CN114313788B

CN114313788B - Nondestructive transfer system

Info

Publication number: CN114313788B
Application number: CN202210091008.8A
Authority: CN
Inventors: 李发明; 耿华枫; 张田; 李正; 王志; 郭家刚
Original assignee: Jiangsu Zhengxin Industrial Equipment Co ltd
Current assignee: Jiangsu Zhengxin Industrial Equipment Co ltd
Priority date: 2022-01-25
Filing date: 2022-01-25
Publication date: 2024-08-27
Anticipated expiration: 2042-01-25
Also published as: CN114313788A

Abstract

The invention belongs to the technical field of curved block transfer, and particularly relates to a nondestructive transfer system. The device comprises a stacking device, a unstacking device, a packing device and a transferring device, wherein the stacking device comprises a first translation mechanism, a belt conveyor and a block transferring mechanism, the block transferring mechanism is used for transferring materials on the belt conveyor onto a tray on the first translation mechanism, the first translation mechanism is used for conveying the tray from a first side of the belt conveyor to a second side of the belt conveyor, the stacking device is in seamless butt joint with an existing yeast pressing machine, the yeast is stacked on a tray frame, the transfer device conveys the yeast to a fermentation room, the transfer device conveys the yeast to the unstacking device for unstacking and packing by the packing device after fermentation, the tray frame is returned to the stacking device by the transfer device, the yeast is lightly pushed in the whole transfer process, the yeast is not damaged, and the transfer automation or the mechanization of the yeast can be realized. The invention is used for solving the problem of difficult grabbing of the fragile bent blocks.

Description

Nondestructive transfer system

Technical Field

The invention belongs to the technical field of curved block transfer, and particularly relates to a nondestructive transfer system.

Background

The method is characterized in that the soul of the starter is wine, grains and water are firstly mixed in a starter making workshop, then a starter pressing machine is used for making flat starter or wrapping starter, then starter blocks are required to be conveyed to a starter block fermentation room, after fermentation is carried out for about 1 month, the starter blocks are conveyed to a starter storage room for a plurality of months, tens of thousands to 10 tens of thousands of starter blocks are required to be produced in a medium-sized factory a day, and the mechanical and even unmanned starter block conveying is imperative.

At present, most of traditional factories are manually carried, bent blocks are transported by using a handcart and the like, and a few newly built factories are stacked by using robots and carried by using a forklift.

However, the traditional factory is manually carried, the mechanization is not realized, the labor is more, and the manual labor intensity is high; the stacking is carried out by using the manipulator, the moisture content of the bent blocks just formed by pressing is large, the bent blocks are easy to damage by the robot claw, the bent blocks after fermentation are deformed to be large in shape and irregular, the bent blocks are difficult to grasp, the requirement of yield is difficult to meet by grasping a plurality of bent blocks at one time, and the large manipulator is required to be used for grasping a plurality of bent blocks at one time, so that the investment cost is high.

Disclosure of Invention

The technical problem to be solved by the embodiment of the application is to overcome the defects of the prior art, and provide a nondestructive transfer system for solving the problem of difficult grabbing of fragile curved blocks.

The technical scheme for solving the technical problems is as follows: a non-destructive transfer system, comprising:

The stacking device comprises a first translation mechanism, a belt conveyor arranged above the first translation mechanism and a block transfer mechanism arranged on one side of the belt conveyor, wherein the block transfer mechanism is used for transferring materials on the belt conveyor to a tray on the first translation mechanism, and the first translation mechanism is used for conveying the tray from the first side of the belt conveyor to the second side of the belt conveyor;

The unstacking device comprises an unstacking travelling crane and a plate drawing mechanism, an initial station, a first station and a second station are formed below the unstacking travelling crane, the first station and the second station are positioned on two sides of the initial station, and the unstacking travelling crane and the plate drawing mechanism are matched to transport a tray on the initial station and materials on the tray to the first station and the second station respectively;

the packaging device comprises a bag discharging machine, a second translation mechanism and a bag transferring vehicle which is connected to the second translation mechanism in a sliding manner, one end of the second translation mechanism is arranged corresponding to the second station, and the other end of the second translation mechanism is arranged opposite to the input end of the bag discharging machine;

and the transferring device is used for transferring the tray in the stacking device to the unstacking device.

Compared with the prior art, the technical scheme has the following beneficial effects:

The belt feeder is in butt joint with the output end of the existing press starter, the bent pieces sequentially conveyed on the belt feeder are shifted to the tray located on the first translation mechanism in batches through the block transfer mechanism, the tray after the bent pieces are loaded is transported to the second side from the first side of the belt feeder through the first translation mechanism, the tray loaded with the bent pieces is transferred to the initial station of the unstacking device after fermentation in the fermentation room through the transfer device, the unstacking crane on the belt feeder separates the bent pieces and the tray on the initial station, the bent pieces are pushed to the transfer trolley on the second translation mechanism which is arranged corresponding to the second station, after the bent pieces are stacked on the transfer trolley, the transfer trolley is transferred to the input end of the transfer trolley, the stacked bent piece packages are packed in the transfer process, and then the transfer trolley is convenient for subsequent transfer through the transfer trolley or AGV trolley.

Further, the stacking apparatus further includes: the lifting mechanisms are respectively arranged at two sides of the belt conveyor, and when the first translation mechanism is positioned below the lifting mechanisms, the first translation mechanism is matched with the lifting mechanisms to transfer the trays between each other.

Further, every group the hoisting mechanism includes the hoisting module of two symmetry settings, the hoisting module includes: a hoisting motor;

the hoisting frame is in transmission connection with the output end of the hoisting motor through a chain transmission mechanism;

the first lifting pin assemblies are arranged at two ends of the lifting frame, and the execution ends of the first lifting pin assemblies in the two groups of lifting modules are used for being clamped with four corners of the bottom of the tray in a matching mode.

Further, the block transfer mechanism includes: the horizontal pulling mechanism and the supporting and releasing mechanism are arranged along the length direction perpendicular to the belt conveyor;

The supporting and placing mechanism comprises: a pallet flush with the belt conveyor surface;

The flat pull mechanism comprises: the device comprises a pull plate and a pull plate driving device, wherein the pull plate driving device drives the pull plate to move to the supporting plate from the material on the belt conveyor in the process of reciprocating motion along the horizontal direction.

Further, the holding mechanism includes: the output end of the horizontal driving mechanism is connected with the supporting plate;

the output end of the vertical lifting mechanism is connected with the horizontal driving mechanism;

the first baffle is arranged above the supporting plate, and can prevent the materials on the supporting plate from synchronously moving when the horizontal driving mechanism drives the supporting plate to horizontally move.

Further, the unstacking crane comprises:

the unstacking track device is arranged above the first station, the second station and the initial station;

the upper end of the scissors fork telescopic device is in sliding connection with the unstacking track device;

The grabbing frame is connected to the lower end of the scissor fork telescopic device, and the four corners of the grabbing frame are provided with second lifting pin assemblies which are matched and clamped with the tray;

the pushing plate mechanism is arranged on the grabbing frame and used for pushing the materials on the tray to the drawing plate mechanism along the length direction of the unstacking track device.

Further, the plate drawing mechanism includes: a drawer plate translation mechanism;

The drawing plate is connected with the output end of the drawing plate translation mechanism;

The second baffle is arranged above the drawing plate, and the drawing plate is prevented from synchronously moving on the drawing plate after the drawing plate translation mechanism drives the drawing plate to translate out of the second station.

Further, the subcontracting vehicle includes:

The bracket is connected to the second translation mechanism in a sliding way, and two vertical plates are oppositely arranged on two sides of the bracket;

The first conveyor is arranged between the two vertical plates, a chassis is arranged on the first conveyor, and the first conveyor and the input end of the bagging machine are arranged oppositely;

The lifting machine is arranged on the support, and the output end of the lifting machine is connected with the first conveyor.

Further, the bag discharging machine comprises:

The input end of the second conveyor is arranged opposite to the first conveyor;

The grabbing lifting mechanism is arranged above the second conveyor;

And the centering devices are arranged at two sides of the second conveyor and are used for limiting two sides of the chassis.

Further, a first packing machine is arranged between the transfer trolley and the unstacking device, a second packing machine is arranged between the transfer trolley and the discharging machine, and the packing directions of the first packing machine and the second packing machine are mutually perpendicular.

One or more technical solutions provided in the embodiments of the present application at least have the following technical effects or advantages:

1. The bent block is slightly pushed and released in the whole process, and the bent block is not damaged.

2. After the yeast blocks are fermented, the unstacking travelling crane is used for pushing the yeast blocks out of the tray instead of grabbing, and the yeast blocks do not influence the equipment operation even if being deformed.

3. The bending machine has the advantages that 10 bending blocks are processed at one time through the pulling plate perpendicular to the belt conveyor, the efficiency is high, the bending machine production energy is matched, and mechanical or unmanned bending transportation can be realized by combining with a forklift and other transportation devices.

4. Tens of thousands of trays can be saved by using the packing mode, and the transport is convenient.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic view of the overall structure of a stacking apparatus according to an embodiment of the present invention.

Fig. 2 is a schematic view of another overall structure of a stacking apparatus according to an embodiment of the present invention.

Fig. 3 is a schematic cross-sectional view of fig. 2.

Fig. 4 is a schematic overall structure of the unstacking device and the packing device according to an embodiment of the present invention.

Fig. 5 is a schematic view of the overall structure of the unstacking vehicle of fig. 4.

Fig. 6 is a schematic elevational view of the structure of fig. 5.

Fig. 7 is a schematic structural view of the ladle carriage in fig. 4.

Reference numerals:

1. a stacking device; 2. an unstacking device; 3. a packing device;

4. A curved block; 5. a tray frame; 6. a shelf curve; 7. a first bagging machine; 8. a second packer; 9. a tray; 10. an initial station; 11. a first station; 12. a second station; 13. a third station; 14. a chassis; 15. a yeast package;

101. A first frame; 102. a first translation mechanism; 103. a belt conveyor; 104. a block transfer mechanism; 105. a lifting mechanism;

1021. a tray moving rack; 1022. a positioning pin; 1023. a linear driving mechanism;

1041. A flat pulling mechanism;

10411. pulling a plate; 10412. a pulling plate driving device;

1042. A supporting and placing mechanism;

10421. a supporting plate; 10422. a horizontal driving mechanism; 10423. a vertical lifting mechanism; 10424. a first baffle;

1051. A hoisting module;

10511. A hoisting motor; 10512. a hoisting frame; 10513. a chain transmission mechanism; 10514. a first lift pin assembly; 10515. a lifting guide;

105141, lifting pins; 105142, a drive cylinder;

21. destacking and travelling; 22. a board drawing mechanism; 23. a side clamping mechanism; 24. a second frame;

211. A destacking rail means; 212. a scissors telescoping device; 213. a grabbing frame; 214. a push plate mechanism;

2141. A push plate; 2142. A push plate driving device;

221. drawing a plate; 222. A drawer plate translation mechanism; 223. A second baffle;

231. a side clamping plate; 232. A side clamp driving device;

31. A transfer vehicle; 32. a second translation mechanism; 33. discharging the packaging machine;

311. a bracket; 312. a vertical plate; 313. a first conveyor; 314. lifting the lifting machine;

331. A second conveying mechanism; 332. Grabbing a lifting mechanism; 333. A centering device;

3331. a centering wheel set; 3332. A centering driving device;

91. A tray substrate; 92. a support leg; 93. positioning the bulge; 94. and the pin hole is formed.

Detailed Description

Embodiments of the technical scheme of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention.

It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs.

In the description of the present application, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, the meaning of "plurality" is two or more unless specifically defined otherwise.

In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present application, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.

As shown in fig. 1 to 7, a non-destructive transfer system according to an embodiment of the present invention includes: a stacking device 1, an unstacking device 2, a packing device 3 and a transferring device.

As shown in fig. 1, the stacking device 1 includes a first translation mechanism 102, a belt conveyor 103 located above the first translation mechanism, and a block transfer mechanism 104 located at one side of the belt conveyor, where the stacking device 1 further includes a first frame, and the first translation mechanism, the belt conveyor, and the block transfer mechanism are all installed on the first frame;

The belt conveyor is arranged in the middle of the first frame, one end of the belt conveyor is butted with the output end of the press starter and is used for bearing the molded curved block 4 in the press starter;

the block transfer mechanism is used for transferring the materials on the belt conveyor to a tray on the first translation mechanism;

The first translation mechanism is used for conveying the tray from the first side of the belt conveyor to the second side of the belt conveyor;

specifically, the first translation mechanism comprises a linear driving mechanism 1023 perpendicular to the length direction of the belt conveyor, a tray moving frame 1021 is slidably arranged on the linear driving mechanism, positioning pins 1022 matched with the bottom of the tray are arranged at four corners of the top of the tray moving frame, and the linear driving mechanism can drive the tray moving frame to move from the first side of the belt conveyor to the second side of the belt conveyor;

The tray 9 includes tray base plate 91 and sets up the landing leg 92 that corresponds with the locating pin in tray base plate bottom four corners, and bolt hole 94 has been seted up to the landing leg lateral wall, and tray base plate top four corners corresponds landing leg position and is provided with the location arch 93 that matches with the landing leg, conveniently forms to pile up with the landing leg matching connection of last layer tray, and the tray that stacks gradually forms tray frame 5, and empty tray frame 5 is placed on the tray removal frame of first translation mechanism, and is located the first side of belt feeder.

As shown in fig. 2, the stacking device 1 further includes two sets of lifting mechanisms 105 for carrying stacked trays, where the two sets of lifting mechanisms are respectively disposed on the first frames at two sides of the belt conveyor, and when the first translating mechanism is located below the lifting mechanisms, the first translating mechanism and the lifting mechanism are matched to transfer the trays between each other, the first translating mechanism and the lifting mechanism at the first side can be matched to take out the trays on the empty tray frame 5 from the bottom one by one and place the trays on the first translating mechanism, then the trays with the curved blocks are batch-shifted onto the trays on the first translating mechanism by matching with the block transferring mechanism, then the first translating mechanism transfers the trays with the curved blocks to the second side of the belt conveyor, and then the trays with the curved blocks are stacked one by matching with the lifting mechanism at the second side to form a frame curved 6 stacked by multiple layers of trays with curved blocks, so that the subsequent transferring device can transfer the whole frame curved 6 from the second side.

Wherein, every group hoisting mechanism 105 includes the hoisting module 1051 of two symmetry settings, the hoisting module includes: a hoist motor 10511, a hoist frame 10512, and a first hoist pin assembly 10514, the hoist motor mounted to the first frame;

the lifting frames are in transmission connection with the output end of the lifting motor through chain transmission mechanisms 10513, and two lifting frames in each group of lifting modules are symmetrically arranged on the front side and the rear side of the tray frame 5;

the lifting module further comprises a lifting guide 10515 which is arranged on the first bracket and is connected with the lifting frame for limiting the lifting frame from shaking in the up-and-down movement process;

the two lifting pin assemblies in each lifting module are respectively arranged at two ends of the lifting frame, the execution ends of the first lifting pin assemblies in the two groups of lifting modules are used for being matched and clamped with four corners of the bottom of the tray, and specifically, the execution ends of the first lifting pin assemblies are correspondingly arranged with the clamping pin holes on the supporting legs of the tray;

The first lifting pin assembly comprises a lifting pin 105141 penetrating through the lifting frame and a driving cylinder 105142 arranged on the lifting frame, the output end of the driving cylinder is connected with the lifting pin to drive the lifting pin to stretch out and draw back, when the lifting pin stretches out, the lifting pin is matched and clamped with a clamping pin hole on the supporting leg, at the moment, the whole tray frame 5 can be driven to move up and down by the rotation of the crane, and when the lifting pin stretches back, the tray falls down and is placed on a tray moving frame on the first translation mechanism;

under the usual state, the lifting pin stretches out the bayonet hole joint on the tray with tray frame 5 the lower floor, and hoist mechanism bears whole tray frame 5, when needs load the bent piece, hoist mechanism drives whole tray frame 5 whereabouts, and whole tray frame 5 is placed on the tray on the first translation mechanism and is removed the frame after, and the lifting pin is retracted, is moved one deck distance by the hoist control, and after the lifting pin stretched out the bayonet hole joint with last layer tray, the hoist drives whole tray frame 5 again and moves unsettled this moment, and an empty tray that leaves on the tray removes the frame is controlled to be moved to the second side direction right, and then accomplishes the load bent piece with the cooperation of piece transfer mechanism.

Wherein, block transfer mechanism installs in first frame, block transfer mechanism includes: the flat pulling mechanism 1041 and the supporting and placing mechanism 1042 are arranged along the length direction perpendicular to the belt conveyor, the supporting and placing mechanism is arranged side by side with the belt conveyor, and the flat pulling mechanism dials and pulls the bent blocks on the belt conveyor to the supporting and placing mechanism in batches such as 10 blocks;

specifically, the supporting and placing mechanism comprises a supporting plate 10421 flush with the surface of the belt conveyor, so that the flat pulling mechanism can conveniently and seamlessly pull the curved block onto the supporting plate;

As shown in fig. 3, the flat pulling mechanism includes: the pulling plate 10411 and the pulling plate driving device 10412 can be of a cylinder and guide rail matching structure, and can adopt a linear guide rail structure, namely, the pulling plate can be driven to horizontally reciprocate along the direction perpendicular to the length direction of the belt conveyor, the cross section of the pulling plate along the moving direction of the pulling plate driving device is L-shaped, the lower end of the pulling plate is in clearance fit with the surface of the belt conveyor, the pulling plate can be moved from one side edge of the belt conveyor to the other side edge of the belt conveyor in the reciprocating motion process, and the pulling plate driving device drives the pulling plate to reciprocate along the horizontal direction so as to move batch of bent blocks on the belt conveyor to the supporting plate.

Wherein, hold in palm and put mechanism still includes: the horizontal driving mechanism 10422, the vertical lifting mechanism 10423 and the first baffle 10424, wherein the output end of the horizontal driving mechanism is connected with the supporting plate, the output end of the vertical lifting mechanism is connected with the horizontal driving mechanism, the horizontal driving mechanism and the vertical lifting mechanism can be realized by adopting various mechanisms such as cylinder driving or linear guide rails or synchronous belts, the horizontal driving mechanism can drive the supporting plate to move horizontally and be close to the edge of the belt conveyor or far away from the edge of the belt conveyor, and the vertical lifting mechanism can drive the horizontal driving mechanism, the supporting plate and the first baffle to move up and down integrally and move to enable the supporting plate to be flush with the belt conveyor or move to be close to a tray on the first translation mechanism below;

The first baffle is arranged above the supporting plate and in clearance fit with the supporting plate, the width of the first baffle is consistent with that of the supporting plate, when the horizontal driving mechanism drives the supporting plate to move horizontally, the material on the supporting plate is prevented from moving synchronously, particularly, when the horizontal driving mechanism drives the supporting plate to move leftwards, the first baffle above the supporting plate can prevent a curved block on the supporting plate from moving leftwards, at the moment, when the supporting plate is completely retracted to the right side surface of the first baffle, the curved block on the supporting plate falls on a tray below at the moment, and the curved block is transferred onto the tray of the first translation mechanism from the belt conveyor;

Specifically, the transfer process of the curved blocks from the belt conveyor to the tray of the first translation mechanism is that at the moment, the pulling plate is positioned on the second side of the belt conveyor, the supporting plate is flush with the surface of the belt conveyor, when the belt conveyor stops running, the pulling plate is controlled to pull batches of curved blocks such as 10 blocks onto the supporting plate from the belt conveyor leftwards, the pulling plate is moved rightwards to the right side of the belt conveyor for standby, the supporting plate is controlled to move downwards and corresponds to the tray on the first translation mechanism below, at the moment, the supporting plate is controlled to move leftwards, the first baffle plates shift batches of curved blocks on the supporting plate from the supporting plate to the tray below, the distance between the supporting plate and the tray is controlled to be a proper distance, damage in the process of dropping the curved blocks is prevented, then the supporting plate moves upwards to be flush with the belt conveyor, the supporting plate moves rightwards to be close to the edge of the belt conveyor again, in the process, the belt conveyor advances to the left and right of 10 curved blocks, then the pulling plate moves leftwards again, and the curved blocks on the belt conveyor are circularly reciprocated, and the curved blocks on the belt conveyor are transferred onto the tray on the first translation mechanism below.

As shown in fig. 4, the unstacking device 2 includes an unstacking crane 21 and a plate pulling mechanism 22, the unstacking device 2 further includes a second frame 24, the unstacking crane and the plate pulling mechanism are mounted on the second frame, the unstacking crane is hoisted on the second frame, an initial station 10, a first station 11 and a second station 12 are formed below the unstacking crane, the first station and the second station are located at two sides of the initial station, the first station is used for placing and transporting the unstacked tray, the initial station is used for placing and transporting the tray rack carrying the curved blocks stacked up and down, and the unstacking crane cooperates with the plate pulling mechanism to transport the tray on the initial station and the upper material thereof to the first station and the second station respectively;

Specifically, as shown in fig. 5, the unstacking vehicle includes: the unstacking track device 211, the scissors telescopic device 212, the grabbing frame 213 and the pushing plate mechanism 214;

The unstacking track device is arranged above the first station, the second station and the initial station, and can realize linear driving reciprocating motion by adopting a linear guide rail or a guide track cylinder and the like;

The upper end of the scissor telescopic device is in sliding connection with the unstacking track device, and is driven by the unstacking track device to reciprocate above the initial station, the first station and the second station;

the grabbing frame is connected to the lower end of the scissor fork telescopic device, and the four corners of the grabbing frame are provided with second lifting pin assemblies which are matched and clamped with the tray, wherein the second lifting pin assemblies have the same structure as the first lifting pin assemblies, the second lifting pin assemblies are not shown in the figure, and the second lifting pin assemblies are specifically arranged opposite to clamping pin holes on the tray supporting legs at four corners of the inner side bottom of the grabbing frame;

as shown in fig. 5 and 6, the push plate mechanism is mounted on the grabbing frame and is used for pushing the materials on the tray onto the plate drawing mechanism along the length direction of the unstacking track device;

Specifically, the push plate mechanism comprises a push plate driving device 2142 and a push plate 2141, the push plate driving device is arranged on the grabbing frame, the push plate is connected to the output end of the push plate driving device, and the push plate driving device drives the push plate to reciprocate along the length direction of the unstacking track device, so that curved blocks on trays grabbed on the grabbing frame are pushed out from the trays, and unstacking is realized;

As shown in fig. 5, the gripping frame is further provided with a side clamping mechanism 23, the side clamping mechanism includes two side clamping plates 231 and a side clamping driving device 232 for driving the two side clamping plates to move relatively, the side clamping driving device can be realized by adopting driving components such as an air cylinder or a guiding sliding table, the movement direction of the side clamping plates is perpendicular to the movement direction of the pushing plate, the two side clamping plates are positioned at two sides of the curved block on the tray, the controlled opposite inward side is clamped, the curved block on the tray is pushed slightly inwards, and then the pushing plate mechanism is controlled to push the curved block on the whole tray.

As shown in fig. 4, the plate drawing mechanism includes: the drawing board translation mechanism 222, the drawing board 221 and the second baffle 223 are connected with the output end of the drawing board translation mechanism, specifically, the drawing board translation mechanism drives the drawing board to move from the second station to the third station 13 far away from the second station, in this embodiment, one end of the drawing board translation mechanism extends into the second station, the other end extends out of the second station, and the drawing board translation mechanism can drive the drawing board to move from the third station positioned outside the second frame to the second station by adopting a synchronous belt drive or other drive modes;

The second baffle is disposed above the drawing plate, specifically located at the junction of the second station and the third station, and after the drawing plate translation mechanism drives the drawing plate to translate out of the second station, the second baffle blocks the material on the drawing plate from synchronously moving, that is, when the drawing plate moves out of the second station to the third station, the second baffle pushes the curved block on the upper layer of the drawing plate away from the drawing plate, and falls onto the chassis 14 of the following procedure below.

The unstacking crane is matched with the plate drawing mechanism to transport the trays and upper materials thereof on the initial station to the first station and the second station respectively, wherein the frame yeast filled with the yeast blocks is firstly conveyed into the initial station by a transfer device to be placed, the unstacking crane uses a second lifting pin assembly to grab the uppermost tray, then a scissor telescopic device controls the grabbing frame to ascend and move to the second station and descend, in the process, a side clamping mechanism acts to control a side clamping plate to clamp slightly inwards, then a push plate mechanism in the unstacking crane controls a push plate to move, the push plate moves from one side of the grabbing frame to the other side, after the clamped yeast blocks are pushed onto the plate drawing plate positioned in the second station, the unstacking crane drives an empty tray to move upwards and slide to the first station to be released, the empty tray is stacked on the first station to be placed, and then the uppermost tray is grabbed by the initial station, so reciprocation is realized, and unstacking of the frame yeast is realized; then take out the board and move to the third station under taking out the drive of board translation mechanism, at this moment, the second baffle obstructs to stop at second station department with the one deck curved piece that receives, and after taking out the board and being in the third station that keeps away from the second station, this layer curved piece falls down slightly, falls on the chassis of later process, later takes out the board and get back to the second station again and wait, so reciprocatingly stacks multilayer curved piece on the chassis of second station in proper order and forms curved piece package 15.

As shown in fig. 4, the packing device 3 includes a bag discharging machine 33, a second translation mechanism 32, and a transfer cart 31 slidably connected to the second translation mechanism, where one end of the second translation mechanism is disposed corresponding to the second station, and the other end of the second translation mechanism is disposed opposite to the input end of the bag discharging machine, specifically, one end of the second translation mechanism extends into the second station, and the other end extends out of the second station and corresponds to the input end of the bag discharging machine;

as shown in fig. 7, the transfer cart includes: a bracket 311, a first conveyor 313 and a lifting and lifting machine 314;

the support is connected to the second translation mechanism in a sliding way, two vertical plates 312 are oppositely arranged on two sides of the support, and the support can slide back and forth along the second translation mechanism in a controlled way;

the first conveyor is arranged between the two vertical plates, a chassis 14 is arranged on the first conveyor, the first conveyor and the input end of the bag discharging machine are arranged oppositely, and the first conveyor can adopt a chain conveyor or the like to convey the chassis on the first conveyor to the bag discharging machine;

The lifting lifter is arranged on the bracket, and the output end of the lifting lifter is connected with the first conveyor; the first conveyor is driven to ascend, so that the chassis placed on the first conveyor is close to the drawing plate in the second station.

The distance between the two vertical plates is slightly larger than the width of one layer of bent block perpendicular to the length direction of the unstacking track device, so that each layer of bent block can be placed on the chassis between the two vertical plates;

As shown in fig. 4, the bag discharging machine includes: a second conveyor 331 and a gripping elevating mechanism 332;

The input end of the second conveyor is opposite to the first conveyor, and is used for receiving the chassis transferred from the first conveyor or transferring the chassis to the first conveyor, the grabbing lifting mechanism is arranged above the second conveyor and comprises a third frame and a grabbing lifting device arranged on the third frame, the grabbing lifting device is a conventional mechanism, and the grabbing lifting device is not shown in the figure and is used for grabbing the chassis positioned on the second conveyor.

The centering device 333 is arranged at two sides of the second conveyor and used for limiting two sides of the chassis, so that the chassis can slide back and forth on the second conveyor according to the track limited by the centering device;

specifically, the centering device comprises centering wheel groups 3331 symmetrically arranged on two sides of the second conveyor, and a centering driving device 3332 which is arranged along the direction perpendicular to the running direction of the second conveyor and drives the centering wheel groups on two sides to slide and move, and the distance between the two centering wheel groups is adjusted.

Specifically, the process of conveying the curved block package 15 from the second station to the package discharging machine comprises the steps that a second translation mechanism drives a bracket to be positioned at the second station, a lifting and lifting machine lifts a first conveyor and an upper chassis thereof to be close to a drawing plate above, the drawing plate repeatedly stacks one layer of curved blocks on the chassis to form the curved block package, in the process, after each layer of curved blocks are stacked by the lifting and lifting machine, the chassis is controlled to descend by one layer of distance, in the process, a forklift transports another chassis to the package discharging machine of the packaging device 3, centering devices on two sides center the chassis, then the second conveyor moves the chassis to the lower part of a grabbing and lifting mechanism, the grabbing and lifting mechanism grabs the chassis to a certain height for standby, and the forklift can conveniently pass the curved block package formed below in the height; the second translation mechanism is controlled to separate the molded curved block wrapping belt from the second station, the second station is opposite to the input end of the wrapping machine, the lifting lifter is used for controlling the first conveyor to be consistent with the second conveyor in height, the first conveyor is used for transferring the chassis and the curved block wrapping belt stacked on the chassis to the wrapping machine, the curved block wrapping belt and the chassis are conveniently transferred out of the output end of the wrapping machine together by the transfer device such as a forklift waiting at the position, the chassis at the high position is then put down by the grabbing lifter and falls on the second conveyor, the second conveyor is used for conveying the chassis to the first conveyor, the first conveyor is controlled to receive the curved block to the second station again, and the cycle is repeated.

As shown in fig. 4, a first baler 7 is arranged between the turner and the unstacking device 2, a second baler 8 is arranged between the turner and the discharging baler, and the baling directions of the first baler and the second baler are mutually perpendicular; in the process that the yeast package moves out from the second station, the first packing machine carries out vertical packing to the yeast package, and when the yeast package is transported from first conveyer to second conveyer, the second baling press carries out horizontal packing to the yeast package for enter into the yeast package on the play chartered plane and communicate the integrative packing shaping of chassis, make things convenient for subsequent transportation.

In this embodiment, the transferring device not shown in the drawings may be specifically a transferring device formed by a forklift or an AGV trolley, etc., for transferring the pallet in the stacking device 1 to the unstacking device 2.

The belt conveyor is in butt joint with the output end of the existing press starter, the bent blocks sequentially transferred from the belt conveyor are shifted to the tray positioned on the first translation mechanism in batches through the block transfer mechanism, the tray loaded with the bent blocks is transported to the second side from the first side of the belt conveyor through the first translation mechanism, the tray loaded with the bent blocks is transferred to the initial station of the unstacking device 2 after fermentation in the fermentation room through the transfer device, the unstacking crane on the tray is used for separating the bent blocks from the tray on the initial station, the bent blocks are pushed to the transfer trolley on the second translation mechanism which is arranged corresponding to the second station, after a plurality of layers of bent blocks are stacked on the transfer trolley, the transfer trolley is transferred to the input end of the discharge machine, the stacked bent block bags are packed in the transfer process, and then are transferred through the discharge machine, so that the subsequent transfer is convenient for subsequent fork truck or AGV trolley to carry out subsequent transfer; and the tray frame that is located first station is transported by transfer devices such as AGV or fork truck and returns to the first side of the belt feeder of stacking device 1, and another AGV or fork truck is transported the curved piece package that packs and is deposited curved workshop, and after the curved period of depositing, also is transported curved piece powder workshop to curved piece powder by AGV, later returns the chassis of curved package to the play chartered plane department of packing plant 3, so reciprocatingly, and whole transportation process is automatic, and production beat improves greatly.

In this embodiment, the driving device may specifically select various driving modes such as a cylinder-sliding-table cylinder driving with guiding, an electric push rod, a synchronous belt driving, and a linear electric module according to the actual driving force, the installation mode, or the driving mode.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims

1. A non-destructive transfer system, comprising:

the transfer device is used for transferring the trays in the stacking device to the unstacking device;

Wherein, take out trigger mechanism includes: a drawer plate translation mechanism;

the drawing plate is connected with the output end of the drawing plate translation mechanism, the drawing plate translation mechanism drives the drawing plate to move from the second station to a third station far away from the second station, one end of the drawing plate translation mechanism extends into the second station, and the other end of the drawing plate translation mechanism extends out of the second station;

the second baffle is arranged above the drawing plate, is positioned at the junction of the second station and the third station, and is used for blocking the synchronous movement of materials on the drawing plate after the drawing plate translation mechanism drives the drawing plate to translate out of the second station.

2. The non-destructive transfer system of claim 1, wherein the stacking apparatus further comprises: the lifting mechanisms are respectively arranged at two sides of the belt conveyor, and when the first translation mechanism is positioned below the lifting mechanisms, the first translation mechanism is matched with the lifting mechanisms to transfer the trays between each other.

3. The non-destructive transfer system of claim 2, wherein each set of lifting mechanisms comprises two symmetrically disposed lifting modules comprising: a hoisting motor;

4. The non-destructive transfer system of claim 1, wherein the block transfer mechanism comprises: the horizontal pulling mechanism and the supporting and releasing mechanism are arranged along the length direction perpendicular to the belt conveyor;

5. The non-destructive transfer system of claim 4, wherein the racking mechanism further comprises: the output end of the horizontal driving mechanism is connected with the supporting plate;

6. The non-destructive transfer system of claim 1, wherein the unstacking trolley comprises:

7. The non-destructive transfer system of claim 1, wherein the transfer cart comprises:

8. The non-destructive transfer system of claim 7, wherein the bale-breaking machine comprises:

The grabbing lifting mechanism is arranged above the second conveyor;

9. The nondestructive transfer system of claim 1, wherein a first baler is disposed between the transfer cart and the unstacking device, a second baler is disposed between the transfer cart and the outfeed baling device, and the baling directions of the first and second balers are perpendicular to each other.