CN109747015A - One kind exempting from paint film pressed wood door board flow production line - Google Patents
One kind exempting from paint film pressed wood door board flow production line Download PDFInfo
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- CN109747015A CN109747015A CN201910060774.6A CN201910060774A CN109747015A CN 109747015 A CN109747015 A CN 109747015A CN 201910060774 A CN201910060774 A CN 201910060774A CN 109747015 A CN109747015 A CN 109747015A
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Abstract
The invention discloses one kind to exempt from paint film pressed wood door board flow production line, it is characterised in that: including panel production line, doorframe production line, bridge opening board assembly line, assembly platform, pressing patterning process line, edge sealing processing line and master controller；The present invention realizes the production of membrane pressure timber plank pipeline system; in addition; timber panel is by having three deck panels protective layers after the first glue spreader, infrared drying oven, Packing Machine, the processing of the second glue spreader; without japanning processing; it is clear optional to have the characteristics that moisture-proof, decorative pattern, and avoid color split, infiltration property, peeling and generation phenomena such as hickie, pin hole, shrinkage cavity, tangerine line and brush mark.
Description
Technical field
The present invention relates to Furniture manufacturing technical fields, and in particular to a kind of timber production line.
Background technique
Membrane pressure timber is because price is compared with the more economical material benefit of Solid Door, and safe ready, and the favor by middle-income family.
Membrane pressure timber is that the hardened conjunction doorframe in the bridge opening by two panels with styling panel and center is formed by mechanical compaction.
Membrane pressure timber has that moisture-proof, the coefficient of expansion is small, the characteristic of resistance to deformation with the wooden veneer and the wood skin plate face of varnishing,
After a period of use, phenomena such as oxidation stain will not be gone out；However, due to using paint working process, still will appear color split,
Infiltration property, peeling and hickie etc., and lacquer painting can produce pin hole, shrinkage cavity, tangerine line, the problems such as brush mark and wood grain are unintelligible；Existing film
Pressed wood door board production line is varnish plank line, and each step is all independently, to need artificial one of process of a procedure
It completes, requires manual handling between two procedures, between thus needing a large amount of worker just and can guarantee entire process smoothly not
Disconnected completion.
Summary of the invention
In view of the deficiencies of the prior art, the present invention is intended to provide a kind of pipeline system exempts from paint film pressed wood pupil's producing line.
To achieve the above object, the present invention adopts the following technical scheme:
One kind exempting from paint film pressed wood door board flow production line, it is characterised in that: including panel production line, doorframe production line,
Bridge opening board assembly line, presses patterning process line, edge sealing processing line and master controller at assembly platform, wherein panel production line, doorframe
It production line, bridge opening board assembly line paired running and is connect with assembly platform feed end, the assembly platform discharge end connection pressure
Patterning process line feed end is closed, the pressing patterning process line discharge end is connect with edge sealing processing line, and each station passes through conveyer
Be connected, the conveyer by being transmitted under master controller master control to component in each production line, the panel production line include by
The sequentially connected CNC machining center of conveyer, sander, the first glue spreader, infrared drying oven, Packing Machine, the second glue spreader.
Further, the doorframe production line includes by the sequentially connected circuit device of conveyer, orders frame platform, fixed thick sanding
Device.
Further, the fixed thick sanding device includes two contact calibrating machines, is set between two contact calibrating machines
There is panel turnover device.
Further, the conveyer includes power drum, buffer, hydraulicefficiency elevation structure and turning machine.
Further, the pressing patterning process line includes cold press, the numerical control rule side machine by conveyer connection.
Further, the edge sealing processing line includes the PVC edge sealing processing line being set side by side and aluminium edge sealing processing line.
Further, the PVC edge sealing processing line includes the sequentially connected self-loopa Belt Conveying edge sealing one of conveyer
Machine, the first CNC numerical control lockhole hinge machine and packaging platform, wherein self-loopa Belt Conveying edge sealing all-in-one machine includes irreversibly delivering
Platform, linear edge bonding machine, vertically and horizontally loading bay and two reciprocating vacuum feeders, the vertically and horizontally loading bay charging and discharging end point
Patterning process line and linear edge bonding machine Lian Jie not be pressed, the linear edge bonding machine discharge end is connected with conveying translation stage, described defeated
Translation stage side is sent to be connected to the first CNC numerical control lockhole hinge machine, conveying translation stage is equipped with and can push to irreversibly deliver by workpiece
One reciprocating type vacuum feeder of platform feed end irreversibly delivers platform discharge end equipped with another for pushing vertically and horizontally workpiece to
The reciprocating type vacuum feeder of loading bay.
Further, the aluminium wood edges processing line includes the sequentially connected aluminium edge sealing assembly or fitting table of conveyer, high frequency
Group side machine, the 2nd CNC numerical control lockhole hinge machine and packaging platform.
Further, CNC machining center front end is equipped with the automatic lifting feeder of connection with density board warehouse.
Further, deduster is equipped between the sander and the first glue spreader.
The invention has the following beneficial effects:
The present invention realizes the production of membrane pressure timber plank pipeline system, in addition, timber panel passes through the first glue spreader, infrared
Line drying box, Packing Machine, the second glue spreader processing after have three deck panels protective layers, without japanning processing, have it is moisture-proof,
The clear optional feature of decorative pattern, and avoid color split, infiltration property, peeling and phenomena such as hickie, pin hole, shrinkage cavity, tangerine line and brush mark
Occur.
Detailed description of the invention
Fig. 1 is layout structure schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of panel production line；
Fig. 3 is the structural schematic diagram of doorframe production line；
Fig. 4 is the structural schematic diagram of edge sealing processing line；
Fig. 5 is the structural schematic diagram for pressing patterning process line；
In figure: 1, panel production line；2, doorframe production line；3, bridge opening board assembly line；4, assembly platform；5, pressing sizing adds
Work line；6, edge sealing processing line；7, conveyer；11, CNC machining center；12, sander；13, the first glue spreader；14, infrared ray is dry
Dry case；15, Packing Machine；16, the second glue spreader；17, automatic lifting feeder；18, deduster；21, circuit device；22, it is flat to order frame
Platform；23, contact calibrating machine；24, panel turnover device；51, cold press；52, numerical control rule side machine；61, platform is irreversibly delivered；62, the first CNC number
Control lockhole hinge machine；63, vertically and horizontally loading bay；64, reciprocating type vacuum feeder；65, translation stage is conveyed；66, aluminium edge sealing assembles
Platform；67, high frequency group side machine；68, the 2nd CNC numerical control lockhole hinge machine；69, packaging platform；71, power drum conveyer belt；72, delay
Storage；73, hydraulicefficiency elevation structure；74, turning machine.
Specific embodiment
With reference to the accompanying drawing and specific embodiment, the invention will be further described, in order to clearer understanding this
Invent claimed technical idea.
One kind of the present invention as shown in Figs. 1-5 exempts from paint film pressed wood door board flow production line, including panel production line 1, doorframe
Production line 2, bridge opening board assembly line 3, assembly platform 4, pressing patterning process line 5, edge sealing processing line 6, conveyer 7 and master control
Device, wherein panel production line 1, doorframe production line 2,3 paired running of bridge opening board assembly line and with 4 feed end of assembly platform connect
It connects, 4 discharge end of assembly platform connection pressing 5 feed end of patterning process line, 5 discharge end of pressing patterning process line and envelope
Side processing line 6 connects, and each station is connected by conveyer 7, the conveyer 7 by under master controller master control to each production line middle part
Part is transmitted, and the panel production line 1 includes by the sequentially connected CNC machining center 11 of conveyer 7, sander 12, first
Glue spreader 13, infrared drying oven 14, Packing Machine 15, the second glue spreader 16.
Carrying out practically process of the present invention are as follows: panel production line 1, doorframe production line 2,3 continuous service of bridge opening board assembly line point
Other output size is transported in assembling by conveyer 7 to the panel, doorframe and bridge opening plate of the assembling that should be able to cooperate, three kinds of workpiece
Converge in platform 4, assembling splicing is carried out by worker, the door-plate tentatively spliced is delivered to pressing patterning process by conveyer 7
Cold pressing patterning process is carried out in line 5, forms compact firm timber, timber relies on conveyer 7 to be delivered to edge sealing again and adds thereafter
Work line 6 carries out edge sealing processing, completes entire timber production process；Wherein, plank raw material first passes through CNC in panel production line 1
Machining center 11 is cut into custom-sized plank, sanding surface is carried out thereafter by sander 12, by its surface spikes, salient point
It polishes off, then plank carries out surface coating by the first glue spreader 13, so that board surface is covered with glue film, and then plank passes through
Glue film moisture is evaporated in order to avoid plastic uptake processing is influenced, so that glue film solidifies by the infrared drying oven 14 using infrared ray heat
Cladding plank quickly forms first layer panel protective layer, and then plank, which is delivered in Packing Machine 15, carries out plastic uptake overlay film formation second
Deck panels protective layer, and can be needed that suitable texture plastic uptake film, 3D film, PVC film is selected to process according to user, last plastic uptake
Plank passes through the second glue spreader 16 and carries out second glue spreading, is sent into assembly platform after so that plank is formed third deck panels protective layer
It is assembled in 4；The present invention realizes the production of membrane pressure timber plank pipeline system, in addition, timber panel passes through the first glue spreader
13, there are three deck panels protective layers after infrared drying oven 14, Packing Machine 15, the processing of the second glue spreader 16, without japanning
It is clearly optional to have the characteristics that moisture-proof, decorative pattern for processing, and avoid color split, infiltration property, peeling and hickie, pin hole, shrinkage cavity, tangerine line
And the generation of phenomena such as brush mark.
More specifically, the conveyer 7 includes power drum conveyer belt 71, buffer 72, hydraulicefficiency elevation structure 73 and turns
To 74 4 kinds of machine, the power drum conveyer belt 71 is suitable for all kinds of plates, strip, the conveying of frame-shaped workpiece, wherein buffer 72
The front end that conveying carries out process equipment need to be stopped by being arranged in, and realize that workpiece caching, the hydraulicefficiency elevation structure 73 are each for matching
Workpiece conveying direction can be changed in class device height, turning machine 74, to achieve the purpose that save production line entirety occupied space.
Preferably, after the first glue spreader 13 carries out rolling Tu to plank, manpower is added in the first glue spreader 13 and infrared ray
Conveyer 7 between drying box 14 carries out artificial glue, and the level of coverage of glue film determines itself degree of protection to plank,
To avoid bubble, dust that glue film is caused to cover incomplete problem, manpower need to be set and carry out glue, to improve the glue film covering of finished product
Quality.
Preferably, the doorframe production line 2 includes by the sequentially connected circuit device 21 of conveyer 7, orders frame platform 22 and determine
Thick sanding device；In actual use, doorframe timber is first sent into circuit device 21, bone needed for cutting into size using circuit device 21
Frame batten, back skeleton batten, which is delivered to order in frame platform 22, is spliced to form doorframe by manually carrying out ordering frame, and rear door frame is defeated
It send to fixed thick sanding device and carries out grinding process, be polished into the doorframe of the thickness, length, fixed thick sand are controlled by circuit device 21
Electro-optical device control thickness can effectively ensure that the size of doorframe meets customization size.
Preferably, the fixed thick sanding device includes two contact calibrating machines 23, between two contact calibrating machines 23
Equipped with panel turnover device 24；The effect that the doorframe thickness effect being made of skeleton finally presses, thus fixed thick sanding is carried out, to protect
It is high to demonstrate,prove doorframe thickness machining accuracy；In addition, passing through panel turnover device 24 after doorframe carries out single side polishing using a contact calibrating machine 23
Overturning recycles another contact calibrating machine 23 to carry out the polishing of another single side, wherein the contact calibrating machine 23 of upper station is arranged
The contact calibrating machine 23 of thickness surplus, lower station is then customized according to specification needed for doorframe, so that thickness meets demand
While guarantee door frame front and back sides polish flat.
Preferably, the bridge opening board assembly line 3 is plank cutting machine, can be digital controlled guillotine or sizing saw machine；Utilize carpenter
The door opening plate that door opening plate cuts into suitable dimension can be delivered in assembly platform 4 and carry out door-plate assembly by cutting machine.
More specifically, panel, doorframe, bridge opening plate are bonded after being delivered to assembly platform 4 by artificial split and using glue
Door-plate crude green body is formed, door-plate crude green body caching is sent into pressing patterning process line 5 and carries out cold pressing patterning process.
Preferably, the pressing patterning process line 5 includes the cold press 51 connected by conveyer 7, numerical control rule side machine 52；Institute
The firm door-plate of veneer structure will be fixed into using the door-plate crude green body cold pressing of glue bonding composition by stating cold press 51, since cold pressing adds
Work is only used for reinforcing the connection of door-plate laminate, also needs to press to four side of timber using the numerical control rule side machine 52 of lower station and determines side, with true
Bao Mumenmenjiao is right angle, completes entire pressing type-approval process.
Preferably, according to scene use demand, the processing of timber edge sealing generally uses PVC edge sealing or aluminium edge sealing, thus institute
Stating edge sealing processing line 6 includes the PVC edge sealing processing line and aluminium edge sealing processing line being set side by side；PVC edge sealing processing line and aluminium
The charging conveying direction of edge sealing processing line is mutually perpendicular to, and is connected to numerical control rule side by a changeable vertically and horizontally conveyer belt
The output end of machine 52；Producer can switch the vertically and horizontally conveying direction of conveyer belt according to production requirement and send the plank to corresponding
Edge sealing processing line on carry out edge sealing processing.
Preferably, the PVC edge sealing processing line includes the sequentially connected self-loopa Belt Conveying edge sealing one of conveyer 7
Machine, the first CNC numerical control lockhole hinge machine 62 and packaging platform 69, wherein self-loopa Belt Conveying edge sealing all-in-one machine includes unidirectional defeated
Send platform 61, linear edge bonding machine 62, vertically and horizontally loading bay 63 and two reciprocating vacuum feeders 64, vertically and horizontally loading bay 63
Charging and discharging end is separately connected pressing patterning process line 5 and linear edge bonding machine 62,62 discharge end of linear edge bonding machine are connected with defeated
Translation stage 65 is sent, 65 side of conveying translation stage is connected to the first CNC numerical control lockhole hinge machine 62, conveys and sets on translation stage 65
There is the reciprocating type vacuum feeder 64 that workpiece can be pushed to irreversibly deliver 61 feed end of platform, irreversibly delivers and set on 61 discharge end of platform
There is another reciprocating type vacuum feeder 64 for being used to push to workpiece vertically and horizontally loading bay 63.
In routinely production, plank need to be arranged when the processing of single line PVC edge sealing four edge banding machines in conjunction with three steering skins
The mode of tape alternation installation carries out four banding sides, and the equipment cost which requires is high and occupies a large amount of places, and in film
During pressed wood pupil produces, upper station process velocity is low, according to four edge banding machines it will cause longer idle time, restricts production
Benefit；Thus in the present invention, self-loopa Belt Conveying edge sealing all-in-one machine is used；Timber conveys after leaving vertically and horizontally conveyer belt
To the vertically and horizontally loading bay 63, vertically and horizontally loading bay 63 is inclination roll-type conveyer belt, thus it can realize that timber keeps to the side to convey,
Timber keeps to the side to convey and be directly entered in linear edge bonding machine 62, and linear edge bonding machine 62 carries out unilateral edge sealing to timber, and unilateral edge sealing is complete
Cheng Hou, timber reach at First reciprocating type vacuum feeder 64, and the reciprocating type vacuum feeder 64 is unidirectional defeated by timber push-in
It send on platform 61, when irreversibly delivering platform 61 timber being delivered to discharge end, another reciprocating vacuum feeder 64 is by the timber
It is pushed away toward on vertically and horizontally loading bay 63 again, timber, which is again introduced into edge banding machine, thereafter carries out unilateral edge sealing, when timber completes four sides
After edge sealing processing, it is sent to the reciprocating type vacuum feeder 64 for being connected to 62 discharge end of linear edge bonding machine, at this time the reciprocating type vacuum
Feeder 64 stops push, so that timber, which will not enter, irreversibly delivers platform 61, but enters conveying translation stage 65 by conveying capacity
On, timber that edge sealing is completed the first CNC numerical control lockhole hinge machine 62 of feeding carries out brill lockhole by conveying translation stage 65, plays hinge adds
Work, last timber are sent into packaging platform 69 and carry out hand press-packing.
More specifically, each edge sealing of timber is completed when carrying out edge sealing processing in self-loopa Belt Conveying edge sealing all-in-one machine
After need 90 ° of rotational deflection to carry out edge sealing to other edge, which can send worker at vertically and horizontally loading bay 63
It is deflected manually, can also increase in irreversibly delivering platform 61 and turn to conveyer belt, can will also be connected to vertically and horizontally loading bay 63
The push arm of reciprocating type vacuum feeder 64 is changed to inclined design, and plank deflects certain angle when compound vacuum feeder 64 promotes plank
Degree combines the conveying effect of keeping to the side of vertically and horizontally loading bay 63 that can also realize deflection effect.
Preferably, the aluminium wood edges processing line includes the sequentially connected aluminium edge sealing assembly or fitting table 66 of conveyer 7, high frequency
Group side machine 67, the 2nd CNC numerical control lockhole hinge machine 68 and packaging platform 69；When the timber needs to carry out aluminium edge sealing, by indulging
Transverse onveyer is sent into aluminium edge sealing assembly or fitting table 66, the assembling of aluminium edge strip is carried out by worker, after timber edge group pastes aluminium welt
It is sent into high frequency group to fix when machine 67 carries out high frequency group, then send to the 2nd CNC numerical control lockhole hinge machine 68 and carry out brill lockhole, beats
Hinge processing, last timber are sent into packaging platform 69 and carry out hand press-packing.
Preferably, 11 front end of CNC machining center is equipped with the automatic lifting feeder 17 of connection with density board warehouse；By
Greatly and again in panel workpiece, automatic lifting feeder 17 need to be set and carry out feeding conveying, so as not to panel speed of production be limited and shadow
Ring entirety production efficiency.
Preferably, panel sanding rear surface adhesion sawdust, therefore need to be between the sander 12 and the first glue spreader 13
Carrying out surface debris removal equipped with deduster 18 influences gluing quality to avoid sawdust.
More specifically, the deduster 18 be two-sided deashing device, including conveyer belt bottom connection dust cleaning case and be located at
The cleaning shaft of workshop cleaner is connected to above conveyer belt.
For those skilled in the art, it can make other each according to the above description of the technical scheme and ideas
Kind is corresponding to be changed and deforms, and all these change and deform the protection model that all should belong to the claims in the present invention
Within enclosing.
Claims (10)
1. one kind exempts from paint film pressed wood door board flow production line, it is characterised in that: including panel production line (1), doorframe production line
(2), bridge opening board assembly line (3), assembly platform (4), pressing patterning process line (5), edge sealing processing line (6) and master controller,
Middle panel production line (1), doorframe production line (2), bridge opening board assembly line (3) paired running and with assembly platform (4) feed end
Connection, described assembly platform (4) discharge end connection pressing patterning process line (5) feed end, the pressing patterning process line (5) go out
Material end is connect with edge sealing processing line (6), and each station is connected by conveyer (7), and the conveyer (7) is by under master controller master control
Component in each production line is transmitted, the panel production line (1) includes by the sequentially connected CNC processing of conveyer (7)
The heart (11), sander (12), the first glue spreader (13), infrared drying oven (14), Packing Machine (15), the second glue spreader (16).
2. one kind as described in claim 1 exempts from paint film pressed wood door board flow production line, it is characterised in that: the doorframe production
Line (2) includes by the sequentially connected circuit device of conveyer (7), orders frame platform (22), fixed thick sanding device.
3. one kind as claimed in claim 2 exempts from paint film pressed wood door board flow production line, it is characterised in that: the fixed thick sanding
Device includes two contact calibrating machines (23), is equipped with panel turnover device (24) between two contact calibrating machines (23).
4. one kind as described in claim 1 exempts from paint film pressed wood door board flow production line, it is characterised in that:, the conveyer
It (7) include power drum conveyer belt (71), buffer (72), hydraulicefficiency elevation structure (73) and turning machine (74).
5. one kind as described in claim 1 exempts from paint film pressed wood door board flow production line, it is characterised in that: the pressing sizing
Processing line (5) includes cold press (51), the numerical control rule side machine (52) by conveyer (7) connection.
6. one kind as described in claim 1 exempts from paint film pressed wood door board flow production line, it is characterised in that: the edge sealing processing
Line (6) includes the PVC edge sealing processing line (6) and aluminium edge sealing processing line (6) being set side by side.
7. one kind as claimed in claim 6 exempts from paint film pressed wood door board flow production line, it is characterised in that: the PVC edge sealing
Processing line (6) includes the sequentially connected self-loopa Belt Conveying edge sealing all-in-one machine of conveyer (7), the first CNC numerical control lockhole hinge
Machine (62) and packaging platform (69), wherein self-loopa Belt Conveying edge sealing all-in-one machine includes irreversibly delivering platform (61), Linear edge sealing
Machine, vertically and horizontally loading bay (63) and two reciprocating vacuum feeders (64), vertically and horizontally loading bay (63) the charging and discharging end point
Patterning process line (5) and linear edge bonding machine Lian Jie not be pressed, the linear edge bonding machine discharge end is connected with conveying translation stage (65),
Conveying translation stage (65) side is connected to the first CNC numerical control lockhole hinge machine (62), and conveying translation stage (65) is equipped with can
The reciprocating type vacuum feeder (64) that workpiece is pushed to irreversibly deliver platform (61) feed end, irreversibly delivers on platform (61) discharge end
Equipped with another for workpiece to be pushed to the reciprocating type vacuum feeder (64) of vertically and horizontally loading bay (63).
8. one kind as claimed in claim 6 exempts from paint film pressed wood door board flow production line, it is characterised in that: the aluminium solid wood
Edge sealing processing line (6) includes the sequentially connected aluminium edge sealing assembly or fitting table (66) of conveyer (7), high frequency group side machine (67), the 2nd CNC number
Control lockhole hinge machine (68) and packaging platform (69).
9. one kind as described in claim 1 exempts from paint film pressed wood door board flow production line, it is characterised in that: the CNC processing
Center (11) front end is equipped with the automatic lifting feeder (17) of connection with density board warehouse.
10. one kind as described in claim 1 exempts from paint film pressed wood door board flow production line, it is characterised in that: the sander
(12) deduster (18) are equipped between the first glue spreader (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910060774.6A CN109747015A (en) | 2019-01-22 | 2019-01-22 | One kind exempting from paint film pressed wood door board flow production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910060774.6A CN109747015A (en) | 2019-01-22 | 2019-01-22 | One kind exempting from paint film pressed wood door board flow production line |
Publications (1)
| Publication Number | Publication Date |
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| CN109747015A true CN109747015A (en) | 2019-05-14 |
Family
ID=66404774
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910060774.6A Pending CN109747015A (en) | 2019-01-22 | 2019-01-22 | One kind exempting from paint film pressed wood door board flow production line |
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| CN111716770A (en) * | 2020-05-21 | 2020-09-29 | 索菲亚家居湖北有限公司 | Optimized plate plastic suction production line |
| CN111993190A (en) * | 2020-08-12 | 2020-11-27 | 太仓顾奇实业有限公司 | Automatic production line and production process of solid wood cabinet plate |
| CN113021557A (en) * | 2021-03-31 | 2021-06-25 | 湖北科豪门业有限公司 | Full-automatic wooden door combination production line |
| CN113070963A (en) * | 2021-03-31 | 2021-07-06 | 湖北科豪门业有限公司 | Full-automatic double-panel wood door production line |
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| CN111993190A (en) * | 2020-08-12 | 2020-11-27 | 太仓顾奇实业有限公司 | Automatic production line and production process of solid wood cabinet plate |
| CN113021557A (en) * | 2021-03-31 | 2021-06-25 | 湖北科豪门业有限公司 | Full-automatic wooden door combination production line |
| CN113070963A (en) * | 2021-03-31 | 2021-07-06 | 湖北科豪门业有限公司 | Full-automatic double-panel wood door production line |
| CN113070963B (en) * | 2021-03-31 | 2022-04-05 | 湖北科豪门业有限公司 | Full-automatic double-panel wood door production line |
| CN113021557B (en) * | 2021-03-31 | 2022-08-02 | 湖北科豪门业有限公司 | Full-automatic wooden door combination production line |
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