CN211440825U

CN211440825U - Full-automatic servo hot-press forming equipment

Info

Publication number: CN211440825U
Application number: CN201921675505.2U
Authority: CN
Inventors: 周顺勇; 段久辉
Original assignee: Foshan Jimi Intelligent Technology Co ltd
Current assignee: Foshan Jimi Intelligent Technology Co ltd
Priority date: 2019-10-08
Filing date: 2019-10-08
Publication date: 2020-09-08
Anticipated expiration: 2029-10-08

Abstract

The utility model discloses a full-automatic servo hot-press forming device, which comprises a hot-press mechanism, a feeding mechanism and a discharging mechanism, and is used for hot-press forming of sheets; the feeding mechanism comprises a material loading platform, a mechanical arm and an inductor, wherein the mechanical arm is arranged above the material loading platform, the material loading platform comprises a lifting platform and a first driver for driving the lifting platform to move up and down, and the mechanical arm moves transversely and up and down to take out a sheet from the material loading platform and transport the sheet to the hot pressing mechanism; after the mechanical arm takes materials, the lifting platform drives the material pile to move upwards to a set highest point in cooperation with the sensor, and the mechanical arm does not need to increase a downward moving stroke due to the reduction of the thickness of the material pile after taking materials, so that the material taking efficiency of the mechanical arm is ensured; the efficient automatic feeding operation is realized by the cooperation of the material loading platform, the mechanical arm and the inductor; utilize feed mechanism, hot press mechanism and discharge mechanism's cooperation, accomplished full-automatic hot briquetting process operation, replaced manual operation, practiced thrift the cost of labor, improve production efficiency.

Description

Full-automatic servo hot-press forming equipment

Technical Field

The utility model relates to a hot briquetting equipment field particularly, relates to a full-automatic servo hot briquetting equipment.

Background

In the sheet production and processing process, for example, when the mobile phone shell is produced and molded, hot-press molding equipment is often needed, and the existing hot-press molding equipment needs to be manually used for feeding and blanking, so that the labor cost is high.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a full-automatic servo hot briquetting equipment can realize accomplishing automatic material loading, hot briquetting, a series of processes of unloading of sheet.

According to the utility model discloses a full-automatic servo hot briquetting equipment of first aspect embodiment, include: the hot-press mechanism is used for carrying out hot-press forming on the sheet; the feeding mechanism comprises a material loading platform, a mechanical arm and an inductor, wherein the mechanical arm is installed above the material loading platform, the material loading platform comprises a lifting platform and a first driver for driving the lifting platform to move up and down, the inductor is connected with the material loading platform to control the lifting platform to move up and down to a specified height, and the mechanical arm moves transversely and up and down to take out a sheet from the material loading platform and transport the sheet to the hot pressing mechanism; and the discharging mechanism is used for taking out the sheets subjected to hot press molding from the hot pressing mechanism.

According to the utility model discloses full-automatic servo hot briquetting equipment has following beneficial effect at least: after the mechanical arm takes materials, the lifting platform drives the material pile to move upwards to a set highest point in cooperation with the sensor, and the mechanical arm does not need to increase a downward moving stroke due to the reduction of the thickness of the material pile after taking materials, so that the material taking efficiency of the mechanical arm is ensured; the efficient automatic feeding operation is realized by the cooperation of the material loading platform, the mechanical arm and the inductor; utilize feed mechanism, hot press mechanism and discharge mechanism's cooperation, accomplished full-automatic hot briquetting process operation, replaced manual operation, practiced thrift the cost of labor, improve production efficiency.

According to some embodiments of the utility model, the arm includes lateral shifting arm, longitudinal shifting arm, sucking disc mechanism, second driver and third driver, sucking disc mechanism installs on the longitudinal shifting arm, the second driver drive lateral shifting arm lateral shifting, the third driver drive longitudinal shifting arm longitudinal shifting.

According to the utility model discloses a some embodiments, sucking disc mechanism includes first alignment jig, a plurality of sucking disc and vacuum pump, be equipped with first mounting groove on the first alignment jig, the sucking disc is installed on the first mounting groove.

According to some embodiments of the invention, the sensor is mounted on the longitudinal movement arm or the material carrying table.

According to some embodiments of the utility model, carry the material platform still including installing spacing on the elevating platform, spacing length and width size adjustable.

According to the utility model discloses a some embodiments, spacing includes the connecting rod that second alignment jig, front and back orientation set up, the guide bar and the slide of vertical setting, transversely be equipped with the second mounting groove on the second alignment jig, the connecting rod passes through the second mounting groove with the second alignment jig is connected, the guide bar is installed on the connecting rod, the slide moves and links just the overlap joint is in on the guide bar on the elevating platform.

According to the utility model discloses a some embodiments, connecting rod, the vertical guide bar that sets up, slide and the baffle of orientation setting around the spacing is including, be equipped with the third mounting groove on the connecting rod, the baffle passes through the third mounting groove is connected on the connecting rod, the guide bar is installed on the connecting rod, the slide moves the link and is in just the overlap joint is in on the guide bar on the elevating platform.

According to some embodiments of the utility model, the discharge mechanism with feed mechanism structure is the same.

According to the utility model discloses a some embodiments, hot press mechanism includes last mould, lower mould, electric heater, fourth driver and fifth driver, the fourth driver drive go up mould lift removal, the fifth driver drive the electric heater removes towards the lower mould top.

According to some embodiments of the invention, the fourth driver and the fifth driver are a servo motor, a cylinder or a hydraulic cylinder.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural view of the feeding mechanism/discharging mechanism of the present invention;

FIG. 3 is a schematic structural view of a part of the sucking disc mechanism of the present invention;

FIG. 4 is a schematic structural view of the stop frame of the present invention;

fig. 5 is a schematic structural view of the hot pressing mechanism of the present invention.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.

Referring to fig. 1 and 2, a full-automatic servo hot press molding apparatus includes: a hot press mechanism 100 for hot press forming a sheet; the feeding mechanism 200 comprises a material loading platform 210, a mechanical arm 220 and a sensor 230, wherein the mechanical arm 220 is installed above the material loading platform 210, the material loading platform 210 comprises a lifting platform 211 and a first driver 212 for driving the lifting platform 211 to move up and down, the sensor 230 is connected with the material loading platform 210 to control the lifting platform 211 to move up and down to a specified height, and the mechanical arm 220 moves transversely and up and down to take out a sheet from the material loading platform 210 and transport the sheet to the hot pressing mechanism 100; the discharging mechanism 300 takes out the sheet after the hot press molding from the hot press mechanism 100.

For example, as shown in fig. 1 and fig. 2, the feeding mechanism 200 and the discharging mechanism 300 are respectively installed at two sides of the hot pressing mechanism 100 (for example, as shown in fig. 1, the feeding mechanism 200 is located at the right side of the hot pressing mechanism 100, and the discharging mechanism 300 is located at the left side of the hot pressing mechanism 100), a plurality of sheets for hot pressing to form a mobile phone shell are sequentially stacked in a longitudinal direction to form a stack 700, the stack 700 is placed on the lifting table 211, in this embodiment, the mechanical arm 220 performs horizontal and lifting movement with a fixed stroke, in a normal state, the mechanical arm 220 is located above the lifting table 211, in operation, the mechanical arm 220 first descends to take out one sheet located at the uppermost layer from the stack 700, takes out the material, then ascends, and then moves horizontally to the hot pressing mechanism 100, and places the sheet on the hot pressing mechanism. Taking out the mobile phone shell from the hot-pressing mechanism 100 by using the discharging mechanism 300 to finish discharging the mobile phone shell after the sheet is subjected to hot-pressing forming; therefore, manual operation is replaced, labor cost is saved, and production efficiency is improved.

The mechanical arm 220 descends to a fixed stroke every time, when the mechanical arm 220 takes the topmost sheet from the stack 700, the overall thickness of the stack 700 is reduced, at the moment, the first driver 212 drives the lifting platform 211 to drive the stack 700 to ascend integrally, the sensor 230 and the first driver 212 are connected with feedback signals, the sensor 230 is used for sensing the ascending height of the stack 700 and limiting the highest point of the ascending height of the stack 700, the highest point is matched with the low point of the fixed descending stroke of the mechanical arm 220, so that descending material taking operation of the mechanical arm 220 every time is met, namely, after the mechanical arm 220 takes the material, the lifting platform 211 drives the stack 700 to move upwards to the set highest point by matching with the sensor 230, the mechanical arm 220 cannot need to increase the downward moving stroke due to the descending thickness of the stack 700 after the material taking, and the material taking efficiency of the mechanical arm 220; efficient automatic feeding operation is realized by the cooperation of the material loading platform 210, the mechanical arm 220 and the inductor 230.

In some embodiments of the present invention, the robot arm 220 comprises a lateral moving arm 221, a longitudinal moving arm 222, a suction cup mechanism 400, a second driver 223 and a third driver 224, wherein the suction cup mechanism 400 is mounted on the longitudinal moving arm 222, the second driver 223 drives the lateral moving arm 221 to move laterally, and the third driver 224 drives the longitudinal moving arm 222 to move longitudinally; the operation of automatically taking and discharging the material from the lifting table 211 to the hot press mechanism 100 is realized by the actions of the transverse moving arm 221 and the longitudinal moving arm 222.

Referring to fig. 2 and 3, in a further embodiment of the present invention, the suction cup mechanism 400 includes a first adjusting frame 410, a plurality of suction cups 420 and a vacuum pump 430, a first mounting groove 411 is provided on the first adjusting frame 410, the suction cups 420 are mounted on the first mounting groove 411, the suction cups 420 are connected with the vacuum pump 430, the suction cups 420 are used for adsorbing and taking materials from the sheet, the suction cups 420 are mounted on the first adjusting frame 410 through the first mounting groove 411, the mounting positions of the suction cups 420 can be adjusted, and thus the materials taking of the sheets with different specifications can be satisfied.

In some embodiments of the present invention, the sensor 230 preferably has two embodiments, one of which is that the sensor 230 is mounted on the longitudinal moving arm 222, the mechanical arm 220 resets after placing the sheet material on the hot pressing mechanism 100, and the sensor 230 senses the stack 700 after resetting to control the stack 700 to move upwards; in another embodiment, the sensor 230 is mounted on the loading platform 210, and the robot arm 220 can sense the material immediately after the material is taken, so as to control the upward movement of the material pile 700.

Referring to fig. 2 and 4, in some embodiments of the present invention, the material loading platform 210 is further including installing spacing frame 510 on the elevating platform 211, the length and the width dimension of spacing frame 510 are adjustable, spacing frame 510 can be adjusted according to the specification of sheet in order to improve the commonality, utilize spacing frame 510 to carry on spacingly around the stockpile 700, prevent the sheet toward the stockpile 700 bulk cargo all around, also guarantee simultaneously that the arm 220 need not to relocate the sheet after getting the material, can directly transport to the hot pressing mechanism 100 and carry out hot pressing operation.

In the utility model, in a further embodiment, the limiting frame 510 includes a second adjusting frame 511, a connecting rod 512 arranged in the front-back direction, a guiding rod 513 arranged in the longitudinal direction, and a sliding plate 514, a second mounting groove 515 is transversely arranged on the second adjusting frame 511, the connecting rod 512 is connected with the second adjusting frame 511 through the second mounting groove 515, the guiding rod 513 is mounted on the connecting rod 512, and the sliding plate 514 is movably connected with the guiding rod 513 and is lapped on the lifting table 211; specifically, two connecting rods 512 are installed on the second adjusting frame 511, a guide rod 513 is installed on each connecting rod 512, a pulley is installed on one side of a sliding plate 514, a clamping groove in the vertical direction is formed in the guide rod 513, the pulleys are installed in the clamping groove in a rolling mode, the sliding plate 514 is in lap joint with the lifting platform 211, the sliding plate 514 is located between the two guide rods 513, the sliding plate 514 moves up and down along the guide rod 513 along with the lifting platform 211, the material pile 500 is placed on the sliding plate 514, the guide rods 513 are used for limiting the transverse two sides (namely the length) of the material pile 500, meanwhile, the position of the second installing groove 515 is installed through the adjusting connecting rods 512, the relative distance between the two connecting rods 512 is changed, and therefore the length size of the limiting frame 510 is adjusted to achieve the limiting effect of different.

In a further embodiment of the present invention, the limiting frame 510 includes a connecting rod 512 disposed in a front-back direction, a guiding rod 513 disposed in a longitudinal direction, a sliding plate 514, and a baffle 516, the connecting rod 512 is provided with a third mounting groove 517, the baffle 516 is connected to the connecting rod 512 through the third mounting groove 517, the guiding rod 513 is mounted on the connecting rod 512, the sliding plate 514 is movably connected to the guiding rod 513 and is lapped on the lifting platform 211; baffle 516 is all installed at the both ends of connecting rod 512, baffle 516 bends and is the L shape, both sides are located between two baffles 516 around the stockpile 500, both sides (being the width) are spacing around the stockpile 500 promptly through baffle 516, third mounting groove 517 is established to the front end of connecting rod 512, install the baffle 516 at the connecting rod 512 front end and pass through third mounting groove 517, change the relative position between two baffles 516, thereby realize adjusting the width size of spacing frame 510 in order to realize satisfying the spacing effect to different specification sheets.

Preferably, the discharging mechanism 300 has the same structure as the feeding mechanism 200, in operation, the discharging mechanism 300 takes out the mobile phone shell after hot press molding from the hot press mechanism 100 by using the corresponding mechanical arm 220, the mechanical arm 220 drives the mobile phone shell to the lifting platform 211 corresponding to the discharging mechanism 300 to stack one by one, when the discharging mechanism is different from the feeding mechanism 200, along with the increase of the stacking thickness of the mobile phone shell on the lifting platform 211, the lifting platform 211 descends, the sensor 230 of the discharging mechanism 300 controls the lifting platform 211 to descend to a certain height, and interference between the material stack 700 of the discharging mechanism 300 and the mechanical arm 220 during movement is avoided.

Referring to fig. 1 and 5, in some embodiments of the present invention, the hot press mechanism 100 includes an upper die 110, a lower die 120, an electric heater 130, a fourth driver 140, and a fifth driver 150, the fourth driver 140 drives the upper die 110 to move up and down, and the fifth driver 150 drives the electric heater 130 to move above the lower die 120; when the hot press forming machine works, the mechanical arm 220 sends a sheet to the lower die 120, the fifth driver 150 drives the electric heater 130 to move to the position above the lower die 120, the sheet is heated, the electric heater 130 resets after the sheet is heated to a certain temperature, and the upper die 110 is pressed downwards, so that the sheet is subjected to hot press forming; the fourth driver 140 and the fifth driver 150 are preferably servo motors, the servo motors replace the traditional hydraulic driving, a water cooling device is not needed for cooling, and the effects of water saving and oil saving are achieved; the fourth driver 140 and the fifth driver 150 work only when the electric heater 130 and the upper mold 110 move, and compared with hydraulic driving, the electric heater can save electricity, reduce noise and protect environment.

The fourth driver 140 and the fifth driver 150 are servo motors, air cylinders, or hydraulic cylinders.

The first driver 212, the second driver 223, and the third driver 224 are preferably air cylinders or motors.

The sensor 230 is preferably a photoelectric sensor or an infrared sensor.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims

1. The utility model provides a full-automatic servo hot briquetting equipment which characterized in that includes:

a hot press mechanism (100) for hot press forming a sheet;

the feeding mechanism (200) comprises a material loading platform (210), a mechanical arm (220) and a sensor (230), wherein the mechanical arm (220) is installed above the material loading platform (210), the material loading platform (210) comprises a lifting platform (211) and a first driver (212) which drives the lifting platform (211) to move up and down, the sensor (230) is connected with the material loading platform (210) to control the lifting platform (211) to lift to a specified height, and the mechanical arm (220) moves transversely and up and down to take out a sheet from the material loading platform (210) and transport the sheet to the hot pressing mechanism (100);

and the discharging mechanism (300) is used for taking out the sheet subjected to the hot press molding from the hot press mechanism (100).

2. The fully automatic servo hot press molding apparatus according to claim 1, characterized in that: the mechanical arm (220) comprises a transverse moving arm (221), a longitudinal moving arm (222), a sucker mechanism (400), a second driver (223) and a third driver (224), wherein the sucker mechanism (400) is installed on the longitudinal moving arm (222), the second driver (223) drives the transverse moving arm (221) to move transversely, and the third driver (224) drives the longitudinal moving arm (222) to move longitudinally.

3. The fully automatic servo hot press molding apparatus according to claim 2, characterized in that: the sucking disc mechanism (400) comprises a first adjusting frame (410), a plurality of sucking discs (420) and a vacuum pump (430), wherein a first mounting groove (411) is formed in the first adjusting frame (410), and the sucking discs (420) are mounted on the first mounting groove (411).

4. The fully automatic servo hot press molding apparatus according to claim 3, characterized in that: the inductor (230) is mounted on the longitudinal moving arm (222) or the loading platform (210).

5. The fully automatic servo hot press molding apparatus according to claim 1, characterized in that: the material loading platform (210) further comprises a limiting frame (510) installed on the lifting platform (211), and the length and width of the limiting frame (510) are adjustable.

6. The fully automatic servo hot press molding apparatus according to claim 5, wherein: spacing (510) include second alignment jig (511), link (512), the guide bar (513) and slide (514) of vertical setting of orientation setting around, transversely be equipped with second mounting groove (515) on second alignment jig (511), link (512) pass through second mounting groove (515) with second alignment jig (511) are connected, install guide bar (513) on link (512), slide (514) move and link just the overlap joint is in on guide bar (513) on elevating platform (211).

7. The fully automatic servo hot press molding apparatus according to claim 5, wherein: spacing (510) are including connecting rod (512), the guide bar (513), slide (514) and baffle (516) of vertical setting of orientation setting around including, be equipped with third mounting groove (517) on connecting rod (512), baffle (516) pass through third mounting groove (517) are connected on connecting rod (512), install guide bar (513) on connecting rod (512), slide (514) move even guide bar (513) are gone up and the overlap joint is in on elevating platform (211).

8. The full-automatic servo hot press molding apparatus according to any one of claims 1 to 7, characterized in that: the discharging mechanism (300) and the feeding mechanism (200) have the same structure.

9. The fully automatic servo hot press molding apparatus according to claim 1, characterized in that: the hot press mechanism (100) comprises an upper die (110), a lower die (120), an electric heater (130), a fourth driver (140) and a fifth driver (150), wherein the fourth driver (140) drives the upper die (110) to move up and down, and the fifth driver (150) drives the electric heater (130) to move towards the upper part of the lower die (120).

10. The fully automatic servo hot press molding apparatus according to claim 9, wherein: the fourth driver (140) and the fifth driver (150) are servo motors, air cylinders or hydraulic cylinders.