CN110815684A - Automatic hot-press forming equipment - Google Patents

Automatic hot-press forming equipment Download PDF

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Publication number
CN110815684A
CN110815684A CN201910948674.7A CN201910948674A CN110815684A CN 110815684 A CN110815684 A CN 110815684A CN 201910948674 A CN201910948674 A CN 201910948674A CN 110815684 A CN110815684 A CN 110815684A
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Prior art keywords
lifting
assembly
hot press
frame
molding apparatus
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周顺勇
段久辉
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Foshan Jimi Intelligent Technology Co Ltd
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Foshan Jimi Intelligent Technology Co Ltd
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Priority to CN201910948674.7A priority Critical patent/CN110815684A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3405Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3411Feeding the material to the mould or the compression means using carrying means mounted onto arms, e.g. grippers, fingers, clamping frame, suction means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

本发明公开了一种自动热压成型设备,包括:热压机构,用于对片材进行热压成型;上料机构,包括升降组件和定位组件,片材叠放在升降组件进行升降移动,定位组件对升降组件上的片材形成的料堆进行定位;卸料机构,用于承载通过热压机构热压成型后的产品;运料机构,包括直线驱动组件和抓取组件,抓取组件包括至少两组吸盘组件和至少一组第一升降驱动机构;利用一个抓取组件以连续的移动路径完成了自动从上料机构、卸料机构、热压机构内取料或放料的工序操作,替代了人工生产,优化物料输送路径,极大提高生产效率,同时能减少对场地的占位,降低成本。

Figure 201910948674

The invention discloses an automatic hot-pressing forming equipment, comprising: a hot-pressing mechanism for hot-pressing a sheet; a feeding mechanism, including a lifting component and a positioning component, the sheets are stacked on the lifting component for lifting and moving, The positioning component locates the stack formed by the sheets on the lifting component; the unloading mechanism is used to carry the products after being hot-pressed by the hot-pressing mechanism; the conveying mechanism includes the linear drive component and the grasping component, and the grasping component It includes at least two sets of suction cup assemblies and at least one set of first lifting and lowering drive mechanisms; the process operation of automatically taking or discharging materials from the feeding mechanism, the unloading mechanism, and the hot-pressing mechanism is completed with a continuous moving path by one grasping assembly. , which replaces manual production, optimizes material conveying paths, greatly improves production efficiency, and at the same time reduces site occupation and costs.

Figure 201910948674

Description

自动热压成型设备Automatic thermoforming equipment

技术领域technical field

本发明涉及片材成型设备技术领域,特别涉及一种自动热压成型设备。The invention relates to the technical field of sheet forming equipment, in particular to an automatic hot pressing forming equipment.

背景技术Background technique

在片材生产加工过程中,特别是手机壳的热压成型加工过程,常常需要人工进行上下料操作,导致人工的劳动强度大、人工成本较高和生产效率低,若使用传统的上下料装置配合,又导致设备空间占位大,提高场地成本。In the process of sheet production and processing, especially the hot-pressing molding process of mobile phone cases, manual loading and unloading operations are often required, resulting in high labor intensity, high labor costs and low production efficiency. If the traditional loading and unloading device is used The cooperation will lead to a large equipment space occupation and increase the site cost.

发明内容SUMMARY OF THE INVENTION

本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种自动热压成型设备,能够提高生产效率、减少场地空间占位。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an automatic hot pressing forming equipment, which can improve production efficiency and reduce site space occupation.

根据本发明的第一方面实施例的自动热压成型设备,包括:热压机构,用于对片材进行热压成型;上料机构,包括升降组件和定位组件,片材叠放在所述升降组件进行升降移动,所述定位组件对所述升降组件上的片材形成的料堆进行定位;卸料机构,用于承载通过所述热压机构热压成型后的产品;运料机构,包括直线驱动组件和抓取组件,所述抓取组件包括至少两组吸盘组件和至少一组第一升降驱动机构,所述第一升降驱动机构驱动所述吸盘组件进行升降移动,所述直线驱动组件驱动所述抓取组件在所述上料机构、所述热压机构和所述卸料机构之间往复移动。The automatic thermoforming equipment according to the embodiment of the first aspect of the present invention includes: a thermoforming mechanism for thermocompressing a sheet; a feeding mechanism, including a lifting assembly and a positioning assembly, the sheets are stacked on the The lifting assembly moves up and down, and the positioning assembly positions the stack formed by the sheets on the lifting assembly; the unloading mechanism is used to carry the products after being hot-pressed by the hot-pressing mechanism; the conveying mechanism, It includes a linear drive assembly and a grab assembly. The grab assembly includes at least two sets of suction cup assemblies and at least one set of first lift drive mechanisms. The first lift drive mechanism drives the suction cup assemblies to move up and down. The linear drive The assembly drives the grabbing assembly to reciprocate between the feeding mechanism, the hot pressing mechanism and the unloading mechanism.

根据本发明实施例的自动热压成型设备,至少具有如下有益效果:利用一个抓取组件以连续的移动路径完成了自动从上料机构、卸料机构、热压机构内取料或放料的工序操作,替代了人工生产,优化物料输送路径,极大提高生产效率,同时能减少对场地的占位,降低成本。The automatic hot-pressing forming apparatus according to the embodiment of the present invention has at least the following beneficial effects: using a grasping component to complete the automatic reclaiming or discharging of the material from the feeding mechanism, the discharging mechanism and the hot-pressing mechanism in a continuous moving path The process operation replaces manual production, optimizes the material conveying path, greatly improves the production efficiency, and at the same time can reduce the occupation of the site and reduce the cost.

根据本发明的一些实施例,所述直线驱动组件包括第一电机、至少两个传动轮、传动带、滑轨以及滑块,所述第一电机与其中一个所述传动轮传动连接,至少两个所述传动轮之间间隔设置,所述传动带绕设于至少两个传动轮上,所述滑轨的长度方向与所述传动带的长度方向平行,所述滑块可滑动地设于所述滑轨上,且所述滑块与所述传动带固定连接,以驱动所述滑块沿所述滑轨的长度方向往复运动;所述第一升降驱动机构的固定端与所述滑块连接,且所述第一升降驱动机构的升降方向与所述滑块的滑动方向垂直。According to some embodiments of the present invention, the linear drive assembly includes a first motor, at least two transmission wheels, a transmission belt, a sliding rail and a slider, the first motor is drivingly connected with one of the transmission wheels, and at least two The transmission wheels are arranged at intervals, the transmission belt is wound around at least two transmission wheels, the length direction of the sliding rail is parallel to the length direction of the transmission belt, and the sliding block is slidably arranged on the sliding block. and the sliding block is fixedly connected with the transmission belt to drive the sliding block to reciprocate along the length direction of the sliding rail; the fixed end of the first lift driving mechanism is connected with the sliding block, and The lifting direction of the first lifting driving mechanism is perpendicular to the sliding direction of the sliding block.

根据本发明的一些实施例,所述吸盘组件包括用于吸取物料的吸盘以及真空装置,所述吸盘设于所述第一升降驱动机构的活动端,所述吸盘通过气管与所述真空装置连接,。According to some embodiments of the present invention, the suction cup assembly includes a suction cup for sucking materials and a vacuum device, the suction cup is provided at the movable end of the first lift drive mechanism, and the suction cup is connected to the vacuum device through an air pipe , .

根据本发明的一些实施例,所述传动轮设有三个,且所述直线驱动组件还包括一对张紧轮,所述滑轨的两端均设有一对相对设置的支撑臂,其中两个所述传动轮分别连接于位于所述滑轨的两端的一对所述支撑臂之间,而另一个所述传动轮与所述第一电机传动连接,一对所述张紧轮分别设于与所述第一电机传动连接的传动轮的两侧,一对所述张紧轮沿着所述滑块的滑动方向间隔设置,且所述张紧轮与所述传动带的外侧面抵接。According to some embodiments of the present invention, there are three transmission wheels, and the linear drive assembly further includes a pair of tensioning wheels, both ends of the slide rail are provided with a pair of oppositely arranged support arms, two of which are The transmission wheels are respectively connected between a pair of the support arms located at both ends of the slide rail, and the other transmission wheel is connected with the first motor in a transmission, and a pair of the tensioning wheels are respectively arranged in the On both sides of the transmission pulley connected to the first motor in a driving manner, a pair of the tensioning pulleys are arranged at intervals along the sliding direction of the slider, and the tensioning pulleys are in contact with the outer side surface of the transmission belt.

根据本发明的一些实施例,所述直线驱动组件还包括设于所述滑块的顶部的第一支撑板,所述抓取组件还包括第二支撑板,所述吸盘组件的吸盘设于所述第二支撑板上,所述第一升降驱动机构的固定端与所述第一支撑板的底面连接,所述第一升降驱动机构的活动端与所述第二支撑板的顶面连接,且所述第二支撑板上固设有导向柱,所述导向柱位于所述第一支撑板和第二支撑板之间,且所述导向柱的自由端与所述第一支撑板滑动连接。According to some embodiments of the present invention, the linear drive assembly further includes a first support plate disposed on the top of the slider, the grab assembly further includes a second support plate, and the suction cup of the suction cup assembly is disposed on the On the second support plate, the fixed end of the first lift drive mechanism is connected to the bottom surface of the first support plate, and the movable end of the first lift drive mechanism is connected to the top surface of the second support plate, And the second support plate is fixed with a guide column, the guide column is located between the first support plate and the second support plate, and the free end of the guide column is slidably connected to the first support plate .

根据本发明的一些实施例,所述升降组件包括升降台和驱动所述升降台进行升降移动的第一驱动器;所述定位组件安装在所述升降组件上方,包括定位框和两个推料机构,所述推料机构包括可进行平移的推料板,所述推料板和所述定位框围绕片材所形成的料堆(700) 的升降路径所在的纵向空间安装,所述定位框呈L形,两个所述推料机构分别朝向所述定位框的两个内侧面设置,所述定位框和两个所述推料板之间形成矩形空间。According to some embodiments of the present invention, the lifting assembly includes a lifting table and a first driver for driving the lifting table to lift and move; the positioning assembly is installed above the lifting assembly and includes a positioning frame and two pushing mechanisms , the pusher mechanism includes a pusher plate that can be translated, the pusher plate and the positioning frame are installed around the longitudinal space where the lifting path of the stack (700) formed by the sheets is located, and the positioning frame is in the form of a L-shaped, the two pushing mechanisms are respectively disposed toward the two inner sides of the positioning frame, and a rectangular space is formed between the positioning frame and the two pushing plates.

根据本发明的一些实施例,还包括感应器,所述感应器与所述第一驱动器连接,以控制所述升降台的升降高度。According to some embodiments of the present invention, a sensor is further included, the sensor is connected with the first driver to control the lifting height of the lifting platform.

根据本发明的一些实施例,所述推料机构还包括安装架和气缸,所述气缸安装在所述安装架上,所述推料板安装在所述气缸的活动端,所述气缸驱动所述推料板朝向所述定位框的内侧面方向进行移动。According to some embodiments of the present invention, the pushing mechanism further includes a mounting frame and an air cylinder, the air cylinder is installed on the mounting frame, the pushing plate is installed at the movable end of the air cylinder, and the air cylinder drives the The ejector plate moves toward the inner side of the positioning frame.

根据本发明的一些实施例,所述安装架设有滑槽,相邻的所述安装架之间利用紧固件通过所述滑槽相互连接固定。According to some embodiments of the present invention, the mounting brackets are provided with sliding grooves, and the adjacent mounting brackets are connected and fixed to each other through the sliding grooves by means of fasteners.

根据本发明的一些实施例,所述卸料机构与所述上料机构结构相同,且所述上料机构安装在所述卸料机构和热压机构之间。According to some embodiments of the present invention, the unloading mechanism has the same structure as the loading mechanism, and the loading mechanism is installed between the unloading mechanism and the hot pressing mechanism.

根据本发明的一些实施例,还包括机架,所述热压机构安装在所述机架上部,所述机架下部设有可在所述机架内外部移动的活动架,所述上料机构、运料机构和卸料机构安装在所述活动架上。According to some embodiments of the present invention, it further includes a frame, the hot-pressing mechanism is installed on the upper part of the frame, and the lower part of the frame is provided with a movable frame that can move inside and outside the frame, and the material feeding The mechanism, the material conveying mechanism and the unloading mechanism are installed on the movable frame.

根据本发明的一些实施例,所述活动架包括载物台、横向导轨和第二升降驱动机构,所述上料机构、运料机构和卸料机构安装在所述载物台上,所述载物台沿所述横向导轨进行横向移动以移动于所述机架的内外部;所述第二升降驱动机构驱动所述载物台进行升降移动。According to some embodiments of the present invention, the movable frame includes a loading platform, a lateral guide rail and a second lifting and lowering driving mechanism, and the loading mechanism, the transporting mechanism and the unloading mechanism are installed on the loading platform, and the The object stage moves laterally along the lateral guide rail to move inside and outside the frame; the second lift drive mechanism drives the object stage to move up and down.

根据本发明的一些实施例,所述热压机构包括上模、下模、电热器、第二驱动器和第三驱动器,所述第二驱动器驱动所述上模升降移动,所述第三驱动器驱动所述电热器朝向下模上方移动。According to some embodiments of the present invention, the hot pressing mechanism includes an upper mold, a lower mold, an electric heater, a second driver and a third driver, the second driver drives the upper mold to move up and down, and the third driver drives The electric heater moves upwards towards the lower die.

根据本发明的一些实施例,所述第二驱动器和第三驱动器为伺服电机、气缸或液压缸。According to some embodiments of the present invention, the second driver and the third driver are servo motors, air cylinders or hydraulic cylinders.

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.

附图说明Description of drawings

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:

图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2是本发明的上料机构/卸料机构结构示意图;Fig. 2 is the structure schematic diagram of the feeding mechanism/unloading mechanism of the present invention;

图3是本发明的定位组件俯视示意图;3 is a schematic top view of the positioning assembly of the present invention;

图4是本发明的运料机构结构示意图;Fig. 4 is the structural representation of the material conveying mechanism of the present invention;

图5是本发明的机架的一种实施方式结构示意图;5 is a schematic structural diagram of an embodiment of the rack of the present invention;

图6是本发明的热压机构结构示意图。FIG. 6 is a schematic structural diagram of the hot pressing mechanism of the present invention.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.

参照图1、图2、图3和图4,一种自动热压成型设备,包括:热压机构100,用于对片材进行热压成型;上料机构200,包括升降组件210和定位组件220,片材叠放在升降组件210进行升降移动,定位组件220对升降组件210上的片材形成的料堆700进行定位;卸料机构300,用于承载通过热压机构100热压成型后的产品;运料机构400,包括直线驱动组件410和抓取组件420,抓取组件420包括至少两组吸盘组件430和至少一组第一升降驱动机构421,第一升降驱动机构421驱动吸盘组件430进行升降移动,直线驱动组件410驱动抓取组件420在上料机构200、热压机构100和卸料机构300之间往复移动。1 , 2 , 3 and 4 , an automatic thermoforming equipment includes: a thermoforming mechanism 100 for thermocompressing a sheet; a feeding mechanism 200 , including a lifting assembly 210 and a positioning assembly 220, the sheets are stacked on the lifting assembly 210 to move up and down, and the positioning assembly 220 positions the stack 700 formed by the sheets on the lifting assembly 210; The conveying mechanism 400 includes a linear drive assembly 410 and a grabbing assembly 420. The grabbing assembly 420 includes at least two sets of suction cup assemblies 430 and at least one set of first lift drive mechanism 421, and the first lift drive mechanism 421 drives the suction cup assembly 430 moves up and down, and the linear drive assembly 410 drives the grab assembly 420 to move back and forth between the feeding mechanism 200 , the hot pressing mechanism 100 and the unloading mechanism 300 .

本实施例中,待加工的片材呈矩形,片材热压成型后形成手机壳,抓取组件420设置一组吸盘组件430和一组第一升降驱动机构421,以此为例进行说明。片材堆叠在升降组件210上形成料堆700,利用定位组件220将料堆700进行定位对齐,运料机构400移动到料堆700的上方,通过第一升降驱动机构421驱动一组吸盘组件430下降至料堆700顶部,且吸盘组件430为固定的升降行程,下降的该组吸盘组件430将位于料堆700最上方的一个待加工的片材吸取上升,另一组吸盘组件430为空载,取料后升降组件210上的料堆700厚度会逐渐下降,为了配合吸盘组件430的取料,升降组件210会带动料堆 700上升,保证料堆700的顶部一直处于一个设定的相对高度。In this embodiment, the sheet to be processed is rectangular, and the sheet is hot-pressed to form a mobile phone case. The gripping component 420 is provided with a set of suction cup components 430 and a set of first lift drive mechanisms 421 , which will be described as an example. The sheets are stacked on the lift assembly 210 to form a stack 700, the positioning assembly 220 is used to position and align the stack 700, the transport mechanism 400 moves to the top of the stack 700, and a set of suction cup assemblies 430 are driven by the first lift drive mechanism 421 Descend to the top of the stack 700, and the suction cup assemblies 430 have a fixed lifting stroke. The descending set of suction cup assemblies 430 sucks up the sheet to be processed at the top of the stack 700, and the other set of suction cup assemblies 430 is empty. , the thickness of the material stack 700 on the lifting assembly 210 will gradually decrease after the material is reclaimed. In order to cooperate with the reclaiming of the suction cup assembly 430, the lifting assembly 210 will drive the material stack 700 to rise to ensure that the top of the material stack 700 is always at a set relative height .

取料后利用直线驱动组件410将抓取组件420沿直线平移至热压机构100内,原在热压机构100内的片材已被热压成型形成手机壳,空载的吸盘组件430下移将成型的手机壳吸取,该组吸盘组件430带着手机壳上升,然后直线驱动组件410驱动抓取组件420移动,带着手机壳的吸盘组件430离开热压机构100,此时另一组吸盘组件430 同步移动至热压机构100内,将待加工的片材放入到热压机构100内,然后直线驱动组件410驱动抓取组件420往卸料机构300处移动。沿抓取组件420的直线移动路径,上料机构200安装在卸料机构300和热压机构100之间,抓取组件420离开热压机构100后,直接移动至卸料机构300上方,将手机壳叠放至卸料机构300,然后再移动至上料机构200处进行吸取板材,以上述流程重复工作;After the material is taken, the grabbing assembly 420 is moved linearly into the hot pressing mechanism 100 by the linear drive assembly 410. The sheet material originally in the hot pressing mechanism 100 has been hot-pressed to form a mobile phone case, and the empty suction cup assembly 430 moves down. The formed mobile phone case is sucked, the group of suction cup assemblies 430 lifts with the mobile phone case, and then the linear drive assembly 410 drives the grabbing assembly 420 to move, and the suction cup assembly 430 with the mobile phone case leaves the hot pressing mechanism 100, at this time another group of suction cups The assembly 430 is moved into the hot pressing mechanism 100 synchronously, the sheet to be processed is put into the hot pressing mechanism 100 , and then the linear driving assembly 410 drives the grabbing assembly 420 to move to the unloading mechanism 300 . Along the linear moving path of the grabbing assembly 420, the feeding mechanism 200 is installed between the unloading mechanism 300 and the hot pressing mechanism 100. After the grabbing assembly 420 leaves the hot pressing mechanism 100, it moves directly above the unloading mechanism 300, and the mobile phone The shells are stacked to the unloading mechanism 300, and then moved to the feeding mechanism 200 to pick up the plates, and the above process is repeated;

传统的上下料工序操作需要至少两台单独的设备分别进行独立的上料和卸料操作,本发明自动热压成型设备,利用一个抓取组件420以连续的移动路径完成了自动从上料机构200、卸料机构300、热压机构100内取料或放料的工序操作,替代了人工生产,优化物料输送路径,极大提高生产效率,同时能减少对场地的占位,降低成本。The traditional loading and unloading process operation requires at least two separate equipments to carry out independent loading and unloading operations respectively. The automatic hot-pressing molding equipment of the present invention uses a grasping component 420 to complete the automatic feeding mechanism with a continuous moving path. 200. The unloading mechanism 300 and the hot-pressing mechanism 100 reclaim or discharge the material, which replaces the manual production, optimizes the material conveying path, greatly improves the production efficiency, and at the same time reduces the occupation of the site and reduces the cost.

参照图4,在本发明的一些具体实施例中,其中,直线驱动组件410包括电机、至少两个传动轮412、传动带413、滑轨414以及滑块415,电机的输出轴与其中一个传动轮412的中心孔固定连接,以能够带动传动轮412转动,至少两个传动轮412之间间隔设置,传动带413绕设于至少两个传动轮412上,以能够带动传动带413绕传动轮412做环形运动,滑轨414的长度方向与传动带413的长度方向平行,滑块415可滑动地设于滑轨414上,且滑块415与传动带413 固定连接,以驱动滑块415沿滑轨414的长度方向往复运动;第一升降驱动机构421的固定端与滑块415连接,且第一升降驱动机构421 的升降方向与滑块415的滑动方向垂直。4, in some specific embodiments of the present invention, the linear drive assembly 410 includes a motor, at least two transmission wheels 412, a transmission belt 413, a slide rail 414 and a slider 415, and the output shaft of the motor is connected to one of the transmission wheels. The center hole of 412 is fixedly connected to be able to drive the transmission wheel 412 to rotate, at least two transmission wheels 412 are arranged at intervals, and the transmission belt 413 is wound around at least two transmission wheels 412, so as to be able to drive the transmission belt 413 to make a ring around the transmission wheel 412 Movement, the length direction of the sliding rail 414 is parallel to the length direction of the transmission belt 413 , the sliding block 415 is slidably arranged on the sliding rail 414 , and the sliding block 415 is fixedly connected with the transmission belt 413 to drive the sliding block 415 along the length of the sliding rail 414 The fixed end of the first lift drive mechanism 421 is connected to the slider 415 , and the lift direction of the first lift drive mechanism 421 is perpendicular to the sliding direction of the slider 415 .

在本发明的一些具体实施例中,吸盘组件430包括用于吸取物料的吸盘431以及真空装置(图中未示出),吸盘431设于升降驱动机构的活动端,以能够带动吸盘431做升降运动,保证吸盘431能够吸取到物料并便于物料的投放,吸盘431通过气管与真空装置连接。In some specific embodiments of the present invention, the suction cup assembly 430 includes a suction cup 431 for sucking materials and a vacuum device (not shown in the figure). The suction cup 431 is provided at the movable end of the lift drive mechanism to drive the suction cup 431 to lift and lower The movement ensures that the suction cup 431 can absorb the material and facilitate the delivery of the material, and the suction cup 431 is connected with the vacuum device through the air pipe.

在本发明的进一步实施例中,传动轮412设有三个,且直线驱动组件410还包括一对张紧轮416,滑轨414的两端均固设有一对相对设置的支撑臂417,其中两个传动轮412分别枢转连接于位于滑轨414的两端的一对支撑臂417之间,而另一个传动轮412与电机传动连接,一对张紧轮416分别设于与电机传动连接的传动轮412的两侧,一对张紧轮416沿着滑块415的滑动方向间隔设置,且张紧轮 416与传动带413的外侧面抵接,安装时,可使张紧轮416枢转连接于加工设备上。通过设置张紧轮416,可对传动带413起到张紧作用,避免传动带413松弛而传动失效。In a further embodiment of the present invention, there are three transmission wheels 412 , and the linear drive assembly 410 further includes a pair of tensioning wheels 416 . Both ends of the slide rail 414 are fixed with a pair of oppositely arranged support arms 417 , two of which are One transmission wheel 412 is pivotally connected between a pair of support arms 417 located at both ends of the slide rail 414, while the other transmission wheel 412 is drivingly connected with the motor, and a pair of tensioning wheels 416 are respectively provided in the driving connection with the motor. On both sides of the pulley 412, a pair of tensioning pulleys 416 are arranged at intervals along the sliding direction of the slider 415, and the tensioning pulleys 416 are in contact with the outer side of the transmission belt 413. During installation, the tensioning pulleys 416 can be pivotally connected to on processing equipment. By arranging the tensioning wheel 416, the transmission belt 413 can be tensioned to prevent the transmission belt 413 from loosening and transmission failure.

在本发明的进一步实施例中,直线驱动组件410还包括固设于滑块415的顶部的第一支撑板418,抓取组件420还包括第二支撑板422,吸盘431固设于第二支撑板422上,升降驱动机构的固定端与第一支撑板418的底面固定连接,升降驱动机构的活动端与第二支撑板422的顶面固定连接,且第二支撑板422上固设有导向柱423,导向柱423位于第一支撑板418和第二支撑板422之间,且导向柱 423的自由端与第一支撑板418上的通孔滑动连接。如此,降低制造和安装难度,便于制作和安装。In a further embodiment of the present invention, the linear drive assembly 410 further includes a first support plate 418 fixed on the top of the slider 415, the grab assembly 420 further includes a second support plate 422, and the suction cup 431 is fixed on the second support On the plate 422, the fixed end of the lift drive mechanism is fixedly connected to the bottom surface of the first support plate 418, the movable end of the lift drive mechanism is fixedly connected to the top surface of the second support plate 422, and the second support plate 422 is fixedly provided with a guide. The column 423 and the guide column 423 are located between the first support plate 418 and the second support plate 422 , and the free end of the guide column 423 is slidably connected with the through hole on the first support plate 418 . In this way, the difficulty of manufacture and installation is reduced, and the manufacture and installation are facilitated.

可以理解的是,第一升降驱动机构421为气、液压缸或电动伸缩柱。It can be understood that the first lift driving mechanism 421 is a pneumatic, hydraulic cylinder or an electric telescopic column.

参照图2和图3,在本发明的一些实施例中,升降组件210 包括升降台211和驱动升降台211进行升降移动的第一驱动器212,第一驱动器212优选为伺服电机;定位组件220安装在升降组件210 上方,包括定位框221和两个推料机构230,推料机构230包括可进行平移的推料板231,推料板231和定位框221围绕片材所形成的料堆700的升降路径所在的纵向空间安装,配合矩形的片材,定位框 221呈L形,两个推料机构230分别朝向定位框221的两个内侧面设置,定位框221和两个推料板231之间形成矩形空间。2 and 3 , in some embodiments of the present invention, the lift assembly 210 includes a lift table 211 and a first driver 212 that drives the lift table 211 to move up and down. The first driver 212 is preferably a servo motor; the positioning assembly 220 is installed Above the lift assembly 210, it includes a positioning frame 221 and two pusher mechanisms 230. The pusher mechanism 230 includes a pusher plate 231 that can be translated. The pusher plate 231 and the positioning frame 221 surround the stack 700 formed by the sheets. The vertical space where the lifting path is located is installed in the vertical space where the lifting path is located, and the positioning frame 221 is L-shaped. form a rectangular space.

两个推料机构230的推料板231分别平行于料堆700的其中两个相邻侧面,两推料板231分别将料堆700推往定位框221的内侧面,使得料堆700的另外两个相邻侧面抵靠在定位框221的内侧面,从而利用定位框221与推料板231的配合将料堆700进行定位,料堆700上升过程中一直处于定位框221与推料板231形成的矩形空间内;配合上料机构200,吸盘组件430从料堆700中取出位于其最上层的片材,由于每个片材取出前位置确定,只需调试好取料设备的位置,从料堆700中取出片材即可进行后续的加工,无需重新定位,极大提高生产效率;取料过程中随着料堆700中片材的减少,料堆700厚度下降,此时利用升降台211上升,从而保证料堆700的最上层片材的位置一直处于吸盘组件430实现取料的操作范围内,极大方便取料操作在本发明的进一步实施例中,还包括感应器500,感应器500 与第一驱动器212连接,以控制升降台211的升降高度;感应器500 优选为光电感应,感应器500安装在定位框221一侧,当料堆700的厚度发生增减时,其最高点也会发生改变,利用感应器500感应料堆 700当前的最高点,控制升降台211的升降,使得料堆700厚度改变时其最高点一直保持在同一位置上,方便取料和卸料操作。The pushing plates 231 of the two pushing mechanisms 230 are respectively parallel to two adjacent sides of the stack 700 , and the two pushing plates 231 push the stack 700 to the inner side of the positioning frame 221 respectively, so that the other side of the stack 700 is The two adjacent side surfaces abut against the inner side surface of the positioning frame 221, so that the stack 700 is positioned by the cooperation between the positioning frame 221 and the ejector plate 231, and the stack 700 is always in the positioning frame 221 and the ejector plate 231 during the rising process. In the rectangular space formed; in cooperation with the feeding mechanism 200, the suction cup assembly 430 takes out the topmost sheet from the stack 700. Since the position of each sheet is determined before taking out, it is only necessary to adjust the position of the reclaiming equipment, from The sheets can be taken out from the stack 700 for subsequent processing without repositioning, which greatly improves the production efficiency; during the reclaiming process, as the sheets in the stack 700 decrease, the thickness of the stack 700 decreases. At this time, the lifting platform is used. 211 rises, so as to ensure that the position of the uppermost sheet of the material stack 700 is always within the operation range of the suction cup assembly 430 to realize the material reclaiming, which greatly facilitates the material reclaiming operation. The sensor 500 is connected with the first driver 212 to control the lifting height of the lifting platform 211; the sensor 500 is preferably a photoelectric sensor, and the sensor 500 is installed on the side of the positioning frame 221. When the thickness of the stack 700 increases or decreases, its highest The point will also change. The sensor 500 is used to sense the current highest point of the stack 700 to control the lifting and lowering of the lift table 211, so that when the thickness of the stack 700 changes, the highest point is always kept at the same position, which is convenient for reclaiming and unloading operations. .

在本发明的具体实施例中,推料机构230还包括安装架232 和气缸233,气缸233安装在安装架232上,推料板231安装在气缸 233的活动端,气缸233驱动推料板231朝向定位框221的内侧面方向进行移动,即将推料板231抵靠在料堆700的侧面上,将料堆700 推往定位框221的内侧面以实现对料堆700进行定位。In a specific embodiment of the present invention, the pushing mechanism 230 further includes a mounting frame 232 and a cylinder 233, the cylinder 233 is mounted on the mounting frame 232, the pushing plate 231 is installed on the movable end of the cylinder 233, and the cylinder 233 drives the pushing plate 231 Move toward the inner side of the positioning frame 221 , that is, the pusher plate 231 abuts the side of the stack 700 , and pushes the stack 700 to the inner side of the positioning frame 221 to realize the positioning of the stack 700 .

在本发明的进一步实施例中,安装架232设有滑槽234,相邻的安装架232之间利用紧固件通过滑槽234相互连接固定,紧固件为螺栓等,利用滑槽234调整安装架232的安装位置,从而改变推料板231与定位框221之间的相对位置,实现快速调节以配合不同尺寸规格的片材的定位操作。In a further embodiment of the present invention, the mounting brackets 232 are provided with sliding grooves 234 , and the adjacent mounting brackets 232 are connected and fixed to each other through the sliding grooves 234 by fasteners. The fasteners are bolts, etc., which are adjusted by the sliding grooves 234 The installation position of the mounting frame 232 can be adjusted to change the relative position between the ejector plate 231 and the positioning frame 221 , so as to realize rapid adjustment to match the positioning operation of sheets of different sizes.

在本发明的一些实施例中,卸料机构300与上料机构200结构相同,且上料机构200安装在卸料机构300和热压机构100之间;吸盘组件430将加工后的片材逐个堆叠到卸料机构300对应的升降台 211上,随着升降台211上料堆700的厚度增加,此时升降台211下降,从而使得料堆700的最高处与运料机构400处于一定距离避免方式干涉,同时利用推料板231和定位框221的配合,将升降台211上的料堆700推齐,方便后续对料堆700整体进行打包,方便操作。In some embodiments of the present invention, the unloading mechanism 300 has the same structure as the loading mechanism 200, and the loading mechanism 200 is installed between the unloading mechanism 300 and the hot pressing mechanism 100; the suction cup assembly 430 separates the processed sheets one by one Stacked on the lifting platform 211 corresponding to the unloading mechanism 300, as the thickness of the stack 700 on the lifting platform 211 increases, the lifting platform 211 descends at this time, so that the highest point of the stack 700 is at a certain distance from the transport mechanism 400 to avoid At the same time, the material stack 700 on the lifting platform 211 is pushed up by the cooperation of the pusher plate 231 and the positioning frame 221, so as to facilitate the subsequent packaging of the material stack 700 as a whole, which is convenient for operation.

参照图5,在本发明的一些实施例中,自动热压成型设备还包括机架600,热压机构100安装在机架600上部,机架600下部设有可在机架600内外部移动的活动架610,上料机构200、运料机构 400和卸料机构300安装在活动架610上(图中未示出);在不需要使用时,活动架610可以将上料机构200、运料机构400和卸料机构300 隐藏于机架600内部;使用时只需将活动架610拉出,即将上料机构 200、运料机构400和卸料机构300拉出配合热压机构100进行使用,实现半自动和全自动生产的模式切换。5 , in some embodiments of the present invention, the automatic thermoforming equipment further includes a frame 600 , the thermocompression mechanism 100 is installed on the upper part of the frame 600 , and the lower part of the frame 600 is provided with a frame 600 that can move inside and outside the frame 600 . The movable frame 610, the feeding mechanism 200, the material transporting mechanism 400 and the unloading mechanism 300 are installed on the movable frame 610 (not shown in the figure); when not in use, the movable frame 610 can store the feeding mechanism 200, the material transporting mechanism The mechanism 400 and the unloading mechanism 300 are hidden inside the frame 600; when in use, only the movable frame 610 needs to be pulled out, that is, the feeding mechanism 200, the conveying mechanism 400 and the unloading mechanism 300 are pulled out to cooperate with the hot pressing mechanism 100 for use. Realize mode switching between semi-automatic and fully automatic production.

在本发明的一些具体实施例中,活动架610包括载物台611、横向导轨612和第二升降驱动机构613,上料机构200、运料机构400 和卸料机构300安装在载物台611上,载物台611沿横向导轨612进行横向移动以移动于机架600的内外部;第二升降驱动机构613驱动载物台611进行升降移动,以此结构实现半自动和全自动生产的模式切换。In some specific embodiments of the present invention, the movable frame 610 includes a loading platform 611 , a lateral guide rail 612 and a second elevating driving mechanism 613 , and the loading mechanism 200 , the transporting mechanism 400 and the unloading mechanism 300 are installed on the loading platform 611 The stage 611 moves laterally along the lateral guide rails 612 to move inside and outside the frame 600; the second lift drive mechanism 613 drives the stage 611 to move up and down, so as to realize the mode switching between semi-automatic and fully automatic production. .

参照图1和图6,热压机构100包括上模110、下模120、电热器130、第二驱动器140和第三驱动器150,第二驱动器140驱动上模110升降移动,第三驱动器150驱动电热器130朝向下模120上方移动;工作时,吸盘组件430将片材送到下模120上,第二驱动器 140驱动电热器130移动至下模120的上方,对片材进行加热,加热到一定温度后电热器130复位,上模110下压,从而对片材进行热压成型;第二驱动器140和第三驱动器150优选为伺服电机,伺服电机取替传统的液压驱动,无需使用水冷却装置进行冷却处理,达到节水、省油效果;第二驱动器140和第三驱动器150在电热器130和上模 110移动时方才工作,对比液压驱动还能节省用电,同时还能减少噪音,起到环保作用。1 and 6 , the hot pressing mechanism 100 includes an upper mold 110, a lower mold 120, an electric heater 130, a second driver 140 and a third driver 150. The second driver 140 drives the upper mold 110 to move up and down, and the third driver 150 drives The electric heater 130 moves toward the upper part of the lower mold 120; during operation, the suction cup assembly 430 sends the sheet to the lower mold 120, and the second driver 140 drives the electric heater 130 to move above the lower mold 120 to heat the sheet to After a certain temperature, the electric heater 130 is reset, and the upper mold 110 is pressed down, so that the sheet is hot-pressed; the second driver 140 and the third driver 150 are preferably servo motors, and the servo motors replace the traditional hydraulic drive without using water cooling. The device performs cooling treatment to save water and fuel; the second driver 140 and the third driver 150 work only when the electric heater 130 and the upper die 110 are moving. Compared with the hydraulic drive, it can save electricity and reduce noise at the same time. to environmental protection.

第二驱动器140和第三驱动器150为伺服电机、气缸或液压缸。The second driver 140 and the third driver 150 are servo motors, air cylinders or hydraulic cylinders.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention. Embodiments are subject to variations, modifications, substitutions and variations.

Claims (14)

1. An automatic hot press molding apparatus, comprising:
a hot press mechanism (100) for hot press forming a sheet;
the feeding mechanism (200) comprises a lifting assembly (210) and a positioning assembly (220), the sheets are stacked on the lifting assembly (210) to move in a lifting mode, and the positioning assembly (220) positions a stack (700) formed by the sheets on the lifting assembly (210);
the discharging mechanism (300) is used for bearing the product subjected to hot-press forming by the hot-press mechanism (100);
fortune material mechanism (400), including sharp drive assembly (410) and snatch subassembly (420), it includes at least two sets of sucking disc subassembly (430) and at least one set of first lift actuating mechanism (421) to snatch subassembly (420), first lift actuating mechanism (421) drive sucking disc subassembly (430) carry out lifting movement, sharp drive assembly (410) drive it is in to snatch subassembly (420) feed mechanism (200) hot pressing mechanism (100) with reciprocating motion between discharge mechanism (300).
2. The automatic hot press molding apparatus according to claim 1, characterized in that: the linear driving assembly (410) comprises a first motor (411), at least two driving wheels (412), a transmission belt (413), a sliding rail (414) and a sliding block (415), wherein the first motor (411) is in transmission connection with one of the driving wheels (412), the at least two driving wheels (412) are arranged at intervals, the transmission belt (413) is wound on the at least two driving wheels (412), the length direction of the sliding rail (414) is parallel to the length direction of the transmission belt (413), the sliding block (415) is slidably arranged on the sliding rail (414), and the sliding block (415) is fixedly connected with the transmission belt (413) so as to drive the sliding block (415) to reciprocate along the length direction of the sliding rail (414); the fixed end of the first lifting driving mechanism (421) is connected with the sliding block (415), and the lifting direction of the first lifting driving mechanism (421) is vertical to the sliding direction of the sliding block (415).
3. The automatic hot press molding apparatus according to claim 1, characterized in that: the sucker assembly (430) comprises a sucker (431) for sucking materials and a vacuum device, the sucker (431) is arranged at the movable end of the first lifting driving mechanism (421), and the sucker (431) is connected with the vacuum device through an air pipe.
4. The automatic hot press molding apparatus according to claim 2, characterized in that: the number of the driving wheels (412) is three, the linear driving assembly (410) further comprises a pair of tension wheels (416), a pair of oppositely arranged supporting arms (417) is arranged at each of two ends of the sliding rail (414), the two driving wheels (412) are respectively connected between the pair of supporting arms (417) located at the two ends of the sliding rail (414), the other driving wheel (412) is in transmission connection with the first motor (411), the pair of tension wheels (416) are respectively arranged at two sides of the driving wheel (412) in transmission connection with the first motor (411), the pair of tension wheels (416) are arranged at intervals along the sliding direction of the sliding block (415), and the tension wheels (416) are abutted to the outer side surface of the driving belt (413).
5. The automatic hot press molding apparatus according to claim 2, characterized in that: linear drive subassembly (410) is still including locating first backup pad (418) at the top of slider (415), it still includes second backup pad (422) to snatch subassembly (420), sucking disc (431) of sucking disc subassembly (430) are located on second backup pad (422), the stiff end of first lift actuating mechanism (421) with the bottom surface of first backup pad (418) is connected, the expansion end of first lift actuating mechanism (421) with the top surface of second backup pad (422) is connected, just guide post (423) has set firmly on second backup pad (422), guide post (423) are located between first backup pad (418) and second backup pad (422), just the free end of guide post (423) with first backup pad (418) sliding connection.
6. The automatic hot press molding apparatus according to claim 1, characterized in that: the lifting assembly (210) comprises a lifting platform (211) and a first driver (212) for driving the lifting platform (211) to move up and down;
the positioning assembly (220) is installed above the lifting assembly (210) and comprises a positioning frame (221) and two pushing mechanisms (230), each pushing mechanism (230) comprises a pushing plate (231) capable of translating, the pushing plates (231) and the positioning frame (221) are installed around a longitudinal space where a lifting path of a material stack (700) formed by sheets is located, the positioning frame (221) is L-shaped, the two pushing mechanisms (230) face two inner side faces of the positioning frame (221) respectively, and a rectangular space is formed between the positioning frame (221) and the two pushing plates (231).
7. The automatic hot press molding apparatus according to claim 6, wherein: the lifting platform further comprises a sensor (500), wherein the sensor (500) is connected with the first driver (212) to control the lifting height of the lifting platform (211).
8. The automatic hot press molding apparatus according to claim 6, wherein: the pushing mechanism (230) further comprises an installation frame (232) and an air cylinder (233), the air cylinder (233) is installed on the installation frame (232), the material pushing plate (231) is installed at the movable end of the air cylinder (233), and the air cylinder (233) drives the material pushing plate (231) to move towards the inner side face of the positioning frame (221).
9. The automatic hot press molding apparatus according to claim 8, wherein: the mounting frames (232) are provided with sliding grooves (234), and the adjacent mounting frames (232) are connected and fixed with each other through the sliding grooves (234) by fasteners.
10. The automatic hot press molding apparatus according to claim 1, characterized in that: the discharging mechanism (300) and the feeding mechanism (200) are identical in structure, and the feeding mechanism (200) is installed between the discharging mechanism (300) and the hot-pressing mechanism (100).
11. The automatic hot press molding apparatus according to claim 1, characterized in that: still include frame (600), hot pressing mechanism (100) are installed frame (600) upper portion, frame (600) lower part is equipped with can the movable frame (610) that outside removed in frame (600), feed mechanism (200), fortune material mechanism (400) and discharge mechanism (300) are installed on movable frame (610).
12. The automatic hot press molding apparatus according to claim 11, wherein: the movable frame (610) comprises an object stage (611), a transverse guide rail (612) and a second lifting driving mechanism (613), the loading mechanism (200), the material conveying mechanism (400) and the unloading mechanism (300) are installed on the object stage (611), and the object stage (611) moves transversely along the transverse guide rail (612) to move inside and outside the machine frame (600); the second elevation driving mechanism (613) drives the stage (611) to move up and down.
13. The automatic hot press molding apparatus according to claim 1, characterized in that: the hot pressing mechanism (100) comprises an upper die (110), a lower die (120), an electric heater (130), a second driver (140) and a third driver (150), wherein the second driver (140) drives the upper die (110) to move up and down, and the third driver (150) drives the electric heater (130) to move towards the upper side of the lower die (120).
14. The automatic hot press molding apparatus according to claim 13, wherein: the second driver (140) and the third driver (150) are servo motors, air cylinders or hydraulic cylinders.
CN201910948674.7A 2019-10-08 2019-10-08 Automatic hot-press forming equipment Pending CN110815684A (en)

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