WO2021049235A1 - 積層体およびその製造方法 - Google Patents
積層体およびその製造方法 Download PDFInfo
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- WO2021049235A1 WO2021049235A1 PCT/JP2020/030620 JP2020030620W WO2021049235A1 WO 2021049235 A1 WO2021049235 A1 WO 2021049235A1 JP 2020030620 W JP2020030620 W JP 2020030620W WO 2021049235 A1 WO2021049235 A1 WO 2021049235A1
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- nickel
- film layer
- plating film
- gold
- layer
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/021—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/017—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of aluminium or an aluminium alloy, another layer being formed of an alloy based on a non ferrous metal other than aluminium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/018—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of a noble metal or a noble metal alloy
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- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
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- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
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- C23C18/1646—Characteristics of the product obtained
- C23C18/165—Multilayered product
- C23C18/1651—Two or more layers only obtained by electroless plating
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
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- C23C18/1689—After-treatment
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
- C23C18/1689—After-treatment
- C23C18/1692—Heat-treatment
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
- C23C18/34—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
- C23C18/36—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
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- C23C18/42—Coating with noble metals
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- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/52—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating using reducing agents for coating with metallic material not provided for in a single one of groups C23C18/32 - C23C18/50
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
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- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/12—Electroplating: Baths therefor from solutions of nickel or cobalt
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/10—Electroplating with more than one layer of the same or of different metals
- C25D5/12—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
- C25D5/14—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium two or more layers being of nickel or chromium, e.g. duplex or triplex layers
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
- C25D5/50—After-treatment of electroplated surfaces by heat-treatment
Definitions
- the present invention relates to a laminate and a method for producing the same. More specifically, the present invention relates to a laminate suitable as a constituent member of a semiconductor manufacturing apparatus or the like, and a method for manufacturing the laminate.
- halogen-based reactivity and corrosiveness such as fluorine, hydrogen chloride, boron trichloride, nitrogen trifluoride, chlorine trifluoride, and hydrogen bromide in the dry etching process and cleaning of the manufacturing equipment.
- a strong special gas hereinafter also referred to as "corrosive gas" is used.
- pinholes on the plated surface can also cause corrosion to proceed.
- the cause of pinholes is, for example, that hydrogen gas generated by the plating reaction becomes bubbles during the formation of the plating film and inhibits the film formation, or impurities (oxide film, dirt, oil, etc.) left on the base material are present.
- impurities oxide film, dirt, oil, etc.
- Patent Document 4 discloses a method in which a hard alloy plating layer is formed on gold plating to improve wear resistance and prevent discoloration and corrosion due to oxidation, sulfide, etc. caused by gas and moisture. Has been done.
- Japanese Patent No. 29541716 Japanese Patent No. 3094000 Japanese Unexamined Patent Publication No. 2004-3600066 Japanese Patent No. 2581021
- an object of the present invention is to provide a metal material that can be applied to a constituent member of a semiconductor manufacturing apparatus and has excellent corrosion resistance, particularly corrosion resistance to acid.
- the present invention relates to, for example, the following [1] to [14].
- [1] A metal base material, a first nickel-containing plating film layer formed on the metal base material, a gold plating film layer formed on the first nickel-containing plating film layer, and the gold plating.
- a laminate having a second nickel-containing plating coating layer formed on the coating layer and a nickel fluoride coating layer formed on the second nickel-containing plating coating layer.
- the pinholes of the gold-plated coating layer are sealed with the metal of a single nickel, and the pinholes of the first and second nickel-containing plating coating layers are sealed with the metal of a single gold.
- the nickel strike layer is provided between the metal substrate and the first nickel-containing plating film layer, and between the gold plating film layer and the second nickel-containing plating film layer.
- the first nickel-containing plating film layer contains a nickel-phosphorus alloy plating layer having a phosphorus concentration of 8% by mass or more and less than 10% by mass, and the second nickel-containing plating film layer has a phosphorus concentration.
- a laminate including a step (C) of forming a second nickel-containing plating film layer on the coating layer and a step (D) of forming a nickel fluoride coating layer on the second nickel-containing plating film layer. Production method.
- a pinhole in the gold-plated coating layer is formed by heat-treating the laminate obtained in the step (C) at a temperature of 250 ° C. or higher between the step (C) and the step (D). [8]. Method for manufacturing a laminate.
- the step (A) includes a step of forming a nickel-phosphorus alloy plating layer having a phosphorus concentration of 8% by mass or more and less than 10% by mass, and the step (C) has a phosphorus concentration of 10% by mass.
- the step (B) includes a step (b1) of forming a replacement type gold plating film layer and a step (b2) of forming a reduction type gold plating film layer after the step (b1).
- a component of a semiconductor manufacturing apparatus which comprises the laminate according to any one of the above [1] to [7].
- the laminate of one embodiment of the present invention includes a metal base material, a first nickel-containing plating film layer formed on the metal base material, and gold formed on the first nickel-containing plating film layer. It has a plating film layer, a second nickel-containing plating film layer formed on the gold plating film layer, and a nickel fluoride film layer formed on the second nickel-containing plating film layer.
- the pinholes of the gold plating coating layer are sealed with the metal of a single nickel substance, and the pinholes of the first and second nickel-containing plating coating layers are gold. It is preferably sealed with a single metal.
- the method for producing a laminate includes a step (A) of forming a first nickel-containing plating film layer on a metal substrate, and a gold plating film layer on the first nickel-containing plating film layer. (B), a step of forming a second nickel-containing plating film layer on the gold plating film layer (C), and a step of forming a nickel fluoride film layer on the second nickel-containing plating film layer.
- the step (D) is included.
- the laminate obtained in the step (C) is heated at a temperature of 250 ° C. or higher and for 2 hours or longer between the steps (C) and the step (D).
- the pinholes of the gold-plated coating layer are sealed with the metal of the single nickel, and the pinholes of the first and second nickel-containing plating coating layers are sealed with the metal of the single gold. It is preferable to include the step (X) of sealing.
- the metal base material used in one embodiment of the present invention is a base material whose surface is at least made of metal.
- the metal base material is not particularly limited, and examples thereof include metals generally used for constituent members of semiconductor manufacturing equipment, preferably stainless steel, iron, aluminum, aluminum alloys, copper and copper alloys.
- the metal base material is subjected to a treatment according to the base material such as degreasing, acid cleaning or nickel strike treatment as a pretreatment in the step (A). May be good.
- the nickel strike treatment is a preliminary plating treatment using a nickel-containing plating bath, and the current density in the nickel strike treatment is preferably 3 to 20 A / dm 2 , more preferably 6 to 10 A / dm 2 .
- the nickel strike treatment time is preferably 1 minute or more and 5 minutes or less.
- the first nickel-containing plating film layer is formed on the metal substrate by the step (A).
- a nickel strike layer is provided between the metal base material and the first nickel plating film layer.
- the nickel-containing plating film layer preferably contains phosphorus from the viewpoint of improving corrosion resistance, and preferably contains a nickel-phosphorus alloy plating layer having a phosphorus concentration of 8% by mass or more and less than 10% by mass.
- the nickel content in the first nickel-containing plating film layer is preferably 80% by mass or more, more preferably 85 to 95% by mass, and particularly preferably 90 to 90% by mass, assuming that the entire nickel-containing plating film layer is 100% by mass. It is 92% by mass.
- the nickel content is in the above range, the ratio of phosphorus in the coating layer is increased, and excellent corrosion resistance can be exhibited.
- the first nickel-containing plating film layer can be formed on a metal substrate by using an electroless plating bath containing a nickel salt and a phosphorus compound as a reducing agent.
- a nickel salt include nickel sulfate, nickel chloride, nickel acetate, nickel carbonate and the like.
- phosphorus compound include sodium hypophosphite, potassium hypophosphite and the like.
- the film formation rate of the first nickel-phosphorus alloy plating layer is preferably 20 to 30 ⁇ m / h (hours), more preferably 22 to 25 ⁇ m / h (hours).
- the film thickness of the first nickel-phosphorus-containing plating film layer is preferably 5 ⁇ m or more, more preferably 7 to 25 ⁇ m, and further preferably 9 to 20 ⁇ m from the viewpoint of film performance and cost in which pinholes are less likely to occur.
- the gold plating film layer is formed on the nickel-containing plating film layer by the step (B).
- the gold content in the gold plating film is preferably 90% by mass or more, more preferably 99% by mass or more, and particularly preferably 99.9% by mass or more, when the entire gold plating film is 100% by mass. ..
- the gold content is determined by the impurity quantification method, that is, the gold plating is dissolved in aqua regia and measured by atomic absorption spectrometry and high frequency inductively coupled plasma (ICP) emission spectroscopic analysis.
- the thickness of the gold-plated coating is preferably 0.1 ⁇ m to 2 ⁇ m, more preferably 0.2 to 1.5 ⁇ m, and particularly preferably 0.3, from the viewpoint of coating performance and cost in which pinholes are less likely to occur. It is ⁇ 0.8 ⁇ m. It is known from the prior art that the number of pinholes decreases when the noble metal plating film is thickened, and high corrosion resistance is expected, but it is preferable to make the thickness appropriate because the price is high.
- the method for forming the gold plating film layer is not particularly limited, but an electroless gold plating method is preferable.
- the electroless gold plating method it is preferable to perform reduction type gold plating after performing replacement type gold plating. That is, the step (B) may include a step (b1) of forming a replacement mold plating coating layer and a step (b2) of forming a reduction mold plating coating layer after the step (b1). preferable.
- nickel is dissolved from the nickel film, and the gold ions in the solution are reduced by the electrons emitted at that time and precipitated as a gold plating film.
- gold ions in the solution are reduced by electrons released by the oxidation reaction of the reducing agent, and a gold plating film is precipitated.
- Examples of the electroless gold plating solution include a plating bath containing potassium gold cyanide, gold chloride, gold sulfite, gold thiosulfate and the like, and examples of the reducing agent include sodium hydroxide, dimethylamine borane and hexa. Examples thereof include methylenetetramine, a chain polyamine having an alkyl group having 3 or more carbon atoms and a plurality of amino groups.
- Substitution gold plating is preferably performed at 50 to 90 ° C. for 3 to 7 minutes, more preferably 65 to 75 ° C. for 3 to 7 minutes, and reduction gold plating is preferably performed at 55 to 65 ° C. for 7 to 15 minutes, more preferably.
- the gold plating film layer can be formed by carrying out at 58 to 62 ° C. for 7 to 15 minutes.
- the second nickel-containing plating film layer is formed on the gold plating film layer by the step (C).
- a nickel strike layer is provided between the gold plating film layer and the second nickel plating film layer.
- the nickel-containing plating film layer preferably contains phosphorus from the viewpoint of improving corrosion resistance, and preferably contains a nickel-phosphorus alloy plating layer having a phosphorus concentration of 10% by mass or more and 12% by mass or less.
- the nickel content in the second nickel-containing plating film layer is preferably 80% by mass or more, more preferably 85 to 95% by mass, and particularly preferably 90 to 90% by mass, assuming that the entire nickel-containing plating film layer is 100% by mass. It is 92% by mass.
- the nickel content is in the above range, the ratio of phosphorus in the coating layer is increased, and excellent corrosion resistance can be exhibited.
- electroless nickel-phosphorus alloy plating films with different phosphorus concentrations are laminated, pinhole defects are formed at different positions while forming a film, which makes it difficult for disturbances to reach the substrate directly and has corrosion resistance. Improvement can be expected.
- the second nickel-containing plating film layer can be formed on a metal substrate by using an electroless plating bath containing a nickel salt and a phosphorus compound as a reducing agent.
- a nickel salt include nickel sulfate, nickel chloride, nickel acetate, nickel carbonate and the like.
- phosphorus compound include sodium hypophosphite, potassium hypophosphite and the like.
- the film formation rate of the second nickel-phosphorus alloy plating layer is preferably 10 to 15 ⁇ m / h (hours), more preferably 11 to 13 ⁇ m / h (hours).
- the film thickness of the second nickel-phosphorus alloy plating film layer is preferably 5 ⁇ m or more, more preferably 7 to 25 ⁇ m, and further preferably 10 to 20 ⁇ m from the viewpoint of film performance and cost in which pinholes are less likely to occur.
- the sealing treatment is performed by sealing the pinholes of the gold plating film layer with a metal of a single nickel, and sealing the pinholes of the first and second nickel-containing plating film layers with a metal of a single gold.
- the metal is thermally diffused by heat-treating the laminate obtained in the step (C) between the step (C) and the step (D) described later, and the gold-plated coating film is formed.
- the pinholes of the layer are sealed with the metal of a single nickel, and the pinholes of the first and second nickel-containing plating film layers are sealed with the metal of a single gold.
- the presence of gold and nickel alone can be confirmed by energy dispersive X-ray analysis (EDS).
- the heating conditions are preferably 250 ° C. or higher for 2 hours or longer, and more preferably 300 to 350 ° C. for 2 to 6 hours.
- the nickel fluoride coating layer is formed on the second nickel-containing plating coating layer.
- the nickel fluoride coating layer is a passivation coating.
- a nickel fluoride film layer is formed as a passivation film on the nickel-containing plating film layer.
- the thickness of the nickel fluoride coating layer is preferably 70 nm or more, more preferably 80 to 200 nm, and further preferably 100 to 150 nm. When the thickness of the nickel fluoride coating layer is within the above range, the adhesion between the gold plating coating layer and the second nickel-containing plating coating layer is improved.
- the nickel fluoride coating layer is formed by fluorinating the surface of the nickel-containing plating coating layer with fluorine gas through the steps (A) to (C) and, if necessary, the step (X). To form.
- the step (D) is performed in an atmosphere where the fluorine gas concentration is preferably 8% by volume or more, more preferably 10% by volume or more.
- the film formation temperature is preferably 250 ° C. or higher, more preferably 300 ° C. or higher.
- the fluorine treatment time is preferably 2 hours or more.
- the gas accompanied by the fluorine gas include an inert gas such as nitrogen gas.
- a fluorinated passivation film made of thick nickel fluoride can be obtained under the above reaction conditions, but the thickness, reaction temperature, and reaction time of the nickel alloy plating film can be adjusted according to the intended use of the member. By doing so, the film thickness of the nickel fluoride coating can be arbitrarily adjusted.
- the reaction temperature means the temperature at which the gas atmosphere in the reaction furnace is measured by a heat transfer pair.
- the film thickness of each layer of the laminate was calculated from the increase in weight, the layer area, and the known density.
- the film thickness of the nickel fluoride coating layer was calculated by the method described later by X-ray photoelectron spectroscopy (XPS).
- Example 1 ⁇ Process (A)> The surface of stainless steel (SUS316L) was subjected to degreasing, acid cleaning and nickel strike treatment as pretreatment.
- An electroless nickel-phosphorus plating agent "Nimden (trademark) NSX” (manufactured by Uemura Kogyo Co., Ltd.) was used on the surface of the nickel strike-treated stainless steel, and the plating temperature was 90 ° C., pH 4.5-4. Under the condition of 0.8, the first nickel-containing plating film layer (thickness: 10 ⁇ m) having a phosphorus content of 8% by mass or more and less than 10% by mass at the time of film formation was formed in a plating time of 25 minutes.
- ⁇ Process (C)> The surface of the gold-plated coating layer formed in the step (B) was subjected to a nickel strike treatment in the same manner as in the step (A).
- An electroless nickel-phosphorus plating agent "Nimden (trademark) HDX” (manufactured by Uemura Kogyo Co., Ltd.) was used on the surface of the nickel-strike-treated gold-plated coating layer to form a film in a plating time of 50 minutes.
- the stainless steel was analyzed by energy dispersion X-ray analysis (EDS). As a result, the pinholes of the first and second nickel-containing plating film layers were sealed with the metal of gold alone, and the gold plating film layer It was confirmed that the pinhole was sealed with the metal of nickel alone.
- EDS energy dispersion X-ray analysis
- Example 2 After the step (A) was carried out in the same manner as in Example 1, the thickness of 1.2 ⁇ m was 1.2 ⁇ m in the same manner as in Example 1 except that the reduction plating treatment of gold was changed to 20 minutes in the step (B) of Example 1. A gold-plated film layer was formed. Then, the step (C), the step (X) and the step (D) were carried out in the same manner as in Example 1. When the thickness of the nickel fluoride coating was determined in the same manner as in Example 1, it was 103 nm.
- Example 3 In Example 1, an aluminum alloy (A5052) was used instead of stainless steel (SUS316L), and as pretreatment, degreasing, activation treatment, acid cleaning and zinc substitution treatment were performed. Then, step (A), step (B), step (C), step (X) and step (D) were carried out in the same manner as in Example 1.
- the thickness of the nickel fluoride coating was determined in the same manner as in Example 1, it was 103 nm.
- the activation treatment was carried out at room temperature for 30 seconds using a mixed acid of acidic ammonium fluoride and nitric acid as a treatment agent.
- the acid cleaning was carried out at room temperature for 25 seconds using nitric acid as a cleaning agent.
- the zinc substitution treatment was carried out at room temperature for 25 seconds using a zincate bath as a treatment agent. Further, the acid washing and the zinc replacement treatment were carried out twice under the above conditions.
- step (D) was carried out in the same manner as in Example 1 to form a nickel-containing plating film layer and a nickel fluoride coating layer on the surface of the nickel strike-treated stainless steel.
- Comparative Example 2 In Comparative Example 1, the metal base material was subjected to degreasing, activation treatment, acid cleaning and zinc substitution treatment as pretreatment using stainless steel (SUS316L) to aluminum alloy (A5052), and then the same as in Comparative Example 1. An electroless nickel-phosphorus alloy plating film layer and a nickel fluoride film layer were formed on the surface.
- Example 3 In Example 1, only the steps (A), (B) and (C) were carried out, that is, the steps (X) and (D) were not carried out, and the first nickel-containing plating film layer on the stainless steel was carried out. , A gold-plated coating layer and a second nickel-containing plating coating layer were formed.
- ⁇ Hydrochloric acid corrosion resistance test> A test piece having a length of 15 mm, a width of 15 mm, and a thickness of 1 mm was immersed in a 35 mass% hydrochloric acid solution at 25 ° C. for 5 hours. Hydrochloric acid corrosion resistance was evaluated according to the following criteria based on the amount of mass loss [mg / dm 2] before and after immersion. (Evaluation criteria) A: Less than 0.1 mg / dm 2 B: 0.1 mg / dm 2 or more and less than 3.0 mg / dm 2 C: 3.0 mg / dm 2 or more and less than 10.0 mg / dm 2 D: 10.0 mg / dm 2 or more
- SUS indicates stainless steel (SUS316L) and Al indicates an aluminum alloy (A5052).
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Abstract
Description
[1]金属基材と、前記金属基材上に形成された第1のニッケル含有めっき被膜層と、前記第1のニッケル含有めっき被膜層上に形成された金めっき被膜層と、前記金めっき被膜層上に形成された第2のニッケル含有めっき被膜層と、前記第2のニッケル含有めっき被膜層上に形成されたフッ化ニッケル被膜層とを有する積層体。
[3]前記金属基材が、ステンレス鋼、鉄、アルミニウム、アルミニウム合金、銅および銅合金からなる群より選ばれる少なくとも1つの金属を含む、前記[1]または[2]に記載の積層体。
[5]前記第1のニッケル含有めっき被膜層が、リン濃度が8質量%以上10質量%未満のニッケル-リン合金めっき層を含み、かつ、前記第2のニッケル含有めっき被膜層が、リン濃度が10質量%以上12質量%以下のニッケル-リン合金めっき層を含む、前記[1]~[4]のいずれかに記載の積層体。
[7]前記フッ化ニッケル被膜層の厚みが70nm以上である、前記[1]~[6]のいずれかに記載の積層体。
[11]前記工程(A)の前および前記工程(C)の前に、金属基材に対し電流密度3~20A/dm2の条件でニッケルストライク処理を施す工程を含む、前記[8]~[10]のいずれかに記載の積層体の製造方法。
[14]前記[1]~[7]のいずれかに記載の積層体からなる、半導体製造装置の構成部材。
本発明の一実施形態の積層体は、金属基材と、前記金属基材上に形成された第1のニッケル含有めっき被膜層と、前記第1のニッケル含有めっき被膜層上に形成された金めっき被膜層と、前記金めっき被膜層上に形成された第2のニッケル含有めっき被膜層と、前記第2のニッケル含有めっき被膜層上に形成されたフッ化ニッケル被膜層とを有する。
本発明の一実施形態に用いられる金属基材は、少なくとも表面が金属からなる基材である。前記金属基材としては、特に限定されず、半導体製造装置の構成部材に一般的に用いられる金属が挙げられ、好ましくはステンレス鋼、鉄、アルミニウム、アルミニウム合金、銅および銅合金である。
第1のニッケル含有めっき被膜層は、工程(A)により前記金属基材上に形成される。なお、前記金属基材にニッケルストライク処理を施した場合、金属基材と第1のニッケルめっき被膜層の間にニッケルストライク層を有する。
前記第1のニッケル含有めっき被膜層は、ニッケル塩と、還元剤としてリン化合物とを含む無電解メッキ浴を用いて金属基材上に形成することができる。ニッケル塩としては、例えば、硫酸ニッケル、塩化ニッケル、酢酸ニッケル、炭酸ニッケルなどが挙げられる。リン化合物としては、例えば、次亜リン酸ナトリウム、次亜リン酸カリウムなどが挙げられる。
金めっき被膜層は、工程(B)により前記ニッケル含有めっき被膜層上に形成される。
金めっき被膜中の金含有量は、金めっき被膜全体層全体を100質量%とした場合、好ましくは90質量%以上、より好ましくは99質量%以上、特に好ましくは99.9質量%以上である。金含有量が前記範囲であることにより、本願発明の積層体の耐食性が安定する。金含有量は、不純物定量法で求められる、すなわち、金めっきを王水で溶解し、原子吸光分析および高周波誘導結合プラズマ(ICP)発光分光分析で測定される。
前記金めっき被膜層の形成方法としては、特に限定されないが、無電解金めっき法が好ましい。無電解金めっき法では、置換型金めっきを行った後、還元型金めっきを行うことが好ましい。すなわち、前記工程(B)は、置換型金めっき被膜層を形成させる工程(b1)と、該工程(b1)の後に、還元型金めっき被膜層を形成させる工程(b2)とを含むことが好ましい。
第2のニッケル含有めっき被膜層は、工程(C)により前記金めっき被膜層上に形成される。なお、前記金めっき被膜層にニッケルストライク処理を施した場合、金めっき被膜層と第2のニッケルめっき被膜層の間にニッケルストライク層を有する。
前記第2のニッケル含有めっき被膜層は、ニッケル塩と、還元剤としてリン化合物とを含む無電解メッキ浴を用いて金属基材上に形成することができる。ニッケル塩としては、例えば、硫酸ニッケル、塩化ニッケル、酢酸ニッケル、炭酸ニッケルなどが挙げられる。リン化合物としては、例えば、次亜リン酸ナトリウム、次亜リン酸カリウムなどが挙げられる。
封孔処理は、前記金めっき被膜層のピンホールをニッケル単体の金属によって封孔し、前記第1および第2のニッケル含有めっき被膜層のピンホールを金単体の金属によって封孔することにより行われる。
工程(X)では、前記工程(C)と後述する工程(D)の間に、工程(C)で得られた積層体を加熱処理することにより、金属が熱拡散して、前記金めっき被膜層のピンホールをニッケル単体の金属によって封孔し、かつ、前記第1および第2のニッケル含有めっき被膜層のピンホールを金単体の金属によって封孔処理する。金およびニッケル単体の存在はエネルギー分散型X線分析(EDS)によって確認できる。
加熱条件は、好ましくは、250℃以上で2時間以上、より好ましくは300~350℃で2~6時間である。
フッ化ニッケル被膜層は前記第2のニッケル含有めっき被膜層上に形成される。フッ化ニッケル被膜層は不働態被膜である。前記第2のニッケル含有めっき被膜層表面を工程(D)にてフッ化処理することにより、前記ニッケル含有めっき被膜層上に不働態被膜としてフッ化ニッケル被膜層が形成される。
工程(D)では、前記工程(A)~(C)および必要に応じて前記工程(X)を経て、前記ニッケル含有めっき被膜層表面をフッ素ガスにてフッ化することでフッ化ニッケル被膜層を形成する。
<工程(A)>
ステンレス鋼(SUS316L)の表面に、前処理として、脱脂、酸洗浄およびニッケルストライク処理を施した。該ニッケルストライク処理を施したステンレス鋼の表面に、無電解ニッケル-リンめっき薬剤「ニムデン(商標)NSX」(上村工業(株)製)を使用して、めっき温度90℃、pH4.5~4.8の条件下、めっき時間25分で、成膜時のリン含有量が8質量%以上10質量%未満である第1のニッケル含有めっき被膜層(膜厚:10μm)を形成した。
2種類の無電解金めっき液「フラッシュゴールドNC(置換型)」および「セルフゴールドOTK-IT(還元型)」(いずれも奥野製薬工業(株)製)をこの順で使用して、工程(A)で形成した第1のニッケル含有めっき被膜層上に、それぞれ置換型めっき温度70℃で5分および還元型めっき温度60℃で10分の処理をこの順で行い、合計0.6μm厚の金めっき被膜層を形成した。
工程(B)で形成した金めっき被膜層の表面に、工程(A)と同様にしてニッケルストライク処理を施した。該ニッケルストライク処理を施した金めっき被膜層の表面に、無電解ニッケル-リンめっき薬剤「ニムデン(商標)HDX」(上村工業(株)製)を使用して、めっき時間50分で、成膜時のリン含有量が10質量%以上12質量%以下である第2のニッケル含有めっき被膜層(膜厚:10μm)を形成した。
工程(A)、工程(B)および工程(C)で形成した第1のニッケル含有めっき被膜層、金めっき被膜層および第2のニッケル含有めっき被膜層を有するステンレス鋼を常圧気相流通式反応炉の内部に装着し、炉内温度を300℃まで昇温させ、その状態を2時間保持した。
工程(X)の後、前記常圧気相流通式反応炉内部の大気を窒素ガスで置換し、続いて100体積%酸素ガスを導入して窒素ガスを酸素ガスに完全置換し、その状態を12時間保持した。次いで、酸素ガスを窒素ガスに置換した後、10体積%フッ素ガス(残り90体積%は窒素ガス)を導入して、その状態を12時間保持してフッ化ニッケル被膜層を形成させた。さらに、窒素ガスを12時間流通させ成膜安定化した。得られた最表面層がフッ化ニッケル被膜であるステンレス鋼について、X線光電子分光法(XPS)により検出したFおよびNi量比からフッ化ニッケルの存在を確認した。FおよびNiのスパッタリングタイムおよび既知のスパッタレート2.4nm/min(SiO2換算)から、フッ化ニッケル被膜の厚みを求めたところ、103nmであった。
実施例1と同様に工程(A)を実施した後、実施例1の工程(B)において金の還元めっき処理を20分に変更した以外は実施例1と同様の方法で、1.2μm厚の金めっき被膜層を形成させた。その後、実施例1と同様に、工程(C)、工程(X)および工程(D)を実施した。実施例1と同様にフッ化ニッケル被膜の厚みを求めたところ、103nmであった。
実施例1においてステンレス鋼(SUS316L)の代わりにアルミニウム合金(A5052)を用いて、前処理として、脱脂、活性化処理、酸洗浄および亜鉛置換処理を施した。その後、実施例1と同様の方法で工程(A)、工程(B)、工程(C)、工程(X)および工程(D)を実施した。実施例1と同様にフッ化ニッケル被膜の厚みを求めたところ、103nmであった。なお、前記活性化処理は、処理剤として酸性フッ化アンモニウムと硝酸の混酸を用い、室温で30秒間行った。前記酸洗浄は、洗浄剤として硝酸を用い、室温で25秒間行った。前記亜鉛置換処理は、処理剤としてジンケート浴を用い、室温で25秒間行った。また、前記酸洗浄および前記亜鉛置換処理は、上記条件でそれぞれ2回ずつ行った。
ステンレス鋼(SUS316L)の表面に、前処理として、脱脂、酸洗浄およびニッケルストライク処理を施した。該ニッケルストライク処理を施したステンレス鋼の表面に、無電解ニッケル-リンめっき薬剤「ニムデン(商標)NSX」(上村工業(株)製)を使用して、めっき温度90℃、pH4.5~4.8の条件下、成膜速度10μm/25分で、成膜時のリン含有量が8質量%以上10質量%未満である第1のニッケル含有めっき被膜層を形成した。次いで、無電解ニッケル-リンめっき薬剤「ニムデン(商標)HDX」(上村工業(株)製)を使用して、成膜速度10μm/50分で、成膜時のリン含有量が10質量%以上12質量%以下の第2のニッケル含有めっき被膜層を形成した。これにより、ニッケルストライク処理を施したステンレス鋼上に、合計20μm厚のニッケル含有めっき被膜層を形成させた。その後、実施例1と同様の方法で工程(D)を実施して、ニッケルストライク処理を施したステンレス鋼の表面にニッケル含有めっき被膜層およびフッ化ニッケル被膜層を形成した。
比較例1において、金属基材をステンレス鋼(SUS316L)からアルミニウム合金(A5052)を用いて、前処理として、脱脂、活性化処理、酸洗浄および亜鉛置換処理を施した後、比較例1と同様に無電解ニッケル-リン合金めっき被膜層およびフッ化ニッケル被膜層を形成した。
実施例1において工程(A)、工程(B)および工程(C)のみを実施し、つまり工程(X)および工程(D)は実施せず、ステンレス鋼上に第1のニッケル含有めっき被膜層、金めっき被膜層および第2のニッケル含有めっき被膜層を形成した。
上記実施例1~3および比較例1~3で得られた金属基材表面上の被膜について、塩酸耐食試験を行った。評価結果を表1に示す。
縦15mm×横15mm×厚さ1mmの試験片を35質量%塩酸溶液に25℃で5時間浸漬させた。浸漬前後の質量減少量[mg/dm2]に基づいて下記基準で塩酸耐食性を評価した。
(評価基準)
A:0.1mg/dm2未満
B:0.1mg/dm2以上3.0mg/dm2未満
C:3.0mg/dm2以上10.0mg/dm2未満
D:10.0mg/dm2以上
2・・・第1のニッケル含有めっき被膜層
3・・・金めっき被膜層
4・・・第2のニッケル含有めっき被膜層
5・・・フッ化ニッケル被膜層
6・・・ピンホール
7・・・ピンホールが封孔処理された箇所
Claims (14)
- 金属基材と、
前記金属基材上に形成された第1のニッケル含有めっき被膜層と、
前記第1のニッケル含有めっき被膜層上に形成された金めっき被膜層と、
前記金めっき被膜層上に形成された第2のニッケル含有めっき被膜層と、
前記第2のニッケル含有めっき被膜層上に形成されたフッ化ニッケル被膜層とを有する積層体。 - 前記金めっき被膜層のピンホールがニッケル単体の金属によって封孔され、かつ、
前記第1および第2のニッケル含有めっき被膜層のピンホールが金単体の金属によって封孔されている、請求項1に記載の積層体。 - 前記金属基材が、ステンレス鋼、鉄、アルミニウム、アルミニウム合金、銅および銅合金からなる群より選ばれる少なくとも1つの金属を含む、請求項1または2に記載の積層体。
- 前記金属基材と前記第1のニッケル含有めっき被膜層の間、および、前記金めっき被膜層と前記第2のニッケル含有めっき被膜層の間に、ニッケルストライク層を有する、請求項1~3のいずれか1項に記載の積層体。
- 前記第1のニッケル含有めっき被膜層が、リン濃度が8質量%以上10質量%未満のニッケル-リン合金めっき層を含み、かつ、前記第2のニッケル含有めっき被膜層が、リン濃度が10質量%以上12質量%以下のニッケル-リン合金めっき層を含む、請求項1~4のいずれか1項に記載の積層体。
- 前記金めっき被膜層が、置換型金めっき被膜層および還元型金めっき被膜層を、前記第1のニッケル含有めっき被膜層側からこの順で含む、請求項1~5のいずれか1項に記載の積層体。
- 前記フッ化ニッケル被膜層の厚みが70nm以上である、請求項1~6のいずれか1項に記載の積層体。
- 金属基材上に第1のニッケル含有めっき被膜層を形成する工程(A)、
前記第1のニッケル含有めっき被膜層上に金めっき被膜層を形成する工程(B)、
前記金めっき被膜層上に第2のニッケル含有めっき被膜層を形成する工程(C)、および
前記第2のニッケル含有めっき被膜層上にフッ化ニッケル被膜層を形成する工程(D)を含む、積層体の製造方法。 - 前記工程(C)と前記工程(D)の間に、工程(C)で得られた積層体を温度250℃以上の条件で加熱処理することにより、前記金めっき被膜層のピンホールをニッケル単体の金属によって封孔し、かつ、前記第1および第2のニッケル含有めっき被膜層のピンホールを金単体の金属によって封孔する工程(X)を含む、請求項8に記載の積層体の製造方法。
- 前記工程(D)が、フッ素ガス濃度8体積%以上および温度250℃以上の雰囲気下で行われる、請求項8または9に記載の積層体の製造方法。
- 前記工程(A)の前および前記工程(C)の前に、金属基材に対し電流密度3~20A/dm2の条件でニッケルストライク処理を施す工程を含む、請求項8~10のいずれか1項に記載の積層体の製造方法。
- 前記工程(A)が、リン濃度が8質量%以上10質量%未満のニッケル-リン合金めっき層を形成させる工程を含み、かつ、
前記工程(C)が、リン濃度が10質量%以上12質量%以下のニッケル-リン合金めっき層を形成させる工程を含む、請求項8~11のいずれか1項に記載の積層体の製造方法。 - 前記工程(B)が、置換型金めっき被膜層を形成させる工程(b1)と、該工程(b1)の後に、還元型金めっき被膜層を形成させる工程(b2)とを含む、請求項8~12のいずれか1項に記載の積層体の製造方法。
- 請求項1~7のいずれか1項に記載の積層体からなる、半導体製造装置の構成部材。
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