砖,不会将强度低的砖夹碎,适用性更广;其中的编组机可以编制不同块数的砖组,并且改变砖组块数时调节方便,编组整齐,不易出现编组错误,不需要经常维修,编组后的砖组表面无渣,便于后续码砖。Compared with the prior art, the present invention has the following beneficial effects: a multi-joint robot destacking and packing production line is provided, which realizes automatic continuous packing, the packed brick stacks are neat, the bricks are not easily damaged during the packing process, and the production efficiency is greatly improved; Among them, the large-span truss unloading brick loading equipment sets a large-span truss, and supports the ground rail in the middle of the truss to strengthen the stability of the truss, so that the transportation of bricks is more convenient, more flexible, and easy to use with other packaging machinery. Matching, the packing efficiency is greatly improved; the brick clamping mechanism included in the present invention makes the transportation of bricks more stable, not easy to drop bricks, can clamp bricks of various strengths, and will not crush bricks with low strength, and has wider applicability ;The marshalling machine can prepare different number of brick groups, and it is easy to adjust when changing the number of brick groups. .
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明中大跨度桁架卸砖装车设备的结构示意图;Fig. 2 is the structural representation of the large-span truss unloading brick loading equipment in the present invention;
图3是图2中A处的局部放大图;Fig. 3 is the partial enlarged view of A place in Fig. 2;
图4是本发明中的编组机的结构示意图;Fig. 4 is the structural representation of the marshalling machine in the present invention;
图5是本发明中直角转弯机构的结构示意图;Fig. 5 is the structural representation of right-angle turning mechanism in the present invention;
图6是本发明中块数控制机构的结构示意图;Fig. 6 is the structural representation of the block number control mechanism in the present invention;
图7是本发明中链条运输机构的结构示意图;Fig. 7 is the structural representation of the chain transport mechanism in the present invention;
图8是本发明中多级运输机构的结构示意图;Fig. 8 is the structural representation of the multi-stage transport mechanism in the present invention;
图9是本发明中可调式挡砖机构的结构示意图;Fig. 9 is the structural representation of the adjustable block block mechanism in the present invention;
图10是本发明中清灰机构的结构示意图。FIG. 10 is a schematic structural diagram of the ash cleaning mechanism in the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图1至图10所示,一种多关节机器人卸垛打包生产线,包括用于将砖垛从窑车上卸下并运输到整垛机2上的大跨度桁架卸砖装车设备1、用于将整垛机2整理好的砖层依次运输到第一传递输送机3上的机器人卸垛机4、用于将传递输送机3运输来的砖层编组的编组机5、用于将编组好的砖层组件成砖垛的码垛机8、将码好的砖垛打包的打包机6和用于将打包好的砖垛运输出去的第二传递输送机7。As shown in Figures 1 to 10, a multi-joint robot unloading and packaging production line includes a large-span truss unloading and loading equipment for unloading bricks from a kiln car and transporting them to a
所述大跨度桁架卸砖装车设备101包括桁架1010,所述桁架1010包括横梁11001和分别设置在横梁11001两端的两个第一立柱11002,所述桁架1010上设置有在横梁11001上往复行走的小车101。The large-span truss unloading
所述两个第一立柱11002之间设置有地轨102,地轨102的顶部抵在横梁11001上,所述地轨102包括第二立柱1201,所述第二立柱1201顶部设置有支撑座1202,底部设置有行走轮1203。支撑座1202顶住横梁11001,第二立柱1201共有两个,两个第二立柱1201对称设置在支撑座1202下方并与支撑座1202固定连接。通过设置行走轮1203使得地轨102便于移动,方便拆卸、安装和更换位置。A
所述小车101的底部固定连接有固定架109,所述固定架109包括设置在横梁11001下方的矩形板1901,矩形板1901通过四个连接杆1902与横梁11001固定连接。A fixing
所述固定架109上设置有提升电葫芦108,固定架109的下方设置有与提升电葫芦108连接的升旋板107,所述升旋板107上固定安装有四个导柱106,每个导柱106均穿设在一个导套组件105中,四个导柱106分别穿设在矩形板1901的四角处,所述导套组件105共有四个,所述导套组件105包括由上到下依次套设在导柱106上的第一导套1501、连接管1502和第二导套1503,连接管1502的两端分别与第一导套1501和第二导套1503固定连接,所述第一导套1501与矩形板1901固定连接。导套组件105使得升旋板107沿导柱106轴向上升或下降时位置不会偏移。A lifting electric hoist 108 is arranged on the fixing
所述升旋板107底部固定安装有回转支撑104,回转支撑104下方设置有用于夹住砖的夹砖机构103,夹砖机构103与回转支撑104连接,回转支撑104在现有技术中广泛使用,回转支撑104带动夹砖机构103旋转,从而使夹砖或卸砖时角度便于调整。升旋板107上升或下降的同时带动回转支撑104和夹砖机构103上升或下降。A slewing
所述夹砖机构103包括开口朝下的U型臂1301和两个对称设置在U型臂1301两端的夹动组件,所述夹动组件包括设置在U型臂1301下方的夹腿1302、腹板1303、底板1304、第一弹簧1305、第一橡胶板1306和第二橡胶板1307,所述夹腿1302的中部通过第一铰接轴1308与U型臂1301的端部铰接,夹腿1302的下部通过第二铰接轴13018与腹板1303铰接,所述底板1304与腹板1303固定连接,所述第一橡胶板1306贴设在底板1304远离腹板1303一侧的侧壁的上部,所述第二橡胶板1307贴设在底板1304远离腹板1303一侧的侧壁的下部,所述第一弹簧1305的一端与底板1304固定连接,另一端与夹腿1302固定连接,所述U型臂1301上方设置有夹紧油缸13013、齿轮同步器13014和对称设置在夹紧油缸13013两端的夹紧组件,所述夹紧组件包括齿轮13015、第一连杆13016和第二连杆13017,所述第一连杆13016的一端与齿轮13015中心处固定连接,另一端与第二连杆13017的一端铰接,第二连杆13017的另一端与夹腿1302上部铰接,两个夹紧组件中的两个齿轮13015相啮合,两个夹动组件中的两个夹腿1302分别与夹紧油缸13013的伸缩杆和缸体固定连接。The
夹砖机构103夹砖时,夹紧油缸13013的伸缩杆伸出推动两个夹腿1302上部向外运动,此时两个夹腿1302下部互相靠近,从而将砖夹住,砖垛的底部夹在两个底板1304之间,且第一橡胶板1306和第二橡胶板1307贴在砖垛底部的砖上,第一橡胶板1306和第二橡胶板1307起到防滑和缓冲的作用,从而能夹多种不同强度的砖;夹砖时,第一弹簧1305拉紧底板1304,给底板1304一个竖直向上的力,使底板1304拖住砖垛底部。所设置的齿轮同步器13014、齿轮13015、第一连杆13016和第二连杆13017保证了两个夹腿1302同步运动。卸砖时,夹紧油缸13013伸缩杆缩回,从而使夹腿1302下部互相远离,进而将砖卸下。When the
所述底板1304与腹板1303呈垂直设置。The
所述U型臂1301上设置有压砖组件,压砖组件包括压砖板1309、四个固定柱13010以及四个分别套设在四个固定柱13010上的第二弹簧13011,所述压砖板1309设置在固定柱13010下方,所述固定柱13010的上部与U型臂1301固定连接,固定柱13010的中部固定安装有限位环13012,所述第二弹簧13011的上部抵在限位环13012上,下部与压砖板1309固定连接。压砖组件在夹砖机构103夹住砖后,砖的最顶层抵贴在压砖板1309上,在第二弹簧13011的作用力下,压砖板1309压在砖垛的顶层上,在移动砖时更加稳定,减小晃动幅度,不易掉砖。The
所述机器人卸垛机104设置有两台,所述整垛机102设置有四台。每个机械人卸垛机104配合两台整垛机102进行工作。There are two
所述编组机105包括编组前用于砖块运输的链条运输机构1501和编组后用于砖块运输的多级运输机构1502,所述链条运输机构1501的输出端处设置有块数控制机构1503,链条运输机构1501输出端后方设置有用于将砖块编成一组的直角转弯机构1504,直角转弯机构1504设置在多级运输机构1502输入端的前方,所述多级运输机构1502的输出端处设置有可调式挡砖机构1505,所述直角转弯机构1504包括底座15401、设置在底座15401上的第一升降架15402以及设置在第一升降架15402上的限位板15404、第一气缸15405、第一电机15406和由第一电机15406带动其转动的多个第一转动辊15403,所述限位板15404设置在直角转弯机构1504远离链条运输机构1501的一端上,所述第一气缸15405的缸体与第一升降架15402固定连接,第一气缸15405的伸缩杆与限位板15404固定连接,所述多个第一转动辊15403相互之间呈平行设置且沿限位板15404长度方向依次间隔设置,所述第一转动辊15403与限位板15404呈垂直设置,所述块数控制机构1503包括设置在链条运输机构1501上方的固定板15301、推压板15302和第二气缸15303,所述固定板15301的两端均通过丝杆15304连接有调节腿15305,所述第二气缸15303的缸体与固定板15301固定连接,第二气缸15303的的伸缩杆与推压板15302固定连接,所述链条运输机构1501包括第一支架15101、分别设置在第一支架15101两端的主动轴15102和第一从动轴15103以及带动主动轴15102转动的第二电机15104,主动轴15010与第一从动轴15103之间设置有第二从动轴15108,所述主动轴15102上沿其轴向间隔设置有多个主动链轮15105,第一从动轴15103和第二从动轴15108上均设置有用于与主动链轮15105相配合的从动链轮15106,且主动链轮15105数量与第一从动轴15103和第二从动轴15108上的从动链轮15106数量总和相同,相对应的主动链轮15105和从动链轮15106之间绕设有运输链条15107,所述多级运输机构1502包括第二支架15201、第三电机15204、第四电机15208和传动链条15209,第二支架15201上靠近多级运输机构1502输入端的一端设置有从动滚筒15202,从动滚筒15202与可调式挡砖机构1505之间设置有由第三电机15204驱动器转动的主动滚筒15203,主动滚筒15203与从动滚筒15202之间绕设有橡胶皮带15205,主动滚筒15203与从动滚筒15202之间设有多个间隔设置的第一无动力滚筒15206,所述可调式挡砖机构1505和主动滚筒15203之间设置有多个双排链滚筒15207,多个双排链滚筒15207依次间隔平行设置,所述双排链滚筒15207由传动链条15209带动其转动,所述传动链条15209由第四电机15208驱动其运动,所述双排链滚筒15207与主动滚筒15203之间设置有两个第二无动力滚筒152010,所述可调式挡砖机构1505包括安装座15501和固定设置在安装座15501上的挡砖钢管15502,安装座15501与第二支架15201固定连接,所述多级运输机构1502上设置有清灰机构1506,所述清灰机构1506包括两个对称设置在橡胶皮带15205两侧的立柱15601,两个立柱15601均与第二支架15201固定连接,两个立柱15601之间设置有第二升降架15602,第二升降架15602的两端分别与两个立柱15601滑动连接,所述升降架15602下方固定安装有毛刷15603。The marshalling
所述编组机5包括编组前用于砖块运输的链条运输机构501和编组后用于砖块运输的多级运输机构502,所述链条运输机构501的输出端处设置有块数控制机构503,链条运输机构501输出端后方设置有用于将砖块编成一组的直角转弯机构504,直角转弯机构504设置在多级运输机构502输入端的前方,所述多级运输机构502的输出端处设置有可调式挡砖机构505。链条运输机构501、多级运输机构502、块数控制机构503、直角转弯机构504和可调式挡砖机构505均有控制系统控制,控制系统为现有技术。The marshalling
所述块数控制机构503包括设置在链条运输机构501上方的固定板5301、推压板5302和第二气缸5303,所述固定板5301的两端均通过丝杆5304连接有调节腿5305,所述第二气缸5303的缸体与固定板5301固定连接,第二气缸5303的的伸缩杆与推压板5302固定连接。通过调整调节腿5305与丝杠5304之间的相对位置,从而调整固定板5301的高度,以适应不同砖型的砖。所述块数控制机构503上设置有与控制系统连接的传感器,传感器感应通过块数控制机构503的砖块的个数,当数量达到时,传感器传递信号给控制系统,控制系统控制第二气缸5303的伸缩杆伸出,从而使推压板5302向前推经过块数控制机构503的最后一排砖,且推压板5302限制未经过块数控制机构503的砖的位置,使其与经过的砖不粘连。The number of
所述直角转弯机构504包括底座5401、设置在底座5401上的第一升降架5402以及设置在第一升降架5402上的限位板5404、第一气缸5405、第一电机5406和由第一电机5406带动其转动的多个第一转动辊5403,所述限位板5404设置在直角转弯机构504远离链条运输机构501的一端上,所述第一气缸5405的缸体与第一升降架5402固定连接,第一气缸5405的伸缩杆与限位板5404固定连接,所述多个第一转动辊5403相互之间呈平行设置且沿限位板5404长度方向依次间隔设置。所述第一转动辊5403与限位板5404呈垂直设置。由链条运输机构501送来的砖进入直角转弯机构504,通过使第一气缸5405伸缩杆伸出或缩回,从而调节限位板5404与推压板5302之间的距离,进而保证了当调节砖组的每列砖的块数时,砖会夹在限位板5404与推压板5302之间,消除砖与砖之间的缝隙。The right-angle turning mechanism 504 includes a
所述链条运输机构501包括第一支架5101、分别设置在第一支架5101两端的主动轴5102和第一从动轴5103以及带动主动轴5102转动的第二电机5104,主动轴5010与第一从动轴5103之间设置有第二从动轴5108,所述主动轴5102上沿其轴向间隔设置有多个主动链轮5105,第一从动轴5103和第二从动轴5108上均设置有用于与主动链轮5105相配合的从动链轮5106,且主动链轮5105数量与第一从动轴5103和第二从动轴5108上的从动链轮5106数量总和相同,相对应的主动链轮5105和从动链轮5106之间绕设有运输链条5107。第二电机5104通过带动主动链轮5105转动,从而使运输链条5107向前运输砖。The chain transport mechanism 501 includes a
所述多级运输机构502包括第二支架5201、第三电机5204、第四电机5208和传动链条5209,第二支架5201上靠近多级运输机构502输入端的一端设置有从动滚筒5202,从动滚筒5202与可调式挡砖机构505之间设置有由第三电机5204驱动器转动的主动滚筒5203,主动滚筒5203与从动滚筒5202之间绕设有橡胶皮带5205,主动滚筒5203与从动滚筒5202之间设有多个间隔设置的第一无动力滚筒5206,所述可调式挡砖机构505和主动滚筒5203之间设置有多个双排链滚筒5207,多个双排链滚筒5207依次间隔平行设置,所述双排链滚筒5207由传动链条5209带动其转动,所述传动链条5209由第四电机5208驱动其运动。橡胶皮带5205和传动链条5209均向前运输砖块,当需要编组的砖的列数到达需要时,第三电机5204停止运行,当传动链条5209上编组完成的砖组被拿走后,第三电机5204继续运行。The multi-stage transport mechanism 502 includes a
所述双排链滚筒5207与主动滚筒5203之间设置有两个第二无动力滚筒52010,两个第二无动力滚筒52010起到减速缓冲的作用。Two second
所述可调式挡砖机构505包括安装座5501和固定设置在安装座5501上的挡砖钢管5502,安装座5501与第二支架5201固定连接。挡砖钢管5502挡住由传动链条5209运输来的砖,从而使砖列与砖列之间无间隙。The adjustable
所述多级运输机构502上设置有清灰机构506,所述清灰机构506包括两个对称设置在橡胶皮带5205两侧的立柱5601,两个立柱5601均与第二支架5201固定连接,两个立柱5601之间设置有第二升降架5602,第二升降架5602的两端分别与两个立柱5601滑动连接,所述升降架5602下方固定安装有毛刷5603。毛刷5603将砖上的砖渣扫除。The multi-stage transport mechanism 502 is provided with a
上述实施例以本发明技术方案为前提,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于上述的实施例。The above embodiments are premised on the technical solutions of the present invention, and provide detailed implementations and specific operation processes, but the protection scope of the present invention is not limited to the above embodiments.
Claims (4)
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