CN103237737A - 一种降低了厚度规格的瓶盖 - Google Patents
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Abstract
一种降低了厚度规格的用于容器开口上的皇冠盖，包括具有凹陷结构的顶盖板，所述凹陷结构增强了皇冠盖材料的强度，从而相比不带有凹陷结构的瓶盖其使用的材料较少。
Description
对有关申请的交叉引用
本发明主张2011年10月6日申请的，名称为“易拉瓶盖（Easy-Pull Bottle Cap），申请号为13/267,264号的美国专利申请的优先权，以及2010年10月13日申请的，名称为“锯齿状瓶盖（Bottle Crown）”，申请号为12/903,533号的美国专利申请的优先权；其中，申请号为12/903,533号的美国专利申请要求了2007年1月24日申请的，申请号为11/698,247的美国专利申请（已授权，专利号为8,061,544）的优先权，同时，前述专利是同一发明人于2006年1月24日申请了名称为“易拉瓶盖（EASY-PULL BOTTLE CAP）”（名称相同）的申请号为PCT/US2006/002421号专利申请的共同待决PCT专利申请的继续申请。本发明涉及上述内容，并以引用的方式将其纳入本案。
技术领域
本发明涉及用于饮料瓶及其他容器的瓶盖及皇冠盖，尤其涉及一种降低了厚度规格的瓶盖。
背景技术
美利奴·卡巴列罗（“卡巴列罗”）提出的已公开的申请号为12/597,385的美国专利申请披露了一种较薄厚度的皇冠盖，依其实施例所述，所述瓶盖的顶部平板上开设有各种形状的细槽，从而得到一种采用的金属材料厚度相对较薄的皇冠盖。尽管该申请的优先权日期后于本发明主张的优先权日期，但本案不构成该案的现有技术，本案发明人承认卡巴列罗提出的专利申请的有效性，因为其是在本案申请日之前公开的。
前述的申请号为12/903,533号的专利申请以及其主张优先权申请号为11/698,247的专利申请（专利号为US8,061,544）披露一种皇冠盖，所述皇冠盖具有一个底座，该底座具有一个拉片配件，该拉片配件与皇冠盖的顶部齐平。在皇冠盖的顶盖板进行了下压或凹进处理，从而形成所述底座。顶盖板凹进处理有利于使皇冠盖的顶盖板呈现凹陷状。不难理解的是所述凹陷的形成提升了材料承受垂直于凹进方向作用力的能力，即，相对于无凹陷的薄片，带凹陷的薄片至少在某些方向上不易弯曲。与顶盖板无凹陷的皇冠盖相比，顶盖板呈现凹陷的皇冠盖更为坚硬。因此，若使顶盖板呈现凹陷的皇冠盖的硬度与顶盖部无凹陷的皇冠板具有同等硬度，则皇冠盖的顶盖板呈现凹陷的其制成材料，如铁片或镀锡铁片可以相对较薄些。本发明将会进一步披露申请号为12/903,533号的专利申请所涉及的带凹陷结构皇冠盖优点，也即本发明将披露一种带凹陷结构的皇冠盖及其优点。
附图说明
以下将结合本发明提供的较佳实施例及其附图对本发明作进一步说明，其中附图中标示的数字在不同的附图中始终表示相同的部件。
图1为本发明的较佳实施例提供的一种降低了厚度规格的皇冠盖的等轴侧视图。
图2A为图1的俯视图。
图2B为图2A的B-B剖视图。
图3A为本发明的一种可替换实施例提供的一种降低了厚度规格的皇冠盖俯视图。
图3B为图3A所示的皇冠盖的B-B剖视图。
图4A为本发明的另一种可替换实施例提供的一种降低了厚度规格的皇冠盖俯视图。
图4B为图4A所示的皇冠盖的B-B剖视图。
具体实施方式
图1为本发明的一种降低了厚度规格的皇冠盖的等轴侧视图。皇冠盖100包括顶部110，所述顶部110邻接一止于顶盖板130的过渡面120。裙部140从顶部110向下延伸。在一些具体实施例中，凸缘从裙部140倾斜延伸。交替的裙褶150与凹区152形成于裙部140周界位置。图1中所示以及其它图中所示的皇冠盖100均为撬开式盖，可用撬杆打开。正如熟悉皇冠盖技术的人员所知的那样，本发明也包括一种旋转打开的拧开式盖（图中未显示）。最后，皇冠盖100适合与安装于顶盖板130上的拉片配件组合使用，所述皇冠盖100上的顶盖板130设有有效割痕。
顶盖板130是凹陷的，即，顶盖板130低于顶部110，并通过过渡面120与顶部110相连，以下为方便起见，过渡面120称为凹弧120。通过各种适当的方式在皇冠盖100中形成凹弧120，从而提供各种有利的形状。例如，在特定的例示性实施例中，在皇冠盖100中完整地形成同心层、细槽或阶梯，直至顶盖板130凹陷达到预期深度为止（如图1所示）。在可替换实施例中，展示了以一个平滑的弯曲表面从顶部110到顶盖板130形成凹弧120的情况。据推测，凹弧120的形状起到了支撑或结构加固的作用，有助于加固顶盖板130，使其免于弯曲或变形。
沿着皇冠盖100顶部110外围向下延伸的裙部140，在特定的例示性实施例中，裙部140会平滑地向下过渡至呈放射状延伸的凸缘。裙部140可以较佳地卷绕到瓶颈上，以达到密封目的。在特定的例示性实施例中裙部140进一步细分为波状部和循环，所述波状部由裙褶150以及凹区152所限定。循环以周向均布方式为较佳，以使每个裙褶150均与围绕皇冠盖100的其它所有裙褶150相同，且每个凹区152均与围绕皇冠盖100的其它所有凹区152相同。应理解，皇冠盖100可能包含任何数目的裙褶150以及凹区152。
参见图2A、图2B、图3A、图3B、图4A及图4B，图号中带有“B”的均为其相对应的图号中带有“A”的图的B-B剖视图。对应各实施例，分别标示为图2A和图2B、图3A和图3B以及图4A和图4B的图中，顶盖板130的直径各不相同，如，各实施例中顶盖板130的宽度B 分别为210、310以及410，同时凹弧120的深度A相应分别为220、320以及420。
通过选择实施例，所述实施例具有特定的顶盖板直径210、310或410以及具有特定的凹陷深度220、320或420，可以实现达到凹陷强化金属材料的特定结果，以较佳实施例为例，如图2A、图2B所示，其顶盖板直径210相对较宽，凹陷深度220为中等深度，以可替换实施例为例，如图3A、图3B所示，其顶盖板直径310为中等宽度，凹陷深度320为三个实施例中最深的，以另一可替换实施例三为例，如图4A、图4B所示，其顶盖板直径410为最窄的实施方案，凹陷深度420深度为三个实施例中最浅的。为了达到以凹陷方式强化金属材料的特定效果，可以用不同的顶盖板直径如210、310以及410与不同的凹陷深度如220、320、420进行组合，从而得到不同的实施方式。
以凹陷的方式强化材料，已在薄片材料制作的薄板件或平板件上得到了验证。一个薄片产品如果其上形成凹陷，则用较少的材料就能提供原要用较多材料才能提供的横向强度，瓶盖就是薄片材料制成的薄片产品，所述薄片材料通常为铁片或镀锡铁片，经塑形而固于瓶子或其他容器顶部。标准的撬开式或拧开式的瓶盖的材料厚度均有一定的要求，厚度确定需考虑的因素包括防泄露性及瓶盖与容器连接的牢固性。
世界范围内所使用的瓶盖数以亿计，而瓶盖的成本很大程度上取决于瓶盖制作所需的材料用量。凹陷结构的使用使得瓶盖以更少的材料达到等同于标准厚度皇冠瓶盖的强度。具有凹陷结构的皇冠瓶盖更薄，亦即，与标准瓶盖相比，具有凹陷结构的皇冠瓶盖的所用材料规格降低了。降低了材料规格的瓶盖的优势在于通过使用更少的材料实现了节约成本的目的。
降低了材料规格的瓶盖的另一优势在于其应用于创新的“拉拔式”瓶盖上，正如相关专利申请中所述， “拉拔式”瓶盖具有一个附着于皇冠盖上的拉片配件。该拉片会撕扯瓶盖材料的表面，从而使皇冠盖与瓶子分离。降低了材料规格的瓶盖使得瓶盖与瓶子更易分离，因为瓶盖材料很薄，且撕扯动作平行于材料凹陷加固的方向，所以撕扯力无需超过材料经凹陷处理后的加固力。凹陷结构提供的加固垂直于材料的凹陷方向。
除附图所说明的结构外，应理解，基于本发明的启示，会延伸出其它具备本发明凹陷结构优点并亦能提供降低了材料规格的瓶盖的其它结构出现，例如，从裙部的顶部向顶盖板中心延展的同心环以及形成于瓶盖顶盖板上的装饰形状，诸如星状、品牌标志状、体育队标志状、宗教徽章状等。
凹陷结构可以用多种方式形成于瓶盖，包括（但不限于）金属冲压、模压、压花加工等。可通过塑料皇冠盖注射成型或其他适当的生产手段来制造本发明中的非金属皇冠瓶盖。
相比于当前工业生产中的常规皇冠瓶盖，皇冠瓶盖100由硬度较高的铁片制成较佳。例如，常规皇冠瓶盖通常由单一的小镀锡铁片T4（厚度为0.21mm到0.23mm）制成。根据ASTM 623，该镀锡铁片的平均硬度（亦即，报告硬度值，不考虑+/-变量）为约61（由30T硬度计测出）。相对于现有技术，本发明所述的皇冠瓶盖100会更薄、更轻；例如，皇冠瓶盖100可由厚度为约0.16mm到0.18mm的材料制成，但其性能却与常规厚度的瓶盖相当或大致相当。当皇冠瓶盖10由强度更大的铁片制成时，其更易达成减少金属用量的目的。例如，发明人已经证实使用DR8（根据ASTM 623）或DR550（根据EN 10203）制成具有凹槽的降低了材料规格的瓶盖的有效性。视需要，发明人推测还可使用其它材料，如较薄的单面镀锡铁片或回火强化型材料，以及与本发明上述各项具有类似性能的不含锡铁片等等。
皇冠瓶盖100的平均硬度较佳地大于62（根据30T硬度计测出，符合ASTM 623），硬度大于65，硬度大于68，硬度大于71，硬度越大越佳。图1及图3A所示的实施例使用硬度为73的铁片，其经证实非常有效。硬度上限取决于与金属板硬度有关的在压接工序或回弹（可能致使卷曲法兰变成非卷曲状态）过程中玻璃瓶中所能承受的最大应力。
皇冠瓶盖100可由常规冲压设备制成，其只需对工具部件做出微小改动即可形成所需结构（如细纹状、十字状、星状以及涟漪状）。皇冠瓶盖100亦可由常规设备卷曲而成，其只需将缩口改得比现有常规卡扣钳更小即可。
因硬度与屈服点与强度有关，所以皇冠瓶盖的硬度可以在屈服点中得到相应的体现。例如，DR8或DR550镀锡铁片可能具有550 MPA的屈服点（拉力试验结果）。发明人相信，最佳的皇冠瓶盖组合可包含一个或多个本发明所述结构以及采用本发明所述较硬板材。但是，并不限定本发明中的皇冠瓶盖一定具具有本说明书中所述的全部结构、材料和/或优点。
根据实施例，按本发明制成的商业可用皇冠瓶盖比许多常规皇冠瓶盖少用高达25%的铁片，且其在碳减排方面也具有相应优势。减轻的铁片重量大致等于减少的金属厚度重量。而且，尽管冷却单一锯皇冠瓶盖所需的能量很少，但每年生产的全部皇冠瓶盖（北美约450亿，全世界约3000亿）冷却节约的能量还是非常可观的。
除本发明所述的各种结构外，现有技术中一些已确定具有某些优点的技术推荐用于本发明，如表1所示：
表一
尤其地，镀锡铁片材料在洛氏30T硬度计上显示硬度为约T-4，该镀锡铁片材料较佳地适用于本发明中所述的瓶盖（见表1第3项）。这可能会与现有技术形成对照，因为现有技术一般使用洛氏硬度为K-3的镀锡铁片。在能充分密封容器的前提下，优选的较软镀锡铁片材料可使用较小的力打开皇冠瓶盖的开启配件将其撕扯开。基于本发明之目的，镀锡铁片指可用于制造皇冠瓶盖的包括锡或锡合金在内的所有材料，但这并不意味着皇冠瓶盖由锡或锡合金制成。
前述旨在解释本发明，不应理解为对本发明的限制。在引用较佳实施例或方法来描述本发明时，应理解，本发明所用术语供描述与说明用，而非限制本发明。此外，尽管本发明引用了具体结构、方法与实施例来进行描述，但本发明并不限于此，因为本发明可延伸至所附权利要求书的所有结构、方法与用途。受益于本说明书且熟悉相关领域的技术人员可对本发明进行大幅修改，但所做的变更不得背离所附权利要求书中所界定的发明范畴与精神。另外，描述实施例的任何特征均可适用于本发明所述的其他实施例。
若披露不止一项发明，则为方便起见，可通过“发明”一词单独或共同引用发明主题的实施例，但不得将本发明的范围限于任何单一发明或发明概念。因此，尽管本发明已解释且描述了一些具体实施例，但应注意，为达成同一目的所做的任何安排均可由所示具体实施例代替。本发明旨在涵盖各种实施例的全部修改或变更。以上实施例及本发明未具体描述的其他实施例的组合将便于熟悉本领域的技术人员审视上述实施方式。
总之，本发明描述一种用于开启容器的皇冠瓶盖。该皇冠瓶盖具有：一个顶部，一个内部，该内部与该顶部相连且形成顶盖板；一个外部，该外部与该顶部相连且形成于一个从该顶部向下延伸的裙状部。该皇冠瓶盖具有形成于顶盖板上的凹陷结构。
本发明亦包括制作上述皇冠瓶盖的方法。该等方法包括以下步骤：对制作皇冠瓶盖的材料片进行成型，以提供：一个顶部；与该顶部相连且形成顶盖板内部；及与该顶部相连且形成一个从该顶部向下延伸的裙状部的一个外部。所述方法亦包括在顶盖板上形成凹陷结构。
在具体实施例中，在顶盖板形成凹陷结构的步骤包括形成从顶部向下延伸至顶盖板的凹弧。
本发明摘要符合37 C.F.R. §1.72(b)的规定，根据该规定，摘要需能够使读者快速读懂技术发明的性质。提交摘要时，应理解，摘要不得用于解释或限制权利要求书的范围或含义。另外，在上述“具体实施方式”中可以看出，为合理解释本发明，单一实施例会综合展示各种特征。这种披露方法不应理解为反映如下意图：即所主张实施例的特征需多于各技术方案中明确叙述的特征。而且，正如权利要求书中所见，发明主题展示的特征少于单一实施例的全部特征。因此，我们特此将权利要求书的内容纳入详细说明中，每一权利要求均作为一单独的实施例。
本具体实施方式引用若干例示性实施例。但是，应理解，本发明所用术语供描述与说明用，而非限制本发明。如当前所述及如所修订，可在所附权利要求书范围内进行修改，但不得背离本发明全部内容的范畴与精神。尽管具体实施方式中提及一些具体方法、材料与实施例，但不得将本发明限于此；而且，本发明应延伸至（诸如）所附权利要求书的全部功能相当技术、结构、方法与用途。
Claims (6)
1.一种用于容器开口上的皇冠盖，其特征在于所述皇冠盖包括一个顶部，与所述顶部相联的内侧形成顶盖板，与所述顶部相联的外侧从顶部向下延伸形成裙部，所述皇冠盖具有形成于顶盖板上的凹陷结构。
2.根据权利要求1所述的一种用于容器开口上的皇冠盖，其特征在于所述凹陷结构包括从顶部向下延伸至顶盖板的凹弧。
3.根据权利要求1所述的一种用于容器开口上的皇冠盖，其特征在于所述凹陷结构包括形成于所述顶盖板上的一个或多个形状。
4.根据权利要求1所述的一种用于容器开口上的皇冠盖，其特征在于所述皇冠盖的重量较轻。
5.一种制造具有凹陷结构皇冠盖的方法，其特征在于：
i、对皇冠盖的薄板材料进行塑型，以提供一个顶部，与所述顶部相联的内侧形成顶盖板，与所述顶部相联的外侧从顶部向下延伸形成裙部，以及
ii、在顶盖板上形成凹陷结构。
6. 根据权利要求5所述的一种制造具有凹陷结构皇冠盖的方法，其特征在于在顶盖板上形成凹陷结构的步骤包括在顶部的内侧形成从顶部向下延伸至顶盖板的凹弧。
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| CN104550550A (zh) * | 2014-10-08 | 2015-04-29 | 上海紫泉包装有限公司 | 一种盖体成型方法与设备 |
| CN110114164A (zh) * | 2016-12-29 | 2019-08-09 | 佩里科尼股份公司 | 制作定制冠盖、瓶帽和由此获得的盖子的方法 |
| CN111605879A (zh) * | 2020-06-03 | 2020-09-01 | 佩里科尼(苏州)瓶盖制造有限公司 | 一种新型热灌装塑料瓶盖 |
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Address after: The United States of Texas, Carrollton old Denton Road No. 3044 111-225 Applicant after: Shellfish Frisch is graceful for Chinese mugwort Address before: The United States of Texas, Carrollton old Denton Road No. 3044 111-225 Applicant before: Fan Siming |
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