CN109292396B - Automatic production line for magnetic material molding and discharging to curing and feeding and implementation method thereof - Google Patents
Automatic production line for magnetic material molding and discharging to curing and feeding and implementation method thereof Download PDFInfo
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- CN109292396B CN109292396B CN201811324943.4A CN201811324943A CN109292396B CN 109292396 B CN109292396 B CN 109292396B CN 201811324943 A CN201811324943 A CN 201811324943A CN 109292396 B CN109292396 B CN 109292396B
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- 239000000696 magnetic material Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000007599 discharging Methods 0.000 title claims abstract description 19
- 238000000465 moulding Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 139
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 138
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 239000000463 material Substances 0.000 claims abstract description 61
- 238000007711 solidification Methods 0.000 claims abstract description 6
- 230000008023 solidification Effects 0.000 claims abstract description 6
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 230000009471 action Effects 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 2
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000004904 shortening Methods 0.000 abstract description 2
- 230000000087 stabilizing effect Effects 0.000 abstract description 2
- 238000001723 curing Methods 0.000 description 16
- 230000003028 elevating effect Effects 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/30—Stacking of articles by adding to the bottom of the stack
- B65G57/301—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices
- B65G57/302—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices added articles being lifted to substantially stationary grippers or holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0241—Quantity of articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an automatic production line for molding and discharging magnetic materials to solidification and feeding, which comprises a tray discharging and loading machine, a forklift and a lower supporting machine, wherein the tray discharging and loading machine comprises a magnetic belt, a blank discharging mechanism, a belt wire, a material rack vehicle and an empty aluminum plate bin, wherein the empty aluminum plate bin is fixed above a feeding end of the belt wire, the blank discharging mechanism is fixed on one side of the feeding end of the belt wire, the magnetic belt is fixed at the feeding end of the blank discharging mechanism, and the material rack vehicle is arranged above a discharging end of the belt wire; the invention adopts an automatic production line to carry out production, thus greatly improving the product yield, adopting the automatic line in mass production, improving the labor productivity, stabilizing and improving the product quality, reducing labor, reducing the production floor area, reducing the production cost, shortening the production period, ensuring the production balance and having obvious economic benefit.
Description
Technical Field
The invention belongs to the technical field of magnetic material production and manufacturing, and particularly relates to an automatic production line from magnetic material molding to curing and feeding and an implementation method thereof.
Background
The production process of the magnetic material comprises the procedures of proportioning, compression molding, curing or sintering, grinding, cleaning, spraying, screening, packaging and the like. The existing press forming to solidification production state is that after a press presses a product, a die is pushed to a semi-finished product platform, the product is manually moved to an aluminum plate special for a solidification furnace from the semi-finished product platform, and then the aluminum plate is placed on a special turnover trolley for waiting. The main purpose of the stand-by is to match the capacity of the press with the curing oven. The aluminum sheet filled with the product is then manually fed from the transfer trolley into the inlet of the curing oven. This method has the following disadvantages: 1. the operation staff needs more, and the labor intensity is high; 2. the manual operation has a great influence on the quality consistency of the product.
Disclosure of Invention
The invention aims to provide an automatic production line from magnetic material molding and blanking to curing and feeding so as to solve the problems in the background art. The automatic production line from magnetic material molding to curing and feeding has the characteristics of reducing labor cost, reducing labor intensity and improving quality consistency.
The invention further aims to provide a method for realizing an automatic production line from magnetic material molding and blanking to curing and feeding.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an automatic production line of solidification material loading is gone down in magnetic material shaping, includes row's dish carloader, fork truck and holds in palm the machine down, row's dish carloader includes magnetic belt, row base mechanism, belt line, work or material rest car and empty aluminum plate storehouse, wherein, the top of belt line pan feeding end is fixed with empty aluminum plate storehouse, just one side of belt line pan feeding end is fixed with row base mechanism, the pan feeding end of row base mechanism is fixed with magnetic belt, the work or material rest car has been placed to the top of belt line discharge end, hold in the palm the machine down and include the frame, one side of frame is fixed with the mounting panel, be fixed with drive assembly on the mounting panel, elevating platform and mounting panel sliding connection, just the elevating platform passes through drive assembly up-and-down action, sliding connection has the layer board on the elevating platform, the top of frame is fixed with six robots, the output of six robots is connected with the robot tong.
In the invention, the blank discharging mechanism comprises a jacking cylinder, a forward pushing cylinder, a rear baffle, a conveying belt, a front baffle and a feeding baffle, wherein two ends of the conveying belt are fixed on one side of a feeding end of a belt line, the jacking cylinder and the forward pushing cylinder are respectively fixed on one side of the conveying belt, which is different from the belt line, the jacking cylinder is positioned on one side of the forward pushing cylinder, the output end of the jacking cylinder is connected with the front baffle, the output end of the forward pushing cylinder is connected with the rear baffle, and the feeding baffle is arranged on one side of the rear baffle, which is positioned on the feeding end.
In the invention, the material rest vehicle comprises a material rest vehicle bottom plate, the four corners above the material rest vehicle bottom plate are respectively fixed with a guard edge, the top of the guard edge is fixed with a guard edge fixing plate, the four corners at the bottom of the material rest vehicle bottom plate are respectively fixed with casters, two sides of the guard edge are fixed with a plurality of limiting components, each limiting component comprises a mounting shaft, a limiting shaft and a clamping block, the limiting shaft is positioned above the side of the mounting shaft, the mounting shaft is rotatably connected with the clamping block, and the lower end of one side of the guard edge is provided with a feeding hole.
In the invention, the empty aluminum plate bin comprises an aluminum plate flange, an aluminum plate, a bottom supporting cylinder and a plate bin bottom plate, wherein the plate bin bottom plate is fixed above a feeding end of a belt line, the aluminum plate flange is fixed above the plate bin bottom plate, a plurality of aluminum plates are placed in the aluminum plate flange, the aluminum plates are stacked in sequence from bottom to top, the bottom supporting cylinders are respectively fixed on two sides of the aluminum plate flange, the bottom supporting cylinder is fixed on the plate bin bottom plate, the middle position of the plate bin bottom plate is in a hollow structure, aluminum plate side flanges are arranged on two sides of the aluminum plate parallel to the feeding direction, one side of the aluminum plate close to the discharging direction is provided with an aluminum plate limiting flange, and one side of the aluminum plate in the feeding direction and two sides of the aluminum plate side flanges are of an inclined structure.
In the invention, a full plate lifting mechanism and an empty plate lifting mechanism are respectively fixed in the belt line, wherein the position of the full plate lifting mechanism corresponds to a material rack vehicle, the position of the empty plate lifting mechanism corresponds to an empty aluminum plate bin, the full plate lifting mechanism comprises a lifting cylinder and a lifting plate, the lifting cylinder is fixed on a frame of the belt line, the lifting plate is fixed on the output end of the lifting cylinder, and the empty plate lifting mechanism has the same structure as the full plate lifting mechanism.
In the invention, a lifting table guide rail is arranged on one side of the mounting plate, which is different from the driving assembly, a sliding block is arranged on one side of the lifting table, the lifting table is in sliding connection with the lifting table guide rail through the sliding block, a supporting plate guide rail is fixed above the lifting table, a sliding block is fixed at the bottom of the supporting plate, the supporting plate is in sliding connection with the supporting plate guide rail through the sliding block, an extension cylinder is fixed below the lifting table, the output end of the extension cylinder is connected with the supporting plate through a connecting sheet, and the head of the supporting plate is of an inclined surface structure.
In the invention, the driving assembly comprises a bearing seat, a motor, a driving wheel, a synchronous belt, a synchronous wheel and a screw rod, wherein two ends of the screw rod are fixed on one side of the mounting plate through the bearing seat, the upper end of the screw rod is connected with the synchronous wheel, a mounting seat of the motor is also fixed on the mounting plate, the output end of the motor is connected with the driving wheel, the synchronous wheel is in transmission connection with the driving wheel through the synchronous belt, a connecting block is arranged on one side, close to the driving assembly, of the lifting table, a threaded hole is formed in the connecting block, and the screw rod is in meshed connection with the connecting block.
In the invention, a lifting mechanism groove is formed on the material rest vehicle bottom plate, two ends of the mounting shaft and the limiting shaft are fixed on the guard edge through mounting screws, two sides of the clamping block are fixed with fixing rings, gaskets are arranged between the clamping block and the fixing rings, one end of the clamping block is a limiting end, the other end of the clamping block is a movable end, the mounting hole is formed in one end close to the limiting end, inclined structures are arranged below the limiting end and the mounting hole, and a positioning guard plate is fixed on one side of the guard edge, which is different from the feeding hole.
In the invention, the method for realizing the automatic production line from the magnetic material molding and blanking to the curing and feeding comprises the following steps:
firstly, magnetic materials enter a blank arranging mechanism from a discharge hole of a press through a magnetic belt to be arranged;
secondly, pushing the arranged magnetic materials into the aluminum plate in the empty aluminum plate bin by the blank arranging mechanism when the number of the arranged magnetic materials on the blank arranging mechanism reaches the set number, and repeating the actions until the magnetic materials arranged on the aluminum plate reach the set value;
thirdly, the aluminum plates which are arranged with the magnetic materials are moved to the inside of the material rack trolley under the drive of the belt line, the full plate lifting mechanism acts to push the aluminum plates which are arranged with the magnetic materials to the material rack trolley, and the acts are repeated until the stacked aluminum plates on the material rack trolley reach a set value;
fourthly, transferring the material rack trolley filled with the aluminum plates to a working area of a lower supporting machine by a forklift;
fifthly, the lower supporting machine acts, and the aluminum plates stacked in the material rack vehicle are sequentially placed into a curing furnace to be cured.
In the invention, the method for realizing the automatic production line from the magnetic material forming and feeding to the solidifying and feeding comprises a jacking cylinder, a front pushing cylinder, a back baffle, a conveying belt, a front baffle and a feeding flange, wherein two ends of the conveying belt are fixed on one side of a feeding end of the belt wire, the jacking cylinder and the front pushing cylinder are respectively fixed on one side of the conveying belt different from the belt wire, the jacking cylinder is positioned on one side of the front pushing cylinder, the output end of the jacking cylinder is connected with the front baffle, the output end of the front pushing cylinder is connected with the back baffle, one side of the back baffle positioned on the feeding end is provided with the feeding flange, the material rest vehicle comprises a material rest vehicle bottom plate, four corners above the material rest vehicle bottom plate are respectively fixed with a protecting edge, the top of the protecting edge is fixed with a protecting edge fixing plate, four corners of the material rest vehicle bottom plate bottom are respectively fixed with casters, the two sides of the safe edge are fixedly provided with a plurality of limiting components, each limiting component comprises a mounting shaft, a limiting shaft and a clamping block, each limiting shaft is positioned above the side of the mounting shaft, the mounting shaft is rotationally connected with the clamping block, the lower end of one side of the safe edge is provided with a feeding hole, the empty aluminum plate bin comprises an aluminum plate flange, an aluminum plate, a bottom supporting cylinder and a plate bin bottom plate, wherein the plate bin bottom plate is fixed above the feeding end of the belt line, an aluminum plate flange is fixed above the bottom plate of the plate bin, a plurality of aluminum plates are placed in the aluminum plate flange, the aluminum plates are stacked in sequence from bottom to top, bottom supporting air cylinders are respectively fixed on two sides of the aluminum plate flange and fixed on the bottom plate of the plate bin, the middle position of the bottom plate of the plate bin is in a hollow structure, aluminum plate side flanges are arranged on two sides of the aluminum plate parallel to the feeding direction, the aluminum plate is provided with an aluminum plate limiting flange on one side close to the discharging direction, the aluminum plate is provided with an inclined surface structure on one side of the feeding direction and on two sides of the aluminum plate side flange, one side of the mounting plate, which is different from the driving component, is provided with a lifting table guide rail, one side of the lifting table is provided with a sliding block, the lifting table is in sliding connection with the lifting table guide rail through the sliding block, a supporting plate guide rail is fixedly arranged above the lifting table, the bottom of the supporting plate is fixedly provided with a sliding block, the supporting plate is in sliding connection with the supporting plate guide rail through the sliding block, an extension cylinder is fixedly arranged below the lifting table, the output end of the extension cylinder is connected with the supporting plate through a connecting sheet, the head of the supporting plate is of an inclined surface structure, a full plate lifting mechanism and an empty plate lifting mechanism are respectively fixed in the belt line, the full plate lifting mechanism corresponds to a material rack trolley, the full plate lifting mechanism comprises a lifting cylinder and a lifting plate, the lifting plate lifting mechanism is fixedly arranged on a frame of a belt wire, the lifting seat plate is fixedly arranged at the output end of the cylinder, the lifting plate mechanism is fixedly connected with the same driving wheel, the lifting seat is fixedly arranged on one side of the same driving wheel, and is fixedly connected with the driving wheel, the driving wheel is fixedly arranged on one side of the connecting block, and the connecting plate is fixedly connected with the screw rod through a synchronous plate, the connecting seat, the driving wheel is fixedly arranged on the connecting seat, and the connecting seat, the lifting seat is fixedly connected with the lifting seat, and the lifting seat is fixedly arranged on the lifting seat, and the lifting seat is fixedly connected with the lifting seat through the screw and the screw. The lifting mechanism groove is formed in the material rest vehicle bottom plate, two ends of the mounting shaft and two ends of the limiting shaft are fixed on the guard edge through mounting screws, two sides of the clamping block are fixed with fixing rings, gaskets are arranged between the clamping block and the fixing rings, one end of the clamping block is a limiting end, the other end of the clamping block is a movable end, the mounting hole is formed in one end close to the limiting end, the lower portion of the limiting end and the mounting hole is of an inclined surface structure, and one side, different from the feeding hole, of the guard edge is fixed with a positioning guard plate.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention adopts an automatic production line to carry out production, thus greatly improving the product yield, adopting the automatic line in mass production, improving the labor productivity, stabilizing and improving the product quality, reducing labor, reducing the production floor area, reducing the production cost, shortening the production period, ensuring the production balance and having obvious economic benefit;
2. according to the invention, the magnetic materials pressed by the press are loaded into the aluminum plate through the tray loader, and the aluminum plate is automatically loaded into the material rack vehicle, so that the loading efficiency is high;
3. according to the invention, the aluminum plate is automatically placed into the working position through the empty aluminum plate bin, only a worker needs to place the empty aluminum plate from the upper part of the empty aluminum plate bin, more than 20 presses can be considered by one person, and the manual use cost is low;
4. according to the invention, the material rack truck is transported to the working area of the lower supporting machine through the intelligent forklift, and the aluminum plate is automatically placed into the curing furnace through the lower supporting machine, so that the degree of automation is high, and the labor productivity is improved;
5. according to the invention, one side of the aluminum plate in the feeding direction is of an inclined surface structure, so that magnetic materials can be conveniently pushed in, and two sides of the flange on the side of the aluminum plate are of inclined surface structures, so that a robot gripper can conveniently grasp the aluminum plate, and meanwhile, when the aluminum plate moves upwards in a material rack vehicle, a clamping block can be conveniently pushed to rotate.
Drawings
FIG. 1 is a schematic flow chart of a production line of the present invention;
FIG. 2 is a schematic view of a tray loader according to the present invention;
FIG. 3 is a schematic view of a blank discharging mechanism according to the present invention;
FIG. 4 is a schematic view of the structure of the material handling vehicle of the present invention;
FIG. 5 is a schematic view of a spacing assembly according to the present invention;
FIG. 6 is a schematic diagram of a latch according to the present invention;
FIG. 7 is a schematic structural view of an empty aluminum plate bin of the present invention;
FIG. 8 is a schematic view of a belt line according to the present invention;
FIG. 9 is a schematic view of the structure of the lower bracket of the present invention;
FIG. 10 is a schematic diagram of the front view of the lower bracket of the present invention;
FIG. 11 is a schematic view of the installation structure of the elevating platform of the present invention;
FIG. 12 is a schematic view of a driving assembly according to the present invention;
fig. 13 is a schematic structural view of an aluminum plate according to the present invention;
FIG. 14 is a schematic view of the full plate lifting mechanism of the present invention;
in the figure: 1. tray discharging and loading machine; 2. a fork truck; 3. a lower supporting machine; 31. a frame; 32. a mounting plate; 33. a drive assembly; 331. a bearing seat; 332. a motor; 333. a driving wheel; 334. a synchronous belt; 335. a synchronizing wheel; 336. a screw rod; 34. a six-axis robot; 35. robot gripper; 36. a lifting table; 361. extending out of the cylinder; 362. a pallet guide rail; 363. a supporting plate; 364. a connecting block; 37. a lifting table guide rail; 4. a magnetic belt; 5. a blank discharging mechanism; 51. jacking the air cylinder; 52. a forward pushing cylinder; 53. a rear baffle; 54. a conveyor belt; 55. a front baffle; 56. a feeding flange; 6. a belt line; 61. full plate lifting mechanism; 611. lifting a cylinder; 612. a lifting plate; 62. an empty plate lifting mechanism; 7. a material rack vehicle; 71. a material rest vehicle bottom plate; 72. a limit component; 721. a mounting shaft; 722. a fixing ring; 723. a gasket; 724. a limiting shaft; 725. installing a screw; 73. a guard fixing plate; 74. positioning a guard board; 75. edge protection; 76. a lifting mechanism groove; 77. casters; 78. a clamping block; 781. a limiting end; 782. a mounting hole; 783. a movable end; 79. a feed inlet; 8. an empty aluminum plate bin; 81. an aluminum plate flange; 82. an aluminum plate; 821. an aluminum plate side flange; 822. limiting flanges of the aluminum plates; 83. a bottom supporting cylinder; 84. and a bottom plate of the plate bin.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1-14, the present invention provides the following technical solutions: the utility model provides an automatic production line of solidification material loading is gone down in magnetic material shaping, including arranging dish carloader 1, fork truck 2 and lower support machine 3, arrange dish carloader 1 includes magnetic belt 4, arrange base mechanism 5, the belt line 6, work or material rest car 7 and empty aluminum plate storehouse 8, wherein, the top of belt line 6 pan feeding end is fixed with empty aluminum plate storehouse 8, and one side of belt line 6 pan feeding end is fixed with arranges base mechanism 5, the pan feeding end of arranging base mechanism 5 is fixed with magnetic belt 4, the casing of magnetic belt 4 and the casing welded fastening of arranging base mechanism 5, the work or material rest car 7 has been placed to the top of belt line 6, lower support machine 3 includes frame 31, one side of frame 31 is fixed with mounting panel 32, be fixed with layer board drive assembly 33 on the mounting panel 32, elevating platform 36 and mounting panel 32 sliding connection, and elevating platform 36 pass through actuating assembly 33 up-down motion, sliding connection has 363 on elevating platform 36, the top of frame 31 is fixed with six robots 34 through the bolt, six robots 34's output is connected with robot tong 35.
The specific structure and working principle of the magnetic belt 4 in this embodiment are as follows: 201820067876.1 to a magnetic belt as already disclosed in the prior art; the model number of the belt line 6 is KQN-B280-L1300-25-TA 100, sold by Yi Heda Automation technology Co., ltd; the six-axis robot 34 is RV-13F, sold by Mitsubishi corporation; the specific structure and the working principle of the forklift 2 are as follows: 201620716696.2 to the prior art already disclosed in AGV forklifts with intelligent navigation and control systems.
Further, the blank arranging mechanism 5 comprises a jacking cylinder 51, a front pushing cylinder 52, a rear baffle plate 53, a conveying belt 54, a front baffle plate 55 and a feeding baffle edge 56, wherein two ends of the conveying belt 54 are fixed on one side of a feeding end of a belt line 6 through bolts, the jacking cylinder 51 and the front pushing cylinder 52 are respectively fixed on one side of the conveying belt 54 different from the belt line 6 through bolts, the jacking cylinder 51 is located on one side of the front pushing cylinder 52, an output end of the jacking cylinder 51 is fixedly connected with the front baffle plate 55 through nuts, an output end of the front pushing cylinder 52 is fixedly connected with the rear baffle plate 53 through nuts, the action direction of the front pushing cylinder 52 is horizontal, the action direction of the jacking cylinder 51 is vertical, the feeding baffle edge 56 is arranged on one side of the rear baffle plate 53 located on the feeding end, and the feeding baffle edge 56 is fixed on one side of the conveying belt 54 through a bracket.
In the embodiment, the model of the jacking cylinder 51 is WGU02-12-20-2, and is sold by Dongguan Yihe Heda Automation Co., ltd; the model of the forward pushing cylinder 52 is WGU02-12-50-2, sold by Dongguan Yihe Dada Automation Co., ltd; the type of the conveyor belt 54 is CVSFA-100-500-25-T100-IM-30-H-B, sold by Mi Sai m (China) precision machine trade company Limited.
Further, the material trolley 7 comprises a material trolley bottom plate 71, four corners above the material trolley bottom plate 71 are respectively welded and fixed with a guard edge 75, angle irons are welded between the guard edge 75 and the material trolley bottom plate 71 and used for reinforcing the guard edge, a guard edge fixing plate 73 is welded and fixed at the top of the guard edge 75, casters 77 are respectively fixed at the four corners at the bottom of the material trolley bottom plate 71 through bolts, a plurality of limiting assemblies 72 are fixed at two sides of the guard edge 75, each limiting assembly 72 comprises a mounting shaft 721, a limiting shaft 724 and a clamping block 78, each limiting shaft 724 is located above one side of the mounting shaft 721, the clamping block 78 is rotationally connected on the mounting shaft 721, and a feeding hole 79 is formed in the lower end of one side of the guard edge 75.
Further, empty aluminum plate storehouse 8 includes aluminum plate flange 81, aluminum plate 82, hold in the palm end cylinder 83 and board storehouse bottom plate 84, wherein, board storehouse bottom plate 84 is fixed in the top of belt line 6 pan feeding end, board storehouse bottom plate 84 passes through the casing of bolt and belt line 6 and is connected, the top welding of board storehouse bottom plate 84 is fixed with aluminum plate flange 81, a plurality of aluminum plate 82 has been placed to the inside of aluminum plate flange 81, a plurality of aluminum plate 82 stacks gradually from lower supreme, aluminum plate flange 81's both sides are fixed with respectively and hold in the palm end cylinder 83, hold in the palm end cylinder 83's output shaft on be connected with the support bottom plate, hold in the palm end cylinder 83 passes through the bolt fastening on board storehouse bottom plate 84, the intermediate position of board storehouse bottom plate 84 is hollow out structure, empty board lifting mechanism 62 is located the below of board storehouse bottom plate 84, and empty board lifting mechanism 62 is fixed in the frame of belt line 6, empty board lifting mechanism 62's structure and theory of operation are the same with full board lifting mechanism 61.
In this embodiment, the empty aluminum plate 82 is placed from above the aluminum plate flange 81, the empty aluminum plate 82 is controlled by the cooperation of the empty plate lifting mechanism 62 and the bottom supporting air cylinder 83, when the empty aluminum plate 82 needs to be placed, the empty plate lifting mechanism 62 acts upwards to support the lowest empty aluminum plate 82, the bottom supporting air cylinder 83 acts to separate the bottom supporting plate from the empty aluminum plate 82, the empty plate lifting mechanism 62 descends one layer, the bottom supporting air cylinder 83 resets to support the empty aluminum plate 82, the empty plate lifting mechanism 62 resets, the empty aluminum plate 82 falls on the belt line 6, the model of the bottom supporting air cylinder 83 is WGW01-32-40-2, and the empty aluminum plate 82 is sold by Tokyo Yihe Automation Co Limited.
Further, aluminum plate 82 and the parallel both sides integrated into one piece of pan feeding direction have aluminum plate side flange 821, and aluminum plate 82 is close to the spacing flange 822 of one side integrated into one piece of aluminum plate of ejection of compact direction, and aluminum plate 82 is located the one side of pan feeding direction and the both sides of aluminum plate side flange 821 are the inclined plane structure.
In this embodiment, the aluminum plate 82 is located on one side of the feeding direction and is of an inclined surface structure, so that magnetic materials can be pushed in conveniently, the two sides of the flange 821 on the aluminum plate side are of an inclined surface structure, the robot gripper 35 can grasp conveniently, and meanwhile, the clamping block 78 can be pushed to rotate conveniently when the material rest vehicle 7 moves upwards.
Further, the full plate lifting mechanism 61 and the empty plate lifting mechanism 62 are respectively fixed in the belt line 6, the position of the full plate lifting mechanism 61 corresponds to the material rack truck 7, the position of the empty plate lifting mechanism 62 corresponds to the empty aluminum plate bin 8, the full plate lifting mechanism 61 comprises a lifting cylinder 611 and a lifting plate 612, the lifting cylinder 611 is fixed on a frame of the belt line 6, the lifting plate 612 is fixed on an output end of the lifting cylinder 611, and the empty plate lifting mechanism 62 has the same structure as the full plate lifting mechanism 61.
In this embodiment, the lift cylinder 611 is model number MGPS80-150-M9N, sold by SMC company.
Further, two mutually parallel lifting platform guide rails 37 are fixed on one side of the mounting plate 32, which is different from the driving assembly 33, through bolts, two mutually parallel lifting platform guide rails 37 are fixed on one side of the lifting platform 36 through bolts, a sliding block is fixed on one side of the lifting platform 36 through the sliding block and the lifting platform guide rails 37 in a sliding mode, a mutually parallel supporting plate guide rail 362 is fixed on the upper side of the lifting platform 36 through bolts, a sliding block is fixed on the bottom of the supporting plate 363 through bolts, a supporting plate 363 is in sliding connection with the supporting plate guide rail 362 through the sliding block, an extension cylinder 361 is fixed on the lower side of the lifting platform 36 through bolts, an output end of the extension cylinder 361 is connected with the supporting plate 363 through a connecting sheet, the connecting sheet is of an L-shaped structure and is assembled with an output end of the extension cylinder 361 through nuts and is connected with the supporting plate 363 through bolts, and the head of the supporting plate 363 is of an inclined surface structure.
In this embodiment, the supporting plate 363 can move back and forth on the lifting platform 36 under the action of the extension cylinder 361, and the extension cylinder 361 is CG1LN25-300Z and sold by SMC manufacturer.
Further, the driving assembly 33 includes a bearing seat 331, a motor 332, a driving wheel 333, a synchronous belt 334, a synchronous wheel 335 and a screw rod 336, wherein, two ends of the screw rod 336 are fixed on one side of the mounting plate 32 through the bearing seat 331, the bearing seat 331 is fixed on the mounting plate 32 through bolts, the screw rod 336 is connected with an inner ring of the bearing in a matched manner, the upper end of the screw rod 336 is connected with the synchronous wheel 335, a mounting seat of the motor 332 is also fixed on the mounting plate 32 through bolts, an output end of the motor 332 is connected with the driving wheel 333 in a matched manner, the synchronous wheel 335 is connected with the driving wheel 333 through the synchronous belt 334 in a transmission manner, a connecting block 364 is arranged on one side of the lifting platform 36 close to the driving assembly 33, a threaded hole is formed in the connecting block 364, and the screw rod 336 is connected with the connecting block 364 in a meshed manner.
In this embodiment, the motor 332 drives the screw rod 336 to rotate in a forward and reverse direction, so that the lifting table 36 can slide up and down, and the motor 332 is of the type HF-KP73BG71-5 and sold by Mitsubishi corporation.
Further, a lifting mechanism groove 76 is formed in the material trolley bottom plate 71, two ends of the mounting shaft 721 and the limiting shaft 724 are fixed on the guard edge 75 through mounting screws 725, fixing rings 722 are fixed on two sides of the clamping block 78, gaskets 723 are arranged between the clamping block 78 and the fixing rings 722, one end of the clamping block 78 is a limiting end 781, the other end of the clamping block 78 is a movable end 783, the mounting hole 782 is formed in one end close to the limiting end 781, the lower portions of the limiting end 781 and the mounting hole 782 are of inclined structures, and a positioning guard plate 74 is fixed on one side of the guard edge 75, which is different from the feeding hole 79.
Further, the method for realizing the automatic production line from magnetic material molding and blanking to curing and feeding comprises the following steps:
firstly, magnetic materials enter the magnetic belt 4 from a discharge hole of the press and are transmitted to a conveying belt 54 of the blank discharging mechanism 5 through the magnetic belt 4, the magnetic materials continue to act under the action of the conveying belt 54, a feeding flange 56 and a rear baffle 53 are on the same horizontal line, the magnetic materials are guided to enter between the rear baffle 53 and a front baffle 55, the front baffle 55 is of an L-shaped structure, and the magnetic materials are sequentially arranged under the blocking of a baffle at the tail end of the front baffle 55;
(II) when the number of the magnetic materials arranged on the blank arranging mechanism 5 reaches the set number (the controller judges according to the number of turns of the motor of the conveying belt 54), the jacking cylinder 51 acts to drive the blank arranging mechanism 5 to ascend, the front pushing cylinder 52 acts to drive the rear baffle 53 to move forwards, the arranged magnetic materials are pushed onto the aluminum plate 82 in the empty aluminum plate bin 8, the above acts are repeated, the first row of magnetic materials move forwards under the pushing of the second row of magnetic materials, the aluminum plate limiting flange 822 is integrally formed on one side of the aluminum plate 82 close to the discharging direction, and the pushed first row of magnetic materials are limited until the magnetic materials arranged on the aluminum plate 82 reach the set value (the controller judges according to the number of times of the front pushing cylinder 52 acts);
(III), the aluminum plate 82 which is fully arranged with magnetic materials moves to the inside of the material rack truck 7 under the drive of the belt line 6, at this time, the empty plate lifting mechanism 62 moves upwards to support the lowest empty aluminum plate 82, the bottom supporting cylinder 83 moves to enable the bottom supporting plate to be separated from the empty aluminum plate 82, the empty plate lifting mechanism 62 descends for one layer, the bottom supporting cylinder 83 resets to support the empty aluminum plate 82, the empty aluminum plate 82 resets, the empty aluminum plate 82 falls on the belt line 6, the material rack truck 7 is positioned, the full plate lifting mechanism 61 moves, the lifting cylinder 611 moves to drive the lifting plate 612 to move upwards, so that the aluminum plate 82 is pushed upwards to the position of the first group of limiting assemblies 72, the movable end 783 of the clamping block 78 rotates upwards while the aluminum plate moves upwards, when the movable end 783 is separated from the aluminum plate, the clamping block 78 resets under the action of gravity, the lifting cylinder 611 resets the clamping block 78 to hold the aluminum plate 82, the actions are repeated, the first group of limiting assemblies 72 moves upwards under the action of the second group of limiting assemblies 72 until the aluminum plate 82 stacked on the material rack truck 7 reaches the set value (the controller judges that the lifting action of the aluminum plate 61 is full);
fourth, the forklift 2 acts to transfer the material rack trolley 7 filled with the aluminum plates 82 to the working area of the lower bracket machine 3;
and fifthly, the lower supporting machine 3 acts, the supporting plate 363 stretches out to drag the lower aluminum plate 82 through the stretching-out air cylinder 361, the six-axis robot 34 drives the robot clamp 35 to grab the upper aluminum plate 82 into the curing furnace, and the driving assembly 33 drives the lifting table 36 to slide upwards for one layer every time one layer is grabbed, until all aluminum plates in the material rest vehicle are transferred, and the stacked aluminum plates 82 in the material rest vehicle 7 are sequentially placed into the curing furnace for curing.
In summary, by means of the above technical scheme of the invention, the magnetic materials are conveyed to the blank arranging mechanism 5 through the magnetic belt 4, the magnetic materials are arranged on the aluminum plate 82 through the blank arranging mechanism 5, the aluminum plate 82 is stacked through the material handling trolley 7, the stacked material handling trolley 7 is transported to the working area of the lower supporting machine 3 through the forklift 2, the aluminum plate 82 fully filled with the magnetic materials is sequentially placed into the curing oven for operation through the six-axis robot 34, the degree of automation is high, the manual use amount is small, more than 20 presses can be considered by one person, the human hands do not contact products in the whole process, and the quality consistency is greatly improved.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. Automatic production line of magnetic material shaping unloading to solidification material loading, including arranging dish carloader (1), fork truck (2) and lower support machine (3), its characterized in that: the tray arranging and loading machine (1) comprises a magnetic belt (4), a blank arranging mechanism (5), a belt line (6), a material rack vehicle (7) and an empty aluminum plate bin (8), wherein the empty aluminum plate bin (8) is fixed above a feeding end of the belt line (6), the blank arranging mechanism (5) is fixed on one side of the feeding end of the belt line (6), the magnetic belt (4) is fixed at the feeding end of the blank arranging mechanism (5), the material rack vehicle (7) is placed above a discharging end of the belt line (6), the lower support machine (3) comprises a frame (31), a mounting plate (32) is fixed on one side of the frame (31), a driving assembly (33) is fixed on the mounting plate (32), a lifting table (36) is in sliding connection with the mounting plate (32), the lifting table (36) moves up and down through the driving assembly (33), a supporting plate (363) is connected with the lifting table (36), a six-axis robot (34) is fixed above the frame (31), and the six-axis robot (34) is connected with an output robot hand (35).
The blank arranging mechanism (5) comprises a jacking cylinder (51), a front pushing cylinder (52), a rear baffle (53), a conveying belt (54), a front baffle (55) and a feeding baffle (56), wherein two ends of the conveying belt (54) are fixed on one side of a feeding end of a belt line (6), the jacking cylinder (51) and the front pushing cylinder (52) are respectively fixed on one side of the conveying belt (54) different from the belt line (6), the jacking cylinder (51) is located on one side of the front pushing cylinder (52), the output end of the jacking cylinder (51) is connected with the front baffle (55), the output end of the front pushing cylinder (52) is connected with the rear baffle (53), and the feeding baffle (56) is arranged on one side of the rear baffle (53) located at the feeding end;
the empty aluminum plate bin (8) comprises an aluminum plate flange (81), an aluminum plate (82), a bottom supporting cylinder (83) and a plate bin bottom plate (84), wherein the plate bin bottom plate (84) is fixed above a feeding end of a belt line (6), the aluminum plate flange (81) is fixed above the plate bin bottom plate (84), a plurality of aluminum plates (82) are placed in the aluminum plate flange (81), the plurality of aluminum plates (82) are stacked in sequence from bottom to top, the bottom supporting cylinder (83) is respectively fixed on two sides of the aluminum plate flange (81), the bottom supporting cylinder (83) is fixed on the plate bin bottom plate (84), the middle position of the plate bin bottom plate (84) is of a hollowed-out structure, two sides of the aluminum plate (82) parallel to the feeding direction are provided with aluminum plate side flanges (821), one side of the aluminum plate (82) close to the discharging direction is provided with aluminum plate limiting flanges (822), and two sides of the aluminum plate side flanges (82) are of the feeding direction are of inclined structures;
the full-plate lifting mechanism (61) and the empty-plate lifting mechanism (62) are respectively fixed in the belt line (6), the position of the full-plate lifting mechanism (61) corresponds to the material rack vehicle (7), the position of the empty-plate lifting mechanism (62) corresponds to the empty-aluminum plate bin (8), the full-plate lifting mechanism (61) comprises a lifting cylinder (611) and a lifting plate (612), the lifting cylinder (611) is fixed on a frame of the belt line (6), the lifting plate (612) is fixed on the output end of the lifting cylinder (611), and the empty-plate lifting mechanism (62) and the full-plate lifting mechanism (61) are identical in structure;
the mounting plate (32) is different from the driving assembly (33), one side of the lifting platform (36) is provided with a lifting platform guide rail (37), one side of the lifting platform (36) is provided with a sliding block, the lifting platform (36) is in sliding connection with the lifting platform guide rail (37) through the sliding block, a supporting plate guide rail (362) is fixed above the lifting platform (36), the bottom of the supporting plate (363) is fixedly provided with the sliding block, the supporting plate (363) is in sliding connection with the supporting plate guide rail (362) through the sliding block, the lower part of the lifting platform (36) is fixedly provided with an extension cylinder (361), the output end of the extension cylinder (361) is connected with the supporting plate (363) through a connecting sheet, and the head of the supporting plate (363) is of an inclined surface structure;
the driving assembly (33) comprises a bearing seat (331), a motor (332), a driving wheel (333), a synchronous belt (334), a synchronous wheel (335) and a screw rod (336), wherein two ends of the screw rod (336) are fixed on one side of the mounting plate (32) through the bearing seat (331), the upper end of the screw rod (336) is connected with the synchronous wheel (335), the mounting seat of the motor (332) is also fixed on the mounting plate (32), the output end of the motor (332) is connected with the driving wheel (333), the synchronous wheel (335) is connected with the driving wheel (333) through the transmission of the synchronous belt (334), a connecting block (364) is arranged on one side, close to the driving assembly (33), of the lifting table (36) is provided with a threaded hole, and the screw rod (336) is connected with the connecting block (364) in a meshed mode.
2. The automatic production line from magnetic material molding and blanking to curing and feeding according to claim 1, wherein: the material rest vehicle (7) comprises a material rest vehicle bottom plate (71), four corners above the material rest vehicle bottom plate (71) are respectively fixed with a guard edge (75), the top of the guard edge (75) is fixed with a guard edge fixing plate (73), four corners at the bottom of the material rest vehicle bottom plate (71) are respectively fixed with casters (77), two sides of the guard edge (75) are fixed with a plurality of limiting assemblies (72), each limiting assembly (72) comprises a mounting shaft (721), a limiting shaft (724) and a clamping block (78), each limiting shaft (724) is located above one side of each mounting shaft (721), each mounting shaft (721) is connected with a clamping block (78) in a rotating mode, and the lower end of one side of the guard edge (75) is provided with a feeding hole (79).
3. The automatic production line from magnetic material molding and blanking to curing and feeding according to claim 2, wherein: lifting mechanism recess (76) has been seted up on work or material rest car bottom plate (71), the both ends of installation axle (721) and spacing axle (724) are all fixed on safe edge (75) through mounting screw (725), the both sides of fixture block (78) are fixed with solid fixed ring (722), and are equipped with gasket (723) between fixture block (78) and solid fixed ring (722), the one end of fixture block (78) is spacing end (781), and the other end expansion end (783) of fixture block (78), and mounting hole (782) are seted up and are being close to the one end of spacing end (781), and the below of spacing end (781) and mounting hole (782) is inclined plane structure, one side that safe edge (75) were different from feed inlet (79) is fixed with location backplate (74).
4. A method for realizing an automatic production line from magnetic material molding and blanking to curing and feeding according to any one of claims 1-3, comprising the following steps:
firstly, magnetic materials enter a blank arranging mechanism (5) from a discharge hole of a press through a magnetic belt (4) for arrangement;
secondly, when the number of the magnetic materials arranged on the blank arranging mechanism (5) reaches the set number, the blank arranging mechanism (5) pushes the arranged magnetic materials onto an aluminum plate (82) in the empty aluminum plate bin (8), and the actions are repeated until the magnetic materials arranged on the aluminum plate (82) reach the set value;
thirdly, the aluminum plates (82) which are arranged with the magnetic materials are moved to the inside of the material rack trolley (7) under the drive of the belt line (6), the full plate lifting mechanism (61) acts to push the aluminum plates (82) which are arranged with the magnetic materials to the material rack trolley (7), and the actions are repeated until the stacked aluminum plates (82) on the material rack trolley (7) reach a set value;
fourthly, the forklift (2) transfers the material rack trolley (7) filled with the aluminum plates (82) to a working area of the lower supporting machine (3);
fifthly, the lower supporting machine (3) acts, and aluminum plates (82) stacked in the material rack vehicle (7) are sequentially placed into a curing furnace to be cured.
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