CN210973046U - Curved brick carrying, airing and stacking workstation - Google Patents
Curved brick carrying, airing and stacking workstation Download PDFInfo
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- CN210973046U CN210973046U CN201922062468.4U CN201922062468U CN210973046U CN 210973046 U CN210973046 U CN 210973046U CN 201922062468 U CN201922062468 U CN 201922062468U CN 210973046 U CN210973046 U CN 210973046U
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Abstract
The utility model relates to a curved brick carrying, airing and stacking workstation, which comprises a belt conveyor, a first industrial robot, a second industrial robot, an airing platform and a transfer trolley, wherein the first industrial robot is arranged at one side of the tail part of the belt conveyor and is used for grabbing curved bricks on the belt conveyor and placing the curved bricks on the airing platform; the second industrial robot is arranged on one side of the airing platform and used for grabbing the aired curved bricks on the airing platform and stacking the aired curved bricks on the transfer trolley; the airing platform comprises a base and a rotary table, the rotary table is driven to rotate by a servo motor arranged in the base, and the upper side face of the rotary table is a placing face for placing the curved bricks. This workstation adopts industrial robot and sunning platform, has saved the link of artifical sunning, has reduced workman's intensity of labour, has improved production efficiency, and the good curved brick of sunning can in time be transported away.
Description
Technical Field
The utility model relates to a bent brick production facility technical field, concretely relates to bent brick transport sunning pile up neatly workstation.
Background
The shape of the curved block is similar to that of a brick, also called curved brick, and is commonly used in the wine making industry. The utility model discloses a bent piece forming device of distiller's yeast as the utility model patent of grant publication No. CN202968532U, it includes compounding jar, auger delivery and briquetting machine, and the briquetting machine below is equipped with the belt conveyor.
For example, the device which comprehensively realizes the entrance and exit of the koji blocks into and out of the fermentation room and the turning of the koji blocks in the fermentation room as disclosed in the invention patent with the application publication number CN105950377A can realize the work of automatically discharging the koji blocks.
The prepared yeast blocks also contain a certain amount of water, and can be put in storage after being aired for a period of time. The existing operation mode is that the curved blocks on the belt conveyor are manually taken down and then stacked on a transfer trolley, the curved blocks are transferred to an airing field for airing after being loaded for one car, the car is loaded again after the airing is finished, and the curved blocks after the airing are transported to a warehouse. In the whole process, the manual operation efficiency cannot be guaranteed, the weight of one curved brick is about 5kg, and the labor capacity of workers is large; in addition, the mode also occupies a drying place, and the dried curved bricks cannot be transported away in time.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a curved brick transport sunning pile up neatly workstation to solve prior art sunning, pile up neatly link and be manual operation entirely, problem that inefficiency, workman intensity of labour are big.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the curved brick carrying, airing and stacking workstation comprises a belt conveyor, a first industrial robot, a second industrial robot, an airing platform and a transfer trolley, wherein the first industrial robot is arranged on one side of the tail of the belt conveyor and used for grabbing curved bricks on the belt conveyor and placing the curved bricks on the airing platform; the second industrial robot is arranged on one side of the airing platform and used for grabbing the aired curved bricks on the airing platform and stacking the aired curved bricks on the transfer trolley;
the airing platform comprises a base and a rotary table, the rotary table is driven to rotate by a servo motor arranged in the base, and the upper side face of the rotary table is a placing face for placing the curved bricks.
Further, first industrial robot includes first robot body and pneumatic clamping jaw, and pneumatic clamping jaw and this body coupling of first robot for get and put curved brick, first robot body is six industrial robot.
Further, the second industrial robot comprises a second robot body and a pneumatic clamping jaw, the pneumatic clamping jaw is connected with the second robot body and used for taking and placing the curved brick, and the second robot body is a four-axis industrial robot.
Further, the two transfer trolleys are arranged and are respectively arranged on two sides of the second industrial robot, and the two transfer trolleys are alternately matched with the second industrial robot for use.
Furthermore, the turntable is a circular disk, the diameter size of the turntable can at least distribute three groups of curved bricks, and all groups of curved bricks are evenly distributed on the turntable along the circumference.
Furthermore, the curved bricks on the rotary table are in a state after being turned over by 90 degrees on the belt conveyor, and the curved bricks on the rotary table are in a vertical placement state.
The utility model has the advantages that:
the curved bricks which are made into blocks are sequentially conveyed through the belt conveyor, the first industrial robot grabs the curved brick which is closest to the first industrial robot, the curved brick is placed on the rotary table after being taken away, and the rotary table rotates one grid (the angle is set as required) under the driving of the servo motor after the materials are loaded for one to three times. During the first use, second industrial robot is still out of operation state, and when the curved brick of putting reaches a certain amount on the carousel, also when curved brick appears in the region that second industrial robot is responsible for, the curved brick of placing at first has already sunned 10 minutes's time on the carousel, and the sunning is accomplished, and just this moment second industrial robot can snatch curved brick and place on the transport dolly, pile up neatly in proper order. And (4) moving the transfer trolley after stacking, and conveying the bent bricks to a warehouse. In the process, the link of manual airing is omitted, the labor intensity of workers is reduced, the production efficiency is improved, the aired curved bricks can be timely transported away when the bricks are aired on the rotary disc, and the occupied area can be reduced compared with manual airing.
Further, two transfer trolleys are arranged on two sides of the second industrial robot and are used alternately. After the stacking of the first transfer trolley is completed, the second industrial robot turns to the empty transfer trolley on the other side for stacking, and at the moment, the first industrial robot and the second industrial robot can work without intermission, so that the efficiency is higher.
Drawings
FIG. 1 is a schematic top view of a curved brick carrying, airing and stacking workstation;
FIG. 2 is a schematic view of a pneumatic jaw;
fig. 3 is a schematic structural view of the airing platform (a schematic view after placing curved bricks).
Names corresponding to the marks in the figure:
1. belt conveyor, 2, curved brick, 3, sunning platform, 31, carousel, 32, base, 4, first industrial robot, 5, second industrial robot, 6, transport dolly, 7, pneumatic clamping jaw, 71, piston rod, 72, link mechanism, 73, clamping jaw.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art all belong to the protection scope of the present invention.
The embodiment of the utility model provides a:
as shown in figures 1-3, the curved brick carrying, airing and stacking workstation comprises a belt conveyor, a first industrial robot, a second industrial robot, an airing platform and a transfer trolley.
The belt conveyor is used for conveying pressed and formed curved bricks, namely curved bricks. The first industrial robot is arranged on one side of the tail of the belt conveyor and used for grabbing the curved bricks on the belt conveyor and placing the curved bricks on the airing platform. The first industrial robot comprises a first robot body and a pneumatic clamping jaw, the pneumatic clamping jaw is connected with the first robot body and used for taking and placing the curved brick, the first robot body is a six-axis industrial robot, the six-axis industrial robot belongs to the prior art, and the adopted model is ER 20D-C10.
As shown in fig. 2, the pneumatic clamping jaw includes two clamping jaws capable of swinging relatively, the clamping jaws are connected with a piston rod through a link mechanism, and when the piston rod moves, the piston rod can drive the two clamping jaws to contract or open simultaneously, so as to clamp or release the workpiece. The principle of the pneumatic gripper belongs to the prior art, the pneumatic gripper is of a swing type, and other embodiments can also adopt a parallel type, such as HFZ2 parallel gripper.
The airing platform comprises a base and a rotary table, the rotary table is driven to rotate by a servo motor arranged in the base, and the upper side face of the rotary table is a placing face for placing the curved bricks. The rotary table is a circular disc, the diameter size of the rotary table meets the requirement that three groups of curved bricks can be distributed, and the curved bricks are uniformly distributed on the rotary table along the circumference. In this embodiment, the diameter of the rotating disk is 2.4 meters, and 114 curved bricks can be stored (only schematically shown in the figure, and does not represent the actual number). The size of carousel mainly considers two aspects when the design, satisfies the time of curved brick sunning for at least 10 minutes on the carousel on the one hand, and on the other hand takes into account the cooperation with the machine of buckling (the equipment of shaping curved brick), guarantees that curved brick can in time shift to the carousel on, like a common machine of buckling, the machine of buckling can go out a curved brick every 6 seconds. In other embodiments, the positioning device can also be adjusted according to needs, for example, four groups can be sequentially placed from inside to outside.
The curved bricks on the rotary table are in a state after being turned over for 90 degrees on the belt conveyor, and the curved bricks on the rotary table are in a vertical placement state. The bent bricks are erected, so that the placing quantity of the bent bricks on the rotary disc can be increased.
The second industrial robot is arranged on one side of the airing platform and used for grabbing the aired curved bricks on the airing platform and stacking the aired curved bricks on the transfer trolley. The second industrial robot comprises a second robot body and a pneumatic clamping jaw, the pneumatic clamping jaw is connected with the second robot body and used for taking and placing the curved brick, the second robot body is a four-axis industrial robot, and the adopted model is ER 12-C304.
For raising the efficiency, the transport trolley sets up two, sets up respectively in second industrial robot's both sides, and two transport trolleys are used with the cooperation of second industrial robot in turn.
The utility model discloses curved brick transport sunning pile up neatly workstation's work process as follows:
the curved bricks of the block are sequentially conveyed through the belt conveyor, the first industrial robot grabs the curved bricks closest to the first industrial robot, the curved bricks are turned by 90 degrees after being taken away, the curved bricks are changed from a horizontal state to a vertical state and then are placed on the rotary table to place three groups of curved bricks as an example, after three times of feeding, the rotary table rotates one grid (the angle is set as required) under the driving of the servo motor, and the three times of feeding are positioned on the distribution circles of three different diameters. Then the materials are loaded for three times in sequence, and the turntable rotates for one grid. During the first use, second industrial robot is the off-working state still, when waiting to the curved brick of putting on the carousel and reaching certain quantity, also when the sector area distribution that is shown in fig. 1 is full, the curved brick of placing at first has sunned 10 minutes's time on the carousel, and the sunning is accomplished, and just this moment second industrial robot can snatch curved brick and place on the transport trolley, pile up neatly in proper order. After the first transfer trolley is stacked, the second industrial robot turns to the empty transfer trolley on the other side to stack, the stacked transfer trolley is moved away, and curved bricks are conveyed to the warehouse. At this moment, first industrial robot, second industrial robot can realize no intermittent type work, and efficiency is higher. In the process, the link of manual airing is omitted, the labor intensity of workers is reduced, the production efficiency is improved, and the aired curved bricks can be timely transported away when being aired on the rotary disc, so that the occupied area of manual airing can be reduced.
Claims (6)
1. Bent brick transport sunning pile up neatly workstation, including belt conveyor, its characterized in that: the first industrial robot is arranged on one side of the tail of the belt conveyor and used for grabbing the curved bricks on the belt conveyor and placing the curved bricks on the airing platform; the second industrial robot is arranged on one side of the airing platform and used for grabbing the aired curved bricks on the airing platform and stacking the aired curved bricks on the transfer trolley;
the airing platform comprises a base and a rotary table, the rotary table is driven to rotate by a servo motor arranged in the base, and the upper side face of the rotary table is a placing face for placing the curved bricks.
2. A curved brick carrying, airing and stacking workstation as claimed in claim 1, characterized in that: the first industrial robot comprises a first robot body and a pneumatic clamping jaw, the pneumatic clamping jaw is connected with the first robot body and used for taking and placing the curved bricks, and the first robot body is a six-axis industrial robot.
3. A curved brick carrying, airing and stacking workstation as claimed in claim 1, characterized in that: the second industrial robot comprises a second robot body and a pneumatic clamping jaw, the pneumatic clamping jaw is connected with the second robot body and used for taking and placing the curved bricks, and the second robot body is a four-axis industrial robot.
4. A curved brick carrying, airing and stacking workstation as claimed in claim 1, characterized in that: the transfer trolley is provided with two transfer trolleys which are respectively arranged on two sides of the second industrial robot, and the two transfer trolleys are alternately matched with the second industrial robot for use.
5. A curved brick carrying, airing and stacking workstation according to any one of claims 1 to 4, characterized in that: the rotary table is a circular disc, the diameter size of the rotary table meets the requirement that at least three groups of curved bricks can be distributed, and the curved bricks are uniformly distributed on the rotary table along the circumference.
6. A curved brick carrying, airing and stacking workstation as claimed in claim 5, wherein: the curved bricks on the rotary table are in a state after being turned over for 90 degrees on the belt conveyor, and the curved bricks on the rotary table are in a vertical placement state.
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CN201922062468.4U CN210973046U (en) | 2019-11-26 | 2019-11-26 | Curved brick carrying, airing and stacking workstation |
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CN201922062468.4U CN210973046U (en) | 2019-11-26 | 2019-11-26 | Curved brick carrying, airing and stacking workstation |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112173735A (en) * | 2020-09-23 | 2021-01-05 | 袁梦 | Stacking device for thermal insulation material production line |
CN112794203A (en) * | 2021-01-28 | 2021-05-14 | 厦门航天思尔特机器人系统股份公司成都分公司 | Bent piece fermentation bears device and transfer system thereof |
-
2019
- 2019-11-26 CN CN201922062468.4U patent/CN210973046U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112173735A (en) * | 2020-09-23 | 2021-01-05 | 袁梦 | Stacking device for thermal insulation material production line |
CN112794203A (en) * | 2021-01-28 | 2021-05-14 | 厦门航天思尔特机器人系统股份公司成都分公司 | Bent piece fermentation bears device and transfer system thereof |
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