CN108987090B - Automatic reason material machine of foldable iron core - Google Patents
Automatic reason material machine of foldable iron core Download PDFInfo
- Publication number
- CN108987090B CN108987090B CN201810811477.6A CN201810811477A CN108987090B CN 108987090 B CN108987090 B CN 108987090B CN 201810811477 A CN201810811477 A CN 201810811477A CN 108987090 B CN108987090 B CN 108987090B
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- frame
- material belt
- belt frame
- limiting
- iron core
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
Abstract
The invention discloses an automatic material arranging machine for a folding iron core, which comprises a first material belt frame picking device, a material belt frame limiting frame, a butt joint frame, a material belt frame stacking seat and a roller conveyor, wherein the first material belt frame picking device is used for picking a formed material belt frame to be stacked and placing the formed material belt frame on the material belt frame stacking seat, the material belt frame limiting frame is used for adapting to the width of the formed material belt frame so as to ensure the stable stacking of the formed material belt frame, the butt joint frame is used for driving the material belt frame stacking seat to rotate to a horizontal position, the material belt frame stacking seat can push the stacked formed material belt frame to the roller conveyor through a placing plate at the top of a telescopic rod, and the roller conveyor can convey the stacked formed material belt frame. The automatic reason material machine of this foldable iron core is rational in infrastructure, and convenient to use replaces the manual work with the machine, can improve the closed assembly efficiency of material belt frame.
Description
Technical Field
The invention relates to auxiliary production equipment of transformer cores, and particularly provides an automatic folding type iron core arranging machine.
Background
Before the transformer core is prepared, a long material belt needs to be cut and bent into forming material belt frames (an upper material belt frame and a lower material belt frame), at present, the forming material belt frames after being cut and bent need to be manually stacked and arranged, time and labor are wasted, and stacking efficiency is low.
Therefore, replacing manpower with machines and improving the stacking efficiency of the material belt frames become problems to be solved urgently.
Disclosure of Invention
In view of this, the present invention provides an automatic folding iron core arranging machine, so as to solve the problem of low efficiency of manual stacking of the existing forming material belt frame.
The technical scheme provided by the invention is as follows: the utility model provides an automatic reason material machine of foldable iron core for the shaping material area frame after the closed end of stack dress, include: the first material belt frame picking device comprises a transverse guide rail, a sliding seat arranged on the transverse guide rail, a motor fixed on the sliding seat and a first mechanical arm capable of driving the first material belt frame picking device to rotate through the motor, the first mechanical arm comprises a longitudinal guide rail connected with an output shaft of the motor, a mounting seat arranged on the longitudinal guide rail in a sliding mode, a vacuum chuck and a telescopic push plate, the vacuum chuck is fixed below the mounting seat and arranged in parallel with the material belt frame limiting frame, the vacuum chuck is symmetrically arranged on two sides of the push plate, the material belt frame limiting frame comprises a left material belt frame limiting frame and a right material belt frame limiting frame, the bottoms of the left material belt frame limiting frame and the right material belt frame limiting frame are connected with a bidirectional screw rod and can be synchronously close to or separated from each other under the driving of the bidirectional screw rod, the butt joint frame is erected and is arranged in between material area frame spacing and the cylinder conveyer and the both ends of its bottom are connected the motor respectively, and can rotate under the drive of motor, material area frame stacks the seat and includes fixed connection in the inboard base of butt joint frame, set up the telescopic link in the base and be fixed in the board of placing at telescopic link top, when butt joint frame rotates to vertical position, the top of butt joint frame is higher than the level at material area frame spacing top place, material area frame stacks the seat and gets into between left side material area frame spacing and the right side material area frame spacing, when butt joint frame rotates to horizontal position, butt joint frame's top meets with cylinder conveyer's tip.
Preferably, the first material belt frame picking device is arranged on the first bottom plate through a support with a cross beam, and the material belt frame limiting frame, the butt joint frame and the material belt frame stacking seat are all arranged on the first bottom plate.
Further preferably, the first bottom plate is slidably disposed on the base.
Further preferably, the two ends of the material belt frame limiting frame are provided with a butt joint frame, a material belt frame stacking seat and a roller conveyor, and the vacuum chucks below the mounting seat are at least two groups and used for picking up two bent forming material belt frames and placing the forming material belt frames on the oppositely-arranged placing plates respectively.
Preferably, the material belt frame limiting frames are two groups and are arranged on the first bottom plate in parallel along the sliding direction of the sliding seat.
Preferably, the first base plate is further provided with a second material belt frame picking device arranged opposite to the first material belt frame picking device, the second material belt frame picking device comprises a second fixing frame and a second mechanical arm, and the second material belt frame picking device and the first material belt frame picking device correspond to the two groups of material belt frame limiting frames one to one respectively and are used for picking up the formed material belt frames and correspondingly placing the formed material belt frames on the placing plate between the material belt frame limiting frames corresponding to the formed material belt frames.
Preferably, the material belt frame limiting frames are two groups, one group is arranged on the first base plate, the other group is arranged on the second base plate, the second base plate is arranged opposite to the first base plate, a third material belt frame picking device corresponding to the material belt frame limiting frame on the second base plate, a butt joint frame and a material belt frame stacking seat are arranged on the second base plate, and the third material belt frame picking device comprises a third mechanical arm and is used for picking up a formed material belt frame and placing the formed material belt frame on a placing plate between the material belt frame limiting frames on the second base plate.
Preferably, the bottom of the roller conveyor is provided with a lifting seat leg.
Preferably, the bottom of the base is provided with a lifting seat leg.
The folding type automatic iron core arranging machine is reasonable in structure and convenient to use, manual work is replaced by a machine, the stacking efficiency of the material belt frames can be improved, the folding type automatic iron core arranging machine picks up the formed material belt frames to be stacked through the first material belt frame picking device and sends the formed material belt frames to the upper portion of the material belt frame stacking seat, the material belt frame limiting frame is used for adapting to the width of the formed material belt frames so as to guarantee stable stacking of the formed material belt frames, the butt joint frame is used for driving the material belt frame stacking seat to rotate to the horizontal position, the material belt frame stacking seat can push the stacked formed material belt frames to the roller conveyor through the placing plate on the top of the telescopic rod, and the roller conveyor can convey the stacked formed material belt frames.
Drawings
The invention is described in further detail below with reference to the following figures and embodiments:
fig. 1 is a schematic structural diagram of a first state of an automatic material arranging machine for a foldable iron core according to the present invention;
fig. 2 is a structural diagram of the foldable iron core automatic material arranging machine in fig. 1 in a second state;
fig. 3 is a structural diagram of a third state of the automatic folding iron core arranging machine in fig. 1;
fig. 4 is a structural diagram of a fourth state of the automatic folding iron core arranging machine in fig. 1;
fig. 5 is a structural diagram of a fifth state of the automatic folding iron core arranging machine in fig. 1;
fig. 6 is a schematic structural diagram of a sixth state of the automatic folding iron core arranging machine in fig. 1;
fig. 7 is a schematic structural view of another automatic folding iron core arranging machine according to the present invention;
fig. 8 is a schematic structural view of another automatic folding iron core arranging machine provided by the present invention.
Detailed Description
The invention will be further explained with reference to specific embodiments, without limiting the invention.
As shown in fig. 1 to 8, the present invention provides an automatic folding iron core arranging machine, which is used for stacking and bending molding material belt frames, and comprises: first material area frame pickup attachment, material area frame spacing 2, butt joint frame 3, material area frame stack seat 4 and roller conveyor 5, wherein, first material area frame pickup attachment includes transverse guide 11, sets up sliding seat 12 on transverse guide 11, fixes motor 13 and accessible motor 13 on sliding seat 12 and drives its rotatory first robotic arm, first robotic arm includes longitudinal rail 14 with the output shaft of motor 13, slides and sets up mount pad 15 on longitudinal rail 14, fixes vacuum chuck 16 and the telescopic push pedal (not shown in the figure) in mount pad 15 below, push pedal and material area frame spacing 2 parallel arrangement, and vacuum chuck 16 symmetry sets up in the both sides of push pedal, and material area frame spacing 2 is including setting up left side material area frame spacing and right side frame spacing in material area mount pad 15 below, and two-way lead screw is connected to left side material area frame spacing and right side material area frame spacing bottom and can be close to or can be close to under two-way lead screw's drive in step simultaneously Separation, butt joint frame 3 sets up between material area frame spacing frame 2 and roller conveyor 5 and the both ends of its bottom are connected the motor respectively, and can rotate under the drive of motor, material area frame stacks seat 4 and includes fixed connection in the inboard base 41 of butt joint frame 3, set up telescopic link 42 in base 41 and be fixed in the board 43 of placing at telescopic link 42 top, when butt joint frame 3 rotates to vertical position, the top of butt joint frame 3 is higher than the level at material area frame spacing frame 2 top place, the part that exceeds can realize stacking the material area frame on placing the board at rotatory in-process spacing, material area frame stacks seat 4 and gets into between left side material area frame spacing frame and the right side material area frame spacing frame, when butt joint frame 3 rotates to horizontal position, butt joint frame 3's top meets with roller conveyor 5's tip.
The automatic reason material machine of this foldable iron core is used for the shaping material area frame after the stack dress is bent, and shaping material area frame can be provided by special foldable transformer iron core numerical control make-up machine 20, also can be provided by other isolated plant, and the automatic reason material machine of this foldable iron core's working process is as follows: as shown in fig. 1, the folding type iron core automatic material arranging machine is located at an initial position, the distance between the left side material belt frame limiting frame and the right side material belt frame limiting frame is adjusted according to the width of the formed material belt frame, the butt joint frame is vertically arranged, the material belt frame stacking seat is located between the left side material belt frame limiting frame and the right side material belt frame limiting frame, the placing plate and the top surfaces of the left side material belt frame limiting frame and the right side material belt frame limiting frame are located at the same horizontal plane, after the bent formed material belt frame is sent out by the folding type transformer iron core numerical control forming machine 20, the motor drives the longitudinal guide rail to rotate to a specified position (shown in fig. 2), then the mounting seat slides downwards along the longitudinal guide rail until the vacuum chuck contacts with the upper top surface of the formed material belt frame (shown in fig. 3), then the vacuum chuck drives the formed material belt frame to slide upwards and rotate to the position right above the material belt frame limiting frame as, the mounting seat slides downwards along the longitudinal guide rail, meanwhile, the upper top surface of the molding material belt frame is pushed by the push plate, so that two side surfaces of the molding material belt frame are opened and descend along the outer sides of the left side material belt frame limiting frame and the right side material belt frame limiting frame to the extent that the upper top surface of the molding material belt frame is contacted with the placing plate or the upper top surface of the molding material belt frame placed on the placing plate, then, the vacuum chuck is inflated to separate the molding material belt frame from the vacuum chuck, then, the mounting seat slides upwards along the longitudinal guide rail to the initial position, the steps are repeated, the stacking of a specified number of molding material belt frames is completed, then, as shown in figure 5, the motor drives the butt joint frame to rotate to the horizontal position, the top of the butt joint frame is connected with the end part of the roller conveyor, the stacked molding material belt frames rotate to the horizontal plane along with the placing plate, as shown in figure 6, the telescopic rod extends to push the, and then promote the shaping material band frame after the stack dress to the cylinder conveyer on, later the telescopic link withdrawal, butt joint frame rotates to vertical position, accomplishes the stack dress of a set of shaping material band frame so far.
As an improvement of the technical solution, as shown in fig. 1 to 7, the first tape frame picking device is disposed on the first bottom plate 6 through a bracket having a cross beam, the tape frame limiting frame 2, the butt-joint frame 3, and the tape frame stacking base 4 are all disposed on the first bottom plate 6, the first bottom plate 6 is slidably disposed on the base 7, and after the base is fixed, the distance between each structural unit on the base and the foldable transformer core numerical control forming machine can be adjusted by adjusting the position of the first bottom plate on the base.
In order to simultaneously realize the stacking of two groups of material belt frames, as an improvement of the technical scheme, as shown in fig. 1 to 7, two ends of the material belt frame limiting frame 2 are respectively provided with a butt-joint frame 3, a material belt frame stacking seat 4 and a roller conveyor 5, and at least two groups of vacuum suction cups 16 below the mounting seat 15 are used for simultaneously picking up two bent formed material belt frames and respectively placing the formed material belt frames on oppositely arranged placing plates 43.
When the numerical control forming machine 20 for the foldable transformer core alternately sends out the formed upper material belt frame and the lower material belt frame, in order to simultaneously realize the stacking of the upper material belt frame and the lower material belt frame, as an improvement of the technical scheme, as shown in fig. 1 to 7, the material belt frame limiting frames 2 are two sets and are arranged on the first bottom plate 6 in parallel along the sliding direction of the sliding seat 12, and the first mechanical arm sequentially picks up the upper material belt frame and the lower material belt frame and alternately places the upper material belt frame and the lower material belt frame on the placing plate between the two sets of material belt frame limiting frames.
In order to improve the stacking efficiency, as an improvement of the technical solution, as shown in fig. 7, a second tape frame picking device 8 is further disposed on the first bottom plate 6, the second tape frame picking device 8 is disposed opposite to the first tape frame picking device 1, the second tape frame picking device 8 includes a second fixing frame 81 and a second robot arm 82, the second tape frame picking device 8 and the first tape frame picking device 1 are respectively corresponding to the two groups of tape frame limiting frames 2 one by one, and are used for picking up the formed tape frames and correspondingly placing the formed tape frames on the placing plate 43 between the corresponding tape frame limiting frames 2, preferably, the second fixing frame is provided with a motor, the second robot arm has the same structure as the first robot arm, and is driven by the motor to rotate, the first robot arm and the second robot arm alternately pick up the formed upper tape frame and the formed lower tape frame and place the formed tape frames on the placing plate corresponding thereto, the two do not interfere with each other in the process of movement.
In order to improve the flexibility of the material arranging machine, as an improvement of the technical solution, as shown in fig. 8, the material tape frame limiting frames 2 are divided into two groups, one group is disposed on the first bottom plate 6, the other group is disposed on the second bottom plate 9, the second bottom plate 9 is disposed opposite to the first bottom plate 6, the second bottom plate 9 is provided with a third material tape frame picking device, a butt-joint frame and a material tape frame stacking seat corresponding to the material tape frame limiting frame 2 thereon, the third material tape frame picking device includes a third mechanical arm 91 for picking up a formed material tape frame and placing the formed material tape frame on a placing plate between the material tape frame limiting frames 2 on the second bottom plate 9, preferably, the third mechanical arm 91 has the same structure as the first mechanical arm and the second mechanical arm, and is driven to rotate by a motor disposed on a sliding plate 92, the sliding plate 92 is slidably disposed on a sliding rail 93 which is horizontally disposed and perpendicular to the transverse guide rail 11, the third robot arm can be moved toward or away from the cross rail by the sled 92.
In order to adapt to different working heights, as an improvement of the technical scheme, as shown in fig. 1 to 8, a liftable seat leg 10 is arranged at the bottom of the roller conveyor 5, and a liftable seat leg 10 is arranged at the bottom of the base 7.
The embodiments of the present invention have been written in a progressive manner with emphasis placed on the differences between the various embodiments, and similar elements may be found in relation to each other.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (9)
1. The utility model provides an automatic reason material machine of foldable iron core for the shaping material belt frame after the closed end of the book, its characterized in that includes: the first material belt frame picking device comprises a transverse guide rail (11), a sliding seat (12) arranged on the transverse guide rail (11), a motor (13) fixed on the sliding seat (12) and a first mechanical arm capable of driving the first material belt frame picking device to rotate through the motor (13), wherein the first material belt frame picking device comprises a longitudinal guide rail (14) connected with an output shaft of the motor (13), a mounting seat (15) arranged on the longitudinal guide rail (14) in a sliding manner, a vacuum sucker (16) fixed below the mounting seat (15) and a telescopic push plate, the push plate and the material belt frame limiting frame (2) are arranged in parallel, the vacuum suckers (16) are symmetrically arranged on two sides of the push plate, the material belt frame limiting frame (2) comprises a left side limiting frame and a right side frame limiting frame which are arranged below the mounting seat (15), the left side material belt frame limiting frame and the right side material belt frame limiting frame are connected with a bidirectional screw rod at the bottom and can be synchronously close to or separated under the driving of the bidirectional screw rod, the butt joint frame (3) is arranged between the material belt frame limiting frame (2) and the roller conveyor (5), the two ends of the bottom of the butt joint frame (3) are respectively connected with a motor and can rotate under the driving of the motor, the material belt frame stacking seat (4) comprises a base (41) fixedly connected to the inner side of the butt joint frame (3), an expansion rod (42) arranged in the base (41) and a placing plate (43) fixed at the top of the expansion rod (42), when the butt joint frame (3) rotates to a vertical position, the top of the butt joint frame (3) is higher than the horizontal height of the top of the material belt frame limiting frame (2), the material belt frame stacking seat (4) enters between the left side material belt frame limiting frame and the right side material belt frame limiting frame, the top of the butt joint frame (3) is connected with the end part of the roller conveyor (5).
2. The automatic material arranging machine for the folding iron core according to claim 1, characterized in that: the first material belt frame picking device is arranged on the first bottom plate (6) through a support with a cross beam, and the material belt frame limiting frame (2), the butt joint frame (3) and the material belt frame stacking seat (4) are all arranged on the first bottom plate (6).
3. The automatic material arranging machine for the folding iron core according to claim 2, characterized in that: the first bottom plate (6) is arranged on the base (7) in a sliding mode.
4. The automatic material arranging machine for the folding iron core according to claim 2, characterized in that: the two ends of the material belt frame limiting frame (2) are provided with a butt joint frame (3), a material belt frame stacking seat (4) and a roller conveyor (5), and vacuum suckers (16) below the mounting seat (15) are at least two groups and used for picking up two bent forming material belt frames and respectively placing the forming material belt frames on oppositely arranged placing plates (43).
5. The automatic material arranging machine for the folding iron core according to claim 4, characterized in that: the material belt frame limiting frames (2) are two groups and are arranged on the first bottom plate (6) in parallel along the sliding direction of the sliding seat (12).
6. The automatic material arranging machine for the folding iron core according to claim 5, characterized in that: still be provided with on first bottom plate (6) and take frame pickup apparatus (8) with the relative second that sets up of first material area frame pickup apparatus (1), second material area frame pickup apparatus (8) include second mount (81) and second robotic arm (82), second material area frame pickup apparatus (8) with first material area frame pickup apparatus (1) respectively with two sets of material area frame spacing frame (2) one-to-one for pick up the shaping material and take the frame and correspond and place on placing board (43) between the material area frame spacing frame (2) rather than corresponding.
7. The automatic material arranging machine for the folding iron core according to claim 4, characterized in that: the material belt frame limiting frames (2) are two groups, one group is arranged on the first base plate (6), the other group is arranged on the second base plate (9), the second base plate (9) is arranged opposite to the first base plate (6), a third material belt frame picking device, a butt joint frame and a material belt frame stacking seat corresponding to the material belt frame limiting frames (2) on the second base plate (9) are arranged on the second base plate (9), and the third material belt frame picking device comprises a third mechanical arm (91) and is used for picking up formed material belt frames and placing the formed material belt frames on a placing plate between the material belt frame limiting frames (2) on the second base plate (9).
8. The automatic material arranging machine for the folding iron cores according to any one of claims 1 to 7, characterized in that: the bottom of the roller conveyor (5) is provided with a lifting seat leg (10).
9. The automatic material arranging machine for the folding iron core according to claim 3, characterized in that: the bottom of the base (7) is provided with a lifting seat leg (10).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810811477.6A CN108987090B (en) | 2018-07-23 | 2018-07-23 | Automatic reason material machine of foldable iron core |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810811477.6A CN108987090B (en) | 2018-07-23 | 2018-07-23 | Automatic reason material machine of foldable iron core |
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| CN108987090A CN108987090A (en) | 2018-12-11 |
| CN108987090B true CN108987090B (en) | 2020-04-07 |
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| CN201810811477.6A Active CN108987090B (en) | 2018-07-23 | 2018-07-23 | Automatic reason material machine of foldable iron core |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109397080B (en) * | 2018-12-26 | 2023-08-22 | 浙江得利亚自动化制造有限公司 | Guide rail butt joint machine tool device |
| CN112599347B (en) * | 2020-11-26 | 2022-04-05 | 天长市盛泰磁电科技有限公司 | Magnetic core layering machine |
| CN113903589B (en) * | 2021-10-11 | 2024-02-02 | 苏州央美电气科技有限公司 | Glue brushing device for reactor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107342153A (en) * | 2016-01-29 | 2017-11-10 | 齐侠 | Folding stereo dual openings iron core dry-type transformer |
| CN105469950A (en) * | 2016-02-10 | 2016-04-06 | 齐侠 | Folding type planar three-phase open transformer core |
| CN206098137U (en) * | 2016-07-01 | 2017-04-12 | 腾普(常州)精机有限公司 | Fold and rivet iron core follow -up pressure frock |
| CN206849684U (en) * | 2017-04-21 | 2018-01-05 | 哈尔滨春报宏科技有限公司 | A kind of silicon steel sheet transports closed assembly device |
| CN107052198A (en) * | 2017-06-27 | 2017-08-18 | 耒阳市亚湘电子科技有限公司 | A kind of pin bender |
| CN107840156A (en) * | 2017-11-20 | 2018-03-27 | 海安交睿机器人科技有限公司 | Automatic laminating device |
| CN108091476A (en) * | 2017-12-12 | 2018-05-29 | 浙江工业大学奉化智慧经济研究院 | A kind of assembling equipment of electromagnetic core |
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