CN114457986B - Automatic equipment for installing curtain wall suspended ceiling - Google Patents

Automatic equipment for installing curtain wall suspended ceiling Download PDF

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Publication number
CN114457986B
CN114457986B CN202210288515.0A CN202210288515A CN114457986B CN 114457986 B CN114457986 B CN 114457986B CN 202210288515 A CN202210288515 A CN 202210288515A CN 114457986 B CN114457986 B CN 114457986B
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aluminum plate
gear
screw
curtain wall
slider
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CN114457986A (en
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刘佳杰
金树楼
黄晨浩
汪贵临
潘恒凌
夏凡
倪立
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China Construction Industrial and Energy Engineering Group Co Ltd
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China Construction Industrial and Energy Engineering Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/18Implements for finishing work on buildings for setting wall or ceiling slabs or plates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/88Curtain walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/18Implements for finishing work on buildings for setting wall or ceiling slabs or plates
    • E04F21/1838Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements
    • E04F21/1844Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements by applying them one by one
    • E04F21/1872Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements by applying them one by one using suction-cups

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Manipulator (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

本发明公开了一种用于幕墙吊顶安装的自动化设备,属于建筑幕墙技术领域。本发明包括移动底座,所述移动底座上设置有四个轮子、四个支脚、机械臂、铝板仓,四个所述轮子带动移动底座进行移动,四个所述支脚对移动底座进行支撑,所述机械臂上设置有抓接组件,所述铝板仓上设置有四组上料组件,铝板仓内设置有铝板,每组所述上料组件在铝板上插入螺栓,所述抓接组件对铝板进行抓取并进行安装,本发明通过上料组件在铝板上依次放置螺栓,利用抓接组件对铝板进行准确的定置与抓取,通过设置螺钉机,铝板在龙骨上对齐定位后,利用螺钉机将铝板通过螺栓连接到龙骨上,省去了操作人员攀爬到房间顶部安装吊顶的工作,实现幕墙铝板的自动化安装。

The invention discloses an automated equipment for curtain wall ceiling installation, and belongs to the technical field of building curtain walls. The invention includes a mobile base. The mobile base is provided with four wheels, four legs, a mechanical arm, and an aluminum plate warehouse. The four wheels drive the mobile base to move, and the four legs support the mobile base. The mechanical arm is provided with a grasping assembly, and the aluminum plate warehouse is provided with four groups of feeding assemblies. An aluminum plate is provided in the aluminum plate warehouse. Each group of the loading assemblies inserts bolts on the aluminum plate. The grasping assembly attaches to the aluminum plate. To grab and install, the present invention uses the loading assembly to place bolts on the aluminum plate in sequence, and uses the grabbing assembly to accurately position and grab the aluminum plate. By setting the screw machine, after the aluminum plate is aligned and positioned on the keel, the screw machine is used The aluminum plate is connected to the keel through bolts, which saves the operator the work of climbing to the top of the room to install the suspended ceiling, and realizes the automated installation of the curtain wall aluminum plate.

Description

一种用于幕墙吊顶安装的自动化设备An automated equipment for curtain wall ceiling installation

技术领域Technical field

本发明涉及建筑幕墙技术领域,具体为一种用于幕墙吊顶安装的自动化设备。The invention relates to the technical field of building curtain walls, specifically an automated equipment for curtain wall ceiling installation.

背景技术Background technique

随着我国经济持续地快速增长,我国的建筑幕墙市场迎来了巨大发展空间,幕墙是从室内空间到室外空间的过渡层,一方面作为可供观赏的外表,另一方面体现建筑设计外观,传达建筑设计理念的基础,所以幕墙在施工安装过程中十分重要,而对于不同材料同样有可能采用不同的安装方式,其中铝板幕墙因性价比高、使用寿命长等优点,在幕墙顶棚中应用广泛。As my country's economy continues to grow rapidly, my country's architectural curtain wall market has ushered in huge room for development. Curtain walls are the transition layer from indoor space to outdoor space. On the one hand, they serve as an ornamental appearance, and on the other hand, they reflect the appearance of architectural design. It is the basis for conveying the architectural design concept, so the curtain wall is very important during the construction and installation process, and it is also possible to adopt different installation methods for different materials. Among them, aluminum curtain wall is widely used in curtain wall ceilings due to its high cost performance and long service life.

一般在安装过程中,由于人工安装对幕墙铝板顶棚的精准度的控制有限,庞大的数量必然会致使幕墙铝板顶棚外观板面不平整,接缝不平齐,不仅会导致打胶时胶缝不平滑、胶线不平直,还会影响整体美观,安装吊顶仍需要操作人员攀爬到房间顶部进行安装,存在一定的安全隐患,针对这些问题,结合机械技术和智能化手段,需要一种智能型幕墙铝板顶棚自动安装装置,对幕墙铝板进行自动安装,减轻操作人员的体力劳动。Generally during the installation process, due to the limited control over the accuracy of the curtain wall aluminum plate ceiling by manual installation, the huge quantity will inevitably cause the curtain wall aluminum plate ceiling to have an uneven appearance and uneven joints, which will not only lead to uneven glue joints during gluing , the glue line is not straight, which will also affect the overall appearance. Installing the suspended ceiling still requires the operator to climb to the top of the room for installation, which poses certain safety risks. To address these problems, a combination of mechanical technology and intelligent means is needed to create an intelligent The curtain wall aluminum plate ceiling automatic installation device automatically installs the curtain wall aluminum plate, reducing the operator's physical labor.

发明内容Contents of the invention

本发明的目的在于提供一种用于幕墙吊顶安装的自动化设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an automated equipment for curtain wall ceiling installation to solve the problems raised in the above background technology.

为了解决上述技术问题,本发明提供如下技术方案:一种用于幕墙吊顶安装的自动化设备,包括移动底座,所述移动底座上设置有四个轮子、四个支脚、机械臂、铝板仓,四个所述轮子带动移动底座进行移动,四个所述支脚对移动底座进行支撑,所述机械臂上设置有抓接组件,所述铝板仓上设置有四组上料组件,铝板仓内设置有铝板,每组所述上料组件在铝板上插入螺栓,所述抓接组件对铝板进行抓取并进行安装。In order to solve the above technical problems, the present invention provides the following technical solution: an automated equipment for curtain wall ceiling installation, including a mobile base. The mobile base is provided with four wheels, four feet, a mechanical arm, and an aluminum plate warehouse. The four wheels drive the mobile base to move, the four legs support the mobile base, the mechanical arm is provided with a grabbing assembly, the aluminum plate warehouse is provided with four sets of loading assemblies, and the aluminum plate warehouse is provided with Aluminum plate, each group of said loading components inserts bolts on the aluminum plate, and said grabbing component grabs and installs the aluminum plate.

进一步的,所述抓接组件包括U型头,所述U型头转动安装在机械臂的执行端,所述U型头上安装有气缸,所述气缸的活塞杆上安装有吸盘,所述吸盘对铝板进行吸附,吸盘上开设有一个气孔,所述气孔处安装有电磁阀,所述电磁阀对气孔进行封堵。Further, the grabbing assembly includes a U-shaped head, which is rotatably installed on the execution end of the mechanical arm. A cylinder is installed on the U-shaped head, and a suction cup is installed on the piston rod of the cylinder. The suction cup adsorbs the aluminum plate. There is an air hole on the suction cup. A solenoid valve is installed at the air hole. The solenoid valve blocks the air hole.

进一步的,所述U型头靠近吸盘的一端设置有十字型架,所述十字型架上每个外伸的边缘处开设有两个相互垂直的滑槽,每个所述滑槽内滑动安装有定位销,每个所述定位销上设置有导向短柱,每个定位销与滑槽之间设置有销子弹簧,所述销子弹簧套设在导向短柱上,所述U型头上还滑动设置有四个螺钉机,每个所述螺钉机与U型头之间还设置有压紧弹簧,所述螺钉机对螺栓进行旋紧,十字型架上还设置有智能激光校准仪,所述智能激光校准仪校准铝板的安装位置,对铝板进行抓取时,机械臂带动U型头以及十字型架靠近铝板仓,十字型架上的四对定位销向铝板的四个角靠近,定位销上的斜切面最先与铝板接触,每个销子弹簧受到定位销推挤的作用力,所有销子弹簧所收缩的程度相同,当定位销的销柱面与铝板接触后,所抓取铝板的理论中心与八个定位销所围成的假想正方形中心重合,吸盘接触到铝板表面,四个螺钉机抵住铝板上的螺栓,铝板进行吸附,机械臂带动U型头以及十字型架远离铝板仓,机械臂使U型头翻面,通过智能激光校准仪控制机械臂带动铝板接近安装位置;Further, one end of the U-shaped head close to the suction cup is provided with a cross frame, and two mutually perpendicular chute are provided at each extending edge of the cross frame, and each chute is slidably installed. There are positioning pins. Each positioning pin is provided with a guide short column. A pin spring is provided between each positioning pin and the chute. The pin spring is set on the guide short column. The U-shaped head There are also four screw machines slidingly installed on the cross frame. There is also a compression spring between each screw machine and the U-shaped head. The screw machine tightens the bolts. An intelligent laser calibrator is also installed on the cross frame. , the intelligent laser calibrator calibrates the installation position of the aluminum plate. When grabbing the aluminum plate, the mechanical arm drives the U-shaped head and the cross frame close to the aluminum plate warehouse, and the four pairs of positioning pins on the cross frame approach the four corners of the aluminum plate. , the chamfered surface on the positioning pin first contacts the aluminum plate, each pin spring is pushed by the positioning pin, and all pin springs shrink to the same extent. When the pin surface of the positioning pin contacts the aluminum plate, all pin springs The theoretical center of grabbing the aluminum plate coincides with the center of the imaginary square surrounded by eight positioning pins. The suction cup contacts the surface of the aluminum plate. Four screw machines press against the bolts on the aluminum plate. The aluminum plate is adsorbed. The mechanical arm drives the U-shaped head and the cross-shaped The rack is away from the aluminum plate warehouse, the mechanical arm turns the U-shaped head over, and the intelligent laser calibrator controls the mechanical arm to drive the aluminum plate close to the installation position;

气缸带动吸盘移动,将铝板贴近房间顶部的龙骨,在压紧弹簧的作用下,四个螺钉机始终与螺栓保持接触,四个螺钉机带动螺栓转动,铝板被螺接到龙骨上,电磁阀通电,吸盘上的气孔被打开,吸盘的内部与外部连通,内外气压相同,吸盘失去吸力,机械臂带动U型头离开。The cylinder drives the suction cup to move, placing the aluminum plate close to the keel at the top of the room. Under the action of the compression spring, the four screw machines always keep in contact with the bolts. The four screw machines drive the bolts to rotate, the aluminum plate is screwed to the keel, and the solenoid valve is energized. , the air hole on the suction cup is opened, the inside of the suction cup is connected to the outside, the air pressure inside and outside is the same, the suction cup loses suction, and the mechanical arm drives the U-shaped head to leave.

进一步的,所述U型头靠近机械臂一端的内部开设有环形通槽,所述环形通槽内活动安装有两个导电钢珠,两个所述导电钢珠对称设置,两个导电钢珠将环形通槽分为两个腔室,其中一个所述腔室中填充有液体,所述环形通槽的内壁上对称设置有导电片,所述导电片与导电钢珠相接触,机械臂带动U型头翻面时,环形通槽内的两个导电钢珠随着液体液面一直保持水平,U型头翻过半周时,两个导电钢珠均与一个导电片相接触,腔室中填充的液体为导电体,两个导电片连接着检测电路的两极,检测电路检测到有电流通过,表明翻面后回到水平状态,以确保铝板与房间顶部的龙骨完全贴合,螺接后不存在角度错位,提高整体美观性。Further, an annular channel is provided inside the U-shaped head near one end of the robot arm. Two conductive steel balls are movably installed in the annular channel. The two conductive steel balls are symmetrically arranged. The two conductive steel balls connect the annular channel. The groove is divided into two chambers, one of which is filled with liquid. A conductive sheet is symmetrically arranged on the inner wall of the annular channel. The conductive sheet is in contact with the conductive steel balls. The mechanical arm drives the U-shaped head to turn over. When the U-shaped head is turned over half a circle, the two conductive steel balls in the annular groove remain horizontal with the liquid level. When the U-shaped head turns over half a circle, the two conductive steel balls are in contact with a conductive piece, and the liquid filled in the chamber is a conductor. , two conductive sheets are connected to the two poles of the detection circuit. The detection circuit detects that there is current passing through, indicating that it returns to the horizontal state after turning over to ensure that the aluminum plate fully fits the keel at the top of the room. There is no angular misalignment after screwing, improving Overall aesthetics.

进一步的,所述移动底座的内部中空,所述铝板仓的内部与移动底座的中空部分连通,所述移动底座内设置有伺服电机,所述伺服电机的电机轴上设置有主齿轮,所述铝板仓的内部转动安装有第一螺杆、第二螺杆,所述第一螺杆及第二螺杆的螺纹旋向相同,第一螺杆的下方连接有第一齿轮,第二螺杆的下方连接有第二齿轮,所述第一齿轮与第二齿轮均与主齿轮啮合传动,所述第一螺杆及第二螺杆上螺纹连接有升降台,所述升降台水平设置,升降台上方设置有若干个铝板,伺服电机带动主齿轮转动,主齿轮带动第一齿轮与第二齿轮进行转动,且第一齿轮与第二齿轮的转动方向相同,第一齿轮带动第一螺杆随之旋转,第二齿轮带动第二螺杆进行转动,升降台在第一螺杆与第二螺杆的带动下进行向上移动,将铝板抬出铝板仓,以便与机械臂的抓取。Further, the interior of the mobile base is hollow, and the interior of the aluminum plate warehouse is connected with the hollow part of the mobile base. A servo motor is provided in the mobile base, and a main gear is provided on the motor shaft of the servo motor. A first screw and a second screw are rotatably installed inside the aluminum plate silo. The threads of the first screw and the second screw have the same direction. A first gear is connected below the first screw, and a second gear is connected below the second screw. Gears, the first gear and the second gear are meshed and driven with the main gear, the first screw and the second screw are threadedly connected to a lifting platform, the lifting platform is set horizontally, and several aluminum plates are provided above the lifting platform. The servo motor drives the main gear to rotate, and the main gear drives the first gear and the second gear to rotate, and the first gear and the second gear rotate in the same direction. The first gear drives the first screw to rotate accordingly, and the second gear drives the second gear. The screw rotates, and the lifting platform moves upwards driven by the first screw and the second screw to lift the aluminum plate out of the aluminum plate warehouse for grabbing by the mechanical arm.

进一步的,每组所述上料组件包括支撑柱,所述支撑柱设置在铝板仓上,支撑柱上转动安装有送料头,所述送料头与支撑柱之间设置有卷簧,所述支撑柱上固定安装有凸轮,所述送料头内滑动安装有滑块,所述滑块与送料头之间还设置有滑块弹簧,所述凸轮对滑块进行顶推,所述滑块弹簧对滑块进行复位。Further, each group of the feeding components includes a support column. The support column is arranged on the aluminum plate warehouse. A feeding head is rotatably installed on the support column. A coil spring is provided between the feeding head and the support column. The support column A cam is fixedly installed on the column, and a slider is slidably installed in the feeding head. A slider spring is also provided between the slider and the feeding head. The cam pushes the slider, and the slider spring pushes the slider. The slider is reset.

进一步的,所述送料头的上端及下端开设有放料孔,所述滑块上开设有与放料孔直径相同的通孔,所述通孔与放料孔相连通,上端的所述放料孔连接有输送管,所述输送管的一端与螺栓送料机相连接,螺栓送料机将螺栓通过输送管传送到送料头处,螺栓通过上端放料孔进入到滑块中,在需要上料时,送料头处向铝板的开孔处转动,旋转的过程中,凸轮推动滑块移动,当下端放料孔与铝板上的开孔对齐后,滑块移动到下端放料孔处,螺栓从滑块中穿过下端放料孔掉落到铝板上的孔中,上料结束后,送料头转回原位,滑块在滑块弹簧的作用下复位,下一个螺栓通过上端放料孔进入到滑块内。Further, the upper end and lower end of the feeding head are provided with discharge holes, and the slider is provided with a through hole with the same diameter as the discharge hole. The through hole is connected with the discharge hole, and the discharge hole at the upper end is provided with a discharge hole. The material hole is connected with a conveying pipe, and one end of the conveying pipe is connected to a bolt feeder. The bolt feeder transmits the bolts to the feeding head through the conveying pipe. The bolts enter the slider through the upper discharge hole. When the material needs to be loaded When the feeding head rotates towards the opening of the aluminum plate, during the rotation, the cam pushes the slider to move. After the lower discharge hole is aligned with the opening on the aluminum plate, the slider moves to the lower discharge hole, and the bolt moves from The slider passes through the lower discharge hole and falls into the hole on the aluminum plate. After loading, the feeding head rotates back to its original position, the slider resets under the action of the slider spring, and the next bolt enters through the upper discharge hole. into the slider.

进一步的,所述伺服电机的电机轴上还设置有太阳轮,所述太阳轮设置在主齿轮下方,所述移动底座上固定设置有行星架,所述行星架上均匀设置有三个行星轮,三个所述行星轮均与太阳轮啮合传动,三个行星轮上还连接有柱钉轮,所述柱钉轮上均布有若干个柱钉,所述行星架上对称设置有两对导向板,两对所述导向板与柱钉相接触,每个所述送料头上缠绕有绳索,所述铝板仓中开设有引导孔,所述绳索在引导孔中穿过,四根所述绳索的一端两两相互连接成两根长索,相连成的两根长索中部对称挂在柱钉轮的两侧,所述导向板对进行绳索推挤,伺服电机带动主齿轮旋转的同时也带动太阳轮进行转动,经过行星减速器进行减速后,柱钉轮转过一定的角度,勾套在柱钉轮上的绳索被拉动,通过绳索带动送料头旋转,卷簧积蓄弹性势能,即在利用升降台抬升铝板的同时,转动送料头在铝板上开设的孔内放入螺栓,柱钉轮在转动中,导向板将绳索向外推挤,直到绳索脱离一个柱钉,卷簧释放弹性势能,送料头旋转复位并收卷绳索,绳索勾套到下一个柱钉之上,在上料之后将送料头收回,避免对机械臂抓取铝板造成影响。Furthermore, a sun gear is provided on the motor shaft of the servo motor, and the sun gear is provided below the main gear. A planet carrier is fixedly provided on the mobile base, and three planet wheels are evenly provided on the planet carrier. The three planet wheels are all engaged with the sun wheel for transmission. The three planet wheels are also connected with stud wheels. There are a number of stud wheels evenly distributed on the stud wheels. Two pairs of guides are symmetrically arranged on the planet carrier. plate, two pairs of the guide plates are in contact with the studs, a rope is wound around each feeding head, a guide hole is provided in the aluminum plate warehouse, the rope passes through the guide hole, and the four ropes One end of the two long ropes are connected to each other to form two long ropes. The middle parts of the two connected long ropes are symmetrically hung on both sides of the stud wheels. The guide plates push the ropes, and the servo motor drives the main gear to rotate and also drives the The sun wheel rotates, and after being decelerated by the planetary reducer, the stud wheel rotates through a certain angle, and the rope hooked on the stud wheel is pulled, and the feeding head is driven to rotate through the rope, and the coil spring accumulates elastic potential energy, that is, using the lift While the platform lifts the aluminum plate, it rotates the feeding head and puts bolts into the holes in the aluminum plate. The stud wheel is rotating, and the guide plate pushes the rope outward until the rope breaks away from a stud. The coil spring releases elastic potential energy and the material is fed. The head rotates to reset and retracts the rope. The rope is hooked onto the next stud. After loading, the feeding head is retracted to avoid affecting the mechanical arm's grasp of the aluminum plate.

进一步的,所述铝板仓内还设置有四根整理条,四根所述整理条分别与若干个铝板的四个边相接触,铝板被抬升的过程中,整理条限制铝板的位置,以免装置震动造成铝板堆叠错位不齐。Furthermore, four organizing strips are provided in the aluminum plate warehouse. The four organizing strips are in contact with the four sides of several aluminum plates respectively. When the aluminum plates are lifted, the organizing strips limit the position of the aluminum plates to avoid installation. The vibration caused the aluminum plates to be stacked and misaligned.

与现有技术相比,本发明所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the present invention are:

1、通过上料组件在铝板上依次放置螺栓,利用带斜切边的定位销调整铝板准确的位置,利用吸盘对铝板进行抓取,在抓接组件上设置螺钉机,铝板在龙骨上对齐定位后,利用螺钉机将铝板螺接到龙骨上,省去了操作人员攀爬到房间顶部安装吊顶的工作,降低安全隐患,实现幕墙铝板的自动化安装。1. Place bolts on the aluminum plate in sequence through the loading assembly, use positioning pins with beveled edges to adjust the accurate position of the aluminum plate, use suction cups to grab the aluminum plate, set a screw machine on the grabbing assembly, and align the aluminum plate on the keel. Finally, a screw machine is used to screw the aluminum plate to the keel, which saves the operator the work of climbing to the top of the room to install the suspended ceiling, reduces safety hazards, and enables automated installation of curtain wall aluminum plates.

2、机械臂带动U型头翻面时,环形通槽内的两个导电钢珠随着液体液面一直保持水平,U型头翻过半周时,两个导电钢珠均与一个导电片相接触,并利用腔室中填充的液体导通检测电路,表明翻面后回到水平状态,以确保铝板与房间顶部的龙骨完全贴合,螺接后不存在角度错位,提高整体美观性。2. When the robot arm drives the U-shaped head to turn over, the two conductive steel balls in the annular groove remain horizontal along with the liquid level. When the U-shaped head turns over half a circle, the two conductive steel balls are in contact with a conductive piece. And the liquid filled in the chamber is used to conduct the detection circuit, indicating that it returns to the horizontal state after turning over to ensure that the aluminum plate fully fits the keel at the top of the room, and there is no angular misalignment after screwing, improving the overall aesthetics.

附图说明Description of the drawings

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. In the attached picture:

图1是本发明的整体外观结构示意图;Figure 1 is a schematic diagram of the overall appearance structure of the present invention;

图2是本发明的整体外观结构俯视图;Figure 2 is a top view of the overall appearance structure of the present invention;

图3是本发明U型头部分的内部结构示意图;Figure 3 is a schematic diagram of the internal structure of the U-shaped head part of the present invention;

图4是本发明U型头部分仰视的结构示意图;Figure 4 is a schematic structural diagram of the U-shaped head part of the present invention viewed from above;

图5是本发明铝板仓的内部的结构示意图;Figure 5 is a schematic structural diagram of the interior of the aluminum plate silo of the present invention;

图6是本发明送料头部分的安装结构示意图;Figure 6 is a schematic diagram of the installation structure of the feeding head part of the present invention;

图7是本发明柱钉轮与绳索的连接示意图;Figure 7 is a schematic diagram of the connection between the stud wheel and the rope of the present invention;

图8是本发明柱钉轮部分的结构示意图;Figure 8 is a schematic structural diagram of the stud wheel part of the present invention;

图9是本发明U型头的内部结构示意图;Figure 9 is a schematic diagram of the internal structure of the U-shaped head of the present invention;

图10是本发明定位销的结构示意图;Figure 10 is a schematic structural diagram of the positioning pin of the present invention;

图中:1、移动底座;2、轮子;3、支脚;4、机械臂;501、U型头;502、十字型架;601、螺钉机;602、压紧弹簧;701、气缸;702、吸盘;801、定位销;802、销子弹簧;901、铝板;902、螺栓;10、铝板仓;111、输送管;112、支撑柱;113、送料头;114、凸轮;115、滑块;116、滑块弹簧;117、卷簧;118、绳索;12、伺服电机;13、主齿轮;14、太阳轮;151、行星架;152、行星轮;153、柱钉轮;154、导向板;161、第一螺杆;162、第二螺杆;171、第一齿轮;172、第二齿轮;18、升降台;19、整理条;20、导电钢珠。In the picture: 1. Mobile base; 2. Wheels; 3. Feet; 4. Robotic arm; 501. U-shaped head; 502. Cross frame; 601. Screw machine; 602. Compression spring; 701. Cylinder; 702. Suction cup; 801, positioning pin; 802, pin spring; 901, aluminum plate; 902, bolt; 10, aluminum plate warehouse; 111, conveying pipe; 112, support column; 113, feeding head; 114, cam; 115, slider; 116. Slider spring; 117. Coil spring; 118. Rope; 12. Servo motor; 13. Main gear; 14. Sun gear; 151. Planet carrier; 152. Planet wheel; 153. Column nail wheel; 154. Guide plate ; 161. The first screw; 162. The second screw; 171. The first gear; 172. The second gear; 18. Lifting table; 19. Sorting strip; 20. Conductive steel balls.

实施方式Implementation

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

请参阅图1-图10,本发明提供技术方案:一种用于幕墙吊顶安装的自动化设备,包括移动底座1,移动底座1上设置有四个轮子2、四个支脚3、机械臂4、铝板仓10,四个轮子2带动移动底座1进行移动,四个支脚3对移动底座1进行支撑,机械臂4上设置有抓接组件,铝板仓10上设置有四组上料组件,铝板仓10内设置有铝板901,每组上料组件在铝板901上插入螺栓902,抓接组件对铝板901进行抓取并进行安装。Please refer to Figures 1 to 10. The present invention provides a technical solution: an automated equipment for curtain wall ceiling installation, including a mobile base 1. The mobile base 1 is provided with four wheels 2, four legs 3, a mechanical arm 4, Aluminum plate warehouse 10, four wheels 2 drive the mobile base 1 to move, four legs 3 support the mobile base 1, the mechanical arm 4 is provided with a grabbing component, the aluminum plate warehouse 10 is provided with four sets of loading components, the aluminum plate warehouse An aluminum plate 901 is provided inside the aluminum plate 10. Each group of loading components inserts bolts 902 on the aluminum plate 901, and the grabbing component grabs and installs the aluminum plate 901.

移动底座1的内部中空,铝板仓10的内部与移动底座1的中空部分连通,移动底座1内设置有伺服电机12,伺服电机12的电机轴上设置有主齿轮13,铝板仓10的内部转动安装有第一螺杆161、第二螺杆162,第一螺杆161及第二螺杆162的螺纹旋向相同,第一螺杆161的下方连接有第一齿轮171,第二螺杆162的下方连接有第二齿轮172,第一齿轮171与第二齿轮172均与主齿轮13啮合传动,第一螺杆161及第二螺杆162上螺纹连接有升降台18,升降台18水平设置,升降台18上方设置有若干个铝板901,伺服电机12带动主齿轮13转动,主齿轮13带动第一齿轮171与第二齿轮172进行转动,且第一齿轮171与第二齿轮172的转动方向相同,第一齿轮171带动第一螺杆161随之旋转,第二齿轮172带动第二螺杆162进行转动,升降台18在第一螺杆161与第二螺杆162的带动下进行向上移动,将铝板901抬出铝板仓10,以便与机械臂4的抓取,铝板仓10内设置有四根整理条19,四根整理条19分别与若干个铝板901的四个边相接触,铝板901被抬升的过程中,整理条19限制铝板901的位置。The interior of the mobile base 1 is hollow, and the interior of the aluminum plate warehouse 10 is connected with the hollow part of the mobile base 1. A servo motor 12 is provided in the mobile base 1, and a main gear 13 is provided on the motor shaft of the servo motor 12. The interior of the aluminum plate warehouse 10 rotates A first screw 161 and a second screw 162 are installed. The threads of the first screw 161 and the second screw 162 have the same direction. A first gear 171 is connected below the first screw 161, and a second gear 171 is connected below the second screw 162. The gear 172, the first gear 171 and the second gear 172 are all meshed with the main gear 13 for transmission. The first screw 161 and the second screw 162 are threadedly connected to a lifting platform 18. The lifting platform 18 is set horizontally. There are several An aluminum plate 901, the servo motor 12 drives the main gear 13 to rotate, the main gear 13 drives the first gear 171 and the second gear 172 to rotate, and the first gear 171 and the second gear 172 rotate in the same direction, the first gear 171 drives the second gear 171 to rotate. A screw rod 161 rotates accordingly, and the second gear 172 drives the second screw rod 162 to rotate. The lifting platform 18 moves upward driven by the first screw rod 161 and the second screw rod 162, and lifts the aluminum plate 901 out of the aluminum plate warehouse 10 to facilitate contact with the aluminum plate warehouse 10. To grasp the mechanical arm 4, four sorting bars 19 are provided in the aluminum plate warehouse 10. The four sorting bars 19 are respectively in contact with the four sides of several aluminum plates 901. When the aluminum plates 901 are lifted, the sorting bars 19 limit the aluminum plates. 901 location.

每组上料组件包括支撑柱112,支撑柱112设置在铝板仓10上,支撑柱112上转动安装有送料头113,送料头113与支撑柱112之间设置有卷簧117,支撑柱112上固定安装有凸轮114,送料头113内滑动安装有滑块115,滑块115与送料头113之间还设置有滑块弹簧116,凸轮114对滑块115进行顶推,滑块弹簧116对滑块115进行复位,送料头113的上端及下端开设有放料孔,滑块115上开设有与放料孔直径相同的通孔,通孔与放料孔相连通,上端的放料孔连接有输送管111,输送管111的一端与螺栓送料机相连接,螺栓送料机将螺栓902通过输送管111传送到送料头113处,螺栓902通过上端放料孔进入到滑块115中,在需要上料时,送料头113处向铝板901的开孔处转动,旋转的过程中,凸轮114推动滑块115移动,当下端放料孔与铝板901上的开孔对齐后,滑块115移动到下端放料孔处,螺栓902从滑块115中穿过下端放料孔掉落到铝板901上的孔中,上料结束后,送料头113转回原位,滑块115在滑块弹簧116的作用下复位,下一个螺栓902通过上端放料孔进入到滑块115内。Each group of feeding components includes a support column 112. The support column 112 is arranged on the aluminum plate warehouse 10. A feed head 113 is rotatably installed on the support column 112. A coil spring 117 is provided between the feed head 113 and the support column 112. The support column 112 A cam 114 is fixedly installed, and a slider 115 is slidably installed in the feeding head 113. A slider spring 116 is also provided between the slider 115 and the feeding head 113. The cam 114 pushes the slider 115, and the slider spring 116 pushes against the slider. The block 115 is reset. The upper and lower ends of the feeding head 113 are provided with discharge holes. The slider 115 is provided with a through hole with the same diameter as the discharge hole. The through hole is connected with the discharge hole. The discharge hole at the upper end is connected with Conveying pipe 111. One end of the conveying pipe 111 is connected to the bolt feeder. The bolt feeder transmits the bolts 902 to the feeding head 113 through the conveying pipe 111. The bolts 902 enter the slider 115 through the upper discharge hole. When needed, When feeding, the feeding head 113 rotates toward the opening of the aluminum plate 901. During the rotation, the cam 114 pushes the slider 115 to move. After the lower discharge hole is aligned with the opening of the aluminum plate 901, the slider 115 moves to the lower end. At the discharge hole, the bolt 902 passes through the lower discharge hole of the slider 115 and falls into the hole on the aluminum plate 901. After the feeding is completed, the feed head 113 rotates back to the original position, and the slider 115 is on the slider spring 116. It is reset under the action, and the next bolt 902 enters the slider 115 through the upper discharge hole.

伺服电机12的电机轴上还设置有太阳轮14,太阳轮14设置在主齿轮13下方,移动底座1上固定设置有行星架151,行星架151上均匀设置有三个行星轮152,三个行星轮152均与太阳轮14啮合传动,三个行星轮152上还连接有柱钉轮153,柱钉轮153上均布有若干个柱钉,行星架151上对称设置有两对导向板154,两对导向板154与柱钉相接触,每个送料头113上缠绕有绳索118,铝板仓10中开设有引导孔,绳索118在引导孔中穿过,四根绳索118的一端两两相互连接成两根长索,相连成的两根长索中部对称挂在柱钉轮153的两侧,导向板154对进行绳索118推挤,伺服电机12带动主齿轮13旋转的同时也带动太阳轮14进行转动,经过行星减速器进行减速后,柱钉轮153转过一定的角度,勾套在柱钉轮153上的绳索118被拉动,通过绳索118带动送料头113旋转,卷簧117积蓄弹性势能,即在利用升降台18抬升铝板901的同时,转动送料头113在铝板901上开设的孔内放入螺栓902,柱钉轮153在转动中,导向板154将绳索118向外推挤,直到绳索118脱离一个柱钉,卷簧117释放弹性势能,送料头113旋转复位并收卷绳索118,绳索118勾套到下一个柱钉之上。A sun gear 14 is also provided on the motor shaft of the servo motor 12, and the sun gear 14 is provided below the main gear 13. A planet carrier 151 is fixedly provided on the mobile base 1, and three planet wheels 152 are evenly provided on the planet carrier 151. The three planets The wheels 152 are all engaged with the sun gear 14 for transmission. The three planet wheels 152 are also connected to stud wheels 153. There are a number of studs evenly distributed on the stud wheels 153. Two pairs of guide plates 154 are symmetrically arranged on the planet carrier 151. Two pairs of guide plates 154 are in contact with the studs. A rope 118 is wound around each feeding head 113. A guide hole is provided in the aluminum plate warehouse 10. The rope 118 passes through the guide hole. One end of the four ropes 118 is connected to each other. into two long ropes, the middle parts of the two connected long ropes are symmetrically hung on both sides of the stud wheel 153, the guide plate 154 pushes the rope 118, and the servo motor 12 drives the main gear 13 to rotate and also drives the sun gear 14 After rotating and decelerating through the planetary reducer, the stud wheel 153 rotates through a certain angle, and the rope 118 hooked on the stud wheel 153 is pulled. The rope 118 drives the feeding head 113 to rotate, and the coil spring 117 accumulates elastic potential energy. , that is, while using the lifting platform 18 to lift the aluminum plate 901, rotate the feeding head 113 to put the bolts 902 into the holes opened in the aluminum plate 901, the stud wheel 153 is rotating, and the guide plate 154 pushes the rope 118 outward until The rope 118 breaks away from one stud, the coil spring 117 releases the elastic potential energy, the feed head 113 rotates and resets and winds up the rope 118, and the rope 118 is hooked onto the next stud.

抓接组件包括U型头501,U型头501转动安装在机械臂4的执行端,U型头501上安装有气缸701,气缸701的活塞杆上安装有吸盘702,吸盘702对铝板901进行吸附,吸盘702上开设有一个气孔,气孔处安装有电磁阀(图中未画出),电磁阀对气孔进行封堵,U型头501靠近吸盘702的一端设置有十字型架502,十字型架502上每个外伸的边缘处开设有两个相互垂直的滑槽,每个滑槽内滑动安装有定位销801,每个定位销801上设置有导向短柱,每个定位销801与滑槽之间设置有销子弹簧802,销子弹簧802套设在导向短柱上,U型头501上还滑动设置有四个螺钉机601,每个螺钉机601与U型头501之间还设置有压紧弹簧602,螺钉机601对螺栓902进行旋紧,十字型架502上还设置有智能激光校准仪,智能激光校准仪校准铝板901的安装位置,对铝板901进行抓取时,机械臂4带动U型头501以及十字型架502靠近铝板仓10,十字型架502上的四对定位销801向铝板901的四个角靠近,定位销801上的斜切面最先与铝板901接触,每个销子弹簧802受到定位销801推挤的作用力,所有销子弹簧802所收缩的程度相同,当定位销801的销柱面与铝板901接触后,所抓取铝板901的理论中心与八个定位销801所围成的假想正方形中心重合,吸盘702接触到铝板901表面,四个螺钉机601抵住铝板901上的螺栓902,铝板901进行吸附,机械臂4带动U型头501以及十字型架502远离铝板仓10,机械臂4使U型头501翻面,通过智能激光校准仪控制机械臂4带动铝板901接近安装位置;The grabbing assembly includes a U-shaped head 501. The U-shaped head 501 is rotatably installed on the execution end of the robotic arm 4. A cylinder 701 is installed on the U-shaped head 501. A suction cup 702 is installed on the piston rod of the cylinder 701. The suction cup 702 performs a clamping operation on the aluminum plate 901. For adsorption, there is an air hole on the suction cup 702, and a solenoid valve (not shown in the figure) is installed at the air hole. The solenoid valve blocks the air hole. A cross-shaped frame 502 is provided at one end of the U-shaped head 501 close to the suction cup 702. The cross-shaped Two mutually perpendicular chutes are provided at each extended edge of the frame 502. A positioning pin 801 is slidably installed in each chute. Each positioning pin 801 is provided with a guide short column. Each positioning pin 801 is connected to Pin springs 802 are provided between the chutes, and the pin springs 802 are sleeved on the guide stubs. Four screw machines 601 are also slidably provided on the U-shaped head 501, between each screw machine 601 and the U-shaped head 501. A compression spring 602 is also provided, and a screw machine 601 tightens the bolt 902. An intelligent laser calibrator is also provided on the cross frame 502. The intelligent laser calibrator calibrates the installation position of the aluminum plate 901. When grabbing the aluminum plate 901, The robotic arm 4 drives the U-shaped head 501 and the cross frame 502 to approach the aluminum plate warehouse 10. The four pairs of positioning pins 801 on the cross frame 502 approach the four corners of the aluminum plate 901. The beveled surfaces on the positioning pins 801 first contact the aluminum plate 901. Contact, each pin spring 802 is pushed by the positioning pin 801, and all pin springs 802 contract to the same extent. When the pin surface of the positioning pin 801 contacts the aluminum plate 901, the theory of the grasped aluminum plate 901 The center coincides with the center of the imaginary square surrounded by eight positioning pins 801. The suction cup 702 contacts the surface of the aluminum plate 901. The four screw machines 601 resist the bolts 902 on the aluminum plate 901. The aluminum plate 901 performs adsorption, and the robotic arm 4 drives the U-shaped head. 501 and the cross frame 502 are away from the aluminum plate warehouse 10, the robotic arm 4 turns the U-shaped head 501 over, and the intelligent laser calibrator controls the robotic arm 4 to drive the aluminum plate 901 close to the installation position;

气缸701带动吸盘702移动,将铝板901贴近房间顶部的龙骨,在压紧弹簧602的作用下,四个螺钉机601始终与螺栓902保持接触,四个螺钉机601带动螺栓902转动,铝板901被螺接到龙骨上,电磁阀通电,吸盘702上的气孔被打开,吸盘702的内部与外部连通,内外气压相同,吸盘702失去吸力,机械臂4带动U型头501离开。The cylinder 701 drives the suction cup 702 to move, bringing the aluminum plate 901 close to the keel at the top of the room. Under the action of the compression spring 602, the four screw machines 601 always keep in contact with the bolts 902. The four screw machines 601 drive the bolts 902 to rotate, and the aluminum plate 901 is The screw is connected to the keel, the solenoid valve is energized, the air hole on the suction cup 702 is opened, the inside of the suction cup 702 is connected with the outside, the internal and external air pressures are the same, the suction cup 702 loses suction, and the robot arm 4 drives the U-shaped head 501 to leave.

U型头501靠近机械臂4一端的内部开设有环形通槽,环形通槽内活动安装有两个导电钢珠20,两个导电钢珠20对称设置,两个导电钢珠20将环形通槽分为两个腔室,其中一个腔室中填充有液体,环形通槽的内壁上对称设置有导电片(图中未画出),导电片与导电钢珠20相接触,机械臂4带动U型头501翻面时,环形通槽内的两个导电钢珠20随着液体液面一直保持水平,U型头501翻过半周时,两个导电钢珠20均与一个导电片相接触,腔室中填充的液体为导电体,两个导电片连接着检测电路的两极,检测电路检测到有电流通过,表明翻面后回到水平状态,以确保铝板901与房间顶部的龙骨完全贴合。An annular channel is provided inside the U-shaped head 501 close to one end of the robot arm 4. Two conductive steel balls 20 are movably installed in the annular channel. The two conductive steel balls 20 are symmetrically arranged. The two conductive steel balls 20 divide the annular channel into two parts. One of the chambers is filled with liquid. Conductive sheets (not shown in the figure) are symmetrically arranged on the inner wall of the annular slot. The conductive sheets are in contact with the conductive steel balls 20. The robotic arm 4 drives the U-shaped head 501 to turn over. When the U-shaped head 501 turns over half a circle, the two conductive steel balls 20 are in contact with a conductive piece, and the liquid filled in the chamber remains horizontal. It is a conductor, and the two conductive sheets are connected to the two poles of the detection circuit. The detection circuit detects the passage of current, indicating that it returns to the horizontal state after being turned over to ensure that the aluminum plate 901 is completely attached to the keel at the top of the room.

本发明的工作原理:在使用该设备时,操作人员先将支脚3撑在移动底座1是四周,将若干铝板901放置在升降台18上,伺服电机12通电带动主齿轮13转动,主齿轮13带动第一齿轮171与第二齿轮172进行转动,第一齿轮171带动第一螺杆161随之旋转,第二齿轮172带动第二螺杆162进行转动,升降台18在第一螺杆161与第二螺杆162的带动下进行向上移动,将铝板901抬出铝板仓10;The working principle of the present invention: when using the equipment, the operator first supports the legs 3 around the mobile base 1 and places a number of aluminum plates 901 on the lifting platform 18. The servo motor 12 is energized to drive the main gear 13 to rotate. The first gear 171 and the second gear 172 are driven to rotate. The first gear 171 drives the first screw 161 to rotate accordingly. The second gear 172 drives the second screw 162 to rotate. The lifting platform 18 is between the first screw 161 and the second screw. 162 moves upward to lift the aluminum plate 901 out of the aluminum plate warehouse 10;

螺栓送料机将螺栓902通过输送管111进入到滑块115中,伺服电机12带动主齿轮13旋转的同时也带动太阳轮14进行转动,经过行星减速器进行减速后,柱钉轮153转过一定的角度,勾套在柱钉轮153上的绳索118被拉动,通过绳索118带动送料头113旋转,卷簧117积蓄弹性势能,凸轮114推动滑块115移动,下端放料孔与铝板901上的开孔对齐后,滑块115也移动到下端放料孔处,螺栓902从滑块115中穿过下端放料孔掉落到铝板901上的孔中,柱钉轮153继续转动,导向板154将绳索118向外推挤,直到绳索118脱离一个柱钉,卷簧117释放弹性势能,送料头113旋转复位并收卷绳索118,绳索118勾套到下一个柱钉之上,滑块115在滑块弹簧116的作用下复位,下一个螺栓902通过上端放料孔进入到滑块115内。The bolt feeder enters the bolts 902 into the slider 115 through the conveying pipe 111. The servo motor 12 drives the main gear 13 to rotate and also drives the sun gear 14 to rotate. After being decelerated by the planetary reducer, the stud wheel 153 rotates a certain amount. At an angle, the rope 118 hooked on the stud wheel 153 is pulled, and the feeding head 113 is driven to rotate through the rope 118. The coil spring 117 accumulates elastic potential energy, and the cam 114 pushes the slider 115 to move. The lower end discharge hole is in contact with the aluminum plate 901 After the holes are aligned, the slider 115 also moves to the lower discharge hole. The bolt 902 passes through the lower discharge hole from the slider 115 and falls into the hole on the aluminum plate 901. The stud wheel 153 continues to rotate, and the guide plate 154 Push the rope 118 outward until the rope 118 breaks away from a stud, the coil spring 117 releases the elastic potential energy, the feed head 113 rotates to reset and winds up the rope 118, the rope 118 is hooked onto the next stud, and the slider 115 is The slide block is reset under the action of the spring 116, and the next bolt 902 enters the slide block 115 through the upper discharge hole.

对铝板901进行抓取时,机械臂4带动U型头501以及十字型架502靠近铝板仓10,十字型架502上的四对定位销801向铝板901的四个角靠近,定位销801上的斜切面最先与铝板901接触,每个销子弹簧802受到定位销801推挤的作用力,所有销子弹簧802所收缩的程度相同,当定位销801的销柱面与铝板901接触后,所抓取铝板901的理论中心与八个定位销801所围成的假想正方形中心重合,吸盘702接触到铝板901表面,四个螺钉机601抵住铝板901上的螺栓902,铝板901进行吸附,机械臂4带动U型头501以及十字型架502远离铝板仓10,机械臂4使U型头501翻面,通过智能激光校准仪控制机械臂4带动铝板901接近安装位置,机械臂4带动U型头501翻面时,环形通槽内的两个导电钢珠20随着液体液面一直保持水平,U型头501翻过半周时,两个导电钢珠20均与一个导电片相接触,腔室中填充的液体为导电体,两个导电片连接着检测电路的两极,检测电路检测到有电流通过,表明翻面后回到水平状态,确保铝板901与房间顶部的龙骨完全贴合。When grabbing the aluminum plate 901, the robot arm 4 drives the U-shaped head 501 and the cross frame 502 to approach the aluminum plate warehouse 10. The four pairs of positioning pins 801 on the cross frame 502 approach the four corners of the aluminum plate 901. The beveled surface of the pin first contacts the aluminum plate 901. Each pin spring 802 is pushed by the positioning pin 801. All pin springs 802 shrink to the same extent. When the pin surface of the positioning pin 801 contacts the aluminum plate 901 , the theoretical center of the grabbed aluminum plate 901 coincides with the center of the imaginary square surrounded by eight positioning pins 801, the suction cup 702 contacts the surface of the aluminum plate 901, the four screw machines 601 resist the bolts 902 on the aluminum plate 901, and the aluminum plate 901 is sucked , the robotic arm 4 drives the U-shaped head 501 and the cross frame 502 away from the aluminum plate warehouse 10, the robotic arm 4 turns the U-shaped head 501 over, and the intelligent laser calibrator is used to control the robotic arm 4 to drive the aluminum plate 901 close to the installation position. The robotic arm 4 drives When the U-shaped head 501 is turned over, the two conductive steel balls 20 in the annular groove remain horizontal along with the liquid level. When the U-shaped head 501 is turned over half a circle, the two conductive steel balls 20 are in contact with a conductive piece, and the cavity The liquid filled in the chamber is a conductor, and the two conductive sheets are connected to the two poles of the detection circuit. The detection circuit detects the passage of current, indicating that it returns to the horizontal state after turning over, ensuring that the aluminum plate 901 is completely attached to the keel at the top of the room.

气缸701带动吸盘702移动,将铝板901贴近房间顶部的龙骨,在压紧弹簧602的作用下,四个螺钉机601始终与螺栓902保持接触,四个螺钉机601带动螺栓902转动,铝板901被螺接到龙骨上,电磁阀通电,吸盘702上的气孔被打开,吸盘702的内部与外部连通,内外气压相同,吸盘702失去吸力,机械臂4带动U型头501离开。The cylinder 701 drives the suction cup 702 to move, bringing the aluminum plate 901 close to the keel at the top of the room. Under the action of the compression spring 602, the four screw machines 601 always keep in contact with the bolts 902. The four screw machines 601 drive the bolts 902 to rotate, and the aluminum plate 901 is The screw is connected to the keel, the solenoid valve is energized, the air hole on the suction cup 702 is opened, the inside of the suction cup 702 is connected with the outside, the internal and external air pressures are the same, the suction cup 702 loses suction, and the robot arm 4 drives the U-shaped head 501 to leave.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still The technical solutions described in the foregoing embodiments may be modified, or some of the technical features may be equivalently replaced. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (6)

1. An automation device for curtain wall suspended ceiling installation, which is characterized in that: including removing base (1), remove and be provided with four wheels (2), four stabilizer blade (3), arm (4), aluminum plate storehouse (10) on base (1), four wheel (2) drive remove base (1) four stabilizer blade (3) support base (1), be provided with on arm (4) and grab and connect the subassembly, be provided with four groups of material loading subassemblies on aluminum plate storehouse (10), be provided with aluminum plate (901) in aluminum plate storehouse (10), every group material loading subassembly inserts bolt (902) on aluminum plate (901), grab and connect the subassembly to snatch and install aluminum plate (901);
the grabbing component comprises a U-shaped head (501), the U-shaped head (501) is rotatably arranged at the execution end of the mechanical arm (4), an air cylinder (701) is arranged on the U-shaped head (501), a sucker (702) is arranged on a piston rod of the air cylinder (701), the sucker (702) adsorbs an aluminum plate (901), an air hole is formed in the sucker (702), an electromagnetic valve is arranged at the air hole, and the electromagnetic valve seals the air hole;
one end of the U-shaped head (501) close to the suction disc (702) is provided with a cross-shaped frame (502), two mutually perpendicular sliding grooves are formed in the edge of each extending part of the cross-shaped frame (502), positioning pins (801) are slidably arranged in each sliding groove, guide short columns are arranged on each positioning pin (801), a pin spring (802) is arranged between each positioning pin (801) and each sliding groove, the pin springs (802) are sleeved on the guide short columns, four screw machines (601) are further slidably arranged on the U-shaped head (501), compression springs (602) are further arranged between each screw machine (601) and the U-shaped head (501), the screw machines (601) screw the bolts (902), an intelligent laser calibrator is further arranged on the cross-shaped frame (502), and the intelligent laser calibrator calibrates the installation position of the aluminum plate (901);
the U-shaped head (501) is close to the inside of one end of the mechanical arm (4) and is provided with an annular through groove, two conductive steel balls (20) are movably mounted in the annular through groove, the two conductive steel balls (20) are symmetrically arranged, the annular through groove is divided into two chambers by the two conductive steel balls (20), one chamber is filled with liquid, conductive plates are symmetrically arranged on the inner wall of the annular through groove, and the conductive plates are in contact with the conductive steel balls (20).
2. An automated apparatus for curtain wall ceiling installation according to claim 1, wherein: the inside cavity of removal base (1), the inside in aluminum plate storehouse (10) and the cavity intercommunication of removal base (1), be provided with servo motor (12) in removal base (1), be provided with master gear (13) on the motor shaft of servo motor (12), first screw rod (161), second screw rod (162) are installed in the inside rotation in aluminum plate storehouse (10), the screw thread of first screw rod (161) and second screw rod (162) revolves to the same, and the below of first screw rod (161) is connected with first gear (171), and the below of second screw rod (162) is connected with second gear (172), first gear (171) and second gear (172) all with master gear (13) meshing transmission, threaded connection has elevating platform (18) on first screw rod (161) and second screw rod (162), elevating platform (18) level sets up, and elevating platform (18) top is provided with a plurality of aluminum plate (901).
3. An automated apparatus for curtain wall ceiling installation according to claim 2, wherein: every group the material loading subassembly includes support column (112), support column (112) set up on aluminum plate storehouse (10), rotate on support column (112) and install feed head (113), be provided with coil spring (117) between feed head (113) and support column (112), fixed mounting has cam (114) on support column (112), slidable mounting has slider (115) in feed head (113), still be provided with slider spring (116) between slider (115) and feed head (113), cam (114) are pushed away slider (115), slider spring (116) are restoreed slider (115).
4. An automated apparatus for curtain wall ceiling installation according to claim 3, wherein: the upper end and the lower end of the feeding head (113) are provided with discharging holes, the sliding block (115) is provided with through holes with the same diameter as the discharging holes, the through holes are communicated with the discharging holes, the discharging holes at the upper end are connected with conveying pipes (111), and one ends of the conveying pipes (111) are connected with a bolt feeder.
5. An automated apparatus for curtain wall ceiling installation according to claim 3, wherein: the automatic feeding device is characterized in that a sun gear (14) is further arranged on a motor shaft of the servo motor (12), the sun gear (14) is arranged below the main gear (13), a planet carrier (151) is fixedly arranged on the moving base (1), three planet gears (152) are uniformly arranged on the planet carrier (151), the three planet gears (152) are all meshed with the sun gear (14) for transmission, column nail wheels (153) are further connected to the three planet gears (152), a plurality of column nails are uniformly distributed on the column nail wheels (153), two pairs of guide plates (154) are symmetrically arranged on the planet carrier (151), the two pairs of guide plates (154) are in contact with the column nails, ropes (118) are wound on each feeding head (113), guide holes are formed in the aluminum plate bin (10), the ropes (118) penetrate through the guide holes, one ends of the four ropes (118) are mutually connected into two long ropes, the middle parts of the two long ropes are symmetrically hung on two sides of the column nail wheels (153), and the guide plates (154) are pushed against the guide plates (118).
6. An automated apparatus for curtain wall ceiling installation according to claim 1, wherein: four finishing strips (19) are further arranged in the aluminum plate bin (10), and the four finishing strips (19) are respectively contacted with four sides of a plurality of aluminum plates (901).
CN202210288515.0A 2022-03-22 2022-03-22 Automatic equipment for installing curtain wall suspended ceiling Active CN114457986B (en)

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CN202210288515.0A CN114457986B (en) 2022-03-22 2022-03-22 Automatic equipment for installing curtain wall suspended ceiling

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Application Number Priority Date Filing Date Title
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CN114457986B true CN114457986B (en) 2023-11-21

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202013000073U1 (en) * 2013-01-03 2013-02-08 Jens Zimmermann Tiling equipment
CN108086646A (en) * 2017-12-18 2018-05-29 吴传江 A kind of floor building decoration construction material fiber cement outer wall hanging plate automatic mounting machine
CN109292396A (en) * 2018-11-08 2019-02-01 横店集团东磁股份有限公司 Automatic production line for magnetic material forming and unloading to curing and feeding and its realization method
JP6515414B1 (en) * 2018-07-02 2019-05-22 浦江正裕文化伝播有限公司 UV isolated curtain wall glass
CN110039612A (en) * 2019-04-16 2019-07-23 杭州金知科技有限公司 A kind of sheet machining apparatus of Furniture manufacturing
CN110821131A (en) * 2019-12-02 2020-02-21 安徽福瑞尔铝业科技有限公司 Detachable positioning mounting frame for ceiling
CN210701780U (en) * 2019-10-11 2020-06-09 中誉长青建设有限公司 Installation plane correcting unit of aluminum plate curtain wall
CN112415428A (en) * 2020-12-03 2021-02-26 刘虎 Rolling type electric leakage detector for electric power equipment and detection method thereof
CN215254344U (en) * 2021-06-22 2021-12-21 王磊 Lifting device for single-side composite corrugated aluminum plate ceiling installation
CN215479557U (en) * 2021-08-04 2022-01-11 福建省利友建筑工程有限公司 Building engineering lift platform

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202013000073U1 (en) * 2013-01-03 2013-02-08 Jens Zimmermann Tiling equipment
CN108086646A (en) * 2017-12-18 2018-05-29 吴传江 A kind of floor building decoration construction material fiber cement outer wall hanging plate automatic mounting machine
JP6515414B1 (en) * 2018-07-02 2019-05-22 浦江正裕文化伝播有限公司 UV isolated curtain wall glass
CN109292396A (en) * 2018-11-08 2019-02-01 横店集团东磁股份有限公司 Automatic production line for magnetic material forming and unloading to curing and feeding and its realization method
CN110039612A (en) * 2019-04-16 2019-07-23 杭州金知科技有限公司 A kind of sheet machining apparatus of Furniture manufacturing
CN210701780U (en) * 2019-10-11 2020-06-09 中誉长青建设有限公司 Installation plane correcting unit of aluminum plate curtain wall
CN110821131A (en) * 2019-12-02 2020-02-21 安徽福瑞尔铝业科技有限公司 Detachable positioning mounting frame for ceiling
CN112415428A (en) * 2020-12-03 2021-02-26 刘虎 Rolling type electric leakage detector for electric power equipment and detection method thereof
CN215254344U (en) * 2021-06-22 2021-12-21 王磊 Lifting device for single-side composite corrugated aluminum plate ceiling installation
CN215479557U (en) * 2021-08-04 2022-01-11 福建省利友建筑工程有限公司 Building engineering lift platform

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