CN106050073A - Method for automatically and continuously processing customized plastic suction door panels in batches - Google Patents
Method for automatically and continuously processing customized plastic suction door panels in batches Download PDFInfo
- Publication number
- CN106050073A CN106050073A CN201610369982.0A CN201610369982A CN106050073A CN 106050073 A CN106050073 A CN 106050073A CN 201610369982 A CN201610369982 A CN 201610369982A CN 106050073 A CN106050073 A CN 106050073A
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- Prior art keywords
- door
- plate
- plate blank
- blank
- walkthrough
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B2003/7049—Specific panel characteristics
- E06B2003/7051—Specific panel characteristics of layered construction involving different materials
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- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention relates to a method for automatically and continuously processing customized plastic suction door panels in batches. The method includes the following steps of (1) panel blank processing, (2) sorting; (3) pre-arrangement, (4) dust removal, (5) glue injection, (6) drying, (7) burr removal, (8) film suction, (9) cleaning and cutting and (10) distribution based on orders. According to the technical scheme, after bulk order sorting and pre-arrangement, door panel blanks in the same color are processed uniformly, frequent turnover for processing order by order is avoided, and the processing efficiency is greatly improved. The automatic integrated processing procedures including dust removal, glue injection, drying and burr removal are completed automatically after pre-arrangement, and the processing cost is lowered. According to the method for automatically and continuously processing customized plastic suction the door panels in batches, by the adoption of the panel processing mode, the panel transferring frequency can be reduced, labor intensity is relieved, time and labor are saved, and the processing efficiency is improved.
Description
Technical field
The present invention relates to kitchen cabinet processing technique field, be specifically related to a kind of customize that plastic absorbing door board is batch-automated to be added continuously
Work method.
Background technology
At present, plastic absorbing door board adds man-hour is by being singly processed according to O/No..Processing link due to plastic absorbing door board
Not linking between many and all process steps, every operation all needs workman to be carried up and down by door-plate, and labor intensity is the biggest.
And every procedure is required for end of door plate carries out repeating turnover panel, to pick out the plate to be processed at this procedure, this is not
Only lost labor, also results in production efficiency low.Through repeatedly turnover panel, easily plate is caused damage, reduce product once
Qualification rate.
Summary of the invention
It is an object of the invention to provide a kind of customization batch-automated continuous process of plastic absorbing door board, the method energy
Solve deficiency of the prior art.
For achieving the above object, present invention employs techniques below scheme:
Customizing the batch-automated continuous process of plastic absorbing door board, the method comprises the following steps:
(1) blank plate processing: by Fabrication Order by type, color and size classify, then base material plate is processed shape
Become door-plate blank plate；And for showing this plate technique information on adding respectively on each plate in this production schedule
Bar code；
(2) sorting: carry out sorting out sorting door-plate blank flat part according to color color number by Order Batch time；
(3) walkthrough: by several door-plate blank plates of mutually homochromy number at walkthrough platform according to processing desired sequence and size
Carry out walkthrough and do marking code, simultaneously by the walkthrough platform of the image collecting device door-plate blank plate to having arranged
Carrying out image acquisition, the walkthrough image after collection is respectively displayed on the display of subsequent handling station；
(4) dedusting: by pre-drained after some door-plate blank plates transport to dust removal machine, the walkthrough figure of image acquisition device
As display is on the display of dedusting station, according to the position in the walkthrough image that display shows and order, by some door-plates
Blank plate is placed into dust removal workbench, uses dust removal machine that the front of each door-plate blank is carried out dedusting；
(5) glue spraying: use overall glue spraying technology that the dedusting some door-plate blank plates after complete are carried out glue spraying simultaneously, make glue equal
Even covering is in the front of each door-plate blank；
(6) dry: the some door-plate blank plates after glue spraying is complete to hermetic baking zone by conveyer belt transmission, are used and dry
Each door-plate blank is dried by the air of the high temperature drying that machine produces；
(7) flash removed: use flash removed machine that the some door-plate blank plates after completing drying operation are carried out flash removed operation, gas
Local is carried out supplementing flash removed, the some door-plate blank plates after being refined by rifle and manual grinding；
(8) film is inhaled: be emitted in order by conveyer belt by door-plate blank plate and automatically inhale in film machine worktable, automatically inhale film machine
Workbench carries out infrared ray automatic induction and is risen by the door-plate blank plate of relevant position, then covers corresponding hymeniderm at door
The top of plate blank plate, and under the influence of high pressure and temperature, each hymeniderm is pressed on respectively each door-plate blank plate
Surface；Then the door-plate blank plate completing automatically to inhale film is turned over；
(9) cleaning cuts: will inhale the door-plate blank plate after film and carry out deburring by edge iron, then pass through conveyer belt and with
The cleaner end of door plate blank plate back side that conveyer belt coordinates is cleaned；The door-plate plate machined is obtained after cleaning；
(10) divide single: according to the bar code information on each door-plate in, the door-plate of same order number is left same position, and with
Customer order carries out verification inspection.
From above technical scheme, after employing Batch orders sorting, walkthrough by the door-plate blank plate of same color again
Carry out unifying processing, it is to avoid by the frequent turnover of single processing, substantially increase working (machining) efficiency.The present invention is the completeest after walkthrough
Become dedusting, glue spraying, drying, the automatic integratedization flow process manufacturing procedure of flash removed, save processing cost.Of the present invention fixed
The plate processing method that inhibition and generation plastic absorbing door board batch continuous process is used, it is possible to reduce the carrying number of times of plate, reduce
Labor intensity, save trouble and labor, improve working (machining) efficiency.Customization plastic absorbing door board batch processing method of the present invention refers to
According to the difference of different client families kitchen cabinets door-plate, order identical for color color number is merged and produces, to identical hymeniderm
Door-plate together inhale film.The present invention by image collecting device can in all series-operations the position of end of door plate blank and suitable
Sequence is accurately put and examines, and decreases the defect rate in production process.The present invention is also by automatically inhaling the infrared sense in membrane process
Answer device to replace artificial at door-plate blank lower bolster, save time and cost, reduce labor intensity；Inhale in membrane process simultaneously
Door-plate blank can be accurately positioned, improve production efficiency.
Detailed description of the invention
The present invention will be further described below:
Customizing the batch-automated continuous process of plastic absorbing door board, the method comprises the following steps:
(1) blank plate processing: by Fabrication Order by type, color and size classify, then base material plate is processed shape
Become on adding respectively on door-plate blank plate, and each plate in this production schedule for showing this plate technique information
Bar code；
(2) sorting: carry out sorting out sorting door-plate blank flat part according to color color number by Order Batch time.Carry out according to color color number
Sorting, it would be desirable to the door-plate blank being fabricated to same color is classified as a class, the door-plate of Continuous maching same color during following process
Blank, improves production efficiency.
(3) walkthrough: by several door-plate blank plates of mutually homochromy number walkthrough platform according to processing desired sequence and
Size carries out walkthrough and does marking code, simultaneously by the walkthrough work of the image collecting device door-plate blank plate to having arranged
Station carries out image acquisition, and the walkthrough image after collection is respectively displayed on the display of subsequent handling station.According to different
Size carries out walkthrough can make the quantity of a collection of blank door-plate in walkthrough platform the most so that walkthrough platform obtains
Maximum utilization rate.The walkthrough image of image acquisition device shows on the display of subsequent handling station, is possible not only to
Enable dust-removing process fully according to order dedusting during walkthrough, it is also possible to examine the door that dust-removing process is put in subsequent handling
The position of plate blank and order are the most correct, can be adjusted according to walkthrough image in time as incorrect, reduce generation substandard products
Probability.
(4) dedusting: by pre-drained after the transport of some door-plate blank plates to dust removal machine, image acquisition device pre-
Row's image shows on the display of dedusting station, according to the position in the walkthrough image that display shows and order, by some
Door-plate blank plate is placed into dust removal workbench, uses dust removal machine that the front of each door-plate blank is carried out dedusting；
(5) glue spraying: use overall glue spraying technology that the dedusting some door-plate blank plates after complete are carried out glue spraying simultaneously, make glue equal
Even covering is in the front of each door-plate blank；The present invention carries out glue spraying in special glue spraying operating room, decreases pollution and waste.
(6) dry: the some door-plate blank plates after glue spraying is complete, are used to hermetic baking zone by conveyer belt transmission
Each door-plate blank is dried by the air of the high temperature drying that dehydrator produces；The present invention uses automatic drier, simultaneously full
Foot conveying and drying, the door-plate blank dried is delivered in next step operation by conveyer belt in dehydrator, has province
The advantages such as Shi Shengli.
(7) flash removed: use flash removed machine that the some door-plate blank plates after completing drying operation are carried out flash removed behaviour
Making, local is carried out supplementing flash removed, the some door-plate blank plates after being refined by air gun and manual grinding.
(8) inhale film: press walkthrough color marking code and sequence identification, door-plate blank plate is emitted in order suction automatically
In film machine worktable, automatically inhale film machine worktable and carry out infrared ray automatic induction by the door-plate blank plate of relevant position by convex
Platform rises, and door-plate blank has difference in height with suction film workbench after rising, and then covers corresponding hymeniderm at door-plate blank plate
Top, it is ensured that all surface of door-plate can cover hymeniderm.The most under the influence of high pressure and temperature, each hymeniderm is pressed respectively
Tight on each surface of each door-plate blank plate；Then the door-plate blank plate completing automatically to inhale film is turned over.The present invention
Automatically inhale membrane process, by the position of infrared auto-induction door-plate blank plate and rise accordingly, there is rise position
Put advantage quickly and accurately, and hymeniderm is covered accurately on door-plate blank plate；There is mechanization degree height, efficiency height
Etc. feature, and can be cost-effective.
(9) cleaning cuts: will inhale the door-plate blank plate after film and carry out deburring by edge iron, then pass through conveyer belt with
And the cleaner end of door plate blank plate back side coordinated with conveyer belt is cleaned；The door-plate plate machined is obtained after cleaning
Part；
(10) divide single: according to the bar code information on each door-plate in, the door-plate of same order number is left same position, and with
Customer order carries out verification inspection.
The batch-automated continuous process of customization plastic absorbing door board of the present invention refers to according to different client families kitchen
The difference of room cupboard door panel, merges order identical for color color number and produces, the door-plate of identical hymeniderm is together inhaled film.This
Invent and the position of end of door plate blank and order can accurately put and examine in all series-operations by image collecting device,
Decrease the defect rate in production process.The present invention replaces artificial at door also by the infrared inductor automatically inhaled in membrane process
Plate blank lower bolster, saves time and cost, reduces labor intensity；Inhale in membrane process simultaneously and can be accurately positioned door-plate hair
Base, improves production efficiency.The present invention after walkthrough, then by door-plate plate through multiple working procedure plate processing, walkthrough, remove
Dirt, glue spraying, drying, flash removed, automatically inhale film, cleaning cuts, after the integrated operation of order, complete processing.
Embodiment described above is only to be described the preferred embodiment of the present invention, the not model to the present invention
Enclose and be defined, on the premise of designing spirit without departing from the present invention, the those of ordinary skill in the art technical side to the present invention
Various deformation that case is made and improvement, all should fall in the protection domain that claims of the present invention determines.
Claims (1)
1. customize the batch-automated continuous process of plastic absorbing door board, it is characterised in that: the method comprises the following steps:
(1) blank plate processing: by Fabrication Order by type, color and size classify, then base material plate is processed shape
Become door-plate blank plate；And for showing this plate technique information on adding respectively on each plate in this production schedule
Bar code；
(2) sorting: carry out sorting out sorting door-plate blank flat part according to color color number by Order Batch time；
(3) walkthrough: by several door-plate blank plates of mutually homochromy number at walkthrough platform according to processing desired sequence and size
Carry out walkthrough and do marking code, simultaneously by the walkthrough platform of the image collecting device door-plate blank plate to having arranged
Carrying out image acquisition, the walkthrough image after collection is respectively displayed on the display of subsequent handling station；
(4) dedusting: by pre-drained after some door-plate blank plates transport to dust removal machine, the walkthrough figure of image acquisition device
As display is on the display of dedusting station, according to the position in the walkthrough image that display shows and order, by some door-plates
Blank plate is placed into dust removal workbench, uses dust removal machine that the front of each door-plate blank is carried out dedusting；
(5) glue spraying: use overall glue spraying technology that the dedusting some door-plate blank plates after complete are carried out glue spraying simultaneously, make glue equal
Even covering is in the front of each door-plate blank；
(6) dry: the some door-plate blank plates after glue spraying is complete to hermetic baking zone by conveyer belt transmission, are used and dry
Each door-plate blank is dried by the air of the high temperature drying that machine produces；
(7) flash removed: use flash removed machine that the some door-plate blank plates after completing drying operation are carried out flash removed operation, gas
Local is carried out supplementing flash removed, the some door-plate blank plates after being refined by rifle and manual grinding；
(8) film is inhaled: be emitted in order by conveyer belt by door-plate blank plate and automatically inhale in film machine worktable, automatically inhale film machine
Workbench carries out infrared ray automatic induction and is risen by the door-plate blank plate of relevant position, then covers corresponding hymeniderm at door
The top of plate blank plate, and under the influence of high pressure and temperature, each hymeniderm is pressed on respectively each door-plate blank plate
Surface；Then the door-plate blank plate completing automatically to inhale film is turned over；
(9) cleaning cuts: will inhale the door-plate blank plate after film and carry out deburring by edge iron, then pass through conveyer belt and with
The cleaner end of door plate blank plate back side that conveyer belt coordinates is cleaned；The door-plate plate machined is obtained after cleaning；
(10) divide single: according to the bar code information on each door-plate in, the door-plate of same order number is left same position, and with
Customer order carries out verification inspection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610369982.0A CN106050073A (en) | 2016-05-30 | 2016-05-30 | Method for automatically and continuously processing customized plastic suction door panels in batches |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610369982.0A CN106050073A (en) | 2016-05-30 | 2016-05-30 | Method for automatically and continuously processing customized plastic suction door panels in batches |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106050073A true CN106050073A (en) | 2016-10-26 |
Family
ID=57172903
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610369982.0A Pending CN106050073A (en) | 2016-05-30 | 2016-05-30 | Method for automatically and continuously processing customized plastic suction door panels in batches |
Country Status (1)
| Country | Link |
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| CN (1) | CN106050073A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106736941A (en) * | 2016-12-01 | 2017-05-31 | 广州市亚丹柜业有限公司 | A kind of timber carving technique |
| CN108556374A (en) * | 2018-04-09 | 2018-09-21 | 德安（常州）自动化科技有限公司 | A kind of plank membrane pressure production line |
| CN109702843A (en) * | 2019-01-22 | 2019-05-03 | 广东玛格家居有限公司 | Exempt from the flow production line of paint film pressed wood door |
| CN109747015A (en) * | 2019-01-22 | 2019-05-14 | 广东玛格家居有限公司 | One kind exempting from paint film pressed wood door board flow production line |
| CN112025902A (en) * | 2020-09-11 | 2020-12-04 | 上海速居科技集团有限公司 | Manufacturing method of wood carving film pressing door plate |
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| CN105525838A (en) * | 2015-12-14 | 2016-04-27 | 志邦厨柜股份有限公司 | Method for processing customized plastic thermoforming door panels in batches |
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| US20130067823A1 (en) * | 2006-08-07 | 2013-03-21 | Masonite Corporation | Molded fiberglass sidelite assembly |
| CN202837955U (en) * | 2012-09-18 | 2013-03-27 | 深圳市神拓机电设备有限公司 | On-line monitoring and dynamic demonstration system for carrying roller automatic production line |
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| CN103926894A (en) * | 2014-04-16 | 2014-07-16 | 广东顶固集创家居股份有限公司 | Furniture making method and system and control device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106736941A (en) * | 2016-12-01 | 2017-05-31 | 广州市亚丹柜业有限公司 | A kind of timber carving technique |
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| CN109702843A (en) * | 2019-01-22 | 2019-05-03 | 广东玛格家居有限公司 | Exempt from the flow production line of paint film pressed wood door |
| CN109747015A (en) * | 2019-01-22 | 2019-05-14 | 广东玛格家居有限公司 | One kind exempting from paint film pressed wood door board flow production line |
| CN112025902A (en) * | 2020-09-11 | 2020-12-04 | 上海速居科技集团有限公司 | Manufacturing method of wood carving film pressing door plate |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161026 |
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| RJ01 | Rejection of invention patent application after publication |