CN109835700B - Automatic material of getting of mould pressing is folded stove device - Google Patents
Automatic material of getting of mould pressing is folded stove device Download PDFInfo
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- CN109835700B CN109835700B CN201910137477.7A CN201910137477A CN109835700B CN 109835700 B CN109835700 B CN 109835700B CN 201910137477 A CN201910137477 A CN 201910137477A CN 109835700 B CN109835700 B CN 109835700B
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Abstract
The invention discloses an automatic material taking and furnace stacking device for mould pressing, which comprises a frame, a workbench, an empty plate feeding mechanism, a conveying mechanism, a plate arranging mechanism, a full plate furnace stacking mechanism and a furnace loading vehicle, wherein the frame is provided with a plurality of guide rails; the machine frame is arranged at the front part of the part outlet of the die pressing equipment, and the workbench moves back and forth, locks and positions on the machine frame through a guide rail; the conveying mechanism, the empty disc feeding mechanism and the disc arranging mechanism are respectively arranged on the workbench, and the full disc stacking mechanism is arranged on the frame and is positioned in front of the conveying direction of the conveying mechanism, so that the purpose that a charging disc with parts placed in the front end of the conveying mechanism is transferred to a charging car positioned below the full disc stacking mechanism and is stacked is achieved. The automatic grabbing and arranging device can automatically grab and arrange the products, realize quick automatic furnace stacking, and accurately and safely place the products during furnace stacking, thereby replacing manual operation, reducing labor cost, improving the operation safety of operators, greatly improving the efficiency, avoiding the turnover of a transfer cart, reducing occupied site space and increasing the utilization rate of space.
Description
Technical Field
The invention relates to the technical field of hard alloy bar processing, in particular to an automatic material taking and furnace stacking device for die pressing.
Background
After the hard alloy bar is molded by a press, the alloy bar is orderly arranged in a charging tray, and a furnace is stacked, namely, the charging tray filled with the alloy bar is transferred to a charging car for orderly stacking. The existing operation mode is that the swinging plate and the stacking furnace of the alloy bar are completed manually, and the operation mode specifically comprises the following steps: the alloy bar material formed by compression molding is manually taken and placed into the material tray, after the material tray is full, the material tray full of the alloy bar material is placed onto the transfer trolley by an operator, the material tray is transferred onto the charging trolley by the operator to be orderly stacked, and the operator also needs to go up and down the stair of the workbench in the product transferring process. The following problems exist with this type of operation: 1. the production cost is increased by manually transferring products, the working efficiency is low, the manual stacking furnace can generate position deviation, when the number of stacked trays is high, the trays are easy to topple, and potential safety hazards exist; 2. the product needs to be placed and circulated once in the transfer process, so that the product occupies space on site, is complex in operation, and further reduces the working efficiency; 3. in the product transferring process, operators need to go up and down the workbench stairs, and due to the fact that the product quality is heavy, in the carrying process, the phenomena of falling, colliding and sliding of the operators exist, potential safety hazards are further increased, and the product quality is affected.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides an automatic mould pressing material taking and furnace stacking device which can realize mechanized material taking and placing and furnace stacking and has the characteristics of high carrying efficiency, cost saving, small occupied space and automatic material placing and furnace stacking.
The technical scheme adopted for solving the technical problems is as follows: an automatic material taking and furnace stacking device for mould pressing comprises a frame, a workbench, an empty plate feeding mechanism, a conveying mechanism, a plate arranging mechanism, a full plate furnace stacking mechanism and a furnace loading vehicle; the machine frame is arranged at the front position corresponding to the part outlet of the molding equipment, and the workbench is arranged on the machine frame in a back-and-forth movable way; the conveying mechanism is arranged in the workbench in a left-right movable way, and the empty tray feeding mechanism is arranged in the workbench and is positioned at the tail end of the conveying mechanism in the conveying direction so as to realize the uploading of the empty tray to the tray arranging position of the conveying mechanism; the swinging disc mechanism is arranged in the workbench and is positioned above the swinging disc position of the conveying mechanism, so that products are obtained from the part outlet of the die pressing equipment and are placed in the material disc; the full-tray stacking mechanism is arranged on the frame and is positioned in front of the conveying direction of the conveying mechanism, so that the trays with parts placed in the front end of the conveying mechanism are transferred to a loading truck positioned below the full-tray stacking mechanism and stacked.
Empty dish feed mechanism includes empty dish standing groove and is arranged in pushing away the promotion subassembly on to conveying mechanism with the charging tray in the empty dish standing groove, the both sides of empty dish standing groove are equipped with respectively along the annular hold-in range of vertical direction setting and with the second drive assembly that annular hold-in range transmission is connected, the surface of annular hold-in range is provided with a plurality of L type backup pads side by side along vertical direction, and the length direction of L type backup pad sets up along conveying mechanism's direction of conveyance.
The swinging disc mechanism comprises a swinging disc manipulator, a second horizontal driving mechanism for driving the swinging disc manipulator to reciprocate between the upper part of the conveying mechanism and the press, and a second lifting mechanism for driving the swinging disc manipulator to reciprocate up and down, and the swinging disc manipulator is a vacuum chuck manipulator.
The full-tray stacking mechanism comprises a stacking manipulator, a first horizontal driving mechanism for driving the stacking manipulator to reciprocate along the horizontal direction, a first lifting mechanism for driving the stacking manipulator to reciprocate up and down, and a rotary driving mechanism for driving the stacking manipulator to rotate.
The folding furnace manipulator is of a clamping type structure and comprises a mechanical arm, a mounting disc arranged at one end of the mechanical arm and clamping jaws arranged at the bottom of the mounting disc, a supporting part is arranged at the tail end of each clamping jaw, and the other end of the mechanical arm is connected with the first horizontal driving mechanism.
Further, the automatic feeding device for the hot blast furnace is characterized by further comprising a cushion block feeding mechanism, wherein the cushion block feeding mechanism is arranged in the workbench and is positioned at a position matched with the full-tray furnace stacking mechanism so as to convey the cushion block to one side of the full-tray furnace stacking mechanism, and the full-tray furnace stacking mechanism moves and places the cushion block on a charging tray on a charging car.
The stacking manipulator is also provided with a plurality of suction nozzles for sucking cushion blocks and a plurality of cushion block detection needles.
The cushion block feeding mechanism is positioned below a conveying belt of the conveying mechanism and is arranged close to the full-tray stacking mechanism, and comprises a cushion block accommodating groove in which a plurality of cushion blocks are arranged, a first conveying belt arranged at the bottom of the cushion block accommodating groove and used for conveying the cushion blocks, and a first driving assembly in transmission connection with the first conveying belt.
Further, the furnace charging car positioning device further comprises a furnace charging car channel arranged in front of the conveying mechanism, a plurality of furnace charging car positioning strips are arranged on the periphery of the furnace charging car channel, the extension length of the furnace charging car positioning strips in the furnace charging car channel is adjustable, and the end parts of the furnace charging car positioning strips are provided with guide wheels corresponding to the furnace charging car.
Further, the feeding mechanism also comprises a tray positioner arranged at one side of the conveying mechanism, and the tray positioner is arranged close to the tray arranging mechanism.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the empty tray feeding mechanism, the empty trays can be automatically fed onto the conveying mechanism, the empty trays are conveyed to the tray arranging mechanism through the conveying mechanism to be arranged on the tray, after the trays are filled, the trays filled with products are conveyed to the tray stacking mechanism through the conveying mechanism, the trays are transferred to the charging car through the tray stacking mechanism, the circulation is achieved, automatic stacking is achieved, the products are placed accurately and safely during stacking, a manual operation mode is replaced, labor cost is reduced, operation safety of operators is improved, efficiency is greatly improved, turnover is not needed through a transfer car, occupied space is reduced, and space utilization rate is increased.
2. According to the empty tray feeding mechanism, more empty trays can be stacked in the empty tray placing groove, the trays can be rapidly fed onto the conveying mechanism through the pushing assembly, the working efficiency is further improved, the annular synchronous belt is driven to circularly rotate through the second driving assembly, the trays below the empty tray placing groove are moved upwards, and preparation is made for rapid feeding of the next tray.
3. The cushion block feeding mechanism can realize automatic feeding of cushion blocks, is arranged on a workbench and positioned below a conveying belt of the conveying mechanism, and directly absorbs and places the cushion blocks on a charging tray of a charging car by utilizing a full tray stacking mechanism, so that the whole structure arrangement of the automatic feeding mechanism is more compact, and the occupied space is further reduced.
4. The stacking manipulator is of a clamping type structure, and the tail ends of the clamping jaws are provided with the supporting parts for supporting the trays, so that the stacking manipulator can clamp and support the trays simultaneously, stable clamping of the trays is realized, and the clamping force on the trays can be reduced due to the existence of the supporting parts; the mounting plate bottom of folding stove manipulator is equipped with a plurality of cushion detection needles, can carry out position safety detection to the placing of cushion, confirms that the position of cushion, height satisfy the requirement of placing promptly, ensures to place the steady effective of cushion to guarantee that the charging tray of full product can be placed safely, accurately and pile up, stop the potential safety hazard.
5. The furnace charging car positioning strips with adjustable extension lengths are arranged on the periphery of the furnace charging car channel, so that the furnace charging car positioning strips can adapt to furnace charging cars with different specifications and sizes, the end parts of the furnace charging car positioning strips are provided with the guide wheels corresponding to the furnace charging car, when the furnace charging car enters the furnace charging car channel, the guide wheels can guide the furnace charging car to accurately position the furnace charging car, the condition that the furnace charging car is deviated in the furnace stacking process can not occur, the full-disc furnace stacking mechanism can place a charging disc at the accurate position on the furnace charging car, the friction resistance to the furnace charging car can be reduced due to the arrangement of the guide wheels, the furnace charging car can not be scraped, and the furnace charging car can enter or exit the furnace charging car channel rapidly and stably, and the working efficiency is improved.
The invention is described in further detail below with reference to the drawings and examples; the automatic material-taking and stacking device for die pressing is not limited to the embodiment.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view (rotated in one direction) of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a side view of the present invention;
FIG. 5 is an enlarged schematic view of portion A of FIG. 1 in accordance with the present invention;
FIG. 6 is an enlarged schematic view of portion B of FIG. 2 in accordance with the present invention;
FIG. 7 is an enlarged schematic view of portion C of FIG. 3 in accordance with the present invention;
FIG. 8 is an enlarged schematic view of portion D of FIG. 4 in accordance with the present invention;
FIG. 9 is a schematic perspective view of an empty tray feeding mechanism of the present invention;
FIG. 10 is a side view of the empty tray loading mechanism of the present invention;
FIG. 11 is a top view of the stacking robot of the present invention;
FIG. 12 is a side view of the stacking robot of the present invention;
fig. 13 is a schematic perspective view of a charging car according to the present invention.
The reference numerals are explained as follows:
1-frame, 2-conveying mechanism, 3-empty tray feeding mechanism, 4-swinging tray mechanism, 5-full tray stacking mechanism, 6-charging car, 7-cushion block feeding mechanism, 8-charging car channel, 11-workbench, 111-roller, 12-first horizontal guide rail, 21-second conveying belt, 22-tray limiting plate, 30-tray, 31-empty tray placing groove, 32-annular synchronous belt, 33-L-shaped supporting plate, 341-second horizontal guide rail, 342-push plate bracket, 343-push plate, 35-tray sensor, 41-swinging tray manipulator, 421-third horizontal guide rail, 431-first vertical guide rail, 44-tray positioners, 45-full tray inductors, 51-stacking manipulators, 511-mechanical arms, 512-mounting trays, 513-clamping jaws, 5131-supporting parts, 514-suction nozzles, 515-cushion block detection needles, 521-fourth horizontal guide rails, 531-screw rods, 532-second vertical guide rails, 54-rotary driving mechanisms, 541-first motors, 61-graphite bottom plates, 70-cushion blocks, 71-cushion block accommodating grooves, 72-first conveying belts, 73-first driving assemblies, 81-furnace charging car positioning strips, 811-guide wheels, 812-strip-shaped through holes and 82-graphite bottom plate positioning strips.
Detailed Description
Examples
Referring to fig. 1 to 13, the automatic material-taking and furnace-stacking device for die pressing of the invention comprises a frame 1, a workbench 11, an empty plate feeding mechanism 3, a conveying mechanism 2, a plate arranging mechanism 4, a full plate furnace-stacking mechanism 5 and a furnace loading truck 6; the machine frame 1 is arranged at a front position corresponding to the part outlet of the molding equipment, and the workbench 11 is arranged on the machine frame 1 in a back-and-forth movable way; the conveying mechanism 2 is arranged in the workbench 11 in a left-right movable way, and the empty tray feeding mechanism 3 is arranged in the workbench 11 and is positioned at the tail end of the conveying mechanism 2 in the conveying direction so as to realize the uploading of the empty tray 30 to the tray arranging position of the conveying mechanism 2; the swaying disc mechanism 4 is arranged in the workbench 11 and above the swaying disc position of the conveying mechanism 2, so that products are obtained from the part outlet of the die pressing equipment and are placed in the material disc 30; the full tray stacking mechanism 5 is arranged on the frame 1 and is positioned in front of the conveying direction of the conveying mechanism 2, so that the trays 30 with parts placed in the front end of the conveying mechanism 2 are transferred to the charging car 6 below the full tray stacking mechanism and stacked. Empty tray feeding mechanism 3 is used for feeding tray 30 to conveying mechanism 2, conveying mechanism 2 is used for conveying tray 30 to wobble plate mechanism 4 department and full dish stack stove mechanism 5 department in proper order from empty tray feeding mechanism 3, wobble plate mechanism 4 is used for obtaining the product and put the product in tray 30, full dish stack stove mechanism 5 is used for transferring the tray 30 of being full of the product to on the loading car 6 and piles up. The bottom of the workbench 11 is provided with a roller 111, the frame 1 is provided with a first horizontal guide rail 12 matched with the roller 111 at the bottom of the workbench 11, the corresponding workbench 11 on the frame 1 is provided with a workbench 11 positioner (not shown in the figure), so that the workbench 11 can move along the first horizontal guide rail 12 to be close to or far away from the molding machine, the distance between the workbench 11 and the molding machine is adjusted, and the workbench 11 positioner is used for positioning.
The empty disc feeding mechanism 3 comprises an empty disc placing groove 31 in which a plurality of material discs 30 are stacked and a pushing component for pushing the material discs 30 in the empty disc placing groove 31 onto the conveying mechanism 2, annular synchronous belts 32 arranged in the vertical direction and second driving components (not shown in the figure) in transmission connection with the annular synchronous belts 32 are respectively arranged on two sides of the empty disc placing groove 31, a plurality of L-shaped supporting plates 33 are arranged on the outer surfaces of the annular synchronous belts 32 side by side in the vertical direction, the length direction of each L-shaped supporting plate 33 is arranged in the conveying direction of the conveying mechanism 2, each pair of L-shaped supporting plates 33 arranged on two sides of the empty disc placing groove 31 in an opposite mode are used for supporting one material disc 30, the annular synchronous belts 32 can adopt synchronous belts with wider widths, and the annular synchronous belts 32 are driven to circularly rotate through the second driving components, so that the material discs 30 below the empty disc placing groove 31 continuously move upwards. The pushing assembly includes a second horizontal guide rail 341 provided on the table 11 in the conveying direction of the conveying mechanism 2, a push plate holder 342 slidably mounted on the second horizontal guide rail 341, a fourth driving assembly (not shown) driving the push plate holder 342 to reciprocate along the second horizontal guide rail 341, and a push plate 343 mounted on the push plate holder 342 and disposed corresponding to the top of the empty tray placing groove 31; the top of empty tray standing groove 31 still is equipped with charging tray inductor 35 for whether the empty tray standing groove 31 has charging tray 30, in time inform the staff to supplement charging tray 30, one side of empty tray standing groove 31 is equipped with the cabinet door, opens the cabinet door alright direct supplementary charging tray 30.
The conveying mechanism 2 comprises two parallel and spaced second conveying belts 21, a third driving assembly (not shown in the figure) in transmission connection with the second conveying belts 21, and tray limiting plates 22 positioned on two sides of the two second conveying belts 21.
The swaying mechanism 4 comprises a swaying mechanical arm 41, a second horizontal driving mechanism for driving the swaying mechanical arm 41 to reciprocate between the upper part of the conveying mechanism 2 and the press, and a second lifting mechanism for driving the swaying mechanical arm 41 to reciprocate up and down, wherein the swaying mechanical arm 41 is a vacuum chuck mechanical arm, the surface of a product is not damaged when an alloy bar is sucked, the influence on the quality of the product is avoided, the second horizontal driving mechanism comprises a third horizontal guide rail 421 which is arranged along the conveying direction perpendicular to the conveying mechanism 2 and is positioned above the conveying mechanism 2, the second lifting mechanism comprises a first vertical guide rail 431 which is slidably arranged on the third horizontal guide rail 421, and the swaying mechanical arm 41 is slidably arranged on the first vertical guide rail 431 and is driven by the second horizontal driving mechanism to reciprocate along the third horizontal guide rail 421, so that the swaying mechanical arm 41 reciprocates between the upper part of the second conveying belt 21 and the press.
Further, the full-tray stacking mechanism 5 can be used for moving and placing the cushion blocks 70 on the trays 30 on the loading truck 6 so as to separate the upper and lower trays 30. In this embodiment, two cushion block feeding mechanisms 7 are disposed on the working table 11 and arranged side by side along the conveying direction of the second conveying belt 21, the cushion block feeding mechanisms 7 include cushion block accommodating grooves 71 in which a plurality of cushion blocks 70 are disposed, a first conveying belt 72 disposed at the bottoms of the cushion block accommodating grooves 71 and used for conveying the cushion blocks 70, and a first driving assembly 73 in transmission connection with the first conveying belt 72, the cushion block accommodating grooves 71 and the first conveying belt 72 are disposed along the direction perpendicular to the conveying direction of the second conveying belt 21, and extend from one side of the conveying mechanism 2 to the position below between the two second conveying belts 21, and the first conveying belt 72 conveys the cushion blocks 70 to the position between the two second conveying belts 21 for grabbing by the stacking manipulator 51. The cushion block feeding mechanism 7 with the structural design is adopted, so that the whole structure is compacter in arrangement, and the occupied space is reduced.
The full tray stacking mechanism 5 includes a stacking robot 51 for gripping the take-out tray 30 and the pad 70, a first horizontal driving mechanism installed on the frame 1 and driving the stacking robot 51 to reciprocate in the horizontal direction, a first lifting mechanism installed on the first horizontal driving mechanism and driving the stacking robot 51 to reciprocate up and down, and a rotary driving mechanism 54 installed on the first lifting mechanism and driving the stacking robot 51 to rotate, the stacking robot 51 being installed on the rotary driving mechanism 54, and driving the stacking robot 51 to reciprocate between above the conveying mechanism 2 and above the charging car 6 and between above the pad feeding mechanism 7 and above the charging car 6 through the first horizontal driving mechanism, the first lifting mechanism and the rotary driving mechanism 54.
The stacking manipulator 51 is in a clamping structure and comprises a mechanical arm 511, a mounting plate 512 arranged at one end of the mechanical arm 511 and a clamping jaw 513 arranged at the bottom of the mounting plate 512, wherein the other end of the mechanical arm 511 is connected with a first horizontal driving mechanism, a clamping jaw opening and closing assembly (not shown in the figure) for driving the clamping jaw 513 to move oppositely or relatively far away is arranged in the mounting plate 512, and a supporting part 5131 for supporting the material tray 30 is arranged at the tail end of the clamping jaw 513, so that the stacking manipulator 51 can clamp and support the material tray 30 simultaneously, stable clamping of the material tray 30 is realized, and the clamping force on the material tray 30 can be reduced due to the existence of the supporting part 5131; the bottom of the mounting plate 512 of the stacking manipulator 51 is provided with a plurality of suction nozzles 514 for sucking the cushion blocks 70 and a plurality of cushion block detection needles 515 for detecting the positions and the heights of the cushion blocks 70, the cushion block detection needles 515 can also be used for identifying the stacking height, the suction nozzles 514 are arranged corresponding to the cushion block feeding mechanisms 7, in the embodiment, the bottom of the mounting plate 512 is symmetrically provided with two groups of suction nozzles 514, the number of the suction nozzles 514 in each group is two, the number of the cushion block detection needles 515 is respectively arranged in the middle positions of the two groups of suction nozzles 514, and when the mounting plate 512 of the stacking manipulator 51 moves to the position above the cushion block feeding mechanisms 7, the two groups of suction nozzles 514 are respectively arranged above cushion block accommodating grooves 71 of the two cushion block feeding mechanisms 7. The first horizontal driving mechanism includes a horizontal guide rail four 521 provided in a direction perpendicular to the conveying direction of the conveying mechanism 2, the first horizontal driving mechanism drives the stacking robot 51 to reciprocate in a direction perpendicular to the conveying direction of the conveying mechanism 2, the first elevating mechanism includes a screw 531 for guiding the rotation driving mechanism 54 to reciprocate up and down, a second motor (not shown in the drawing) in driving connection with the screw 531, and a second vertical guide rail 532 mounted on the first horizontal driving mechanism, and the rotation driving mechanism 54 includes a first motor 541 for driving the stacking robot 51 to rotate in a horizontal plane.
Further, the device also comprises a charging car channel 8 which is positioned at the same end of the conveying mechanism 2 with the full-tray stacking mechanism 5 and below the full-tray stacking mechanism 5, the length direction of the charging car channel 8 is parallel to the length direction of a fourth horizontal guide rail 521 of the first horizontal driving mechanism, and the stacking manipulator 51 can complete stacking of a plurality of spiral trays 30 on the charging car 6 along the length direction of the charging car channel 8; the periphery side of the charging car channel 8 is provided with a plurality of charging car positioning strips 81, the charging car positioning strips 81 are provided with strip-shaped through holes 812, and the charging car positioning strips are fixed on the frame 1 through screws penetrating through the strip-shaped through holes 812, so that the extension length of the charging car positioning strips in the charging car channel 8 can be adjusted to adapt to charging cars 6 with different specifications and sizes, and the end parts of the charging car positioning strips 81 are provided with guide wheels 811 corresponding to the charging cars 6. In this embodiment, before the furnace stacking, a graphite bottom plate 61 is placed on the furnace loading truck 6 in advance, so a plurality of graphite bottom plate positioning bars 82 are also disposed on the periphery of the furnace loading truck channel 8 corresponding to the graphite bottom plate 61, and the graphite bottom plate positioning bars 82 are also provided with bar-shaped through holes 812, so that the extension length of the graphite bottom plate positioning bars in the furnace loading truck channel 8 can be adjusted, and the end parts of the graphite bottom plate positioning bars are also provided with guide wheels 811 to ensure that the graphite bottom plate 61 is placed at an accurate position. When the charging car 6 enters the charging car channel 8, the guiding wheels 811 can guide the charging car 6, accurately position the charging car 6, the charging car 6 cannot deviate in the stacking process, the full tray stacking mechanism 5 can place the charging tray 30 at the accurate position on the charging car 6, friction resistance to the charging car 6 and the graphite bottom plate 61 can be reduced due to the arrangement of the guiding wheels 811, the charging car 6 and the graphite bottom plate 61 cannot be scraped, and the charging car 6 can enter or exit the charging car channel 8 rapidly and stably.
Further, a tray positioner 44 is provided on one side of the conveying mechanism 2, and is provided near the wobble plate mechanism 4. When the tray arranging mechanism 4 performs tray arranging, the tray arranging manipulator 41 arranges the products in the tray 30 in a matrix manner, that is, after the first row of products are arranged along the conveying direction perpendicular to the conveying direction of the conveying mechanism 2, the conveying mechanism 2 drives the same tray 30 to move a certain distance along the conveying direction of the same tray, and then the next row of products are arranged, in the process, the tray 30 which is being arranged is accurately positioned by the tray positioner 44, so that the conveying mechanism 2 is controlled to convey the tray 30 to an accurate position, and the products are accurately arranged on the tray 30.
Further, the full tray sensor 45 is arranged at one side of the conveying mechanism 2 and is close to the tray arranging mechanism 4, and is used for sensing whether the product is full of the tray 30 or not, and feeding back a signal to the control system so as to actuate the stacking manipulator 51 to grasp the tray 30.
In this embodiment, the tray 30 is a graphite plate provided with a plurality of grooves, and the cushion block 70 is a graphite cushion block.
The invention relates to an automatic mould pressing material taking and stacking device which is placed close to a press in use, and enables one side of a conveying mechanism 2 to face the press, and the specific working principle is as follows:
pushing the charging car 6 into the charging car channel 8 and positioning, driving the push plate 343 to push the tray 30 at the top of the empty tray placing groove 31 onto the second conveying belt 21 by the fourth driving assembly, conveying the tray 30 to the tray arranging mechanism 4 by the second conveying belt 21, and driving the annular synchronous belt 32 to circularly rotate by the second driving assembly, so that the tray 30 below the empty tray placing groove 31 continuously moves upwards to realize automatic feeding of the tray 30;
the second horizontal driving mechanism and the second lifting mechanism drive the tray swinging manipulator 41 to move to the press to suck products, the products are placed in the trough of the tray 30, whether the tray 30 is full of the products is sensed by the full tray sensor 45, and when the full tray is detected, the tray 30 full of the products is conveyed to the full tray stacking mechanism 5 (or above the cushion block feeding mechanism 7) by the second conveying belt 21;
the first horizontal driving mechanism, the first lifting mechanism and the rotary driving mechanism 54 drive the stacking manipulator 51 to move above the tray 30 full of products on the conveying mechanism 2, drive the stacking manipulator 51 to move downwards, clamp and support the tray 30 through the clamping jaw 513, and transfer the tray 30 to the graphite bottom plate 61 of the charging car 6;
the first horizontal driving mechanism, the first lifting mechanism and the rotary driving mechanism 54 are used for driving the stacking manipulator 51 to move above the cushion block feeding mechanism 7 again, after two groups of suction nozzles 514 respectively suck one cushion block 70, the two cushion blocks 70 are symmetrically placed on the charging tray 30 on the charging car 6, and meanwhile, the first driving assembly 73 of the cushion block feeding mechanism 7 drives the first conveying belt 72 to convey the cushion blocks 70, so that automatic feeding of the cushion blocks 70 is realized;
after the stacking manipulator 51 places the cushion blocks 70 on the material tray 30 of the charging car 6, the stacking manipulator 51 is driven by the first lifting mechanism to move upwards for resetting, and the placement of the cushion blocks 70 is safely detected through the cushion block detection needle 515 at the bottom of the stacking manipulator 51, namely, the placement requirements are met by confirming the positions and the heights of the cushion blocks 70, so that the placement of the cushion blocks 70 is ensured to be stable and effective;
this cycle is repeated to complete the transfer of the product-filled trays 30 to the loading truck 6 for stacking.
The foregoing is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. While the invention has been described with reference to preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or be modified to equivalent embodiments, without departing from the scope of the technology. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention shall fall within the scope of the technical solution of the present invention.
Claims (7)
1. Automatic material of getting of mould pressing is folded stove device, its characterized in that: comprises a frame, a workbench, an empty disc feeding mechanism, a conveying mechanism, a disc arranging mechanism, a full disc stacking mechanism and a charging car; the machine frame is arranged at the front position corresponding to the part outlet of the molding equipment, and the workbench is arranged on the machine frame in a back-and-forth movable way; the conveying mechanism is arranged on the workbench in a left-right movable way, and the empty tray feeding mechanism is arranged in the workbench and is positioned at the tail end of the conveying mechanism in the conveying direction so as to realize the uploading of the empty tray to the tray arranging position of the conveying mechanism; the swinging disc mechanism is arranged in the workbench and is positioned above the swinging disc position of the conveying mechanism, so that products are obtained from the part outlet of the die pressing equipment and are placed in the material disc; the full-tray furnace stacking mechanism is arranged on the frame and is positioned in front of the conveying direction of the conveying mechanism, so that a charging tray with parts placed in the front end of the conveying mechanism is transferred to a furnace loading vehicle positioned below the full-tray furnace stacking mechanism and is stacked; the full-tray stacking mechanism comprises a stacking manipulator, a first horizontal driving mechanism for driving the stacking manipulator to reciprocate along the horizontal direction, a first lifting mechanism for driving the stacking manipulator to reciprocate up and down, and a rotary driving mechanism for driving the stacking manipulator to rotate; the furnace stacking manipulator is of a clamping type structure and comprises a mechanical arm, a mounting disc arranged at one end of the mechanical arm and clamping jaws arranged at the bottom of the mounting disc, wherein the tail ends of the clamping jaws are provided with supporting parts, and the other end of the mechanical arm is connected with the first horizontal driving mechanism; the full-tray stacking furnace is characterized by further comprising a cushion block feeding mechanism, wherein the cushion block feeding mechanism is arranged in the workbench and is positioned at a position matched with the full-tray stacking furnace mechanism so as to convey cushion blocks to one side of the full-tray stacking furnace mechanism, and the full-tray stacking furnace mechanism moves the cushion blocks to be placed on a charging tray on a charging car.
2. The automatic material stacking device for die pressing according to claim 1, wherein: empty dish feed mechanism includes empty dish standing groove and is arranged in pushing away the promotion subassembly on to conveying mechanism with the charging tray in the empty dish standing groove, the both sides of empty dish standing groove are equipped with respectively along the annular hold-in range of vertical direction setting and with the second drive assembly that annular hold-in range transmission is connected, the surface of annular hold-in range is provided with a plurality of L type backup pads side by side along vertical direction, and the length direction of L type backup pad sets up along conveying mechanism's direction of conveyance.
3. The automatic material stacking device for die pressing according to claim 1, wherein: the swinging disc mechanism comprises a swinging disc manipulator, a second horizontal driving mechanism for driving the swinging disc manipulator to reciprocate between the upper part of the conveying mechanism and the press, and a second lifting mechanism for driving the swinging disc manipulator to reciprocate up and down, and the swinging disc manipulator is a vacuum chuck manipulator.
4. The automatic material stacking device for die pressing according to claim 1, wherein: the stacking manipulator is also provided with a plurality of suction nozzles for sucking cushion blocks and a plurality of cushion block detection needles.
5. The automatic material stacking device for die pressing according to claim 1, wherein: the cushion block feeding mechanism is positioned below the conveying mechanism and is arranged close to the full-tray stacking mechanism, and comprises a cushion block accommodating groove in which a plurality of cushion blocks are arranged, a first conveying belt arranged at the bottom of the cushion block accommodating groove and used for conveying the cushion blocks, and a first driving assembly in transmission connection with the first conveying belt.
6. The automatic material stacking device for die pressing according to claim 1, wherein: further, the furnace charging car positioning device further comprises a furnace charging car channel arranged in front of the conveying mechanism, a plurality of furnace charging car positioning strips are arranged on the periphery of the furnace charging car channel, the extension length of the furnace charging car positioning strips in the furnace charging car channel is adjustable, and the end parts of the furnace charging car positioning strips are provided with guide wheels corresponding to the furnace charging car.
7. The automatic material stacking device for die pressing according to claim 2, wherein: further, the feeding mechanism also comprises a tray positioner arranged at one side of the conveying mechanism, and the tray positioner is arranged close to the tray arranging mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910137477.7A CN109835700B (en) | 2019-02-25 | 2019-02-25 | Automatic material of getting of mould pressing is folded stove device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910137477.7A CN109835700B (en) | 2019-02-25 | 2019-02-25 | Automatic material of getting of mould pressing is folded stove device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109835700A CN109835700A (en) | 2019-06-04 |
| CN109835700B true CN109835700B (en) | 2023-10-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910137477.7A Active CN109835700B (en) | 2019-02-25 | 2019-02-25 | Automatic material of getting of mould pressing is folded stove device |
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| CN110759103A (en) * | 2019-11-15 | 2020-02-07 | 苏州菱麦自动化设备科技有限公司 | Automatic bar screening and stacking machine and method |
| CN113291786B (en) * | 2020-02-24 | 2023-03-24 | 北京小米移动软件有限公司 | Product recovery apparatus |
| CN111571169A (en) * | 2020-05-25 | 2020-08-25 | 北京闼闼同创工贸有限公司 | Door pocket assembling system and feedway |
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| CN104760832A (en) * | 2015-04-15 | 2015-07-08 | 广东中冶合创科技有限公司 | Long sheet stacker |
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