WO2022161064A1 - 一种柔性长条产品自动过胶、码垛工作站及方法 - Google Patents

一种柔性长条产品自动过胶、码垛工作站及方法 Download PDF

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Publication number
WO2022161064A1
WO2022161064A1 PCT/CN2021/141453 CN2021141453W WO2022161064A1 WO 2022161064 A1 WO2022161064 A1 WO 2022161064A1 CN 2021141453 W CN2021141453 W CN 2021141453W WO 2022161064 A1 WO2022161064 A1 WO 2022161064A1
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WIPO (PCT)
Prior art keywords
tray
conveyor belt
suction cup
long
gluing
Prior art date
Application number
PCT/CN2021/141453
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English (en)
French (fr)
Inventor
张明全
黄煌清
吴增
王平江
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泉州华中科技大学智能制造研究院
泉州华数机器人有限公司
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Publication of WO2022161064A1 publication Critical patent/WO2022161064A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D25/00—Devices for gluing shoe parts
    • A43D25/18—Devices for applying adhesives to shoe parts
    • A43D25/181—Devices for applying adhesives to shoe parts by rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/03—Stacking of articles by adding to the top of the stack from above
    • B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/16—Stacking of articles of particular shape
    • B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
    • B65G57/24—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

Definitions

  • the invention relates to the technical field of shoe-making equipment, in particular to an automatic gluing and palletizing workstation and method for flexible long strip products.
  • the gluing of the fence is one of the unique processes in the vulcanization shoemaking process.
  • the gluing of the fence is manually applied to the fences that need to be glued one by one through a brush with glue.
  • This process requires a high degree of manual operation proficiency, and due to the volatility and irritation of the glue, the artificial fence gluing operation environment is harsh and the work intensity is high; secondly, after the traditional manual gluing is completed, it needs to be manually
  • the plastic fence is placed on the fence tray, and the full material fence tray is manually transported and placed in the designated area and placed neatly.
  • Manual fence brushing requires high operating proficiency, low efficiency, harsh operating environment, and high work intensity; manual fence placement is inefficient and labor costs are high.
  • the main purpose of the present invention is to overcome the shortcomings of the prior art, and to provide an automatic gluing, palletizing workstation and method for flexible long strip products with high production efficiency, reducing labor costs of production lines, and realizing automation.
  • An automatic gluing and stacking workstation for flexible long strip products comprising a gluing device, a conveying device arranged on one side of the gluing device and conveying a tray, and a suction device arranged above the conveying device;
  • the gluing device comprises a conveyor belt,
  • the conveyor belt is used to convey the long product that has been glued and turned over to the glued side facing up.
  • One end of the conveyor belt faces the conveying device to form the discharge end, and the conveying device drives the tray to move intermittently corresponding to the discharge end, so that the tray can be loaded at intervals.
  • the long product; the suction device includes a suction cup and a moving mechanism connected with the suction cup.
  • the suction cup is located on the side of the discharge end of the conveyor belt. The product is dragged into the tray.
  • a guide plate is respectively provided on both sides of the discharge end of the conveyor belt, and the guide plate extends horizontally to the top of the conveying device; there is a space for accommodating long products between the two guide plates, and the suction cup is located on the two guide plates. between, and the top surface of the suction cup is flush with the top surface of the conveyor belt.
  • a connecting piece is provided between the suction cup and the moving mechanism, a long opening is formed on the guide plate along the length direction, the upper part of the connecting piece is connected with the moving mechanism, and the lower part of the connecting piece is bent toward the guide plate to form a horizontal shape.
  • a mounting plate, the suction cup is mounted on the horizontal mounting plate, the horizontal mounting plate passes through the long mouth and can drive the suction cup to move along the length direction of the long mouth.
  • the gluing device also includes a gluing machine, a reversing mechanism, and a feeding pallet, the reversing mechanism and the feeding pallet are arranged above the conveyor belt, and the reversing mechanism and the feeding pallet are respectively located on the gluing plate.
  • the long strip products are fed by the feeding pallet through the gluing machine and the reversing mechanism to enter the conveyor belt in turn.
  • the mechanism drives the long product to turn over so that the glued surface of the long product is located on the top surface of the long product, and drives the long product to enter the conveyor belt and send it out from the discharge end of the conveyor belt.
  • the gluing machine includes a gluing tank, a gluing roller dipped in the gluing groove, and an upper pressing roller located above the gluing roller and abutting on the gluing roller;
  • the reversing mechanism includes two width-limiting rollers. plate, a turning plate arranged between the two width-limiting plates, and a distance adjustment knob for adjusting the distance between the two width-limiting plates, the turning plate has an outwardly protruding arc structure, and the high end of the turning plate is The horizontal position is higher than the lower end of the upper pressing roller, and the bottom of the turning plate is inclined downward toward the discharge end of the conveyor belt.
  • the tray feeding device includes a feeding elevator, a guide rail, and a suction cup assembly
  • the feeding elevator is arranged at the front end of the conveying device, and a plurality of trays are vertically stacked on the feeding elevator.
  • the guide rail is arranged above the feeding elevator, and the length direction of the guide rail extends along the rear end of the conveying device.
  • the suction cup assembly is arranged under the guide rail and can move along the length direction of the guide rail. The suction cup assembly grabs the tray and drives the guide rail to place the tray on the On the conveying device, at the same time, the feeding elevator rises so that the uppermost tray is located within the graspable range of the suction cup assembly.
  • the suction cup assembly includes a slider, a mounting plate, a cylinder, and a suction cup frame connected in sequence from top to bottom, a plurality of suction cups are arranged at the bottom of the suction cup frame, two guide holes are opened on the mounting plate, and the suction cup frame is provided. There are two guide rods on it, each guide rod passes through each guide hole, and each guide rod can move vertically along each guide hole. to movement.
  • the pallet unloading device includes a blanking elevator located at the rear end of the conveying device, a pushing mechanism located on the conveying device, and a positioning and unloading mechanism located above the unloading elevator.
  • the pushing mechanism can move toward the rear end of the conveying device to push the tray on the conveying device to the positioning and discharging mechanism.
  • the positioning and discharging mechanism includes two supporting plates and a first driving mechanism. The space for the pallet, the unloading lift descends to the space between the unloading lift and the pallet that can accommodate a pallet, the first drive mechanism drives the two pallets to move outward respectively to stack the pallet on the unloading lift .
  • the pushing mechanism includes an installation panel, a push block installed on the installation panel, an elastic assembly arranged at the bottom of the push block, and a second drive mechanism connected to the installation panel, the elastic assembly compresses and drives the push block downward. Move until the tray can pass through, the elastic component restores and drives the push block to return to the height that can push the tray, and the second drive mechanism can drive the installation panel to drive the push block to push the tray to move in the direction of the positioning and discharging mechanism.
  • a method for automatic gluing and stacking of flexible long strip products the method steps are as follows:
  • Step 1 Place one end of the long strip product to be glued between the upper pressure roller and the rubber coating roller, and the gluing machine automatically glues the bottom surface of the long strip product, and drives the long strip product into the conveyor belt, and the conveying device conveys the tray to the other.
  • the discharge end of the conveyor belt corresponds to the conveyor belt; the conveyor belt drives the finished long product to be conveyed towards the conveying device.
  • the moving mechanism drives the suction cup to be located on the side close to the discharge end of the conveyor belt;
  • step 2 the conveyor belt transports the long product to the end of the long product that is adsorbed on the suction cup, the moving mechanism drives the suction cup to move away from the conveyor belt, and then drives one end of the long product to move away from the conveyor belt and drags the long product to the conveyor belt.
  • the suction cup releases the long product, and the suction cup continues to move to the end of the suction cup away from the long product driven by the moving mechanism, so that the long product is completely placed in the tray. in the tray;
  • step 3 the moving mechanism drives the suction cup to move towards the conveyor belt to the side close to the conveyor belt, waiting for the next long product to be sucked and dragged; the conveying device conveys the tray to move back a certain distance, so that the tray can accommodate the next long product
  • the space corresponds to the discharge end of the conveyor belt;
  • step 4 the above steps are repeated until each long product is arranged in the tray at intervals and the tray is filled, and the conveying device sends the tray filled with the long product along the conveying device.
  • the intermittent movement of the tray and the discharge end of the conveyor belt enables the suction cup to drive the long product to be placed in the tray at intervals; the suction cup drags the long product into the tray by sucking one end of the long product, which is easy to operate and place. tidy;
  • the automatic production of gluing and stacking of long strip products can improve the traditional manual gluing efficiency, high work intensity and harsh working environment, and replace the traditional long strip products that have been manually placed and stacked manually.
  • FIG. 1 is a schematic diagram of the overall structure of the automatic gluing and palletizing workstation for flexible long strip products of the present invention.
  • Fig. 2 is a top plan view of the automatic gluing and palletizing workstation of the flexible long strip products of the present invention.
  • FIG. 3 is a side plan view of the gluing device and the suction device of the present invention.
  • FIG. 4 is a schematic diagram of the overall structure of the tray feeding device of the present invention.
  • FIG. 5 is a schematic diagram of the overall structure of the tray unloading device of the present invention.
  • Guide plate 431. Long mouth, 44. Connector, 441. Horizontal mounting plate, 5. Tray unloading device, 51. Unloading elevator, 52. Pushing mechanism, 521. Installation panel, 522. Push Block, 523. Second driving mechanism, 53. Positioning and discharging mechanism, 531. Pallet, 532. First driving mechanism, 6. Long product, 7. Tray.
  • an automatic gluing and palletizing workstation of the present invention includes a conveying device 1, a tray feeding device 2, a gluing device 3, a suction device 4, a tray unloading device 5, a long strip Product 6, Tray 7.
  • the pallet feeding device 2 is arranged at the front end of the conveying device 1.
  • the pallet feeding device 2 includes a feeding elevator 21, a guide rail 22, and a suction cup assembly 23.
  • the end extends above the conveying device 1, and the suction cup assembly 23 is arranged on the guide rail 22 to move along the length direction of the guide rail 22; a plurality of trays 7 are vertically stacked on the feeding elevator 21, and the suction cup assembly 23 grabs the feeding elevator 21.
  • the uppermost tray 7 is driven and moved by the guide rail 22 to place the tray 7 on the conveying device 1, and at the same time, the loading elevator 21 drives the stacked trays 7 to rise so that the uppermost tray 7 is located within the range that can be grasped by the suction cup assembly 23; the suction cups
  • the assembly 23 includes a slider 231, a mounting plate 232, a cylinder 233, and a suction cup frame 234.
  • the installation plate 232 is fixedly arranged under the slider 231, one end of the cylinder 233 is fixed under the installation plate 232, and the other end is connected to the suction cup frame 234 through a piston rod.
  • the air cylinder 233 can drive the suction cup frame 234 to move vertically; the mounting plate 232 is provided with two guide holes, and the suction cup frame 234 is provided with two guide rods 235. Corresponding to each guide hole respectively, each guide rod 235 vertically passes through and extends out of each guide hole, and the guide rod 235 can move vertically along the guide hole; the air cylinder 233 drives the suction cup holder 234 through the cooperation of the guide rod 235 with the guide hole Smooth vertical movement; a plurality of suction cups 236 are installed below the suction cup frame 234 , and the suction cup frame 234 grabs the tray 7 located on the loading elevator 21 through the suction cups 236 .
  • the gluing device 3 is arranged on one side of the conveying device 1, and the suction device 4 is arranged above the conveying device 1.
  • the gluing device 3 includes a gluing machine 31, a conveyor belt 32, a reversing mechanism 33, a feeding pallet 34, and a conveyor belt 32.
  • a gluing machine 31 For conveying the long product 6 with the glued surface facing upward, one end of the conveyor belt 32 faces the conveying device 1 to form a discharge end 321; the reversing mechanism 33 and the feeding pallet 34 are arranged above the conveyor belt 32, and The reversing mechanism 33 and the feeding pallet 34 are located on both sides of the gluing machine 31 respectively.
  • the other end is supported on the feeding pallet 34, one end of the long product 6 enters the reversing mechanism 33 from the gluing machine 31, and the long product 6 is turned over under the driving of the reversing mechanism 33. Until the glued surface of the long product 6 is located on the top surface of the long product 6 , and the long product 6 is driven into the conveyor belt 32 and sent out from the discharge end 321 of the conveyor belt 32 .
  • the glue applicator 31 includes a machine table 311, a glue tank 312 arranged on one side of the machine table 311 and located above the conveyor belt 32, a glue application roller 313 rotatably connected to one side of the machine table 311 and dipped in the glue tank 312, The upper pressing roller 314 above the rubber roller 313 and abutting on the rubber coating roller 313, the motor 315 connected to the rubber coating roller 313; 332.
  • the distance adjustment knob 333 for adjusting the distance between the two width-limiting plates 332.
  • the distance adjustment knob 333 can adjust the width between the two width-limiting plates 332 according to the long strip products 6 of different widths, and the flip plate 331 is outward.
  • the horizontal position of the high end of the turning plate 331 is higher than the lower end of the upper pressing roller 314 , and the bottom of the turning plate 331 is inclined downward toward the discharge end 321 of the conveyor belt 32 .
  • the suction device 4 includes a suction cup 41 and a moving mechanism 42 connected with the suction cup 41.
  • the suction cup 41 is located on the side of the discharge end 321 of the conveyor belt 32.
  • the mechanism 42 drives the suction cup 41 to drag the long product 6 into the tray 7
  • the conveying device 1 drives the tray 7 to move intermittently corresponding to the discharge end 321 of the conveyor belt 32 so that the long product 6 can be loaded in the tray 7 at intervals, that is, the suction cup 41
  • the conveying device 1 drives the tray 7 to move backward by one end distance, so that the space where the tray 7 can accommodate the next long product 6 corresponds to the discharge end 321 of the conveyor belt 32.
  • a guide plate 43 is respectively provided on both sides of the discharge end 321 of the conveyor belt 32.
  • the guide plate 43 extends horizontally to the top of the conveying device 1. There is a space between the two guide plates 43 for accommodating the long product 6.
  • the suction cups 41 are located on the two guide plates.
  • the guide plate 43 can guide the suction cup 41 to drive the long product 6 to be placed in the tray 7 neatly;
  • the connecting piece 44, the guide plate 43 is provided with a long mouth 431 along the length direction, the upper part of the connecting piece 44 is connected with the moving mechanism 42, the lower part of the connecting piece 44 is bent toward the guide plate 43 to form a horizontal mounting plate 441, and the suction cup 41 is installed on the horizontal mounting plate 441.
  • the horizontal mounting plate 441 passes through the elongated opening 431 and can drive the suction cup 41 to move along the length of the elongated opening 431 .
  • the pallet unloading device 5 is arranged at the rear end of the conveying device 1.
  • the pallet unloading device 5 includes a unloading elevator 51, a pushing mechanism 52, and a positioning and unloading mechanism 53.
  • the positioning and unloading mechanism 53 is arranged above the unloading elevator 51.
  • the pushing mechanism 52 is arranged on the conveying device 1, and the pushing mechanism 52 can move toward the rear end of the conveying device 1 to push the tray 7 on the conveying device 1 to the positioning and discharging mechanism 53;
  • the positioning and discharging mechanism 53 includes two pallets 531,
  • the first driving mechanism 532, the first driving mechanism 532 drives the two supporting plates 531 to move inward respectively, so that the two supporting plates 531 can support the tray 7 and a space for accommodating the tray 7 is formed between the two supporting plates 531, and the unloading elevator 51 descends There is a space for accommodating a tray 7 between the unloading lift 51 and the pallet 531 , and the first driving mechanism 532 drives the two pallets 531 to move outwards to release the pallet 7 so that the pallet 7 is stacked on the unloading lift 51
  • the positioning and discharging mechanism 53 places a tray 7 on the unloading elevator 51 , the unloading elevator 51 will descend a certain height until the unloading elevator 51 completes the stacking of the trays 7
  • the pushing mechanism 52 includes an installation panel 521 , a push block 522 installed on the installation panel 521 , an elastic component located at the bottom of the push block 522 , and a second drive mechanism 523 connected to the installation panel 521 .
  • the tray 7 is conveyed on the conveying device 1 When the tray 7 moves to the top of the pushing mechanism 52, the tray 7 presses the push block 522 to compress the elastic component and drives the push block 522 to move downward until the tray 7 can pass through, and the elastic component restores and drives the push block 522 to return to the position where it can push the tray.
  • the second drive mechanism 523 can drive the installation panel 521 to drive the push block 522 to push the tray 7 to move toward the positioning and discharging mechanism 53, so as to push the tray 7 to the two support plates 531.
  • step 1 one end of the long strip product 6 to be glued is manually placed between the upper pressing roller 314 and the gluing roller 313, and the other end is placed on the feeding pallet 34; Glue, the long product 6 enters the turning plate 331, and the turning plate 331 drives the long product 6 to turn over so that the glued surface of the long product 6 is located on the top surface of the long product 6, and drives the long product 6 to enter the conveyor belt 32;
  • the conveying device 1 conveys the tray 7 to the discharge end 321 of the conveying belt 32; the conveying belt 32 drives the glued long product 6 to be conveyed in the direction of the conveying device 1, at this time, the moving mechanism 42 drives the suction cup 41 to be located close to the conveying belt 32 One side of the discharge end 321;
  • step 2 the conveyor belt 32 transports the long product 6 to one end of the long product 6 and is adsorbed on the suction cup 41, and the moving mechanism 42 drives the suction cup 41 to move away from the conveyor belt 32, and then drives one end of the long product 6 to move away from the conveyor belt. 32 and drag the long product 6 into the tray 7, when the other end of the long product 6 leaves the conveyor belt 32 and is located in the tray 7, the suction cup 41 releases the long product 6, and the suction cup 41 is driven by the moving mechanism 42. Continue to move to the end of the suction cup 41 away from the long product 6, so that the long product 6 is completely placed in the tray 7;
  • Step 3 the moving mechanism 42 drives the suction cup 41 to move toward the conveyor belt 32 to the side close to the conveyor belt 32, waiting to pick up and drag the next long product 6; 7.
  • the space that can accommodate the next long product 6 corresponds to the discharge end 321 of the conveyor belt 32;
  • Step 4 Repeat the above steps until the long products 6 are arranged in the tray 7 at intervals and the tray 7 is filled.
  • the conveying device 1 sends the tray 7 filled with the long products 6 along the conveying device 1 .
  • the invention is an automatic gluing and stacking workstation for flexible long strip products.
  • the cooperation between the tray and the discharge end of the conveyor belt can move intermittently, so that the suction cup can drive the glued strip products to be placed in the tray at intervals;
  • the effect is good, the arrangement is neat, the scope of application is wide, and it can be used in various shoe gluing processes, and has good industrial practicability.

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  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

一种柔性长条产品自动过胶、码垛工作站及方法。该种柔性长条产品自动过胶、码垛工作站，包括涂胶装置（3）、设于涂胶装置（3）一侧且输送有托盘（7）的输送装置（1）、设在输送装置（1）上方的吸取装置（4），涂胶装置（3）包括输送带（32），输送带（32）用于输送完成涂胶且涂胶面朝上的长条产品（6），输送带（32）一端朝向输送装置（1）形成出料端（321），输送装置（1）带动托盘（7）与出料端（321）对应的间歇移动使托盘（7）内可间隔装载长条产品（6）；吸取装置（4）包括吸盘（41）、与吸盘（41）连接的移动机构（42），吸盘（41）位于输送带（32）出料端（321）一侧，输送带（32）输送长条产品（6）至长条产品（6）一端吸附在吸盘（41）上方，移动机构（42）带动吸盘（41）将长条产品（6）拖送至托盘（7）内。本发明生产效率高、降低人力成本、实现自动化生产。

Description

一种柔性长条产品自动过胶、码垛工作站及方法 技术领域
本发明涉及制鞋设备技术领域，特别是一种柔性长条产品自动过胶、码垛工作站及方法。
背景技术
围条过胶是硫化制鞋工艺的其中一个特有的工序，在传统的硫化制鞋过程中，围条过胶采用的是人工通过粘有胶水的刷子对需要过胶的围条逐一进行刷胶处理，该工序要求人工操作熟练度高，且因胶水的挥发性及刺激性使得人工围条过胶作业环境恶劣，作业强度高；其次，在传统的人工过胶完成后，需要人工将过完胶的围条摆放在围条托盘上，并人工搬运满料的围条托盘放于指定区域并摆放整齐。人工围条刷胶要求操作熟练度高，效率低，作业环境恶劣，作业强度高；人工摆放围条效率低，人力成本高。
发明内容
本发明的主要目的是克服现有技术的缺点，提供一种生产效率高、降低产线人力成本、实现自动化的柔性长条产品自动过胶、码垛工作站及方法。
为实现上述目的，本发明采用的技术方案如下：
一种柔性长条产品自动过胶、码垛工作站，包括涂胶装置、设于涂胶装置一侧且输送有托盘的输送装置、设在输送装置上方的吸取装置；涂胶装置包括输送带，输送带用于输送完成涂胶且翻转为涂胶面朝上的长条产品，输送带一端朝向输送装置形成出料端，输送装置带动托盘与出料端对应的间歇移动使托盘内可间隔装载长条产品；所述吸取装置包括吸盘、与吸盘连接的移动机构，吸盘位于输送带出料端一侧，输送带输送长条产品至长条产品一端吸附在吸盘上方，移动机构带动吸盘将长条产品拖送至托 盘内。
进一步的，所述输送带的出料端两侧分别设有一导向板，导向板水平延伸至位于输送装置上方；两导向板之间具有可容纳长条产品的空间，所述吸盘位于两导向板之间，且吸盘顶面与输送带顶面齐平。
进一步的，所述吸盘与移动机构之间设有一连接件，所述导向板上沿长度方向开设有长型口，所述连接件上部与移动机构连接，连接件下部朝向导向板弯折形成水平安装板，所述吸盘安装于水平安装板上，所述水平安装板穿过长型口且可带动吸盘沿长型口长度方向移动。
进一步的，所述涂胶装置还包括涂胶机、换向机构、上料托板，换向机构与上料托板设在输送带上方，且换向机构与上料托板分别位于涂胶机两侧，长条产品由上料托板依次经过涂胶机、换向机构进入输送带，长条产品一端进入涂胶机进行底面涂胶，另一端支撑于上料托板上，换向机构带动长条产品翻转至使长条产品的涂胶面位于长条产品的顶面，且带动长条产品进入输送带且由输送带出料端送出。
进一步的，所述涂胶机包括胶槽、浸在胶槽内的涂胶辊、位于涂胶辊上方且抵顶在涂胶辊上的上压辊；所述换向机构包括两个限宽板、设在两限宽板之间的翻转板、用于调整两限宽板之间距离的调距旋钮，所述翻转板呈向外凸出的弧形结构，所述翻转板的高位端水平位置高于上压辊的低位端，翻转板的底部朝输送带出料端方向向下倾斜。
进一步的，还包括托盘上料装置，所述托盘上料装置包括上料升降机、导轨、吸盘组件，所述上料升降机设在输送装置的前端，且上料升降机上沿竖向堆叠有若干托盘，所述导轨设在上料升降机上方，且导轨长度方向沿输送装置后端延伸，所述吸盘组件设在导轨下方且可沿导轨长度方向移动，吸盘组件抓取托盘通过导轨带动将托盘置于输送装置上，同时上料升降机上升至使最上方的托盘位于吸盘组件可抓取的范围内。
进一步的，所述吸盘组件包括由上至下依次连接的滑块、安装板、气 缸、吸盘架，所述吸盘架底部设有若干吸盘，所述安装板上开设有两个导向孔，吸盘架上设有两根导向杆，各导向杆分别穿过各导向孔，且各导向杆可沿各导向孔沿竖向运动，所述气缸带动吸盘架通过导向杆与导向孔的配合平稳的沿竖向运动。
进一步的，还包括托盘下料装置，所述托盘下料装置包括设在输送装置后端的下料升降机、设在输送装置上的推料机构、设在下料升降机上方的定位放料机构，所述推料机构可朝输送装置后端运动以将输送装置上的托盘推送至定位放料机构上，所述定位放料机构包括两个托板、第一驱动机构，两托板之间形成可容纳托盘的空间，所述下料升降机下降至下料升降机与托板之间具有可容纳一托盘的空间，所述第一驱动机构驱动两托板分别朝外运动以将托盘堆叠于下料升降机上。
进一步的，所述推料机构包括安装面板、安装在安装面板上的推块、设在推块底部的弹性组件、与安装面板连接的第二驱动机构，所述弹性组件压缩带动推块向下运动至可使托盘通过，弹性组件复原带动推块恢复至可推动托盘的高度，所述第二驱动机构可驱动安装面板带动推块推动托盘朝定位放料机构方向运动。
一种柔性长条产品自动过胶、码垛的方法，其方法步骤如下：
步骤一，将待涂胶长条产品一端置于上压辊与涂胶辊之间，涂胶机对长条产品底面自动过胶，且带动长条产品进入输送带，输送装置输送托盘至与输送带的出料端对应；输送带带动完成涂胶的长条产品朝输送装置方向输送，此时，移动机构带动吸盘位于靠近输送带出料端的一侧；
步骤二，输送带输送长条产品至长条产品一端吸附在吸盘上方，移动机构带动吸盘朝远离输送带方向移动，进而带动长条产品的一端移动至离开输送带且将长条产品拖送至托盘内，当长条产品的另一端离开输送带且位于托盘内，吸盘松开长条产品，且吸盘在移动机构带动下继续移动至吸盘离开长条产品的一端，使长条产品完全放置在托盘内；
步骤三，移动机构带动吸盘朝输送带方向移动至位于靠近输送带的一侧，等待吸取拖送下一长条产品；输送装置输送托盘向后移动一段距离，使托盘可容纳下一长条产品的空间与输送带的出料端对应；
步骤四，重复上述步骤，直至各长条产品间隔排列在托盘内且装满托盘，输送装置将装满长条产品的托盘沿输送装置送出。
由上述对本发明的描述可知，与现有技术相比，本发明的有益效果是：
第一，托盘与输送带出料端间歇移动的配合，使吸盘可带动长条产品间隔摆放至托盘内；吸盘通过吸取长条产品的一端将其拖送至托盘内，操作方便，摆放整齐；
第二，将涂胶辊设置在上压辊下方，使胶水涂抹于长条产品的底面，再利用换向机构翻转过来，不易粘附其他杂质；且将长条产品的涂胶面翻转至位于长条产品的顶面，便于后续对长条产品的输送及装盘；
第三，长条产品的涂胶与码垛实现自动化生产，改善传统人工涂胶效率低、工作强度大、工作环境恶劣的问题，取代传统人工摆放过完胶的长条产品并人工码垛托盘的问题，进而提高了生产效率、降低产线人力成本。
附图说明
图1是本发明柔性长条产品自动过胶、码垛工作站的整体结构示意图。
图2是本发明柔性长条产品自动过胶、码垛工作站的俯视平面图。
图3是本发明涂胶装置与吸取装置的侧视平面图。
图4是本发明托盘上料装置的整体结构示意图。
图5是本发明托盘下料装置的整体结构示意图。
图中：1.输送装置，2.托盘上料装置，21.上料升降机，22.导轨、23.吸盘组件，231.滑块，232.安装板，233.气缸，234.吸盘架，235.导向杆，236.吸盘，3.涂胶装置，31.涂胶机，311.机台，312.胶槽，313.涂胶辊，314.上压辊，315.电机，32.输送带，321.出料端，33.换向机构，331.翻转板，332.限宽板，333.调距旋钮，34.上料托板，4.吸取装置，41.吸盘，42.移动机构， 43.导向板，431.长型口，44.连接件，441.水平安装板，5.托盘下料装置，51.下料升降机，52.推料机构，521.安装面板，522.推块，523.第二驱动机构，53.定位放料机构，531.托板，532.第一驱动机构，6.长条产品，7.托盘。
具体实施方式
以下通过具体实施方式对本发明作进一步的描述。
参照图1至图5，本发明的一种围条自动过胶、码垛工作站，包括输送装置1、托盘上料装置2、涂胶装置3、吸取装置4、托盘下料装置5、长条产品6、托盘7。
托盘上料装置2设置在输送装置1前端，托盘上料装置2包括上料升降机21、导轨22、吸盘组件23，导轨22设在上料升降机21上方，且导轨22长度方向沿输送装置1后端延伸至位于输送装置1上方，吸盘组件23可沿导轨22长度方向移动的设置在导轨22上；上料升降机21上沿竖向堆叠有若干托盘7，吸盘组件23抓取上料升降机21上最上方的托盘7通过导轨22带动移动将托盘7放置于输送装置1上，同时上料升降机21带动堆叠的托盘7上升至使最上方的托盘7位于吸盘组件23可抓取的范围内；吸盘组件23包括滑块231、安装板232、气缸233、吸盘架234，安装板232固定设置在滑块231下方，气缸233一端固定在安装板232下方，另一端通过活塞杆与吸盘架234连接，气缸233可带动吸盘架234沿竖向移动；安装板232上开设有两个导向孔，吸盘架234上设置有两个导向杆235，导向杆235分别位于气缸233两侧，且各导向杆235分别与各导向孔对应，各导向杆235沿竖向穿过且延伸出各导向孔，导向杆235可沿导向孔做竖向运动；气缸233带动吸盘架234通过导向杆235与导向孔的配合平稳的沿竖向运动；吸盘架234下方安装有若干吸盘236，吸盘架234通过吸盘236抓取位于上料升降机21上的托盘7。
涂胶装置3设置在输送装置1一侧，吸取装置4设置在输送装置1上方，涂胶装置3包括涂胶机31、输送带32、换向机构33、上料托板34， 输送带32用于输送完成涂胶且涂胶面朝上的长条产品6，输送带32一端朝向输送装置1形成出料端321；换向机构33与上料托板34设在输送带32上方，且换向机构33与上料托板34分别位于涂胶机31两侧，长条产品6由上料托板34依次经过涂胶机31、换向机构33进入输送带32，长条产品6一端进入涂胶机31进行底面涂胶，另一端支撑于上料托板34上，长条产品6一端由涂胶机31进入换向机构33，在换向机构33的带动下长条产品6翻转至使长条产品6的涂胶面位于长条产品6的顶面，且带动长条产品6进入输送带32且由输送带32出料端321送出。
涂胶机31包括机台311、设在机台311一侧且位于输送带32上方的胶槽312、转动连接在机台311一侧且浸在胶槽312内的涂胶辊313、位于涂胶辊313上方且抵顶在涂胶辊313上的上压辊314、与涂胶辊313传动连接的电机315；换向机构33包括翻转板331、设在翻转板331两侧的限宽板332、用于调整两限宽板332之间距离的调距旋钮333，调距旋钮333可根据不同宽度的长条产品6来调节两限宽板332之间的宽度，翻转板331呈向外凸出的弧形结构，翻转板331的高位端水平位置高于上压辊314的低位端，翻转板331的底部朝输送带32出料端321方向向下倾斜。
吸取装置4包括吸盘41、与吸盘41连接的移动机构42，吸盘41位于输送带32出料端321一侧，输送带32输送长条产品6至长条产品6一端吸附在吸盘41上方，移动机构42带动吸盘41将长条产品6拖送至托盘7内，输送装置1带动托盘7与输送带32出料端321对应的间歇移动使托盘7内可间隔装载长条产品6，即吸盘41每带动一长条产品6摆放至托盘7内，输送装置1带动托盘7向后移动一端距离，使托盘7可容纳下一长条产品6的空间与输送带32的出料端321对应，直至托盘7内装满长条产品6。输送带32的出料端321两侧分别设有一导向板43，导向板43水平延伸至位于输送装置1上方，两导向板43之间具有可容纳长条产品6的空间，吸盘41位于两导向板43之间，且吸盘41顶面与输送带32顶面齐平；导 向板43可引导吸盘41带动长条产品6整齐的摆放于托盘7内；吸盘41与移动机构42之间设有一连接件44，导向板43上沿长度方向开设有长型口431，连接件44上部与移动机构42连接，连接件44下部朝向导向板43弯折形成水平安装板441，吸盘41安装于水平安装板441上，水平安装板441穿过长型口431且可带动吸盘41沿长型口431长度方向移动。
托盘下料装置5设置在输送装置1后端，托盘下料装置5包括下料升降机51、推料机构52、定位放料机构53，定位放料机构53设在下料升降机51上方，推料机构52设置在输送装置1上，推料机构52可朝输送装置1后端运动以将输送装置1上的托盘7推送至定位放料机构53上；定位放料机构53包括两个托板531、第一驱动机构532，第一驱动机构532驱动两托板531分别朝内运动，使两托板531可支撑托盘7且两托板531之间形成可容纳托盘7的空间，下料升降机51下降至下料升降机51与托板531之间具有可容纳一托盘7的空间，第一驱动机构532驱动两托板531分别朝外运动以将托盘7放开，使托盘7堆叠于下料升降机51上；定位放料机构53每放置一个托盘7在下料升降机51上，下料升降机51就下降一定的高度，直至下料升降机51堆叠完托盘7。推料机构52包括安装面板521、安装在安装面板521上的推块522、设在推块522底部的弹性组件、与安装面板521连接的第二驱动机构523，托盘7在输送装置1上输送移动，当托盘7移动至推料机构52上方，托盘7压住推块522使弹性组件压缩带动推块522向下运动至使托盘7可通过，弹性组件复原带动推块522恢复至可推动托盘7的高度，第二驱动机构523可驱动安装面板521带动推块522推动托盘7朝定位放料机构53方向运动，以将托盘7推送至两托板531上。
该种柔性长条产品自动过胶、码垛工作站工作原理如下：
步骤一，人工将待涂胶长条产品6一端置于上压辊314与涂胶辊313之间，另一端置于上料托板34上；涂胶机31对长条产品6底面自动过胶，长条产品6进入翻转板331，翻转板331带动长条产品6翻转至使长条产品 6的涂胶面位于长条产品6的顶面，且带动长条产品6进入输送带32；输送装置1输送托盘7至与输送带32的出料端321对应；输送带32带动完成涂胶的长条产品6朝输送装置1方向输送，此时，移动机构42带动吸盘41位于靠近输送带32出料端321的一侧；
步骤二，输送带32输送长条产品6至长条产品6一端吸附在吸盘41上方，移动机构42带动吸盘41朝远离输送带32方向移动，进而带动长条产品6的一端移动至离开输送带32且将长条产品6拖送至托盘7内，当长条产品6的另一端离开输送带32且位于托盘7内，吸盘41松开长条产品6，且吸盘41在移动机构42带动下继续移动至吸盘41离开长条产品6的一端，使长条产品6完全放置在托盘7内；
步骤三，移动机构42带动吸盘41朝输送带32方向移动至位于靠近输送带32的一侧，等待吸取拖送下一长条产品6；输送装置1输送托盘7向后移动一段距离，使托盘7可容纳下一长条产品6的空间与输送带32的出料端321对应；
步骤四，重复上述步骤，直至各长条产品6间隔排列在托盘7内且装满托盘7，输送装置1将装满长条产品6的托盘7沿输送装置1送出。
上述仅为本发明的一个具体实施方式，但本发明的设计构思并不局限于此，凡利用此构思对本发明进行非实质性的改动，均应属于侵犯本发明保护范围的行为。
工业实用性
本发明一种柔性长条产品自动过胶、码垛工作站，其托盘与输送带出料端间歇移动的配合，使吸盘可带动过胶长条产品间隔摆放至托盘内；操作方便，过胶效果好，摆放整齐，适用范围广，可用于多种鞋类围条过胶工序，具有良好的工业实用性。

Claims (11)

  1. 一种柔性长条产品自动过胶、码垛工作站，其特征在于：包括涂胶装置、设于涂胶装置一侧且输送有托盘的输送装置、设在输送装置上方的吸取装置；涂胶装置包括输送带，输送带用于输送完成涂胶且翻转为涂胶面朝上的长条产品，输送带一端朝向输送装置形成出料端，输送装置带动托盘与出料端对应的间歇移动使托盘内可间隔装载长条产品；所述吸取装置包括吸盘、与吸盘连接的移动机构，吸盘位于输送带出料端一侧，输送带输送长条产品至长条产品一端吸附在吸盘上方，移动机构带动吸盘将长条产品拖送至托盘内。
  2. 根据权利要求1所述的一种柔性长条产品自动过胶、码垛工作站，其特征在于：所述输送带的出料端两侧分别设有一导向板，导向板水平延伸至位于输送装置上方；两导向板之间具有可容纳长条产品的空间，所述吸盘位于两导向板之间，且吸盘顶面与输送带顶面齐平。
  3. 根据权利要求2所述的一种柔性长条产品自动过胶、码垛工作站，其特征在于：所述吸盘与移动机构之间设有一连接件，所述导向板上沿长度方向开设有长型口，所述连接件上部与移动机构连接，连接件下部朝向导向板弯折形成水平安装板，所述吸盘安装于水平安装板上，所述水平安装板穿过长形口且可带动吸盘沿长型口长度方向移动。
  4. 根据权利要求1所述的一种柔性长条产品自动过胶、码垛工作站，其特征在于：所述涂胶装置还包括涂胶机、换向机构、上料托板，换向机构与上料托板设在输送带上方，且换向机构与上料托板分别位于涂胶机两侧，长条产品由上料托板依次经过涂胶机、换向机构进入输送带，长条产品一端进入涂胶机进行底面涂胶，另一端支撑于上料托板上，换向机构带动长条产品翻转至使长条产品的涂胶面位于长条产品的顶面，且带动长条产品进入输送带且由输送带出料端送出。
  5. 根据权利要求4所述的一种柔性长条产品自动过胶、码垛工作站，其特征在于：所述涂胶机包括胶槽、浸在胶槽内的涂胶辊、位于涂胶辊上方且抵顶在涂胶辊上的上压辊；所述换向机构包括两个限宽板、设在两限宽板之间的翻转板、用于调整两限宽板之间距离的调距旋钮，所述翻转板呈向外凸出的弧形结构，所述翻转板的高位端水平位置高于上压辊的低位端，翻转板的底部朝输送带出料端方向向下倾斜。
  6. 根据权利要求1所述的一种柔性长条产品自动过胶、码垛工作站，其特征在于：还包括托盘上料装置，所述托盘上料装置包括上料升降机、导轨、吸盘组件，所述上料升降机设在输送装置的前端，且上料升降机上沿竖向堆叠有若干托盘，所述导轨设在上料升降机上方，且导轨长度方向沿输送装置后端延伸，所述吸盘组件设在导轨下方且可沿导轨长度方向移动，吸盘组件抓取托盘通过导轨带动将托盘置于输送装置上，同时上料升降机上升至使最上方的托盘位于吸盘组件可抓取的范围内。
  7. 根据权利要求6所述的一种柔性长条产品自动过胶、码垛工作站，其特征在于：所述吸盘组件包括由上至下依次连接的滑块、安装板、气缸、吸盘架，所述吸盘架底部设有若干吸盘，所述安装板上开设有两个导向孔，吸盘架上设有两根导向杆，各导向杆分别穿过各导向孔，且各导向杆可沿各导向孔沿竖向运动，所述气缸带动吸盘架通过导向杆与导向孔的配合平稳的沿竖向运动。
  8. 根据权利要求1所述的一种柔性长条产品自动过胶、码垛工作站，其特征在于：还包括托盘下料装置，所述托盘下料装置包括设在输送装置后端的下料升降机、设在输送装置上的推料机构、设在下料升降机上方的定位放料机构，所述推料机构可朝输送装置后端运动以将输送装置上的托盘推送至定位放料机构上，所述定位放料机构包括两个托板、第一驱动机构，两托板之间形成可容纳托盘的空间，所述下料升降机下降至下料升降机与托板之间具有可容纳一托盘的空间，所述第一驱动机构驱动两托板分别朝 外运动以将托盘堆叠于下料升降机上。
  9. 根据权利要求1所述的一种柔性长条产品自动过胶、码垛工作站，其特征在于：所述推料机构包括安装面板、安装在安装面板上的推块、设在推块底部的弹性组件、与安装面板连接的第二驱动机构，所述弹性组件压缩带动推块向下运动至可使托盘通过，弹性组件复原带动推块恢复至可推动托盘的高度，所述第二驱动机构可驱动安装面板带动推块推动托盘朝定位放料机构方向运动。
  10. 一种柔性长条产品自动过胶、码垛的方法，其特征在于：其方法步骤如下：
    步骤一，将待涂胶长条产品一端置于上压辊与涂胶辊之间，涂胶机对长条产品底面自动过胶，且带动长条产品进入输送带；输送装置输送托盘至与输送带的出料端对应；输送带带动完成涂胶的长条产品朝输送装置方向输送，此时，移动机构带动吸盘位于靠近输送带出料端的一侧；
    步骤二，输送带输送长条产品至长条产品一端吸附在吸盘上方，移动机构带动吸盘朝远离输送带方向移动，进而带动长条产品的一端移动至离开输送带且将长条产品拖送至托盘内，当长条产品的另一端离开输送带且位于托盘内，吸盘松开长条产品，且吸盘在移动机构带动下继续移动至吸盘离开长条产品的一端，使长条产品完全放置在托盘内；
    步骤三，移动机构带动吸盘朝输送带方向移动至位于靠近输送带的一侧，等待吸取拖送下一长条产品；输送装置输送托盘向后移动一段距离，使托盘可容纳下一长条产品的空间与输送带的出料端对应；
    步骤四，重复上述步骤，直至各长条产品间隔排列在托盘内且装满托盘，输送装置将装满长条产品的托盘沿输送装置送出。
  11. 根据权利要求10所述的一种柔性长条产品自动过胶、码垛的方法，其特征在于：所述长条产品底面自动过胶后，进入翻转板，翻转板带动长条产品翻转至使长条产品的涂胶面位于长条产品的顶面。
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