CN111993190A - Automatic production line and production process of solid wood cabinet plate - Google Patents
Automatic production line and production process of solid wood cabinet plate Download PDFInfo
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- CN111993190A CN111993190A CN202010805277.7A CN202010805277A CN111993190A CN 111993190 A CN111993190 A CN 111993190A CN 202010805277 A CN202010805277 A CN 202010805277A CN 111993190 A CN111993190 A CN 111993190A
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- edge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/28—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/06—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The production line comprises a first sander, a turnover mechanism, a second sander, a first edge bonding machine, a second edge bonding machine, an edge changing mechanism, a third edge bonding machine, a fourth edge bonding machine and a controller, wherein the first sander, the turnover mechanism, the second sander, the first edge bonding machine, the second edge bonding machine, the edge changing mechanism, the third edge bonding machine and the fourth edge bonding machine are sequentially arranged; the turnover mechanism is used for driving the plate to turn over along the vertical direction and driving the plate to the direction close to the second sanding machine; the edge changing mechanism is used for driving the plate to rotate along the horizontal direction and driving the plate to the direction close to the third edge bonding machine. The turnover mechanism drives the plate to rotate 180 degrees in the vertical direction, so that the plate can be automatically turned over; the edge changing mechanism drives the plate to rotate 90 degrees along the horizontal direction, so that the plate can be automatically rotated without manual intervention. The method and the device have the effects of high automation degree of a production line, less labor consumption, low labor intensity of workers and cost saving.
Description
Technical Field
The application relates to the field of plate processing, in particular to an automatic production line and a production process of a solid wood cabinet plate.
Background
The solid wood cabinet is one of the essential furniture of every family, not only can deposit the clothing, can also place scattered article, and is practical pleasing to the eye. Solid wood cabinets are typically assembled from a plurality of panels, which typically require cutting, cold pressing, grinding, and edge sealing during production.
In the prior art, cutting and cold pressing are usually selected according to the actual condition of each plate, and if the size and the thickness of the plate meet the processing requirements, the plate does not need to be cut and cold pressed; and the polishing and the edge sealing are mostly carried out independently, each machine is responsible for two to three persons, and after the processing is finished, the plates are stacked at the designated position and are moved to the position near the next processing machine by designated personnel.
In view of the above-mentioned related technologies, the inventor believes that the automation degree of the plate processing is low, which results in large labor consumption and high cost.
Disclosure of Invention
In order to further improve the degree of automation of panel processing, this application provides an automation line and production technology of wood cabinet board.
First aspect, the application provides an automation line of wood cabinet board adopts following technical scheme:
an automatic production line for cabinet plates of solid wood cabinets comprises a first sander, a turnover mechanism, a second sander, a first edge bonding machine, a second edge bonding machine, an edge changing mechanism, a third edge bonding machine, a fourth edge bonding machine and a controller, wherein the first sander, the turnover mechanism, the second sander, the first edge bonding machine, the second edge bonding machine, the edge changing mechanism, the third edge bonding machine and the fourth edge bonding machine are sequentially arranged;
the turnover mechanism is used for driving the plate to turn over along the vertical direction and driving the plate to a direction close to the second sanding machine;
the edge changing mechanism is used for driving the plate to rotate along the horizontal direction and driving the plate to the direction close to the third edge bonding machine.
Through adopting above-mentioned technical scheme, the workman carries panel to the feed end of first grinder after, and first grinder polishes panel and carries panel to tilting mechanism in, and tilting mechanism drives panel along vertical direction upset 180 degrees backs, carries panel to the second grinder in. The automatic panel that overturns of tilting mechanism need not artifical the participation, reduces artifical consumption, reduce cost, improves production line automation degree.
Then the plate sequentially passes through a second sanding machine, a first edge bonding machine and a second edge bonding machine and is driven into an edge changing mechanism by the second edge bonding machine, the edge changing mechanism drives the plate to rotate 90 degrees along the horizontal direction, and the plate is conveyed into a third edge bonding machine. Four outer side surfaces of the plate are required to be subjected to edge sealing processing. The edge changing mechanism does not need to manually rotate the plates, so that the labor consumption is reduced, the cost is reduced, and the automation degree of the production line is improved.
Preferably, the turnover mechanism comprises a turnover support, and the turnover support is provided with a turnover assembly for driving the plate to turn over and a driving assembly for driving the plate to move;
the turnover assembly comprises a first limiting plate and a second limiting plate, wherein a first limiting groove for inserting a plate is formed in the side surface, close to the second limiting plate, of the first limiting plate, and a second limiting groove for inserting the plate is formed in the side surface, close to the first limiting plate, of the second limiting plate; the driving ring is vertically arranged on the outer peripheral sides of the first limiting plate and the second limiting plate, and a plurality of ring teeth are arranged on the outer peripheral surface of the driving ring; the overturning bracket is provided with an overturning first driver and an overturning second driver which are respectively positioned at two sides of the driving ring, the output end of the overturning first driver is connected with a first driving gear meshed with the driving ring, and the output end of the overturning second driver is connected with a second driving gear meshed with the driving ring;
the first overturning driver and the second overturning driver are electrically connected with the controller.
Through adopting above-mentioned technical scheme, panel breaks away from first grinder after, inserts in first spacing groove and second spacing groove. The first driver of upset and the second driver of upset drive the driving ring and rotate along vertical direction, and panel follows the driving ring synchronous revolution to 180 degrees overturns, the second grinder of being convenient for is polished another surface of panel. The plate is limited, is not easy to drop, and the smoothness of plate processing is ensured. Therefore, manual inspection is not needed, the labor consumption is reduced, the cost is saved, and the automation degree of the production line is ensured.
Preferably, the driving assembly comprises a turnover power cylinder connected with the turnover support, the output end of the turnover power cylinder is connected with a connecting plate, a turnover third driver is arranged on the upper surface of the connecting plate, and the output end of the turnover third driver is connected with a third driving gear; an avoidance groove for a third driving gear to insert is formed in the first limiting plate or the second limiting plate;
and the turnover power cylinder and the turnover third driver are electrically connected with the controller.
By adopting the technical scheme, before the driving ring rotates, the overturning power cylinder drives the connecting plate to move towards the direction far away from the driving ring, so that the third driving gear is separated from the evading groove, and the normal rotation of the driving ring is ensured. After the driving ring drives the plate to turn over for 180 degrees, the turning power cylinder drives the third driving gear to be inserted into the evading groove, the third driving gear is in contact with the plate, and the plate is driven to move towards the direction close to the second sander. The turnover mechanism drives the plate to move, the plate does not need to be manually pushed, the labor consumption is reduced, the cost is saved, and the automation degree of the production line is improved.
Preferably, a support member is arranged on the overturning bracket, an insertion slot for inserting the driving ring is arranged at one end of the support member away from the overturning bracket, and the support member and the driving ring are arranged in a sliding manner.
Through adopting above-mentioned technical scheme, support piece improves the stability of drive ring, makes the drive ring be difficult for empting, also is difficult for taking off first drive gear and second drive gear. The normal operation of the turnover mechanism is guaranteed, manual intervention or frequent inspection is not needed, the labor consumption is reduced, the cost is saved, and the automation degree of a production line is guaranteed.
Preferably, the edge changing mechanism comprises an edge changing support table, an edge changing driver and an edge changing bearing plate; the edge-changing driver is arranged on the upper surface of the edge-changing supporting table, the output end of the edge-changing driver is connected with the edge-changing receiving plate, and the edge-changing receiving plate is horizontally arranged and is used for receiving the plate processed by the second edge sealing machine;
the edge changing mechanism also comprises an edge changing power device connected with the edge changing bearing plate, an edge changing conveyor belt used for being abutted against the plate is arranged in the edge changing bearing plate, and the output end of the edge changing power device is connected with the edge changing conveyor belt;
the edge changing driver and the edge changing power device are electrically connected with the controller.
Through adopting above-mentioned technical scheme, panel breaks away from the second bag sealer after, drops on the board is accepted in the change of side, and the change of side driver drives the change of side and accepts the board and rotate 90 degrees after, and the change of side power ware drive changes the limit conveyer belt and rotates. And driving the plate to a direction close to the third edge bonding machine, so that the two side edges of the plate which are not subjected to edge bonding processing are processed in sequence. Automatic edge changing and automatic driving are realized, and the automation degree of the production line is improved.
Preferably, the edge-changing support table is provided with an edge-changing power cylinder for driving the edge-changing driver to move along the horizontal direction;
the edge-changing power cylinder is electrically connected with the controller.
Through adopting above-mentioned technical scheme, panel is the cuboid usually, rotates 90 degrees backs along the horizontal direction, and the distance between panel and the third edge sealing machine feed end is great, and panel is difficult for entering into in the third edge sealing machine. And the edge changing power cylinder drives the edge changing driver to move towards the direction close to the third edge sealing machine, so that the plate on the edge changing bearing plate smoothly moves into the third edge sealing machine. The automation degree of the production line is ensured, manual intervention is not needed, and the cost is saved.
Preferably, the first sander, the turnover mechanism, the second sander and the first edge bonding machine are arranged in a row; the second edge bonding machine, the edge changing mechanism, the third edge bonding machine and the fourth edge bonding machine are arranged in a line; the two rows of the edge bonding machines are arranged in parallel, the discharge end of the first edge bonding machine and the feed end of the second edge bonding machine are positioned at the same end of the two rows, and one side of the first edge bonding machine, which is far away from the second sanding machine, is provided with a material pushing mechanism for conveying the plate material into the second edge bonding machine;
the material pushing mechanism comprises a material pushing bracket, two material pushing conveying belts which are arranged in parallel are arranged in the material pushing bracket, a material pushing driver for driving the material pushing conveying belts is arranged on the material pushing bracket, and a material pushing power cylinder is arranged on one side of the material pushing bracket, which is far away from the first edge bonding machine;
the material pushing driver and the material pushing power cylinder are both electrically connected with the controller.
Through adopting above-mentioned technical scheme, the production line is changed into two by one and is listed, saves space, reduces the cost. The pushing mechanism realizes the transfer of the position of the plate, ensures the smooth processing of the plate, does not need to manually move the plate, and improves the automation degree of the production line.
Preferably, one side of the fourth edge bonding machine, which is far away from the third edge bonding machine, is provided with a material bearing support, and the upper end of the material bearing support is provided with a material bearing plate for bearing a plate.
Through adopting above-mentioned technical scheme, the material supporting plate is used for holding the board, and the workman of being convenient for receives the material, reduces workman's work degree of labour.
Preferably, a plurality of material bearing power cylinders are arranged on the material bearing bracket, and the material bearing plate is connected with the output ends of the material bearing power cylinders;
the material bearing power cylinder is electrically connected with the controller.
Through adopting above-mentioned technical scheme, along with the increase of panel quantity on the holding plate, hold the material power cylinder and drive the holding plate and move down, realize piling up automatically of panel. The automation degree of the production line is improved, and the working labor degree of workers is reduced.
In a second aspect, the application provides a production process of an automatic production line of solid wood cabinet boards, which adopts the following technical scheme:
a production process of an automatic production line of a solid wood cabinet plate comprises the following steps:
the method comprises the following steps of (1) carrying out sanding processing on a plate with the size and the thickness meeting processing requirements through a first sanding machine;
turning the plate processed by the first sanding machine by 180 degrees through a turning mechanism and transmitting the plate to a second sanding machine;
the plate is subjected to sanding processing through a second sanding machine;
performing edge sealing processing on one side of the plate processed by the second sander through a first edge sealing machine;
performing edge sealing processing on the other side of the plate processed by the first edge sealing machine through a second edge sealing machine;
rotating the plate by 90 degrees through the edge changing mechanism and transmitting the plate to a third edge bonding machine;
performing edge sealing processing on one side of the plate by using a third edge sealing machine;
and performing edge sealing processing on the other side of the plate processed by the third edge sealing machine through a fourth edge sealing machine.
By adopting the technical scheme, the grinding processing of two surfaces of the plate and the edge sealing processing of four outer side surfaces are realized through turning and reversing, and the processing quality of the plate is ensured. In addition, the processing and the transmission of the plates are all automatically operated, so that the automation degree of the plate processing is improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the driving ring drives the plate to rotate 180 degrees in the vertical direction, so that the plate is automatically turned over without manual intervention, the automation degree of the production line is improved, the manual consumption is reduced, and the cost is saved;
2. the edge changing mechanism drives the plate to rotate 90 degrees along the horizontal direction, so that the plate can be automatically rotated without manual intervention, the automation degree of a production line is improved, the manual consumption is reduced, and the cost is saved.
Drawings
Fig. 1 is a schematic view of the overall structure of a first sander;
FIG. 2 is a schematic view of the overall structure of the first edge bonding machine;
FIG. 3 is a schematic view of the overall structure of an automatic production line of solid wood cabinet plates;
FIG. 4 is a schematic diagram of the related structure of the turnover mechanism;
FIG. 5 is a schematic diagram of a structure for embodying an evasive notch
FIG. 6 is a schematic view of the related structure of the pusher mechanism;
FIG. 7 is a schematic diagram of a related structure of the edge changing mechanism;
fig. 8 is a related structural schematic diagram of the material bearing bracket.
Description of reference numerals: 1. a first sander; 11. sanding the conveyor belt; 12. a sanding driver; 2. a turnover mechanism; 21. turning over the bracket; 211. a support member; 212. inserting the groove; 22. a first limit plate; 221. a first limit groove; 222. an avoidance slot; 23. a second limiting plate; 231. a second limit groove; 24. a drive ring; 241. ring teeth; 25. flipping the first driver; 251. a first drive gear; 26. flipping the second driver; 261. a second drive gear; 27. turning over the power cylinder; 28. a connecting plate; 29. a third driver; 291. a third drive gear; 3. a second sander; 4. a first edge bonding machine; 41. sealing the edge of the conveying belt; 42. an edge sealing driver; 5. a material pushing mechanism; 51. a material pushing bracket; 52. a pusher conveyor; 53. a pusher driver; 54. a material pushing power cylinder; 55. a material pushing plate; 6. a second edge bonding machine; 7. an edge changing mechanism; 71. a trimming support table; 72. an edge change driver; 73. changing the edge to accept the board; 74. a trimming power device; 75. an edge changing conveyor belt; 76. a trimming power cylinder; 77. an edge-changing sliding plate; 8. a third edge sealing machine; 9. a fourth edge bonding machine; 10. a material bearing bracket; 101. a material bearing plate; 102. a material bearing power cylinder; 999. and a controller.
Detailed Description
The present application is described in further detail below with reference to figures 1-8.
The first sander 1 and the second sander 3 are sanders having the same shape and structure, and the first sander 1 is taken as an example. The first sander 1 comprises a sanding conveyor belt 11 for driving the board to move and a sanding driver 12 for driving the sanding conveyor belt 11 to rotate. The both ends of sand light conveyer belt 11 are located the feed end and the discharge end of first grinder 1 respectively, and sand light driver 12 is connected with first grinder organism, and the output is connected with sand light conveyer belt 11, and sand light driver 12 sets up to the rotating electrical machines. After the sanding driver 12 is started, the sanding driver 12 drives the sanding conveyor belt 11 to rotate. After a worker places a plate at the feeding end of the first sanding machine 1, the plate is contacted with the sanding conveyor belt 11, namely, the plate is conveyed to the inside of the first sanding machine 1 by the sanding conveyor belt 11. The inside abrasive paper area that is used for polishing panel that is equipped with of first grinder 1, it is smooth to polish the upper surface of panel.
The edge bonding machines with the same shape and structure are selected for the first edge bonding machine 4, the second edge bonding machine 6, the third edge bonding machine 8 and the fourth edge bonding machine 9. Taking the first edge bonding machine 4 as an example, the first edge bonding machine 4 includes an edge bonding conveyor belt 41 for driving the plate material to move and an edge bonding driver 42 for driving the edge bonding conveyor belt 41 to rotate. The both ends of banding conveyer belt 41 are located the feed end and the discharge end of first bag sealer 4 respectively, and banding driver 42 is connected with first bag sealer organism, and the output is connected with banding conveyer belt 41, and banding driver 42 sets up to rotating electrical machines. After the edge sealing driver 42 is started, the edge sealing driver 42 drives the edge sealing conveyor belt 41 to rotate. After the worker places the sheet material at the feed end with the first edge banding machine 4, the sheet material contacts the edge banding conveyor 41, i.e., is conveyed by the edge banding conveyor 41 into the edge banding conveyor 41. Glue and an edge sealing strip are arranged in the first edge sealing machine 4, and one side of the plate is firstly coated with the glue and then is adhered with the edge sealing strip.
The embodiment of the application discloses automation line of wood cabinet board.
Referring to fig. 3, an automatic production line of a cabinet plate of a solid wood cabinet comprises a controller 999, a first sander 1, a turnover mechanism 2, a second sander 3, a first edge bonding machine 4, a pushing mechanism 5, a second edge bonding machine 6, an edge changing mechanism 7, a third edge bonding machine 8, a fourth edge bonding machine 9 and a material bearing support 10 which are sequentially arranged. Wherein, the controller 999, the first sander 1, the turnover mechanism 2, the second sander 3 and the first edge bonding machine 4 are arranged in a line; the second edge bonding machine 6, the edge changing mechanism 7, the third edge bonding machine 8 and the fourth edge bonding machine 9 are arranged in a line; the two rows are arranged in parallel, the discharge end of the first edge bonding machine 4 and the feed end of the second edge bonding machine 6 are positioned at the same end of the two rows, and the material pushing mechanism 5 is positioned at one side of the first edge bonding machine 4, which is far away from the second sanding machine 3.
Referring to fig. 3, the controller 999 is used for controlling the operation of each electrical device in the production line; the first sander 1 and the second sander 3 are used for sanding the plate to improve the smoothness of the surface of the plate; the turnover mechanism 2 is used for driving the plate to turn over in the vertical direction and driving the plate to a direction close to the second sanding machine 3; the first edge bonding machine 4, the second edge bonding machine 6, the third edge bonding machine 8 and the fourth edge bonding machine 9 are used for bonding edge bonding to the side face of the plate, namely bonding edge bonding strips; the material pushing mechanism 5 is used for conveying the plate material to the second edge sealing machine 6; the edge changing mechanism 7 is used for driving the plate to rotate along the horizontal direction and driving the plate to the direction close to the third edge sealing machine 8.
Referring to fig. 4, the turnover mechanism 2 includes a turnover support 21, and the turnover support 21 is provided with a turnover assembly for driving the board to turn over and a driving assembly for driving the board to move. The overturning assembly comprises an overturning first driver 25 and an overturning second driver 26 which are connected with the overturning bracket 21, wherein the overturning first driver 25 and the overturning second driver 26 are both set to be rotating motors and are both electrically connected with the controller 999. A vertically arranged drive ring 24 is arranged between the turning first driver 25 and the turning second driver 26, and the center of the drive ring 24 is positioned at a higher height than the turning first driver 25 and the turning second driver 26. A plurality of ring teeth 241 are arranged on the outer peripheral surface of the driving ring 24, a first driving gear 251 for meshing with the driving ring 24 is connected to the output end of the overturning first driver 25, and a second driving gear 261 for meshing with the driving ring 24 is connected to the output end of the overturning second driver 26. The first drive gear 251 and the second drive gear 261 support the drive ring 24 so that the drive ring 24 is less likely to topple. Further, after the turning-over first driver 25 and the turning-over second driver 26 are started, the driving ring 24 is rotated in the vertical direction by the first driving gear 251 and the second driving gear 261.
Referring to fig. 4, a first stopper plate 22 and a second stopper plate 23 horizontally disposed are coupled to an inner circumferential surface of the drive ring 24. The first limiting plate 22 and the second limiting plate 23 are located on the same diameter of the driving ring 24, the first limiting plate 22 extends from the discharge end of the first sander 1 to the feed end of the second sander 3, and the second limiting plate 23 extends from the discharge end of the first sander 1 to the feed end of the second sander 3. A first limiting groove 221 for inserting the plate is formed in the side surface, close to the second limiting plate 23, of the first limiting plate 22; the side surface of the second limiting plate 23 close to the first limiting plate 22 is provided with a second limiting groove 231 for inserting the plate. The plate is driven by the first sander 1 to move in a direction approaching the driving ring 24, so that the plate is inserted into the first stopper groove 221 and the second stopper groove 231 between the first stopper plate 22 and the second stopper plate 23. Then the controller 999 starts the first overturning driver 25 and the second overturning driver 26, and after the driving ring 24 rotates 180 degrees along the vertical direction, the controller 999 controls the first overturning driver 25 and the second overturning driver 26 to brake, so as to realize the automatic overturning of the sheet material.
Referring to fig. 4 and 5, a support 211 is connected to the overturning bracket 21, one end of the support 211, which is far away from the overturning bracket 21, extends to the upper end of the drive ring 24 and is provided with an insertion slot 212 for inserting the drive ring 24, and the support 211 and the drive ring 24 are slidably arranged, so that the stability of the drive ring 24 is improved.
Referring to fig. 4, the driving assembly includes a turning power cylinder 27 connected to the turning bracket 21, and the turning power cylinder 27 is provided as a hydraulic cylinder. The overturning power cylinder 27 is horizontally arranged, the output end of the overturning power cylinder is connected with a connecting plate 28, the upper surface of the connecting plate 28 is connected with an overturning third driver 29 which is vertically arranged, and the overturning third driver 29 is set as a rotating motor. The tumble cylinder 27 and the tumble third actuator 29 are both electrically connected to the controller 999. The output end of the third reverse driver 29 is connected with a third driving gear 291, and the first limiting plate 22 or the second limiting plate 23 is provided with an avoiding groove 222 for inserting the third driving gear 291. In the present embodiment, the first stopper plate 22 and the second stopper plate 23 are each provided with the avoidance groove 222. When the plate moves towards the direction close to the driving ring 24, one end of the third driving gear 291 is inserted into the avoiding groove 222, and after the one end of the plate abuts against the third driving gear 291, the plate is driven by the third driving gear 291 to move towards the direction close to the second sanding machine 3, so that the plate is ensured to be fully separated from the first sanding machine 1 and enter the first limiting groove 221.
Referring to fig. 4, after the plate material sufficiently enters the first limiting groove 221, the controller 999 controls the turning cylinder 27 to start, so that the turning cylinder 27 drives the connecting plate 28 to move in a direction away from the plate material, and the third driving gear 291 is disengaged from the avoiding groove 222. Then, the controller 999 rotates the drive ring 24, and when the rotation of the drive ring 24 is stopped, the controller 999 controls the turning cylinder 27 to be activated again, and the turning cylinder 27 moves the link plate 28 in the direction approaching the plate material, so that the third drive gear 291 is inserted into the avoidance groove 222 and abuts against the plate material. At this time, the controller 999 activates the third driver 29, and the third driver 29 drives the third driving gear 291 to rotate, so that the plate moves toward the second sander 3.
As an embodiment of the controller 999 controlling the electrical equipment in the turnover mechanism 2, an infrared emitter is disposed at one end of the first limiting plate 22 close to the first sander 1, and an infrared receiver is disposed at one end of the second limiting plate 23 close to the first sander 1. The infrared receiver is electrically connected to the controller 999, and when the board moves between the infrared emitter and the infrared receiver, the infrared receiver cannot sense the infrared information from the infrared emitter. Thereby transmitting a signal to the controller 999 and the controller 999 activates the flipping of the third driver 29. After the plate is fully inserted into the first limiting plate 22, the infrared receiver senses the infrared information sent by the infrared transmitter again. Thereby transmitting a signal to the controller 999, the controller 999 controls the turning cylinder 27 to act, and then controls the turning first driver 25 and the turning second driver 26 to act, and drives the ring 24 to rotate. When the drive ring 24 rotates 180 degrees, the controller 999 controls the turning cylinder 27 and the third turning driver 29 to act again. The automatic turnover and automatic driving of the plate are realized.
Referring to fig. 6, the pushing mechanism 5 includes a pushing bracket 51, two pushing conveyor belts 52 arranged in parallel are disposed in the pushing bracket 51, and the two pushing conveyor belts 52 correspond to a row of devices respectively. The pushing support 51 is connected with two pushing drivers 53 for driving the pushing conveyor belts 52 to rotate, and each pushing driver 53 drives one pushing conveyor belt 52 to rotate. The pushing drive 53 is provided as a rotary motor, and the two pushing belts 52 rotate in opposite directions. Specifically, the pushing conveyor belt 52 near the discharge end of the first edge bonding machine 4 conveys the plate material in a direction away from the discharge end of the first edge bonding machine 4; the sheet is conveyed by the pusher conveyor 52 adjacent the feed end of the second edge sealer 6 in a direction adjacent the feed end of the second edge sealer 6.
Referring to fig. 6, the pushing mechanism 5 further includes a pushing power cylinder 54 connected to the pushing bracket 51, and the pushing power cylinder 54 is located on a side of the pushing conveyor belt 52 close to the first edge bonding machine 4, which is far away from the other pushing conveyor belt 52. The output end of the pushing power cylinder 54 is arranged with the pushing bracket 51 in a sliding way and is connected with a pushing plate 55. Referring to fig. 4, the pushing actuator 53 and the pushing cylinder 54 are electrically connected to the controller 999. As an embodiment of controlling the electrical device in the pushing mechanism 5 by the controller 999, a pressure sensor or a push switch is arranged on the inner side wall of the pushing bracket 51 far away from the first edge bonding machine 4. When the plate is separated from the first edge bonding machine 4 and moves into the pushing support 51, one end of the plate is abutted to the pressure sensor or the push switch, and the pressure sensor or the push switch transmits a signal to the controller 999. The controller 999 controls the pushing power cylinder 54 to move, so that the plate is pushed to the direction far away from the pushing power cylinder 54, and is transmitted to the second edge bonding machine 6 by the pushing conveyor belt 52 close to the second edge bonding machine 6.
Referring to fig. 7, the trimming mechanism 7 includes a trimming support base 71, a trimming slide plate 77 is slidably disposed on an upper surface of the trimming support base 71, a trimming cylinder 76 connected to the upper surface of the trimming support base 71 is disposed on one side of the trimming slide plate 77, the trimming cylinder 76 is a hydraulic cylinder, and an output end of the trimming cylinder is connected to the trimming slide plate 77. After the edge-changing power cylinder 76 is started, the edge-changing power cylinder 76 drives the edge-changing sliding plate 77 to move in the horizontal direction. The edge-changing slide plate 77 is connected to an edge-changing driver 72, and the edge-changing driver 72 is provided as a servo motor. The edge-changing driver 72 is vertically arranged, an output end of the edge-changing driver is connected with an edge-changing receiving plate 73, and the edge-changing receiving plate 73 is horizontally arranged and used for receiving the plate processed by the second edge sealing machine 6.
Referring to fig. 7, the hemming mechanism 7 further includes a hemming power unit 74 connected to the hemming receiving plate 73, and the hemming power unit 74 is provided as a rotating motor. The edge-changing receiving plate 73 is rotatably provided with an edge-changing conveyor belt 75 for abutting against the plate, and the output end of the edge-changing power device 74 is connected to the edge-changing conveyor belt 75 through a gear. After the edge-changing power device 74 is started, the edge-changing power device 74 drives the edge-changing conveyor belt 75 to rotate. Referring to FIG. 4, the rimming drive 72, the rimming power unit 74, and the rimming power cylinder 76 are all electrically connected to the controller 999. As an embodiment in which the controller 999 controls the electrical equipment in the edge-changing mechanism 7, the feed end of the third edge-sealing machine 8 is provided with a proximity sensor, and the worker sets a threshold value according to the size of the sheet material. After the plate material is transferred to the edge-changing receiving plate 73 by the second edge sealing machine 6, the proximity sensor transmits a signal to the controller 999, the controller 999 controls the edge-changing driver 72 to rotate 90 degrees, and then controls the edge-changing power device 74 to start, so that the edge-changing conveyor belt 75 transfers the plate material on the edge-changing receiving plate 73 to the third edge sealing machine 8. When the proximity sensor does not detect the plate, a signal is transmitted to the controller 999, and the controller 999 resets the edge changing mechanism 7.
Referring to fig. 8, the material holding bracket 10 is located at one side of the discharge end of the fourth edge bonding machine 9, a plurality of vertically arranged material holding power cylinders 102 are arranged in the material holding bracket 10, and the material holding power cylinders 102 are hydraulic cylinders. The output end of the material bearing power cylinder 102 is connected with a horizontally arranged material bearing plate 101, and the material bearing plate 101 is positioned at the upper end of the material bearing bracket 10. With reference to FIG. 4, the holding cylinder 102 is electrically connected to the controller 999. When the height of the upper surface of the uppermost plate on the material bearing plate 101 is higher than the height of the discharge end of the fourth edge bonding machine 9, the controller 999 controls the material bearing power cylinder 102 to drive the material bearing plate 101 to move downwards. As an embodiment of the controller 999 controlling the action of the material holding power cylinder 102, an infrared reflection sensor is connected to the discharge end of the fourth edge bonding machine 9 and is located at a height higher than the upper surface of the material holding plate 101, and the infrared reflection sensor is electrically connected to the controller 999 and is used for detecting the height of the plate stacked on the material holding plate 101. If the stacking height of the plates is lower than the height of the infrared reflection type sensor, the material bearing power cylinder 102 does not act; conversely, the material-bearing cylinder 102 drives the material-bearing plate 101 to move downwards.
The implementation principle of the automation line of this application embodiment a wood cabinet board is: the workman will accord with the panel of machining dimension and thickness and carry to the feed end of first grinder 1, and first grinder 1 drives panel and removes and polish to panel. The panel polished by the first sander 1 is conveyed into the first limiting plate 22 and the second limiting plate 23 by the first sander 1, and the controller 999 rotates the driving ring 24 by 180 degrees, so that the panel is turned over. Then, the plate is driven to move into the second sanding machine 3, and the second sanding machine 3 drives the plate to move and sand the plate. The upper and lower surfaces of the plate are both polished.
The plate at the discharge end of the second sander 3 is conveyed to the feed end of the first edge sealer 4 by the second sander 3, and the first edge sealer 4 drives the plate to move and seals one side of the plate. The plate processed by the first edge bonding machine 4 is conveyed into the material pushing mechanism 5 by the first edge bonding machine 4, the material pushing mechanism 5 changes the movement direction of the plate and conveys the plate into the second edge bonding machine 6, and then the plate is stacked on the material bearing plate 101 through the rotation of the edge changing mechanism 7 and the processing of the third edge bonding machine 8 and the fourth edge bonding machine 9. The whole process does not need manual intervention, reduces the manual consumption, saves the cost and has high automation degree of the production line.
The embodiment of the application also discloses a production process of the solid wood cabinet board. Referring to fig. 3, the production process of the solid wood cabinet board comprises the steps of sanding a board with the size and the thickness meeting the processing requirements through a first sanding machine 1, turning the board 180 degrees in the vertical direction through a turning mechanism 2, turning the board, and transmitting the board to a second sanding machine 3;
then the other side of the plate is sanded by a second sander 3;
then respectively sealing two sides of the plate by a first edge sealing machine 4 and a second edge sealing machine 6;
the plate is driven by the edge changing mechanism 7 to rotate 90 degrees along the horizontal direction, and then is conveyed to a third edge sealing machine 8;
and respectively sealing the two sides of the plate which are not subjected to edge sealing processing by a third edge sealing machine 8 and a fourth edge sealing machine 9. The automatic processing of panel is realized, reduces artifical the consumption, saves the cost.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides an automation line of wood cabinet board which characterized in that: the automatic edge sealing machine comprises a first sander (1), a turnover mechanism (2), a second sander (3), a first edge sealing machine (4), a second edge sealing machine (6), an edge changing mechanism (7), a third edge sealing machine (8), a fourth edge sealing machine (9) and a controller (999) for controlling the actions of all electrical equipment in a production line, wherein the first sander, the turnover mechanism (2), the second sander (3), the first edge sealing machine, the second edge sealing machine, the edge changing mechanism (7), the third edge sealing machine;
the turnover mechanism (2) is used for driving the plate to turn over in the vertical direction and driving the plate to a direction close to the second sanding machine (3);
the edge changing mechanism (7) is used for driving the plate to rotate along the horizontal direction and driving the plate to the direction close to the third edge sealing machine (8).
2. The automatic production line of solid wood cabinet boards as claimed in claim 1, wherein: the turnover mechanism (2) comprises a turnover support (21), and a turnover assembly for driving a plate to turn over and a driving assembly for driving the plate to move are arranged on the turnover support (21);
the overturning assembly comprises a first limiting plate (22) and a second limiting plate (23), a first limiting groove (221) for inserting a plate is formed in the side face, close to the second limiting plate (23), of the first limiting plate (22), and a second limiting groove (231) for inserting the plate is formed in the side face, close to the first limiting plate (22), of the second limiting plate (23); a driving ring (24) which is vertically arranged is arranged on the outer peripheral sides of the first limiting plate (22) and the second limiting plate (23), and a plurality of ring teeth (241) are arranged on the outer peripheral surface of the driving ring (24); a first overturning driver (25) and a second overturning driver (26) which are respectively positioned on two sides of the driving ring (24) are arranged on the overturning bracket (21), the output end of the first overturning driver (25) is connected with a first driving gear (251) meshed with the driving ring (24), and the output end of the second overturning driver (26) is connected with a second driving gear (261) meshed with the driving ring (24);
the first flip driver (25) and the second flip driver (26) are both electrically connected to the controller (999).
3. The automatic production line of solid wood cabinet boards as claimed in claim 2, wherein: the driving assembly comprises a turnover power cylinder (27) connected with a turnover support (21), the output end of the turnover power cylinder (27) is connected with a connecting plate (28), a turnover third driver (29) is arranged on the upper surface of the connecting plate (28), and the output end of the turnover third driver (29) is connected with a third driving gear (291); an avoiding groove (222) for inserting the third driving gear (291) is formed in the first limiting plate (22) or the second limiting plate (23);
the overturning power cylinder (27) and the overturning third driver (29) are electrically connected with the controller (999).
4. The automatic production line of solid wood cabinet boards as claimed in claim 3, wherein: the overturning device is characterized in that a supporting piece (211) is arranged on the overturning bracket (21), an insertion groove (212) for inserting the driving ring (24) is formed in one end, far away from the overturning bracket (21), of the supporting piece (211), and the supporting piece (211) and the driving ring (24) are arranged in a sliding mode.
5. The automatic production line of solid wood cabinet boards as claimed in claim 1, wherein: the edge changing mechanism (7) comprises an edge changing support table (71), an edge changing driver (72) and an edge changing bearing plate (73); the edge changing driver (72) is arranged on the upper surface of the edge changing support table (71), the output end of the edge changing driver (72) is connected with the edge changing bearing plate (73), and the edge changing bearing plate (73) is horizontally arranged and used for bearing the plate processed by the second edge sealing machine (6);
the edge changing mechanism (7) further comprises an edge changing power device (74) connected with the edge changing bearing plate (73), an edge changing conveyor belt (75) used for being abutted to a plate is arranged in the edge changing bearing plate (73), and the output end of the edge changing power device (74) is connected with the edge changing conveyor belt (75);
the edge-changing driver (72) and the edge-changing power device (74) are both electrically connected with the controller (999).
6. The automatic production line of solid wood cabinet boards as claimed in claim 5, wherein: the edge-changing support table (71) is provided with an edge-changing power cylinder (76) for driving the edge-changing driver (72) to move along the horizontal direction;
the edge-changing power cylinder (76) is electrically connected with the controller (999).
7. The automatic production line of solid wood cabinet boards as claimed in claim 1, wherein: the first sander (1), the turnover mechanism (2), the second sander (3) and the first edge bonding machine (4) are arranged in a row; the second edge bonding machine (6), the edge changing mechanism (7), the third edge bonding machine (8) and the fourth edge bonding machine (9) are arranged in a line; the two rows of edge bonding machines are arranged in parallel, the discharge end of the first edge bonding machine (4) and the feed end of the second edge bonding machine (6) are positioned at the same end of the two rows, and a material pushing mechanism (5) used for conveying the plates into the second edge bonding machine (6) is arranged on one side, away from the second sanding machine (3), of the first edge bonding machine (4);
the material pushing mechanism (5) comprises a material pushing bracket (51), two material pushing conveyor belts (52) which are arranged in parallel are arranged in the material pushing bracket (51), a material pushing driver (53) for driving the material pushing conveyor belts (52) is arranged on the material pushing bracket (51), and a material pushing power cylinder (54) is arranged on one side, away from the first edge bonding machine (4), of the material pushing bracket (51);
the pushing driver (53) and the pushing power cylinder (54) are both electrically connected with the controller (999).
8. The automatic production line of solid wood cabinet boards as claimed in claim 1, wherein: one side of the fourth edge bonding machine (9) far away from the third edge bonding machine (8) is provided with a material bearing support (10), and the upper end of the material bearing support (10) is provided with a material bearing plate (101) used for bearing plates.
9. The automatic production line of solid wood cabinet boards as claimed in claim 8, wherein: a plurality of material bearing power cylinders (102) are arranged on the material bearing bracket (10), and the material bearing plate (101) is connected with the output ends of the material bearing power cylinders (102);
the material bearing power cylinder (102) is electrically connected with the controller (999).
10. A production process applied to an automatic production line of the solid wood cabinet plate as claimed in any one of claims 1 to 9, which is characterized in that: the method comprises the following steps:
the plate with the size and the thickness meeting the processing requirements is subjected to sanding processing through a first sanding machine (1);
the plate processed by the first sanding machine (1) is turned for 180 degrees through the turning mechanism (2) and is transmitted to the second sanding machine (3);
sanding the plate by a second sanding machine (3);
performing edge sealing processing on one side of the plate processed by the second sander (3) through a first edge sealing machine (4);
performing edge sealing processing on the other side of the plate processed by the first edge sealing machine (4) through a second edge sealing machine (6);
rotating the plate by 90 degrees through the edge changing mechanism (7) and transmitting the plate into a third edge sealing machine (8);
performing edge sealing processing on one side of the plate by a third edge sealing machine (8);
and (3) performing edge sealing processing on the other side of the plate processed by the third edge sealing machine (8) through a fourth edge sealing machine (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010805277.7A CN111993190A (en) | 2020-08-12 | 2020-08-12 | Automatic production line and production process of solid wood cabinet plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010805277.7A CN111993190A (en) | 2020-08-12 | 2020-08-12 | Automatic production line and production process of solid wood cabinet plate |
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| CN111993190A true CN111993190A (en) | 2020-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010805277.7A Pending CN111993190A (en) | 2020-08-12 | 2020-08-12 | Automatic production line and production process of solid wood cabinet plate |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112643442A (en) * | 2020-12-16 | 2021-04-13 | 江西昌浩实业有限公司 | Door and window processing equipment of polishing based on sliding design |
| CN112847072A (en) * | 2021-01-13 | 2021-05-28 | 江西兴创木业有限责任公司 | Automatic wood sanding production line and control method and control system thereof |
| CN114260995A (en) * | 2021-12-16 | 2022-04-01 | 漳州新裕鑫家具有限公司 | Flexible numerical control edge sealing production line for plate-type furniture and edge sealing process thereof |
| CN116198096A (en) * | 2023-05-06 | 2023-06-02 | 石家庄启宏新材料制品有限公司 | Foaming plate production and processing system and method and foaming plate |
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