CN210966439U

CN210966439U - Shaping device

Info

Publication number: CN210966439U
Application number: CN201921941918.0U
Authority: CN
Inventors: 朱磊
Original assignee: Suzhou Songxiang Dentsu Technology Co ltd
Current assignee: Suzhou Songxiang Dentsu Technology Co ltd
Priority date: 2019-11-12
Filing date: 2019-11-12
Publication date: 2020-07-10
Anticipated expiration: 2029-11-12

Abstract

The utility model discloses a shaping device, which comprises a supporting frame, and a cartridge clip type material transmission device, a plastic tray taking and placing device, a material transmission device, a gripping device, a hot pressing device and a conveyor belt which are arranged on the supporting frame; the cartridge clip type material conveying device comprises two upright plates which are oppositely arranged, a storage bin which is positioned between the two upright plates, a lifting mechanism which is used for driving the storage bin to lift, and a telescopic mechanism which is used for pulling materials out of the storage bin; the plastic tray taking and placing device comprises a support fixed on a support frame, an adsorption mechanism, a guide mechanism and a driving mechanism, wherein the adsorption mechanism, the guide mechanism and the driving mechanism are arranged on the support; the material conveying equipment comprises a vertical material conveying device and a transverse material conveying device which are arranged vertically; the gripping device comprises a gripping manipulator. The utility model discloses a plastic equipment can realize automatic production mode more effectively.

Description

Shaping device

Technical Field

The utility model relates to a mechanical equipment technical field, concretely relates to automatic hot pressing plastic equipment.

Background

Metal product is behind the cold type plastic, because metal stress's reason, certain degree bounce-back can appear in the product, directly influences the plastic effect of product, and the mode that adopts at present is mostly plastic many times, excessive plastic, and its effect is not ideal, after adopting hot type plastic, and the effect is better, but present equipment efficiency is lower, occupies a large amount of manual works, so need urgent need the full-automatic plastic equipment of research and development.

Disclosure of Invention

In view of the above, in order to achieve the above objects, the present invention provides an automatic hot-press shaping apparatus.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a shaping device comprises a supporting frame, and a cartridge clip type material conveying device, a plastic tray taking and placing device, material conveying equipment, a grabbing device, a hot pressing device and a conveying belt which are arranged on the supporting frame; the cartridge clip type material conveying device comprises two upright plates which are oppositely arranged, a storage bin which is positioned between the two upright plates, a lifting mechanism which is used for driving the storage bin to lift, and a telescopic mechanism which is used for pulling materials out of the storage bin; the plastic tray taking and placing device comprises a support fixed on a support frame, an adsorption mechanism, a guide mechanism and a driving mechanism, wherein the adsorption mechanism, the guide mechanism and the driving mechanism are arranged on the support; the material conveying equipment comprises a vertical material conveying device and a transverse material conveying device which are arranged vertically; the gripping device comprises a gripping manipulator.

Preferably, the lifting mechanism of the cartridge clip type material conveying device comprises a moving plate, a rack arranged on the vertical plate, a gear matched with the rack and a motor driving the gear to rotate, the motor is fixed on the moving plate, an output shaft of the motor is perpendicular to and penetrates through the moving plate, the motor and the gear are located on two sides of the moving plate, and the extending direction of the rack is consistent with the lifting direction of the storage bin.

More preferably, the material is provided with a pull groove, the telescopic mechanism comprises a fixed rod, a fixed guide rail fixed on the fixed rod, a movable slide block positioned on the fixed guide rail, a telescopic driver for driving the movable slide block to move and a pull rod fixed on the movable slide block, and the pull rod is used for being matched with the pull groove to pull the material out of the storage bin; the pull groove is a T-shaped groove, and one end of the pull rod, which is close to the T-shaped groove, is T-shaped.

Preferably, the adsorption mechanism of the plastic tray taking and placing device comprises a lifting assembly, a fixed plate connected below the lifting assembly, and adsorption feet fixed on the fixed plate; the guide mechanism comprises a guide rail, a sliding block and a fixing frame, the sliding block is arranged on the guide rail in a sliding mode, the fixing frame is fixed on the sliding block, the fixing frame is connected with the lifting assembly, and the driving mechanism is used for driving the fixing frame to move along the guide rail.

More preferably, the fixed plate is provided with a vertical frame which is perpendicular to the fixed plate, the vertical frame is connected with the lifting assembly, the lifting assembly comprises a lifting driver which is fixed on the fixed frame and a lifting plate which is fixed on the vertical frame, and the lifting plate is connected with a piston rod of the lifting driver; the lifting plate comprises a vertical part and a horizontal part, one side of the vertical part, which is far away from the horizontal part, is fixedly connected with the vertical frame, one side of the vertical part, which is close to the horizontal part, is provided with a groove, the lifting driver is provided with a bulge matched with the groove, and the horizontal part is connected with the lower end part of a piston rod of the lifting driver.

More preferably, actuating mechanism includes the lead screw, drives the lead screw is established along its axial pivoted driving motor and cover nut block on the lead screw, nut block and slider fixed connection.

Preferably, the vertical material conveying device of the material conveying equipment comprises a first fixing plate, a supporting frame for placing materials and a first driving mechanism for driving the supporting frame to move, the first driving mechanism comprises a first driving motor, a first gear located at the end of an output shaft of the first driving motor and a first rack fixed on the first fixing plate, the extending direction of the first rack is the same as the moving direction of the materials, and the output shaft of the first driving motor is perpendicular to the fixing plate; the transverse material conveying device comprises a vertical plate, a bottom plate, a conveying mechanism and a second driving mechanism, wherein the bottom plate is perpendicular to the vertical plate, the conveying mechanism is arranged on the vertical plate, the second driving mechanism is used for driving the conveying mechanism to operate, the vertical plate comprises a first vertical plate and a second vertical plate which are oppositely arranged, the conveying mechanism is arranged on each of the first vertical plate and the second vertical plate, and comprises a first rotating wheel, a second rotating wheel and a conveying belt sleeved between the first rotating wheel and the second rotating wheel; the second driving mechanism comprises a transmission shaft connected between the two transmission mechanisms and a second driving motor used for driving the transmission shaft to rotate along the axial direction of the transmission shaft, and driving wheels in contact with the transmission belts are arranged at two ends of the transmission shaft.

Preferably, the transverse material conveying device further comprises a tension adjusting mechanism, the tension adjusting mechanism comprises a first adjusting wheel and a second adjusting wheel which are movably arranged on the vertical plate, and the first adjusting wheel and the second adjusting wheel are located on two sides of the driving wheel; the height of the first adjusting wheel and the height of the second adjusting wheel are higher than that of the driving wheel, the driving wheel is positioned on the inner side of the conveying belt, and the first adjusting wheel and the second adjusting wheel are positioned on the outer side of the conveying belt; the vertical plate is provided with mounting holes for mounting the first adjusting wheel and the second adjusting wheel, the mounting holes are strip-shaped holes, and the extending direction of the strip-shaped holes is the same as that of the conveying belt.

Preferably, the hot pressing device comprises an upper die, a lower die, a driving mechanism for driving the upper die to move, and a heating mechanism for heating the upper die and/or the lower die, wherein a groove matched with a product is formed in the lower die.

Preferably, the shaping device further comprises a cooling mechanism for cooling the shaped product, the cooling mechanism comprises a cooling tank arranged on the supporting frame and a cooling fan located below the cooling tank, and the cooling tank is matched with the product.

Compared with the prior art, the utility model discloses an useful part lies in: the utility model discloses a plastic equipment, its structural design is reasonable, through setting up cartridge clip formula material transmission device and material transfer equipment, can realize the conveying of different products, and through setting up cooperation such as grabbing device, can realize automatic hot pressing plastic, has improved production efficiency, can realize automatic production methods and efficient production management mode more effectively.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a perspective view of a first viewing angle of a shaping device according to a preferred embodiment of the present invention;

fig. 2 is a perspective view of a second perspective view of the shaping device in accordance with the preferred embodiment of the present invention;

fig. 3 is a perspective view of a third viewing angle of the shaping device according to the preferred embodiment of the present invention;

fig. 4 is a perspective view of a first perspective of a material transfer device in accordance with a preferred embodiment of the present invention;

fig. 5 is a perspective view of a second perspective of a material transfer apparatus in accordance with a preferred embodiment of the present invention;

FIG. 6 is a perspective view of a first perspective of a vertical material transfer device of the preferred embodiment material transfer apparatus;

FIG. 7 is a perspective view of a vertical material transfer device of the preferred embodiment material transfer apparatus from a second perspective;

FIG. 8 is an exploded view of the vertical material transfer device of the material transfer apparatus of the preferred embodiment;

FIG. 9 is a perspective view of a first perspective of a lateral material transfer device of the preferred embodiment material transfer apparatus;

fig. 10 is a perspective view of a second perspective of a lateral material transfer device of the material transfer apparatus of the preferred embodiment of the present invention;

fig. 11 is a perspective view of a first viewing angle of the clip-on material transfer device according to the preferred embodiment of the present invention;

fig. 12 is a perspective view of a second perspective of the clip-on material transfer device according to the preferred embodiment of the present invention;

fig. 13 is an exploded view of the preferred embodiment clip-on material transfer device from a first perspective;

fig. 14 is an exploded view of the preferred embodiment clip-on material transfer device from a second perspective;

fig. 15 is a perspective view of a first viewing angle of the plastic tray taking and placing device according to the preferred embodiment of the present invention;

fig. 16 is a perspective view of a second viewing angle of the plastic tray taking and placing device according to the preferred embodiment of the present invention;

fig. 17 is a perspective view of a third viewing angle of the plastic tray taking and placing device according to the preferred embodiment of the present invention;

FIG. 18 is an enlarged view of portion I of FIG. 17;

in the drawings: the device comprises a material conveying device-A, a first fixing plate-1A, a first driving motor-2A, a first gear-3A, a first rack-4A, a transverse plate-5A, a vertical plate-6A, a reinforcing plate-7A, a stop block-8A, a stop block-9A, a limit plate-10A, a limit column-11A, a linear guide rail-12A, a slide block-13A, a through hole-14A, a material sensor-15A, a material tray-16A, a first position sensor-17A, a sensing block-18A, a fixing frame-19A, a drag chain-20A, a connecting lug-21A, a first vertical plate-22A, a second vertical plate-23A, a first rotating wheel-24A, a second rotating wheel-25A and a conveying belt-26A, the device comprises a transmission shaft-27A, a driving wheel-28A, a second driving motor-29A, a first adjusting wheel-30A, a second adjusting wheel-31A, a mounting hole-32A, a bottom plate-33A, a lifting plate-34A, a lifting motor-35A, a fixed wheel-36A, a driving belt-37A, a supporting plate-38A, a baffle-39A, a limiting bending plate-40A, a second position sensor-41A, a base-42A, a clamping rod-43A and a clamping rod driver-44A;

the plastic tray taking and placing device comprises a plastic tray taking and placing device-B, a support-1B, a fixed plate-2B, a vertical frame-3B, a connecting rod-4B, a strip-shaped hole-5B, an adsorption disc-6B, a guide rail-7B, a sliding block-8B, a transverse plate-91B, a vertical plate-92B, a reinforcing plate-93B, a lifting driver-10B, a lifting plate-11B, a vertical part-111B, a horizontal part-112B, a piston rod-12B, a groove-131B, a protrusion-132B, a driving motor-14B, a position sensor-15B, an induction block-16B and a drag chain-17B;

the device comprises a cartridge clip type material conveying device-C, an upright plate-1, a storage bin-2, a moving plate-3, a rack-4, a gear-5, a motor-6, a pull groove-7, a fixed rod-8, a fixed guide rail-9, a moving slide block-10, a telescopic driver-11, a pull rod-12, a lifting plate-13, a support leg-14, a limiting groove-15, a limiting plate-16, a limiting column-17, a linear guide rail-18, a slide block-19, a fixed block-20, a fixed frame-21, a position sensor-22, an induction block-23, a stop block-24, a limiting block-25 and a material tray-26;

the device comprises a hot pressing device-D, a cooling device-E, a conveying belt-F, a supporting frame-G and a grabbing manipulator-H.

Detailed Description

In order to make the technical solution of the present invention better understood, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.

Referring to fig. 1 to 18, the shaping apparatus of the present embodiment includes a supporting frame G, and a cartridge type material conveying device C, a plastic tray taking and placing device B, a material conveying device a, a grabbing device, a hot pressing device D, and a conveyor belt F disposed on the supporting frame G. Clip formula material transmission device C and material transfer apparatus A can be used to the two kinds of different products of conveying for the plastic equipment of this embodiment is applicable to multiple product, and has multiple unloading mode of going up. The grabbing device comprises a grabbing manipulator H, and the grabbing manipulator is used for grabbing products in the cartridge clip type material conveying device C or the material conveying equipment A and placing the products in a hot pressing device D for hot pressing, and taking out the products after hot pressing. The conveyor belt F is used to output the product after the hot pressing. The hot press device D of this embodiment includes mould, lower mould, drive go up the actuating mechanism that the mould removed like pneumatic cylinder, electric cylinder etc. and go up the heating mechanism that mould and/or lower mould heated, set up the recess that matches with the product on the lower mould. The gripping device is arranged between the cartridge clip type material conveying device C or the material conveying equipment A and the hot-pressing device D, so that products can be conveniently taken and placed.

The shaping equipment in this embodiment further includes a cooling mechanism for cooling the shaped product, which includes a cooling tank disposed on the support frame G and a cooling fan located below the cooling tank, wherein the cooling tank is matched with the product, as shown in fig. 1 to 3.

As shown in fig. 1 to 3, the shaping device of this embodiment is provided with a plurality of stations for placing a plurality of material conveying devices a, and different material conveying devices a have different functions. In this embodiment, one of the two material conveying devices a located below the plastic tray taking and placing device B is used for conveying the material tray loaded with the product to be hot-pressed, and the other one is used for conveying the empty material tray after the product to be hot-pressed is taken away. The material conveying equipment A behind the plastic tray taking and placing device B is used for conveying the material trays of the products subjected to hot pressing shaping. The material trays and plastic trays in this embodiment are defined identically, but there is a difference in the size of the material tray 26 of the clip-on material transfer device C and the material tray 16A in the material transfer apparatus a.

The following briefly describes the specific structure of each part of the shaping apparatus of this embodiment:

1. cartridge clip type material conveying device C

Referring to fig. 11 to 14, the clip type material transporting device C of the present embodiment includes two opposite upright plates 1, a lifting plate 13 disposed between the two upright plates 1, a storage bin 2 disposed on the lifting plate 13, a lifting mechanism for driving the lifting plate 13 to lift, and a telescopic mechanism for pulling out the material from the storage bin 2. In this embodiment, the two vertical plates 1 are symmetrically provided with the lifting mechanisms to ensure the stable operation of the storage bin 2. The upright plate 1 is vertically arranged, and the lifting plate 13 is horizontally arranged. The bottom of storage silo 2 is provided with supporting leg 14, is provided with on the lifter plate 13 with supporting leg 14 assorted spacing groove 15. The supporting legs 14 and the limiting grooves 15 are matched to enable the storage bin 2 to be stably placed on the lifting plate 13. The lifting mechanism is directly fixedly connected with the lifting plate 13 and does not need to be connected with the storage bin 2, so that the storage bin 2 can be placed and taken more quickly and conveniently.

The storage bin 2 is a cuboid cabinet body with a single-side opening, materials are stacked and placed in the storage bin 2, and transportation is convenient. The storage bin 2 is driven to ascend continuously by the lifting mechanism, and the material in the storage bin 2 is pulled out of the storage bin 2 continuously by the telescopic mechanism, so that the material taking process is convenient, the production efficiency is effectively improved, and the labor intensity of workers is reduced.

Wherein, elevating system includes the movable plate 3 with lifter plate 13 fixed connection, set up rack 4 on vertical plate 1, with rack 4 matching gear 5 and drive gear 5 pivoted motor 6, motor 6 fixes on movable plate 3, the output shaft of motor 6 is perpendicular and passes movable plate 3, motor 6 and gear 5 are located the both sides of movable plate 3, the extending direction of rack 4 is unanimous with the lifting direction of storage silo 2, the length extending direction of rack 4 and riser is the same. The motor 6 in the embodiment is preferably a servo motor 6, and can realize continuous feeding at a single disc height; and the feeding of material trays 26 of different heights can be achieved by controlling the servo motor parameters.

A limiting plate 16 perpendicular to the vertical plate 1 is arranged at the bottom end of the vertical plate 1, and a limiting column 17 is arranged on the limiting plate 16; a stop block 24 is arranged at the upper end of the upright plate 1, and a limit block 25 is arranged on the moving plate 3 corresponding to the stop block 24. Stoppers 24 are symmetrically arranged on both sides of the moving plate 3 in this embodiment, and stoppers 25 are symmetrically arranged on both sides of the upright plate 1. The limiting block 25 and the stop block 24 prevent the moving plate 3, the lifting plate 13 and the storage bin 2 from moving upwards excessively, so that materials fall off or the device is damaged. The limiting column 17 is located right below the moving plate 3 and is used for preventing the moving plate 3 from excessively moving downwards. The limiting column 17 can be cylindrical, rectangular or the like, and the limiting column 17 and the limiting block 25 can be arranged by wrapping rubber blocks outside metal, so that a certain buffering effect is achieved.

The vertical plate 1 is further provided with a linear guide rail 18 and a rectangular fixed frame 21, the linear guide rail 18 is provided with a slide block 19, and the moving plate 3 is fixedly installed on the slide block 19. The moving plate 3 is smoothly moved along the linear guide 18 by cooperation of the linear guide 18 and the slider 19. In this embodiment, the vertical plate 1 is provided with two linear guide rails 18 respectively located at two sides of the long side of the fixed frame 21, and the moving plate 3 is provided with two or four sliders 19 corresponding to the two linear guide rails 18, so that the moving plate 3 drives the lifting plate 13 and the storage bin 2 to move more stably. The rack 4 is located inside the fixed frame 21 and the pinion 5 is also located inside the fixed frame 21 and cooperates with the rack 4.

The upper end and the lower end of the upright plate 1 are both provided with position sensors 22 for sensing the position of the moving plate 3, and the moving plate 3 is provided with a sensing block 23 matched with the position sensors 22. The position sensor 22 is also a position for further ensuring the moving plate 3 to ascend or descend, preventing it from excessively ascending or descending. The position sensor 22 may be a slot type photoelectric sensor, which is a well-known or conventional means in the art and controls the moving plate 3 to stop moving when sensing the presence of the sensing block 23 in the slot. In other embodiments, the position sensor 22 may be implemented by other means known or conventional in the art.

The material tray 26 of this embodiment for loading or not loading the product, seted up the kerve 7 on the material tray 26, telescopic machanism includes dead lever 8, fixes fixed guide 9 on dead lever 8, is located the removal slider 10 on fixed guide 9, is used for driving the flexible driver 11 that removes the slider 10 motion and fixes the pull rod 12 on removing the slider 10, and pull rod 12 is used for pulling out the material storage silo 2 with the kerve 7 cooperation. The telescopic driver 11 is preferably an air cylinder or an oil cylinder, and the telescopic driver 11 drives the movable sliding block 10 to slide on the fixed guide rail 9, so as to drive the pull rod 12 to pull the material to move. In the embodiment, the pull groove 7 is a T-shaped groove, one side of the pull rod 12 close to the T-shaped groove is T-shaped, and when the material is pulled out of the storage bin 2, the T-shaped block of the pull rod 12 is completely placed in the T-shaped groove in a matching manner.

In order to ensure that the process of pulling the material is more stable, in this embodiment, a fixing block 20 is disposed on the fixing rod 8, the telescopic driver 11 is fixed on the fixing block 20, and a piston rod of the telescopic driver 11 penetrates through the fixing block 20 to be connected with the movable slider 10. On the other hand, the fixed block 20 can also limit the moving slider 10, so as to prevent the moving slider 10 from being excessively moved to collide with the telescopic driver 11.

The clip type material conveying device C of the embodiment can be used alone, and can also be integrated to other equipment for use.

2. Plastic tray taking and placing device B

Referring to fig. 15 to 18, the plastic tray picking and placing device B of the present embodiment includes a support 1B, and an adsorption mechanism, a guide mechanism and a driving mechanism disposed on the support 1B for driving the adsorption mechanism to move along the guide mechanism. The guide mechanism is connected with the adsorption mechanism through a fixing frame.

The adsorption mechanism comprises a lifting component, a fixing plate 2B connected below the lifting component and adsorption feet fixed on the fixing plate 2B. In this embodiment, the fixed plate 2B has a vertical frame 3B disposed perpendicular to the fixed plate 2B, the vertical frame 3B is connected to a lifting assembly, the lifting assembly includes a lifting driver 10B fixed to the fixed frame and a lifting plate 11B fixed to the vertical frame 3B, and the lifting plate 11B is connected to a piston rod 12B of the lifting driver 10B. The lifting driver 10B drives the lifting plate 11B to move up and down, so that the vertical frame 3B and the fixed plate 2B move up and down to drive the material tray to lift.

As shown in fig. 17, the lifting plate 11B of the present embodiment is L type, and the opening of L type faces the lifting actuator 10B, the lifting plate 11B includes a vertical portion 111B and a horizontal portion 112B, one side of the vertical portion 111B far away from the horizontal portion 112B is fixedly connected to the upright frame 3B, one side of the vertical portion 111B near the horizontal portion 112B is provided with a groove 131B, the lifting actuator 10B is provided with a protrusion 132B matching with the groove 131B, the horizontal portion 112B is connected to the lower end of the piston rod 12B of the lifting actuator 10B, and the groove 131B and the protrusion 132B cooperate to limit the lifting movement of the lifting actuator 10B driving the lifting plate 11B, so that the lifting movement of the suction mechanism is more smooth.

Four adsorption feet are installed on the fixing plate 2B in the embodiment, and the adsorption discs 6B of the four adsorption feet are arranged corresponding to four corners of the plastic tray. Adsorb the foot including adsorbing a set 6B and connecting the connecting rod 4B who adsorbs a set 6B and fixed plate 2B, and connecting rod 4B has seted up bar hole 5B near the one end of fixed plate 2B, and connecting rod 4B passes through bar hole 5B and installs on fixed plate 2B. Through bar hole 5B, can adjust the position of adsorption disc 6B apart from fixed plate 2B, and then be suitable for the plastics tray of not unidimensional size. In other embodiments, the end of the connecting rod 4B connected to the adsorption disk 6B may be provided with a strip-shaped hole 5B to perform the same function.

The adsorption disk 6B is connected to a vacuum-pumping device. The vacuum pumping device is used for generating negative pressure in the adsorption disc 6B when the plastic tray needs to be sucked; when the plastic tray needs to be put down, the interior of the adsorption tray 6B is at normal pressure or positive pressure.

The guide mechanism comprises a guide rail 7B, a sliding block 8B arranged on the guide rail 7B in a sliding mode and a fixing frame fixed on the sliding block 8B, the fixing frame is connected with the lifting assembly, and the driving mechanism is used for driving the fixing frame to move along the guide rail 7. The fixing frame in this embodiment includes a horizontal plate 91B fixedly connected to the slider 8B, a vertical plate 92B fixedly connected to the lift driver 10, and a reinforcing plate 93B connected between the horizontal plate 91B and the vertical plate 92B. The bracket 1B is also provided with a drag chain 17B connected with the transverse plate 91B, and the drag chain 17B is internally provided with an electric wire, a transmission line, a signal line and the like.

The driving mechanism comprises a screw rod, a driving motor 14B for driving the screw rod to rotate along the axial direction of the screw rod and a nut block (not shown in the figure) sleeved on the screw rod, and the nut block is fixedly connected with the sliding block 8B. The driving mechanism drives the screw rod to rotate, and the nut block on the screw rod can move along the length direction of the screw rod due to the fact that the position of the screw rod is fixed, and then the sliding block 8B is driven to move along the guide rail 7B.

In this embodiment, a position sensor 15B for sensing the position of the slider 8B is disposed on the guide rail 7B, and a sensing block 16B matched with the position sensor 15B is disposed on the slider 8. Specifically, in this embodiment, two position sensors 15B are disposed at two end portions of the guide rail 7 to limit the movement positions of the fixing frame and the adsorption mechanism, and prevent the fixing frame and the adsorption mechanism from being excessively moved to cause collision with other components. The guide rail 7 is also provided at both ends thereof with stopper portions for stopping the slider 8.

3. Material conveying equipment A

The material is in this embodiment referred to as an empty material tray or a material tray reloaded with product.

Referring to fig. 4 to 10, the material conveying apparatus AA of the present embodiment mainly includes a vertical material conveying device for vertically moving the material and a horizontal material conveying device for horizontally conveying the material, the horizontal material conveying device is disposed on a base 42A, and the base 42 is disposed on the supporting frame G. The vertical material conveying device and the transverse material conveying device can be used independently, can be used in combination or can be integrated to other equipment for use. The concrete structure is as follows:

as shown in fig. 4 to 8, the vertical material conveying apparatus in this embodiment includes a first fixing plate 1A, a supporting frame for placing materials, a first driving mechanism for driving the supporting frame to move, and a sorting mechanism for sorting the materials. A fixed frame 19A is arranged on the first fixed plate 1A, the fixed frame 19A is rectangular, linear guide rails 12A are arranged on two sides of a long edge of the fixed frame 19A, sliding blocks 13A are arranged on the linear guide rails 12A, and the bearing frame is fixedly arranged on the sliding blocks 13A. The cooperation of the linear guide 12A and the slide 13A allows the racking frame to move smoothly along the linear guide 12A with the material. In this embodiment, four sliding blocks 13A are disposed on the vertical plate 6A corresponding to the two linear guide rails 12A, so that the material is more stably moved by the supporting frame. The slide 13A and the racking frame are shown disassembled in the figures for clarity. In this embodiment, a tow chain 20A is disposed on the first fixing plate 1A, a connecting lug 21A connected with the tow chain 20A is further disposed on the vertical plate 6A, and an electric wire, a transmission line, a signal line, etc. are disposed in the tow chain 20A.

The first driving mechanism includes a first driving motor 2A, a first gear 3A located at an end of an output shaft of the first driving motor 2A, and a first rack 4A fixed on the first fixing plate 1A, an extending direction of the first rack 4A is the same as a moving direction of the material, and the output shaft of the first driving motor 2A is perpendicular to the first fixing plate 1A, as shown in fig. 8. The first rack 4A and the first gear 3A are both located inside the rectangle. First driving motor 2A power take off drives first gear 3A and rotates, through the rack and pinion cooperation, because first rack 4A is fixed, first driving motor 2A reciprocates along first rack 4A, drives the bearing frame and removes, realizes the lift of material.

Bearing frame includes diaphragm 5A and riser 6A and the reinforcing plate 7A of connecting diaphragm 5A and riser 6A that mutually perpendicular set up, and first driving motor 2A fixes on riser 6A, and first gear 3A and first driving motor 2A are located riser 6A's both sides respectively, set up the hole that supplies first driving motor 2A output shaft to pass on riser 6A. The reinforcing plate 7A is perpendicular to the transverse plate 5A and the vertical plate 6A, and therefore strength of the bearing frame is improved. Riser 6A and the parallel arrangement of first fixed plate 1A, diaphragm 5A and riser 6A and the perpendicular setting of first fixed plate 1A, diaphragm 5A are used for the bearing material, and riser 6A is used for being connected diaphragm 5A and first actuating mechanism and realizes removing.

In this embodiment, through-hole 14A has been seted up on diaphragm 5A, and the last material inductor 15A that corresponds through-hole 14A and be used for detecting whether have the material on diaphragm 5A that corresponds of diaphragm 5A. The material sensor 15A can control the lifting action when materials exist or do not exist, and the automation degree of the device is further improved.

The material is placed in material tray 16A, material tray 16A's size in this embodiment is greater than diaphragm 5A's size, there is certain distance between diaphragm 5A's both sides apart from material tray 16A's both sides, conveniently get and put the material, also conveniently jointly use vertical material conveyer and horizontal material transmission device, make material tray 16A can follow vertical material conveyer and convey horizontal material transmission device on, and carry out the removal of horizontal direction by the drive of the relevant part on the horizontal material transmission device.

The vertical material transfer device of this embodiment also includes an upper limit mechanism and a lower limit mechanism. Specifically, the upper end of the first fixing plate 1A is provided with a stop block 8A, and a limiting block 9A is arranged on the vertical plate 6A corresponding to the stop block 8A. In this embodiment, the bilateral symmetry of first fixed plate 1A is provided with dog 8A, and the bilateral symmetry of riser 6A is provided with stopper 9A. Through stopper 9A and dog 8A, prevent that bearing frame and material from excessively shifting up, cause the material to drop or the device to damage. The bottom of first fixed plate 1A is provided with and is provided with the limiting plate 10A perpendicular with first fixed plate 1A, is provided with spacing post 11A on the limiting plate 10A. The limiting column 11A is located right below the vertical plate 6A and used for preventing the vertical plate 6A from excessively moving downwards. The limiting column 11A can be cylindrical, rectangular or the like, and the limiting column 11A and the limiting block 9A can be arranged by wrapping a rubber block outside metal, so that a buffering effect is achieved.

The first fixing plate 1A is provided with a first position sensor 17A for sensing the position of the supporting frame, and the vertical plate 6A is provided with a sensing block 18A matched with the first position sensor 17A. The first position sensor 17A is also a position to further ensure the lifting or lowering of the racking frame, preventing it from being excessively lifted or lowered. The first position sensor 17A may be a slotted photoelectric sensor that is activated to stop the motion of the support frame when sensing the presence of the sensing block 18A in the slot, as is known or conventional in the art. In other embodiments, the first position sensor 17A may be implemented by other means known or conventional in the art.

In the embodiment, the structures of some parts of the vertical material conveying device, such as the position sensors, the stoppers, the limiting blocks, the limiting plates, the limiting columns, the gear racks and the like, are the same as or similar to those of the cartridge clip type material conveying device C, and the lifting principle is also the same.

As shown in fig. 4-5, the sorting mechanism in this embodiment is correspondingly disposed on both sides of the material or material tray 16A in the length direction, the sorting mechanism includes a clamping rod 43A and a clamping rod driver 44A for driving the clamping rod 43A to move, the size of the clamping rod 43A is matched with the size of the material or material tray 16A, when the material moves to the plane corresponding to the clamping rod 43A, the clamping rod driver 44A drives the clamping rod 43A to clamp the short edge of the material or material tray 16A, so as to push the material or material tray 16A to move to the set position, so as to ensure that the material or material tray 16A corresponds to the position of the material or material tray 16A below the material or material tray, then the clamping rod driver 44A drives the clamping rod 43A to separate from the material or material tray 16A, the vertical material conveying device drives the supporting frame to move up or down, and the clamping rod driver 44A drives the clamping rod 43A to repeat the arrangement action. The arrangement mechanism can ensure the consistency of the positions of a pile of materials in the up-down direction so as to stack more materials at one time, and the materials are more stable and can not fall off in the conveying process.

As shown in fig. 4-5 and fig. 9-10, the transverse material conveying device in this embodiment includes a first vertical plate 22A and a second vertical plate 23A that are disposed opposite to each other, a bottom plate 33A that is disposed perpendicular to the first vertical plate 22A and the second vertical plate 23A, a conveying mechanism that is disposed on the first vertical plate 22A and the second vertical plate 23A and used for driving the material to move, a second driving mechanism that is used for driving the conveying mechanism to operate, a safety mechanism that is disposed on the bottom plate 33A, and a tension adjusting mechanism, where the first vertical plate 22A and the second vertical plate 23A are both symmetrically provided with the conveying mechanism to drive both sides of the material to move simultaneously.

The transmission mechanism comprises a first rotating wheel 24A, a second rotating wheel 25A and a transmission belt 26A sleeved between the first rotating wheel 24A and the second rotating wheel 25A, and the transmission belt 26A is in contact with the material or the material tray 16A to drive the material or the material tray to move.

The second driving mechanism comprises a transmission shaft 27A connected between the two transmission mechanisms on the first vertical plate 22A and the second vertical plate 23A, and a second driving motor 29A for driving the transmission shaft 27A to rotate along the axial direction thereof, and two ends of the transmission shaft 27A are provided with driving wheels 28A contacted with the transmission belt 26A. Drive transmission shaft 27A through second driving motor 29A and rotate, and then drive the operation of the transmission device on first riser 22A and the second riser 23A for two transmission device derive from same power take off, rotate in step, have reduced the fault rate, have prolonged the life of device, have also guaranteed the steady movement of material. The transmission shaft 27A is provided with a fixed pulley 36A, and a driving belt 37A is provided between the fixed pulley 36A and the output shaft of the second drive motor 29A. The fixed wheel 36A is located between the two driving wheels 28A of the transmission shaft 27A and rotates synchronously with the transmission shaft 27A, and the second driving motor 29A drives the transmission shaft 27A to transmit power through the output shaft of the driving motor, the driving belt 37A and the fixed wheel 36A.

The tension adjusting mechanism of the embodiment comprises a first adjusting wheel 30A and a second adjusting wheel 31A which are movably arranged on the vertical plate, and the first adjusting wheel 30A and the second adjusting wheel 31A are positioned at two sides of the driving wheel 28A. The vertical plate is provided with a mounting hole 32A for mounting the first adjusting wheel 30A and the second adjusting wheel 31A, the mounting hole 32A is a strip-shaped hole, and the extending direction of the strip-shaped hole is the same as that of the conveying belt 26A. The arrangement of the strip-shaped holes is convenient for adjusting the installation positions of the first adjusting wheel 30A and the second adjusting wheel 31A, so that the tightness degree of the conveying belt can be adjusted. The first and

second regulating wheels

30A and 31A are higher than the driving wheel 28A in height, and the driving wheel 28A is located on the inner side of the conveying belt 26A, and the first and

second regulating wheels

30A and 31A are located on the outer side of the conveying belt 26A. That is, the driving wheel 28A is located at the inner side of the conveying belt 26A and presses the conveying belt 26A downward, the first adjusting wheel 30A and the second adjusting wheel 31A are located at the outer side of the conveying belt 26A and pushes the conveying belt 26A upward, the first adjusting wheel 30A, the second adjusting wheel 31A and the driving wheel 28A are located at three vertexes of a triangle, and the tightness of the conveying belt 26A is adjusted by adjusting the installation positions of the first adjusting wheel 30A and the second adjusting wheel 31A in the installation hole 32A, so that the conveying belt 26A is prevented from being too loose to drive materials to move.

The safety mechanism comprises a lifting plate 34A and a lifting motor 35A driving the lifting plate 34A to move, and a certain direction of the lifting plate 34A is perpendicular to the conveying direction of the conveying belt 26A. Two or more groups of materials can exist on the conveying belt 26A at the same time, and the safety mechanism is used for lifting the lifting plate 34A through the lifting motor 35A to prevent the materials or the devices from being damaged due to collision between two groups of materials or between multiple groups of materials. When the material needs to pass through the position above the lifting plate 34A, the lifting motor 35A controls the lifting plate 34A to fall for the material to pass through.

A second position sensor 41A for detecting the position of the material is further arranged on the vertical plate. In this embodiment, the second position sensor 41A may be respectively disposed in a group corresponding to the front and rear end portions of the vertical plate, and is used for controlling the front and rear positions of the material operation, so as to prevent the material from dropping due to excessive forward movement or backward movement. The second position sensor 41A may employ the same slot photosensor as the first position sensor 17A or other options in the art.

A supporting plate 38A is further disposed between the upper portion and the lower portion of the conveying belt 26A, the width of the supporting plate 38A matches with the width of the conveying belt 26A, preferably, the same width, both ends of the supporting plate 38A are inclined surfaces, and the length extending direction of the supporting plate is the same as the extending direction of the conveying belt 26A. The support plate 38A is used for supporting the conveyor belt 26A and the material under the condition that the material is too heavy, preventing the material from falling, and also preventing the material from damaging the conveyor belt 26A. And the inclined plane is arranged to facilitate the materials to stably advance along with the conveying belt 26A, so that the materials are prevented from being blocked by the end face of the supporting block when just contacting the conveying belt 26A.

The front end of the vertical plate is provided with a baffle 39A higher than the top surface of the vertical plate, and the top of the vertical plate is also provided with a limiting bending plate 40A used for preventing the material from inclining to the side edge. Baffle 39A is used for preventing that the material from surpassing the front end of riser and dropping, and spacing board 40A of bending is used for preventing that the material from dropping to both sides slope after too high.

The rear end of transmission band 26A, the rear end of riser all is close to first fixed plate 1A, and distance between two transmission bands 26A and material tray 16A's size phase-match, transmission band 26A's width is less than or equal to the distance of material tray 16A both sides apart from diaphragm 5A both sides, such setting up makes material tray 16A contact on the bearing frame can transition smoothly to the conveyer belt after the conveyer belt on, become the horizontal motion by the motion of vertical lift, the process is steady.

The working principle and the working process of the shaping device of the embodiment are briefly described as follows:

the cartridge clip type material conveying device C or the material conveying equipment A sends out a material tray reloaded with products, the grabbing manipulator H grabs corresponding products to be shaped and then sends the products into the hot pressing device D, after hot pressing, the grabbing manipulator H takes out the shaped products and places the products on the cooling device E for cooling, and then the cooled products are placed on the conveyor belt F in a corresponding mode, and the products are placed back into the material tray 26 of the cartridge clip type material conveying device C or placed in the material tray 16A corresponding to the material conveying equipment A.

For ease of understanding and description, each device is described independently below:

the operation principle and the operation process of the clip type material conveying device C of the present embodiment will be briefly described by taking the material tray 26 out of the storage bin 2 as an example: firstly, the storage bin 2 is placed on the lifting plate 13, the telescopic driver 11 is started, and the telescopic driver 11 drives the pull rod 12 to move above the pull groove 7 of the corresponding material tray 26 through the fixed guide rail 9 and the movable slide block 10.

And starting the motor 6, driving the moving plate 3 to move upwards through the gear 5 and the rack 4 mechanism, driving the lifting plate 13 and the storage bin 2 to move upwards, accommodating the pull rod 12 in the pull groove 7, closing the motor 6, and stopping the moving plate 3, the lifting plate 13 and the storage bin 2 from moving.

Restart flexible driver 11, drive and remove slider 10 and to the direction removal of keeping away from storage silo 2, through fixing pull rod 12 and the cooperation of draw groove 7 on removing slider 10, pull the position that corresponds with material tray 26 in storage silo 2, take away material tray 26 through artifical or other equipment that are independent of this device outside, also can directly take away the product in the material tray 26, later send material tray 26 back to in the storage silo 2 through flexible driver 11. The motor 6 is then activated and the above steps are repeated, so that the material tray 26 of the storage silo 2 or the product thereon can be completely pulled out of the storage silo 2.

Taking the material taking as an example, the material tray 26 is put into the storage bin 2 by the above device, which is substantially the reverse of the above process, and is not described herein again.

The working process and the working principle of the plastic tray taking and placing device B in this embodiment are briefly described as follows:

first, the vacuum-pumping device is started to make the inside of the adsorption tray 6 slightly negative. The lifting driver 10 is started, and the lower end part of the piston rod 12 of the lifting driver 10 moves downwards to drive the lifting plate 11, the vertical frame 3 and the fixing plate 2 to move downwards. When the adsorption plate 6 on the fixing plate 2 is attached to the plastic tray, the plastic tray is sucked. Thereafter, the plastic pallet is lifted by the lift driver 10, contrary to the above-described lowering process. And in the process of rising, the transverse movement of the adsorption mechanism can be carried out simultaneously.

Specifically, when the adsorption mechanism needs lateral shifting, driving motor 14 starts, drives the nut block on the lead screw to move through rotating the lead screw, and then drives slider 8 to move along guide rail 7, fixes mount, adsorption mechanism lateral shifting on slider 8, realizes the lateral shifting of plastics tray.

When adsorption apparatus moves to predetermined position, drive fixed plate 2 through lift driver 10 and descend, remove adsorbed material tray to predetermined position, evacuation equipment stop work, ordinary pressure or slight positive pressure in the adsorption disc 6 for the plastics tray is placed in predetermined position.

In the above description, the steps are described separately for the sake of better clarity, but in actual use, each step does not need to be performed separately, for example, the lifting operation can be performed while moving transversely, so as to improve efficiency.

The working process and principle of the material conveying equipment A for conveying shaped products are briefly described as follows:

first, the material trays 16A loaded with the shaped product are sequentially placed on the supporting frame, and the clamp lever driver 44A drives the clamp lever 43A to arrange the material in the horizontal position, so that the material trays 16A are positioned in the vertical direction. And a material tray 16A is arranged, the first driving motor 2A drives the gear 3A to move downwards along the rack 4A, the bearing frame is driven to move downwards by the thickness of the material tray 16A, then the discharging equipment continues discharging, and the steps are repeated until the set number of trays are placed on the bearing frame.

Afterwards, the first driving motor 2A drives the supporting frame and the material to move downwards through the rack-and-pinion mechanism, and when the material tray 16A contacts the conveying belt 26A, the first driving motor 2A can stop moving and also can continue to move downwards a little to facilitate the material tray 16A to transit to the conveying belt. Meanwhile, the second driving motor 29A is started, or the second driving motor 29A is started before so as to realize seamless docking, and efficiency is improved. The second driving motor 29A drives the transmission shaft 27A to rotate, and the transmission shaft 27A drives the transmission belt 26A to continuously run through the driving wheels 28A at the two ends of the transmission shaft 27A, so as to realize the movement of the material tray 16A on the transmission belt 26A. When the material moves to the baffle 39A, there is a material taking mechanism or manpower to take the material.

When the material speed that vertical material conveyer transported gets is too fast, and get on the horizontal material transmission device material speed when too slow, the former one pushes away the material and can pass through safety mechanism, and later elevator motor 35A drive lifter plate 34A rises, stops the one pile of material formation in the back, prevents that one pile of material in the back from moving forward and one pile of material in the front from colliding, has promoted whole process's security. If the feeding or receiving manner from bottom to top is adopted during use, the process is generally opposite to the above, and the description is omitted.

Components not specifically described in the above embodiments, such as position sensors, etc., may be implemented by means and components known or conventional in the art.

The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims

1. A shaping device, characterized by: the device comprises a supporting frame, and a cartridge clip type material conveying device, a plastic tray taking and placing device, material conveying equipment, a grabbing device, a hot pressing device and a conveying belt which are arranged on the supporting frame; the cartridge clip type material conveying device comprises two upright plates which are oppositely arranged, a storage bin which is positioned between the two upright plates, a lifting mechanism which is used for driving the storage bin to lift, and a telescopic mechanism which is used for pulling materials out of the storage bin; the plastic tray taking and placing device comprises a support fixed on a support frame, an adsorption mechanism, a guide mechanism and a driving mechanism, wherein the adsorption mechanism, the guide mechanism and the driving mechanism are arranged on the support; the material conveying equipment comprises a vertical material conveying device and a transverse material conveying device which are arranged vertically; the gripping device comprises a gripping manipulator.

2. An orthopaedic device according to claim 1, wherein: the lifting mechanism of the cartridge clip type material conveying device comprises a moving plate, a rack arranged on the vertical plate, a gear matched with the rack and a motor driving the gear to rotate, wherein the motor is fixed on the moving plate, an output shaft of the motor is vertical to and penetrates through the moving plate, the motor and the gear are located on two sides of the moving plate, and the extending direction of the rack is consistent with the lifting direction of the storage bin.

3. A shaping device according to claim 2, wherein: the telescopic mechanism comprises a fixed rod, a fixed guide rail fixed on the fixed rod, a movable sliding block positioned on the fixed guide rail, a telescopic driver used for driving the movable sliding block to move and a pull rod fixed on the movable sliding block, and the pull rod is used for being matched with the pull groove to pull the material out of the storage bin; the pull groove is a T-shaped groove, and one end of the pull rod, which is close to the T-shaped groove, is T-shaped.

4. An orthopaedic device according to claim 1, wherein: the adsorption mechanism of the plastic tray taking and placing device comprises a lifting assembly, a fixed plate connected below the lifting assembly and adsorption feet fixed on the fixed plate; the guide mechanism comprises a guide rail, a sliding block and a fixing frame, the sliding block is arranged on the guide rail in a sliding mode, the fixing frame is fixed on the sliding block, the fixing frame is connected with the lifting assembly, and the driving mechanism is used for driving the fixing frame to move along the guide rail.

5. An orthopaedic device according to claim 4, wherein: the fixed plate is provided with a vertical frame which is perpendicular to the fixed plate, the vertical frame is connected with the lifting assembly, the lifting assembly comprises a lifting driver which is fixed on the fixed frame and a lifting plate which is fixed on the vertical frame, and the lifting plate is connected with a piston rod of the lifting driver; the lifting plate comprises a vertical part and a horizontal part, one side of the vertical part, which is far away from the horizontal part, is fixedly connected with the vertical frame, one side of the vertical part, which is close to the horizontal part, is provided with a groove, the lifting driver is provided with a bulge matched with the groove, and the horizontal part is connected with the lower end part of a piston rod of the lifting driver.

6. An orthopaedic device according to claim 4, wherein: the driving mechanism comprises a screw rod, a driving motor and a nut block, the screw rod is driven to rotate along the axial direction of the driving motor, the nut block is sleeved on the screw rod, and the nut block is fixedly connected with the sliding block.

7. An orthopaedic device according to claim 1, wherein: the vertical material conveying device of the material conveying equipment comprises a first fixing plate, a bearing frame for placing materials and a first driving mechanism for driving the bearing frame to move, wherein the first driving mechanism comprises a first driving motor, a first gear positioned at the end part of an output shaft of the first driving motor and a first rack fixed on the first fixing plate, the extending direction of the first rack is the same as the moving direction of the materials, and the output shaft of the first driving motor is perpendicular to the fixing plate; the transverse material conveying device comprises a vertical plate, a bottom plate, a conveying mechanism and a second driving mechanism, wherein the bottom plate is perpendicular to the vertical plate, the conveying mechanism is arranged on the vertical plate, the second driving mechanism is used for driving the conveying mechanism to operate, the vertical plate comprises a first vertical plate and a second vertical plate which are oppositely arranged, the conveying mechanism is arranged on each of the first vertical plate and the second vertical plate, and comprises a first rotating wheel, a second rotating wheel and a conveying belt sleeved between the first rotating wheel and the second rotating wheel; the second driving mechanism comprises a transmission shaft connected between the two transmission mechanisms and a second driving motor used for driving the transmission shaft to rotate along the axial direction of the transmission shaft, and driving wheels in contact with the transmission belts are arranged at two ends of the transmission shaft.

8. An orthopaedic device according to claim 7, wherein: the transverse material conveying device further comprises a tension adjusting mechanism, the tension adjusting mechanism comprises a first adjusting wheel and a second adjusting wheel which are movably arranged on the vertical plate, and the first adjusting wheel and the second adjusting wheel are located on two sides of the driving wheel; the height of the first adjusting wheel and the height of the second adjusting wheel are higher than that of the driving wheel, the driving wheel is positioned on the inner side of the conveying belt, and the first adjusting wheel and the second adjusting wheel are positioned on the outer side of the conveying belt; the vertical plate is provided with mounting holes for mounting the first adjusting wheel and the second adjusting wheel, the mounting holes are strip-shaped holes, and the extending direction of the strip-shaped holes is the same as that of the conveying belt.

9. An orthopaedic device according to claim 1, wherein: the hot-pressing device comprises an upper die, a lower die, a driving mechanism for driving the upper die to move and a heating mechanism for heating the upper die and/or the lower die, wherein a groove matched with a product is formed in the lower die.

10. A shaping device according to any one of claims 1-9, characterized in that: the shaping equipment further comprises a cooling mechanism used for cooling the shaped product, the cooling mechanism comprises a cooling groove arranged on the supporting frame and a cooling fan located below the cooling groove, and the cooling groove is matched with the product.