CN108910502B - Automatic pushing device and pushing method for trays - Google Patents

Automatic pushing device and pushing method for trays Download PDF

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Publication number
CN108910502B
CN108910502B CN201810736692.4A CN201810736692A CN108910502B CN 108910502 B CN108910502 B CN 108910502B CN 201810736692 A CN201810736692 A CN 201810736692A CN 108910502 B CN108910502 B CN 108910502B
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China
Prior art keywords
tray
supporting plate
pushing
vertical lifting
cylinder
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CN201810736692.4A
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Chinese (zh)
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CN108910502A (en
Inventor
李纮
李明
屈红军
代杨帆
曹首科
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Wuhan Xinhao Intelligent Technology Co ltd
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Wuhan Xinhao Intelligent Technology Co ltd
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Priority to CN201810736692.4A priority Critical patent/CN108910502B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0258Trays, totes or bins

Abstract

The invention discloses an automatic pushing device for a material tray, wherein piston rods of a left vertical lifting cylinder and a right vertical lifting cylinder of the automatic pushing device are respectively connected with a left side supporting plate area and a right side supporting plate area of a second material tray supporting plate, a substrate is in sliding connection with a substrate slideway through a substrate sliding block at the bottom of the substrate, the substrate is fixedly connected with the piston rod of a horizontal pushing cylinder, the piston rod of the horizontal pushing cylinder can drive the substrate to translate back and forth in a shell, a supporting plate slideway is arranged at the top of the substrate, a first material tray supporting plate is in sliding connection with the supporting plate slideway through a supporting plate sliding block at the bottom of the supporting plate, a front synchronous pulley and a rear synchronous pulley are respectively arranged at the front end and the rear end of the side surface of the substrate, the first material tray supporting plate is fixedly connected with the upper half section of a synchronous belt through a fixing clamp on the synchronous belt, and a supporting plate is fixedly connected with the lower half section of the synchronous belt through a lower fixing clamp of the synchronous belt. The invention can pre-place the trays, and the back trays are pushed into place immediately after the materials of the former trays are used up.

Description

Automatic pushing device and pushing method for trays
Technical Field
The invention relates to the technical field of automatic assembly, in particular to an automatic pushing device and an automatic pushing method for a material tray.
Background
In the manufacturing industry of automatic assembly equipment, automatic feeding of workpieces is usually needed to realize automatic operation, vibration plates are not easy to be adopted for materials with various specifications and various types of workpieces, and at the moment, workpieces are placed according to rules by using standard material plates, so that a manipulator can automatically take materials, and automatic feeding of the materials is realized. In order to facilitate turnover in the production and manufacturing links of products, the material trays are usually made of PE blow molding plastic trays or pearl wool and other softer materials, the material trays have larger shape tolerance change due to material factors, and compared with the material trays made of rigid materials (such as steel racing, bakelite and the like), the material trays have better precision and pressure resistance, and the automatic pushing and tray changing device adopts a manual tray changing mode before the invention, so that machine production is stopped, the production rhythm is difficult to ensure, and the production efficiency is influenced.
Disclosure of Invention
The invention aims to provide an automatic tray pushing device and a pushing method, which can be used for pre-placing trays, and after the materials of the former tray are used up, the rear tray is pushed into place immediately, so that the tray is not waited for changing the tray of the device and is not stopped.
The automatic tray pushing device is characterized by comprising a first tray supporting plate, a second tray supporting plate, a base plate, a pushing device shell, a supporting plate fixed inside the pushing device shell, a left vertical lifting cylinder vertically arranged on the left side of the supporting plate, a right vertical lifting cylinder vertically arranged on the right side of the supporting plate, and a horizontal pushing cylinder horizontally arranged at the front end of the supporting plate, wherein piston rods of the left vertical lifting cylinder and the right vertical lifting cylinder are respectively connected with a left side supporting plate area and a right side supporting plate area of the second tray supporting plate, a base plate slide way is arranged at the top of the supporting plate, the base plate is in sliding connection with the base plate slide way through a base plate sliding block at the bottom of the base plate, the base plate is fixedly connected with a piston rod of the horizontal pushing cylinder, the base plate is driven to translate back and forth in the shell through a supporting plate sliding block at the bottom of the horizontal pushing cylinder, a front end of a side surface of the base plate is provided with a front synchronous belt, a rear synchronous belt is arranged at the rear end of the side of the base plate, the front synchronous belt is connected with the rear synchronous belt pulley through a supporting plate sliding block at the bottom of the supporting plate sliding block and the supporting plate sliding block, and the front synchronous belt is fixedly connected with the lower synchronous belt through a synchronous belt and a lower synchronous belt through a lower synchronous belt.
The automatic tray pushing method of the device comprises the following steps:
step 1: placing a first material tray on a first material tray supporting plate, pushing the first material tray supporting plate to a material taking station by a horizontal pushing cylinder so as to completely take out materials in the first material tray, placing a second material tray on the second material tray supporting plate in the time period, and synchronously jacking up the second material tray supporting plate by piston rods of a left vertical lifting cylinder and a right vertical lifting cylinder, wherein the second material tray is at an upper position;
step 2: when the materials in the first tray are used up, the horizontal pushing cylinder withdraws the first tray supporting plate, at the moment, the second tray supporting plate lifts up, the front end of the first tray is propped up by the second tray supporting plate, so that the first tray cannot be retracted, the first tray supporting plate is retracted below the second tray supporting plate, and the first tray falls onto a tray slideway under the action of gravity due to no object support and slides out along the tray slideway;
step 3: the left vertical lifting cylinder and the right vertical lifting cylinder synchronously retract to enable the second tray supporting plate to descend, so that the second tray on the second tray supporting plate is placed on the first tray supporting plate, at the moment, the horizontal pushing cylinder pushes the first tray supporting plate to a material taking station, and the second tray is brought out by the first tray supporting plate under the action of the tray pushing plate to be used for taking out materials in the second tray; in the time period, the other material tray is placed on the second material tray supporting plate, and piston rods of the left vertical lifting cylinder and the right vertical lifting cylinder synchronously jack up the second material tray supporting plate, so that the other material tray is in an upper position;
step 4: and (3) repeating the steps 2-3 to finish the automatic pushing function of the material tray.
The invention has the beneficial effects that:
(1) The invention is mainly suitable for a tray pushing device of automatic equipment; is particularly applied to a tray made of soft materials.
(2) According to the invention, the tray can be pre-placed on the second tray supporting plate, after the tray material on the first tray supporting plate is used up, the first tray supporting plate is recovered, the tray on the first tray supporting plate is blocked by the second tray supporting plate and falls out, the second tray supporting plate is put down, the first tray supporting plate pushes out the pre-placed tray on the second tray supporting plate, so that after the material taking of the previous tray is finished, the next tray is pushed to the position immediately, the device is enabled to change the tray without waiting and stop, and the automatic feeding efficiency of workpieces is improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention with the housing and tray removed;
FIG. 3 is a schematic elevational view of the present invention;
FIG. 4 is a schematic view of the A-A structure of FIG. 3;
fig. 5 is a schematic view of the B-B direction structure of fig. 3.
The device comprises a 1-pushing device shell, a 2-supporting plate, a 2.1-substrate slideway, a 3-left vertical lifting cylinder, a 4-right vertical lifting cylinder, a 5-first tray supporting plate, a 5.1-supporting plate sliding block, a 5.2-horizontal groove, a 6-second tray supporting plate, a 6.1-left supporting plate area, a 6.2-right supporting plate area, a 6.3-middle supporting plate area, a 7-substrate, a 7.1-supporting plate slideway, a 7.2-front synchronous pulley, a 7.3-rear synchronous pulley, an 8-horizontal pushing cylinder, a 9-substrate sliding block, a 10-synchronous belt, a 10.1-synchronous belt upper fixing clamp, a 10.2-synchronous belt lower fixing clamp, a 11-tray slideway, a 12-first tray, a 13-second tray and a 14-tray pushing plate.
Detailed Description
The invention is described in further detail below with reference to the attached drawings and specific examples:
the invention relates to an automatic tray pushing device, as shown in figures 1-5, which comprises a first tray supporting plate 5, a second tray supporting plate 6, a base plate 7, a pushing device shell 1, a supporting plate 2 fixed in the pushing device shell 1, a left vertical lifting cylinder 3 with a cylinder body vertically arranged at the left side of the supporting plate 2, a right vertical lifting cylinder 4 with a cylinder body vertically arranged at the right side of the supporting plate 2, and a horizontal pushing cylinder 8 with a cylinder body horizontally arranged at the front end of the supporting plate 2, wherein piston rods of the left vertical lifting cylinder 3 and the right vertical lifting cylinder 4 are respectively connected with a left supporting plate area 6.1 and a right supporting plate area 6.2 of the second tray supporting plate 6, a base plate slideway 2.1 is arranged at the top of the supporting plate 2, the base plate 7 is in sliding connection with the base plate slideway 2.1 through a base plate sliding block 9 at the bottom of the base plate, the base plate 7 and the piston rod fixed connection of horizontal push cylinder 8, the flexible motion of piston rod of horizontal push cylinder 8 can drive base plate 7 and translate back and forth in shell 1, the top of base plate 7 is equipped with layer board slide 7.1, first charging tray layer board 5 passes through layer board slider 5.1 and layer board slide 7.1 sliding connection of layer board bottom, preceding synchronous pulley 7.2 is installed to the front end of base plate 7 side, back synchronous pulley 7.3 is installed to the rear end of base plate 7 side, preceding synchronous pulley 7.2 and back synchronous pulley 7.3 pass through hold-in range 10 and are connected, first charging tray layer board 5 passes through hold-in range upper fixation clamp 10.1 and hold-in range 10 upper half fixed connection, fagging 2 passes through hold-in range lower fixation clamp 10.2 and hold-in range 10 lower half fixed connection.
In the above technical solution, a middle pallet area 6.3 is provided between the left pallet area 6.1 and the right pallet area 6.2 of the second pallet 6;
the middle part of the first tray supporting plate 5 is provided with a horizontal groove 5.2 matched with the middle supporting plate area 6.3.
The second tray supporting plate 6 is of an E-shaped structure formed by a left side supporting plate area 6.1, a middle supporting plate area 6.3 and a right side supporting plate area 6.2, the tray is made of soft materials and made of PE plastic trays or pearl cotton materials, and the E-shaped structure can drag and lift the two ends and the middle part of the tray, so that the tray can be prevented from collapsing in a local area due to gravity. The horizontal groove 5.2 in the middle of the first tray supporting plate 5 also does not affect the lifting of the soft material tray.
In the above technical scheme, a tray slideway 11 is arranged in the pushing device shell 1, and the tray slideway 11 is positioned below the first tray supporting plate 5 and the second tray supporting plate 6. The tray slideway 11 is a smooth inclined plane and is fixed below the pushing mechanism for automatically recycling empty trays. The tray can slide down along the inclined plane.
In the technical scheme, two support plate sliding blocks 5.1 and two support plate sliding ways 7.1 are arranged, the two support plate sliding blocks 5.1 are parallel to each other, and the two support plate sliding ways 7.1 are parallel to each other; the substrate slide ways 2.1 and the substrate slide blocks 9 are two, the two substrate slide ways 2.1 are parallel to each other, and the two substrate slide blocks 9 are parallel to each other. The above structure ensures a smooth horizontal reciprocation process of the base plate 7 and the first tray pallet 5.
In the above technical scheme, the piston rods of the left vertical lifting cylinder 3 and the right vertical lifting cylinder 4 synchronously stretch under the control of the controller.
In the above technical scheme, when the left vertical lifting cylinder 3, the right vertical lifting cylinder 4 and the horizontal pushing cylinder 8 retract simultaneously, the middle supporting plate area 6.3 of the second material tray supporting plate 6 is embedded into the horizontal groove 5.2 of the first material tray supporting plate 5.
In the above technical solution, the front end of the first tray supporting plate 5 is provided with the tray pushing plate 14, and the top of the tray pushing plate 14 is higher than the top surface of the first tray supporting plate 5. The second tray 13 falls onto the first tray supporting plate 5, the horizontal pushing cylinder 8 extends out to drive the first tray supporting plate 5 to move forward, and the second tray 13 is carried out to move forward under the action of the tray pushing plate 14.
The automatic tray pushing method of the device comprises the following steps:
step 1: the first material tray 12 is placed on the first material tray supporting plate 5, the horizontal pushing cylinder 8 pushes the first material tray supporting plate 5 to a material taking station so as to be used for taking out materials in the first material tray 12, the second material tray 13 is placed on the second material tray supporting plate 6 in the time period, the piston rods of the left vertical lifting cylinder 3 and the right vertical lifting cylinder 4 synchronously jack up the second material tray supporting plate 6, and the second material tray 13 is at an upper position;
step 2: when the materials in the first tray 12 are used up, the horizontal pushing cylinder 8 withdraws the first tray supporting plate 5, and at the moment, the second tray supporting plate 6 props up the front end of the first tray 12 because of the lifting of the second tray supporting plate 6, so that the first tray 12 cannot be retracted, the first tray supporting plate 5 is retracted below the second tray supporting plate 6, and the first tray 12 falls onto the tray slideway 11 under the action of gravity because of no object support and slides out along the tray slideway 11;
step 3: the left vertical lifting cylinder 3 and the right vertical lifting cylinder 4 are synchronously retracted, so that the second tray supporting plate 6 descends, and the second tray 13 on the second tray supporting plate 6 is placed on the first tray supporting plate 5 (the upper plane of the second tray supporting plate 6 descends to be flush with the upper plane of the first tray supporting plate 5), at the moment, the horizontal pushing cylinder 8 pushes the first tray supporting plate 5 to a material taking station, and the second tray 13 is carried out by the first tray supporting plate 5 under the action of the tray pushing plate 14 so as to be used for taking out materials in the second tray 13; in the time period, the other material tray is placed on the second material tray supporting plate 6, and the piston rods of the left vertical lifting cylinder 3 and the right vertical lifting cylinder 4 synchronously jack up the second material tray supporting plate 6, so that the other material tray is at an upper position;
step 4: and (3) repeating the steps 2-3 to finish the automatic pushing function of the material tray.
In the above technical scheme, in the process that the horizontal pushing cylinder 8 pushes the first tray supporting plate 5 to the material taking station, the piston rod of the horizontal pushing cylinder 8 pushes the base plate 7 to slide on the base plate slideway 2.1 of the supporting plate 2, and because the base plate 7 has translation relative to the supporting plate 2, under the action of the lower fixing clamp 10.2 of the synchronous belt, the synchronous belt 10 rotates on the front synchronous pulley 7.2 and the rear synchronous pulley 7.3, and at this time, the synchronous belt 10 drives the upper fixing clamp 10.1 of the synchronous belt to translate, thereby realizing the extended-range pushing of the first tray supporting plate 5. In the process of retracting the first tray supporting plate 5 by the horizontal pushing cylinder 8, the extended range retracting is realized through the reverse operation of the extended range pushing. After the program increasing design is adopted, the horizontal pushing cylinder 8 is short in stroke and length, so that the device has enough vacancy space to enable the material tray to fall down. In addition, the volume of the device can be reduced as much as possible, and the flexibility of the device in use is improved.
What is not described in detail in this specification is prior art known to those skilled in the art.

Claims (9)

1. The automatic tray pushing method based on the automatic tray pushing device is characterized in that the automatic tray pushing device comprises a first tray supporting plate (5), a second tray supporting plate (6), a base plate (7), a pushing device shell (1), a supporting plate (2) fixed inside the pushing device shell (1), a left vertical lifting cylinder (3) with a cylinder body vertically arranged at the left side of the supporting plate (2), a right vertical lifting cylinder (4) with the cylinder body vertically arranged at the right side of the supporting plate (2), and a horizontal pushing cylinder (8) with the cylinder body horizontally arranged at the front end of the supporting plate (2), wherein piston rods of the left vertical lifting cylinder (3) and the right vertical lifting cylinder (4) are respectively connected with a left supporting plate area (6.1) and a right supporting plate area (6.2) of the second tray supporting plate (6), a base plate slide way (2.1) is arranged at the top of the supporting plate (2), the base plate (7) is in sliding connection with the base plate slide way (2.1) through a base plate slide block (9) at the bottom of the base plate, the base plate (7) is in sliding connection with the base plate slide way, the piston rods of the base plate (7) are fixedly connected with the horizontal pushing cylinder (8) at the front end of the supporting plate (2), the piston rods of the base plate (7) are in the horizontal pushing device (1) are in translation mode, the first tray supporting plate (5) is connected with the supporting plate slideway (7.1) in a sliding way through a supporting plate sliding block (5.1) at the bottom of the supporting plate, the front end of the side surface of the base plate (7) is provided with a front synchronous pulley (7.2), the rear end of the side surface of the base plate (7) is provided with a rear synchronous pulley (7.3), the front synchronous pulley (7.2) is connected with the rear synchronous pulley (7.3) through a synchronous belt (10), the first tray supporting plate (5) is fixedly connected with the upper half section of the synchronous belt (10) through an upper synchronous belt fixing clamp (10.1), and the supporting plate (2) is fixedly connected with the lower half section of the synchronous belt (10) through a lower synchronous belt fixing clamp (10.2);
the automatic pushing method of the material tray comprises the following steps:
step 1: the method comprises the steps that a first tray (12) is placed on a first tray supporting plate (5), a horizontal pushing cylinder (8) pushes the first tray supporting plate (5) to a material taking station so as to be used for taking out materials in the first tray (12), a second tray (13) is placed on a second tray supporting plate (6) in the time period, and piston rods of a left vertical lifting cylinder (3) and a right vertical lifting cylinder (4) synchronously jack up the second tray supporting plate (6), so that the second tray (13) is located at an upper position;
step 2: when the materials in the first tray (12) are used up, the horizontal pushing cylinder (8) withdraws the first tray supporting plate (5), at the moment, the second tray supporting plate (6) lifts up, the front end of the first tray (12) is propped against the second tray supporting plate (6), the first tray (12) cannot be retracted, the first tray supporting plate (5) is withdrawn below the second tray supporting plate (6), and the first tray (12) falls onto the tray slideway (11) under the action of gravity due to no object support and slides out along the tray slideway (11);
step 3: the left vertical lifting cylinder (3) and the right vertical lifting cylinder (4) synchronously retract, so that the second tray supporting plate (6) descends, a second tray (13) on the second tray supporting plate (6) is arranged on the first tray supporting plate (5), at the moment, the first tray supporting plate (5) is pushed to a material taking station by the horizontal pushing cylinder (8), and the second tray (13) is carried out by the first tray supporting plate (5) under the action of the tray pushing plate (14) so as to be used for taking out materials in the second tray (13); in the time period, the other material tray is placed on the second material tray supporting plate (6), and piston rods of the left vertical lifting cylinder (3) and the right vertical lifting cylinder (4) synchronously jack up the second material tray supporting plate (6), so that the other material tray is in an upper position;
step 4: and (3) repeating the steps 2-3 to finish the automatic pushing function of the material tray.
2. The tray automatic pushing method according to claim 1, wherein: a middle supporting plate area (6.3) is arranged between the left supporting plate area (6.1) and the right supporting plate area (6.2) of the second tray supporting plate (6);
the middle part of the first tray supporting plate (5) is provided with a horizontal groove (5.2) matched with the middle supporting plate area (6.3).
3. The tray automatic pushing method according to claim 1, wherein: the pushing device is characterized in that a tray slideway (11) is arranged in the pushing device shell (1), and the tray slideway (11) is positioned below the first tray supporting plate (5) and the second tray supporting plate (6).
4. The tray automatic pushing method according to claim 1, wherein: the two support plate sliding blocks (5.1) and the two support plate sliding ways (7.1) are parallel to each other, and the two support plate sliding ways (7.1) are parallel to each other; the substrate slide ways (2.1) and the substrate slide blocks (9) are two, the two substrate slide ways (2.1) are parallel to each other, and the two substrate slide blocks (9) are parallel to each other.
5. The tray automatic pushing method according to claim 1, wherein: the piston rods of the left vertical lifting cylinder (3) and the right vertical lifting cylinder (4) synchronously stretch under the control of the controller.
6. The tray automatic pushing method according to claim 2, wherein: when the left vertical lifting cylinder (3), the right vertical lifting cylinder (4) and the horizontal pushing cylinder (8) retract simultaneously, the middle supporting plate area (6.3) of the second material tray supporting plate (6) is embedded into the horizontal groove (5.2) of the first material tray supporting plate (5).
7. The tray automatic pushing method according to claim 1, wherein: the front end of the first tray supporting plate (5) is provided with a tray pushing plate (14), and the top of the tray pushing plate (14) is higher than the top surface of the first tray supporting plate (5).
8. The tray automatic pushing method according to claim 1, wherein: in the process that the horizontal pushing cylinder (8) pushes the first tray supporting plate (5) to the material taking station, a piston rod of the horizontal pushing cylinder (8) pushes the base plate (7) to slide on a base plate slideway (2.1) of the supporting plate (2), and the base plate (7) is translated relative to the supporting plate (2), so that under the action of a lower fixing clamp (10.2) of the synchronous belt, the synchronous belt (10) rotates on the front synchronous pulley (7.2) and the rear synchronous pulley (7.3), and at the moment, the synchronous belt (10) drives the upper fixing clamp (10.1) of the synchronous belt to translate, and the extended-range pushing of the first tray supporting plate (5) is realized.
9. The automatic tray pushing method according to claim 8, wherein: in the process of retracting the first tray supporting plate (5) by the horizontal pushing cylinder (8), the range-extending retraction is realized through the reverse operation of the range-extending pushing.
CN201810736692.4A 2018-07-06 2018-07-06 Automatic pushing device and pushing method for trays Active CN108910502B (en)

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CN205254340U (en) * 2015-11-22 2016-05-25 苏州光韵达光电科技有限公司 Light guide plate processing equipment
CN206013831U (en) * 2016-09-14 2017-03-15 深圳市海能达通信有限公司 A kind of automatic feeder
CN206244070U (en) * 2016-11-29 2017-06-13 常州节卡智能装备有限公司 Tray chamber automatic tray-picking conveying mechanism
CN208790647U (en) * 2018-07-06 2019-04-26 武汉心浩智能科技有限公司 Charging tray automatic propelling device

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