WO2020147592A1 - 双层直线式分拣机 - Google Patents

双层直线式分拣机 Download PDF

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Publication number
WO2020147592A1
WO2020147592A1 PCT/CN2020/070128 CN2020070128W WO2020147592A1 WO 2020147592 A1 WO2020147592 A1 WO 2020147592A1 CN 2020070128 W CN2020070128 W CN 2020070128W WO 2020147592 A1 WO2020147592 A1 WO 2020147592A1
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WO
WIPO (PCT)
Prior art keywords
conveying mechanism
conveying
layer
double
turntable
Prior art date
Application number
PCT/CN2020/070128
Other languages
English (en)
French (fr)
Inventor
王国鹏
Original Assignee
北京京东尚科信息技术有限公司
北京京东世纪贸易有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北京京东尚科信息技术有限公司, 北京京东世纪贸易有限公司 filed Critical 北京京东尚科信息技术有限公司
Priority to JP2021535209A priority Critical patent/JP7325513B2/ja
Priority to EP20741893.0A priority patent/EP3912935A4/en
Priority to US17/414,557 priority patent/US11365066B2/en
Priority to KR1020217019221A priority patent/KR102534415B1/ko
Publication of WO2020147592A1 publication Critical patent/WO2020147592A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30—Details; Auxiliary devices
    • B65G17/32—Individual load-carriers
    • B65G17/34—Individual load-carriers having flat surfaces, e.g. platforms, grids, forks
    • B65G17/345—Individual load-carriers having flat surfaces, e.g. platforms, grids, forks the surfaces being equipped with a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34—Devices for discharging articles or materials from conveyor 
    • B65G47/46—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points
    • B65G47/48—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to bodily destination marks on either articles or load-carriers
    • B65G47/49—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to bodily destination marks on either articles or load-carriers without bodily contact between article or load carrier and automatic control device, e.g. the destination marks being electrically or electronically detected
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00—Sorting according to destination
    • B07C3/02—Apparatus characterised by the means used for distribution
    • B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00—Sorting according to destination
    • B07C3/10—Apparatus characterised by the means used for detection ofthe destination
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/28—Conveyors with a load-conveying surface formed by a single flat belt, not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/08—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/22—Rails or the like engaging sliding elements or rollers attached to load-carriers or traction elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02—Belt- or chain-engaging elements
    • B65G23/04—Drums, rollers, or wheels
    • B65G23/06—Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/22—Arrangements or mountings of driving motors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44—Belt or chain tensioning arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/94—Devices for flexing or tilting travelling structures; Throw-off carriages
    • B65G47/96—Devices for tilting links or platform
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/067—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the load carrying surface being formed by plates or platforms attached to more than one traction element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0216—Codes or marks on the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34—Devices for discharging articles or materials from conveyor 
    • B65G47/44—Arrangements or applications of hoppers or chutes

Definitions

  • the invention relates to the field of logistics sorting, in particular to a double-layer linear sorter.
  • the sorter usually includes an endless conveyor belt.
  • the conveyor belt is looped into two upper and lower layers.
  • the goods are fed and placed on the outer surface of the conveyor belt, and are transported from one end of the conveyor belt to the other end. Since the goods are placed on the outer surface of the conveyor belt, the outer surface of the conveyor belt running to the upper layer is facing upwards, and the outer surface of the conveyor belt running to the lower layer is facing downwards, that is, the conveyor belt is upside down, so that the conveyor belt running to the lower layer cannot Carrying goods.
  • the entire endless conveyor belt only the conveyor belt running to the upper layer can carry goods, and during the operation of the upper conveyor belt, the lower conveyor belt is idling, which makes the time of the lower conveyor belt unavailable, resulting in a lot of resources and time Waste, in a limited time, no more goods can be sorted, and sorting efficiency is low.
  • a main purpose of the present invention is to overcome at least one of the above-mentioned defects of the prior art and provide a double-layer linear sorter, which can increase the utilization rate of the sorter and greatly improve the sorting efficiency.
  • the present invention provides a double-layer linear sorter, which includes a conveying mechanism, a first loading mechanism, a second loading mechanism, a turning mechanism and a driving mechanism.
  • the conveying mechanism is ring-shaped and arranged into upper and lower layers.
  • the running direction of the upper layer is the first direction
  • the running direction of the lower layer is the second direction.
  • the first direction is from one end of the conveying mechanism to the other end of the conveying mechanism.
  • One direction is opposite.
  • the first upper part mechanism is close to the upper layer of the conveying mechanism and is butted with one end of the conveying mechanism.
  • the second upper part mechanism is close to the lower layer of the conveying mechanism and is butted with the other end of the conveying mechanism.
  • the rotating mechanism is connected to one end of the conveying mechanism.
  • the driving mechanism is connected to the other end of the conveying mechanism.
  • the driving mechanism can drive the conveying mechanism to circulate between the driving mechanism and the revolving mechanism.
  • Part of the goods can be conveyed to the upper layer of the conveying mechanism through the first loading mechanism, and conveyed in the first direction and sorted, and the other part of the goods can be It is conveyed to the lower layer of the conveying mechanism through the second loading mechanism, and conveyed in the second direction and sorted.
  • the present invention has the beneficial effects that: the double-layer linear sorter of the present invention designs the conveying mechanism as a left-middle-right structure, the left and right structures are respectively combined with the rotating mechanism and the driving mechanism, and the middle structure is the conveying mechanism.
  • the part is divided into upper and lower layers, which are respectively connected with the first loading mechanism and the second loading mechanism, so that the goods to be sorted can be conveyed at the same time.
  • the present invention realizes the simultaneous conveying of the upper and lower layers, which doubles the sorting efficiency and improves the utilization rate of the sorter. For those with a narrow and long site and a large processing capacity
  • the sorting center is especially suitable.
  • the double-layer linear sorter of the present invention can double the occupied space, thereby facilitating the miniaturization of equipment and reducing the production cost.
  • Fig. 1 is a perspective view of a double-layer linear sorter according to an embodiment of the present invention.
  • Fig. 2 is a side view of a double-layer linear sorter according to an embodiment of the present invention.
  • Fig. 3 is a perspective view of a driving mechanism of a double-layer linear sorter according to an embodiment of the present invention.
  • Fig. 4 is a perspective view of the rotating mechanism of the double-layer linear sorter according to an embodiment of the present invention.
  • Fig. 5 is a partial exploded view of the rotary mechanism of the double-layer linear sorter according to an embodiment of the present invention.
  • Fig. 6 is a partial perspective view of the turning mechanism and the conveying mechanism of the double-layer linear sorter according to an embodiment of the present invention.
  • Fig. 7 is a partial perspective view of a driving mechanism and a conveying mechanism of a double-layer linear sorter according to an embodiment of the present invention.
  • Fig. 8 is a partial perspective view of the track and conveying mechanism of the double-layer linear sorter according to an embodiment of the present invention.
  • Fig. 9 is a partial perspective view of the track and conveying mechanism of the double-layer linear sorter according to an embodiment of the present invention.
  • the embodiments may use relative terms, such as “lower” or “bottom” and “higher” or “top” to describe the relative relationship of one component of the icon to another component. It can be understood that if the device of the icon is turned upside down, the components described on the "lower” side will become the components on the "higher” side.
  • a layer is “on” another layer or substrate, it may mean that it is “directly” on another layer or substrate, or that a layer is on another layer or substrate, or that it is sandwiched between other layers or substrates. Other layers.
  • the present invention provides a double-layer linear sorter for conveying and sorting goods 100. As shown in FIGS. 1 and 2, it includes a conveying mechanism 10, a first upper part mechanism 20, a second upper part mechanism 30, a turning mechanism 40 and a driving mechanism 50.
  • the conveying mechanism 10 is ring-shaped and arranged into upper and lower layers.
  • the running direction of the upper layer is the first direction D1
  • the running direction of the lower layer is the second direction D2
  • the first direction D1 is from one end of the conveying mechanism 10 to the other end of the conveying mechanism 10.
  • the second direction D2 is opposite to the first direction D1.
  • the first upper mechanism 20 is close to the upper layer of the conveying mechanism 10 and is connected to one end of the conveying mechanism 10.
  • the second upper part mechanism 30 is close to the lower layer of the conveying mechanism 10 and is connected to the other end of the conveying mechanism 10.
  • the rotation mechanism 40 is connected to one end of the transmission mechanism 10.
  • the driving mechanism 50 is connected to the other end of the conveying mechanism
  • the driving mechanism 50 can drive the conveying mechanism 10 to circulate between the driving mechanism 50 and the revolving mechanism 40, and part of the goods 100 can be conveyed to the upper layer of the conveying mechanism 10 via the first loading mechanism 20, and then be conveyed in the first direction D1. After being sorted, another part of the goods 100 can be conveyed to the lower layer of the conveying mechanism 10 via the second loading mechanism 30, and conveyed in the second direction D2 and sorted.
  • the conveying mechanism 10 is designed as a left-middle-right structure.
  • the left and right structures are respectively combined with the rotating mechanism 40 and the driving mechanism 50.
  • the middle structure is the conveying part and is divided into upper and lower layers.
  • the present invention realizes the simultaneous conveying of the upper and lower layers, which doubles the sorting efficiency and improves the utilization rate of the sorter. For those with a narrow and long site and a large processing capacity
  • the sorting center is especially suitable.
  • the double-layer linear sorter of the present invention can double the occupied space, thereby facilitating the miniaturization of equipment and reducing the production cost.
  • the conveying mechanism 10 may include multiple conveying units 11 and hinged portions 12, and adjacent conveying units 11 are hinged by the hinged portion 12, so that the conveying mechanism 10 is in the rotation mechanism 40 and The driving mechanism 50 surrounds.
  • the hinge part 12 may include a pair of seat bodies 121, a hinge shaft 122, a shaft sleeve 123, and an alignment part 124.
  • One side of one of the two adjacent conveying units 11 A seat body 121 and a hinge shaft 122 are provided.
  • the hinge shaft 122 is detachably connected between the pair of seat bodies 121.
  • each seat body 121 facing away from the hinge shaft 122 is provided with an alignment portion 124, and the alignment portion 124
  • One end of the hinged shaft 122 protrudes from the conveying unit 11 along the axial direction of the hinged shaft 122; one side of one of the two adjacent conveying units 11 is provided with a shaft sleeve 123; the hinged shaft 122 is movably sleeved on the shaft sleeve 123, This enables two adjacent conveying units 11 to rotate relatively.
  • connection mode of the conveying unit 11 is not limited to this, and the conveying mechanism 10 is not limited to this, and may be, for example, a conveying belt, a chain, or the like.
  • the drive mechanism 50 is connected to the other end of the transmission mechanism 10.
  • the drive mechanism 50 may include a drive cover 51, a motor 52 and a pair of first turntables 53, the motor 52 and The first turntable 53 is accommodated in the drive cover 51, the drive shaft 521 of the motor 52 is connected to the center of the first turntable 53, and the outer periphery of the first turntable 53 is provided with a plurality of first grooves 531 that match the positioning portion 124, The multiple alignment portions 124 at the other end of the conveying mechanism 10 are respectively accommodated in the first groove 531.
  • the drive shaft 521 drives the first turntable 53 to rotate.
  • the first A groove 531 drives the opposing alignment portion 124 to rotate synchronously, and the alignment portion 124 enters the opposing first groove 531 one by one, thereby driving the conveying unit 11 to transmit.
  • a plurality of first grooves 531 may be uniformly and spaced on the outer circumference of the first turntable 53, and the distance between the first grooves 531 is equal to the distance between two adjacent alignment portions 124.
  • the number and spacing of the first grooves 531 can be changed accordingly as needed.
  • the rotation mechanism 40 is connected to one end of the transmission mechanism 10.
  • the rotation mechanism 40 includes a rotation cover 41, a rotation shaft 42, and a second turntable 43.
  • the second turntable 43 and the return The rotating shaft 42 is accommodated in the rotating cover 41, the rotating shaft 42 is connected to the center of the second rotating disk 43, and the outer periphery of the second rotating disk 43 is provided with a plurality of second grooves 431 matching the positioning portion 124, which are located in the conveying mechanism 10
  • the multiple alignment portions 124 at one end are respectively received in the second groove 431 correspondingly.
  • the conveying mechanism 10 transmits.
  • the aligning portion 124 enters the opposing second groove 431 one by one, thereby driving the second turntable 43 to rotate.
  • the second turntable 43 is similar to the first turntable 53, and the alignment relationship and principle between the second groove 431 and the alignment portion 124 is the same as the alignment relationship and principle between the second groove 431 and the alignment portion 124 of the drive mechanism 50 similar.
  • the groove of the turntable is aligned with the alignment portion 124 of the transfer unit 11, so that the transmission mechanism moves smoothly.
  • the motor 52 can have multiple speeds to obtain multiple sorting speeds of the sorter.
  • the rotating cover 41 may include a vertical plate 411, the vertical plate 411 covers the outside of the second turntable 43, and a long hole 412 is opened on the vertical plate 411 at a position corresponding to the rotating shaft 42;
  • the mechanism 40 also includes an adjusting component.
  • the adjusting component includes a fixed plate 441, a movable plate 442 and an adjusting member 443.
  • the fixed plate 441 is fixed to the vertical plate 411, the rotating shaft 42 and the movable plate 442 are connected by a bearing 444, and the adjusting member 443 is connected to the fixed plate 441.
  • the movable plate 442 and can drive the movable plate 442 to move in the first direction D1 or the second direction D2, so that the rotating shaft 42 moves within the length of the long hole 412, thereby driving one end of the transmission mechanism relative to the other end of the transmission mechanism Move in the first direction D1 or the second direction D2.
  • the movable plate 442 is provided with a through hole H1 located in the center and a long adjusting hole H2 located on the periphery.
  • the end of the bearing 444 and the rotary shaft 42 is penetrated through the through hole H1, and the bolt 445 passes through the long adjusting hole H2 and is connected to the vertical
  • the plate 411 is pressed against the top, the adjusting member 443 passes through the fixed plate 441 and can move relative to the fixed plate 441, and one end of the adjusting member 443 is fixed to the movable plate 442.
  • the adjusting member 443 and the fixing plate 441 may be screwed, and the relative position of the adjusting member 443 with the fixing plate 441 can be changed by rotating the adjusting member 443.
  • the movable plate 442 By pulling the other end of the adjusting member 443, the movable plate 442 can be driven to move, thereby driving the rotating shaft 42 to move forward and backward, and correspondingly, the second turntable 43 moves forward and backward. Therefore, if there is a problem of slack in the conveying mechanism 10 after long-term use, the second turntable 43 can be pushed away from the driving mechanism 50, so that the upper and lower layers of the conveying mechanism 10 are tensioned, so that the goods 100 are stable on the conveying mechanism 10. And fast delivery.
  • the double-deck linear sorter can also include a frame mechanism, which includes a supporting part 61, an upper track 62, a lower track 63 and a chute 64, an upper track 62 and a lower track 63 is supported by the supporting portion 61 and used for the conveying mechanism 10 to run.
  • the upper rail 62 is arranged on the upper layer of the conveying mechanism 10
  • the lower rail 63 is arranged on the lower layer of the conveying mechanism 10.
  • the upper rail 62 and the upper rail 62 are connected to the revolving cover. 41 is connected to the driving cover 51, and a plurality of chutes 64 are provided on both sides of the upper rail 62 and the lower rail 63 for receiving the sorted goods 100.
  • the first upper part mechanism 20 includes a first upper part section 21 and a first scanning unit 22.
  • the first upper part section 21 is butted with the other end of the conveying mechanism 10 and extends in the same direction as the upper rail 62.
  • the upper section 21 is located on the revolving cover 41; the first scanning unit 22 is located on the first upper section 21, and the first scanning unit 22 can be installed parallel to the running direction of the conveying mechanism 10.
  • the second upper part mechanism 30 includes a second upper part section 31, a turning section 32 and a second scanning unit 33.
  • One end of the second upper part section 31 extends beyond the side of the lower layer of the conveying mechanism 10.
  • the turning section 32 and the second The other end of the two upper section 31 is connected and extends through the turning section 32 to the lower layer of the conveying mechanism 10; the second scanning unit 33 is located between the upper layer of the conveying mechanism 10 and the lower layer of the conveying mechanism 10.
  • the second upper part mechanism 30 of the present embodiment is designed such that the second upper part section 31 first forms an angle with the sorter, and then passes through the turning section 32 and turns an angle to extend above the lower layer of the conveying mechanism 10. Same as the transfer direction.
  • the goods 100 are transported from the first loading section 21 to the upper layer of the conveying mechanism 10, and the upper first scanning unit 22 scans the barcode information on the goods 100 and inquires the destination of the warehouse management system (WMS). According to the size of the conveying unit 11 and the number occupied, the sorter determines how many conveying units 11 are needed to unload the goods 100. When the conveying mechanism 10 runs to the designated destination chute 64, the conveying unit 11 under the goods 100 will move. The cargo 100 is unloaded to the corresponding chute 64.
  • WMS warehouse management system
  • the principle of the lower layer of the conveying mechanism 10 is similar to the principle of the upper layer of the conveying mechanism 10, except that the two directions are opposite, and the positions of the upper part mechanism and the scanning unit are different, so it is not repeated here.
  • the double-layer linear sorter of the present invention is designed as a left-middle-right structure.
  • the left and right structures are combined with the revolving mechanism and the driving mechanism.
  • the middle structure is the conveying part and is divided into upper and lower layers.
  • Respectively docking with the first loading mechanism and the second loading mechanism so that the goods to be sorted can be conveyed at the same time.
  • the present invention realizes the simultaneous conveying of the upper and lower layers, which doubles the sorting efficiency and improves the utilization rate of the sorter. For those with a narrow and long site and a large processing capacity
  • the sorting center is especially suitable.
  • the double-layer linear sorter of the present invention can double the occupied space, thereby facilitating the miniaturization of equipment and reducing the production cost.

Abstract

一种双层直线式分拣机，包括传送机构（10）、第一上件机构（20）、第二上件机构（30）、回转机构（40）及驱动机构（50）。传送机构（10）为环形且布置成为上层和下层，上层的运行方向为第一方向，下层的运行方向为第二方向，第一方向为自传送机构（10）的一端至传送机构（10）的另一端，第二方向与第一方向相反。第一上件机构（20）靠近传送机构（10）的上层，并与传送机构（10）的一端对接。第二上件机构（30）靠近传送机构（10）的下层，并与传送机构（10）的另一端对接。驱动机构（50）能够驱动传送机构（10）在驱动机构（50）与回转机构（40）之间环绕运行，部分货物能够经由第一上件机构（20）传送至传送机构（10）的上层，并沿第一方向传送并被分拣，另一部分货物能够经由第二上件机构（30）传送至传送机构（10）的下层，并沿第二方向传送并被分拣。

Description

双层直线式分拣机
交叉引用
本公开要求于2019年01月15日提交的申请号为201910037022.8、名称为“一种双层直线式分拣机”的中国专利申请的优先权，该中国专利申请的全部内容通过引用全部并入本文。
技术领域
本发明涉及物流分拣领域，特别涉及一种双层直线式分拣机。
背景技术
现有技术中，分拣机通常包括一个环形的传送带，传送带环绕成上下两层，在上层，货物被送入并放置于传送带的外表面，由传送带的一端朝另一端输送。由于货物是被放置于传送带的外表面，运行至上层的传送带的外表面为面向上，而运行至下层的传送带的外表面为面向下，即，传送带上下颠倒，如此，运行至下层的传送带无法承载货物。也就是说，整个环形的传送带，只有运行至上层的传送带才能够承载货物，而在上层的传送带的运行过程中，下层的传送带为空转，导致在下层传送带的时段无法利用，使得资源和时间大量浪费，在有限时间内，无法对更多的货物进行分拣，分拣效率低。
发明内容
本发明的一个主要目的在于克服上述现有技术的至少一种缺陷，提供一种双层直线式分拣机，能够提高分拣机的利用率，大幅提高分拣效率。
为达成上述目的，本发明提供一种双层直线式分拣机，包括传送机构、第一上件机构、第二上件机构、回转机构及驱动机构。传送机构为环形且布置成为上层和下层，上层的运行方向为第一方向，下层的运行方向为第二方向，第一方向为自传送机构的一端至传送机构的另一端，第二方向与第一方向相反。第一上件机构靠近传送机构的上层，并与传送机构的一端对接。第二上件机构靠近传送机构的下层，并与传送机构的另一端对接。回转机构连接于传送机构的其中一端。驱动机构连接于传送机构的其中另一端。
其中，驱动机构能够驱动传送机构在驱动机构与回转机构之间环绕运行，部分货物能够经由第一上件机构传送至传送机构的上层，并沿第一方向传送并被分拣，另一部分货物能够经由第二上件机构传送至传送机构的下层，并沿第二方向传送并被分拣。
本发明相较于现有技术的有益效果在于：本发明的双层直线式分拣机将传送机构设计 为左-中-右结构，左右结构分别与回转机构及驱动机构结合，中间结构为传送部分，并分为上下两层，分别与第一上件机构和第二上件机构对接，从而可同时传送待分拣的货物。相比于现有的仅单层传送的分拣机，本发明实现了上层和下层同时传送，使得分拣效率提高一倍，提高分拣机的利用率，对于场地狭长，处理能力需求大的分拣中心特别适用。相比于现有的具有相同分拣量的分拣机，本发明的双层直线式分拣机可使得占用空间减少一倍，从而有利于设备的小型化，且降低制作成本。
附图说明
通过结合附图考虑以下对本发明的优选实施例的详细说明，本发明的各种目标、特征和优点将变得更加显而易见。附图仅为本发明的示范性图解，并非一定是按比例绘制。在附图中，同样的附图标记始终表示相同或类似的部件。其中：
图1是本发明一实施例的双层直线式分拣机的立体图。
图2是本发明一实施例的双层直线式分拣机的侧视图。
图3是本发明一实施例的双层直线式分拣机的驱动机构的立体图。
图4是本发明一实施例的双层直线式分拣机的回转机构的立体图。
图5是本发明一实施例的双层直线式分拣机的回转机构的局部分解图。
图6是本发明一实施例的双层直线式分拣机的回转机构与传送机构的局部立体图。
图7是本发明一实施例的双层直线式分拣机的驱动机构与传送机构的局部立体图。
图8是本发明一实施例的双层直线式分拣机的轨道与传送机构的局部立体图。
图9是本发明一实施例的双层直线式分拣机的轨道与传送机构的局部立体图。
具体实施方式
现在将参考附图更全面地描述示例实施方式。然而，示例实施方式能够以多种形式实施，且不应被理解为限于在此阐述的实施方式；相反，提供这些实施方式使得本发明更全面和完整，并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构，因而将省略它们的详细描述。
实施例中可能使用相对性的用语，例如“较低”或“底部”及“较高”或“顶部”，以描述图标的一个组件对于另一组件的相对关系。能理解的是，如果将图标的装置翻转使其上下颠倒，则所叙述在“较低”侧的组件将会成为在“较高”侧的组件。此外，当某层在其它层或基板“上”时，有可能是指“直接”在其它层或基板上，或指某层在其它层或基板上，或指其它层或基板之间夹设其它层。
本发明提供一种双层直线式分拣机，用于传送及分拣货物100。如图1、2所示，其包括传送机构10、第一上件机构20、第二上件机构30、回转机构40及驱动机构50。传送机构10为环形且布置成为上层和下层，上层的运行方向为第一方向D1，下层的运行方向为第二方向D2，第一方向D1为自传送机构10的一端至传送机构10的另一端，第二方向D2与第一方向D1相反。第一上件机构20靠近传送机构10的上层，并与传送机构10的一端对接。第二上件机构30靠近传送机构10的下层，并与传送机构10的另一端对接。回转机构40连接于传送机构10的其中一端。驱动机构50连接于传送机构10的其中另一端。
其中，驱动机构50能够驱动传送机构10在驱动机构50与回转机构40之间环绕运行，部分货物100能够经由第一上件机构20传送至传送机构10的上层，并沿第一方向D1传送并被分拣，另一部分货物100能够经由第二上件机构30传送至传送机构10的下层，并沿第二方向D2传送并被分拣。
因此，本发明的双层直线式分拣机将传送机构10设计为左-中-右结构，左右结构分别与回转机构40及驱动机构50结合，中间结构为传送部分，并分为上下两层，分别与第一上件机构20和第二上件机构30对接，从而可同时传送待分拣的货物100。相比于现有的仅单层传送的分拣机，本发明实现了上层和下层同时传送，使得分拣效率提高一倍，提高分拣机的利用率，对于场地狭长，处理能力需求大的分拣中心特别适用。相比于现有的具有相同分拣量的分拣机，本发明的双层直线式分拣机可使得占用空间减少一倍，从而有利于设备的小型化，且降低制作成本。
本实施例中，如图4-6所示，传送机构10可包括多个传送单元11及铰接部12，相邻的传送单元11通过铰接部12铰接，从而实现传送机构10在回转机构40及驱动机构50环绕。
其中，如图4、6所示，铰接部12可包括一对座体121、铰接轴122、轴套123及对位部124，相邻的两个传送单元11中的其中之一的一侧设有座体121和铰接轴122，铰接轴122可拆卸的连接于该对座体121之间，每一座体121的背离铰接轴122的一侧设有对位部124，且对位部124的一端沿铰接轴122的轴向突出于传送单元11；相邻的两个传送单元11中的其中之一的一侧设有轴套123；铰接轴122活动的套设于轴套123，由此使得相邻两传送单元11能够相对旋转。
应当说明的是，传送单元11的连接方式不限于此，传送机构10也不限于此，例如可为传送皮带、链条等。
本实施例中，如图1、3、6所示，驱动机构50连接于传送机构10的另一端，驱动机构50可包括驱动罩体51、电机52及一对第一转盘53，电机52和第一转盘53容纳于驱动罩体51内，电机52的驱动轴521与第一转盘53的中心连接，第一转盘53的外周设有多个与对位部124匹配的第一凹槽531，位于传送机构10的另一端的多个对位部124分别对应容纳于第一凹槽531内，电机52运行过程中，驱动轴521带动第一转盘53转动，第一转盘53转动过程中，第一凹槽531带动相对位的对位部124同步转动，对位部124一一进入相对位的第一凹槽531，从而带动传送单元11传送。
其中，第一转盘53的外周可均匀且间隔的设有多个第一凹槽531，第一凹槽531的间距等于相邻两对位部124的间距。第一凹槽531的数量、间距可根据需要相应改变。
本实施例中，如图4、5、7所示，回转机构40连接于传送机构10的一端，回转机构40包括回转罩体41、回转轴42及第二转盘43，第二转盘43及回转轴42容纳于回转罩体41内，回转轴42与第二转盘43的中心连接，第二转盘43的外周设有多个与对位部124匹配的第二凹槽431，位于传送机构10的一端的多个对位部124分别对应容纳于第二凹槽431内。在驱动机构50作用下传送机构10传送，传送单元11运动过程中，对位部124一一进入相对位的第二凹槽431，从而带动第二转盘43转动。
其中，第二转盘43与第一转盘53类似，第二凹槽431与对位部124的对位关系和原理与驱动机构50的第二凹槽431与对位部124的对位关系和原理类似。
通过驱动机构50和回转机构40在两端的传动，转盘的凹槽与传送单元11的对位部124的对位，使得传动机构平稳运动。电机52可以有多种转速，来获得多种分拣机分拣速度。
其中，如图5所示，回转罩体41可包括立板411，立板411盖在第二转盘43的外侧，在对应于回转轴42的位置，立板411上开设有长孔412；回转机构40还包括调节组件，调节组件包括固定板441、活动板442及调节件443，固定板441固定于立板411，回转轴42与活动板442通过轴承444连接，调节件443连接固定板441和活动板442，并能够带动活动板442沿第一方向D1或第二方向D2移动，使得回转轴42在长孔412的长度范围内移动，从而带动传动机构的一端相对于传动机构的另一端沿第一方向D1或第二方向D2移动。
其中，活动板442开设有位于中心的通孔H1和位于四周的调节长孔H2，轴承444和回转轴42的端部穿设于通孔H1，螺栓445穿过调节长孔H2，并与立板411抵顶，调节件443穿过固定板441并能够相对于固定板441移动，调节件443的一端固定于活动板 442。
其中，调节件443与固定板441可为螺纹连接，通过旋转调节件443可改变其与固定板441的相对位置。
通过拉动调节件443的另一端，能够带动活动板442移动，从而带动回转轴42前后移动，相应的，第二转盘43前后移动。因此，若在长期使用后出现传送机构10松弛的问题，可向远离驱动机构50的方向推动第二转盘43，使传送机构10的上下两层均张紧，使得货物100在传送机构10上平稳且快速的传送。
如图1、2、8、9所示，双层直线式分拣机还可包括框架机构，框架机构包括支撑部61、上层轨道62、下层轨道63及滑槽64，上层轨道62和下层轨道63通过支撑部61支撑并供传送机构10运行，上层轨道62设置于传送机构10的上层，下层轨道63设置于传送机构10的下层，上层轨道62和上层轨道62的两端分别与回转罩体41和驱动罩体51连接，上层轨道62和下层轨道63的两侧设有多个所述滑槽64，用于接收被分拣的货物100。
其中，第一上件机构20包括第一上件段21和第一扫描单元22，第一上件段21与传送机构10的另一端对接，并与上层轨道62的延伸方向相同，部分第一上件段21位于回转罩体41上；第一扫描单元22位于第一上件段21上，第一扫描单元22可以平行于传送机构10的运行方向安装。
第二上件机构30包括第二上件段31、转弯段32和第二扫描单元33，第二上件段31的一端延伸至传送机构10的下层的一侧之外，转弯段32与第二上件段31的另一端连接并经过转弯段32延伸至传送机构10的下层之上；第二扫描单元33位于传送机构10的上层与传送机构10的下层之间。
也就是说，传送机构10的下层的另一端由于驱动机构50的阻挡，第二上件机构30无法直接与传送机构10的下层的另一端对接。因此，本实施例的第二上件机构30设计为，第二上件段31先与分拣机成角度，再经过转弯段32，转一个角度使其延伸至传送机构10的下层之上，与传送方向相同。
以下，以传送机构10的上层为例对分拣原理进行说明：
货物100由第一上件段21输送至传送机构10的上层，上方的第一扫描单元22扫描货物100上的条形码信息，向仓库管理系统(WMS)查询目的地。分拣机根据传送单元11的尺寸和占据的数量，判断需要几个传送单元11动作来卸载货物100，等传送机构10运行到指定目的地滑槽64时，货物100下的传送单元11动作，将货物100卸载至相应的 滑槽64。
传送机构10的下层的原理与传送机构10的上层的原理类似，不同之处在于二者方向相反，上件机构和扫描单元的位置不同，故不对此赘述。
综上所述，本发明的双层直线式分拣机将传送机构设计为左-中-右结构，左右结构分别与回转机构及驱动机构结合，中间结构为传送部分，并分为上下两层，分别与第一上件机构和第二上件机构对接，从而可同时传送待分拣的货物。相比于现有的仅单层传送的分拣机，本发明实现了上层和下层同时传送，使得分拣效率提高一倍，提高分拣机的利用率，对于场地狭长，处理能力需求大的分拣中心特别适用。相比于现有的具有相同分拣量的分拣机，本发明的双层直线式分拣机可使得占用空间减少一倍，从而有利于设备的小型化，且降低制作成本。
虽然已参照几个典型实施例描述了本发明，但应当理解，所用的术语是说明和示例性、而非限制性的术语。由于本发明能够以多种形式具体实施而不脱离发明的精神或实质，所以应当理解，上述实施例不限于任何前述的细节，而应在随附权利要求所限定的精神和范围内广泛地解释，因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。

Claims (11)

  1. 一种双层直线式分拣机，包括：
    传送机构，其为环形且布置成为上层和下层，上层的运行方向为第一方向，下层的运行方向为第二方向，第一方向为自传送机构的一端至传送机构的另一端，第二方向与第一方向相反；
    第一上件机构，靠近传送机构的上层，并与传送机构的一端对接；
    第二上件机构，靠近传送机构的下层，并与传送机构的另一端对接；
    回转机构，连接于传送机构的其中一端；及
    驱动机构，连接于传送机构的其中另一端，
    其中，驱动机构能够驱动传送机构在驱动机构与回转机构之间环绕运行，部分货物能够经由第一上件机构传送至传送机构的上层，并沿第一方向传送并被分拣，另一部分货物能够经由第二上件机构传送至传送机构的下层，并沿第二方向传送并被分拣。
  2. 如权利要求1所述的双层直线式分拣机，其中，传送机构包括多个传送单元及铰接部，相邻的传送单元通过铰接部铰接。
  3. 如权利要求2所述的双层直线式分拣机，其中，铰接部包括一对座体、铰接轴、轴套及对位部，相邻的两个传送单元中的其中之一的一侧设有座体和铰接轴，铰接轴可拆卸的连接于该对座体之间，每一座体的背离铰接轴的一侧设有对位部，且对位部的一端沿铰接轴的轴向突出于传送单元；相邻的两个传送单元中的其中之一的一侧设有轴套；铰接轴活动的套设于轴套。
  4. 如权利要求3所述的双层直线式分拣机，其中，驱动机构连接于传送机构的另一端，驱动机构包括驱动罩体、电机及一对第一转盘，电机和第一转盘容纳于驱动罩体内，电机的驱动轴与第一转盘的中心连接，第一转盘的外周设有多个与对位部匹配的第一凹槽，位于传送机构的另一端的多个对位部分别对应容纳于第一凹槽内，电机运行过程中，驱动轴带动第一转盘转动，从而带动传送单元传送。
  5. 如权利要求4所述的双层直线式分拣机，其中，第一转盘的外周均匀且间隔的设有多个第一凹槽，第一凹槽的间距等于相邻两对位部的间距。
  6. 如权利要求4所述的双层直线式分拣机，其中，回转机构连接于传送机构的一端，回转机构包括回转罩体、回转轴及第二转盘，第二转盘及回转轴容纳于回转罩体内，回转轴与第二转盘的中心连接，第二转盘的外周设有多个与对位部匹配的第二凹槽，位于传送 机构的一端的多个对位部分别对应容纳于第二凹槽内，传送机构传送过程中，传送单元带动第二转盘转动。
  7. 如权利要求6所述的双层直线式分拣机，其中，回转罩体包括立板，立板盖在第二转盘的外侧，在对应于回转轴的位置，立板上开设有长孔；回转机构还包括调节组件，调节组件包括固定板、活动板及调节件，固定板固定于立板，回转轴与活动板轴承连接，调节件连接固定板和活动板，并能够带动活动板沿第一方向或第二方向移动，使得回转轴在长孔的长度范围内移动，从而带动传动机构的一端相对于传动机构的另一端沿第一方向或第二方向移动。
  8. 如权利要求7所述的双层直线式分拣机，其中，活动板开设有位于中心的通孔和位于四周的调节长孔，轴承和回转轴的端部穿设于通孔，螺栓穿过调节长孔，并与立板抵顶，调节件穿过固定板并能够相对于固定板移动，调节件的一端固定于活动板，通过拉动调节件的另一端，能够带动活动板移动。
  9. 如权利要求6所述的双层直线式分拣机，其中，双层直线式分拣机还包括框架机构，框架机构包括支撑部、上层轨道、下层轨道及滑槽，上层轨道和下层轨道通过支撑部支撑并供传送机构运行，上层轨道设置于传送机构的上层，下层轨道设置于传送机构的下层，上层轨道和上层轨道的两端分别与回转罩体和驱动罩体连接，上层轨道和下层轨道的两侧设有多个所述滑槽，用于接收被分拣的货物。
  10. 如权利要求9所述的双层直线式分拣机，其中，第一上件机构包括第一上件段和第一扫描单元，第一上件段与传送机构的另一端对接，并与上层轨道的延伸方向相同，部分第一上件段位于回转罩体上；第一扫描单元位于第一上件段上。
  11. 如权利要求9所述的双层直线式分拣机，其中，第二上件机构包括第二上件段、转弯段和第二扫描单元，第二上件段的一端延伸至传送机构的下层的一侧之外，转弯段与第二上件段的另一端连接并经过转弯段延伸至传送机构的下层之上；第二扫描单元位于传送机构的上层与传送机构的下层之间。
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