WO2020095934A1 - 酸性ガス吸収材及びその製造方法 - Google Patents
酸性ガス吸収材及びその製造方法 Download PDFInfo
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- WO2020095934A1 WO2020095934A1 PCT/JP2019/043439 JP2019043439W WO2020095934A1 WO 2020095934 A1 WO2020095934 A1 WO 2020095934A1 JP 2019043439 W JP2019043439 W JP 2019043439W WO 2020095934 A1 WO2020095934 A1 WO 2020095934A1
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28078—Pore diameter
- B01J20/28083—Pore diameter being in the range 2-50 nm, i.e. mesopores
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1456—Removing acid components
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28078—Pore diameter
- B01J20/28085—Pore diameter being more than 50 nm, i.e. macropores
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/204—Amines
- B01D2252/20478—Alkanolamines
- B01D2252/20489—Alkanolamines with two or more hydroxyl groups
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/104—Alumina
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/20—Organic adsorbents
- B01D2253/202—Polymeric adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/25—Coated, impregnated or composite adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/304—Linear dimensions, e.g. particle shape, diameter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/308—Pore size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/31—Pore size distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/311—Porosity, e.g. pore volume
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
- B01D2257/304—Hydrogen sulfide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/50—Carbon oxides
- B01D2257/504—Carbon dioxide
Definitions
- the present invention relates to an acidic gas absorbent that reversibly absorbs an acidic gas contained in a gas to be treated and a method for producing the same.
- Patent Documents 1 and 2 disclose such an acidic gas absorbent and a system for separating and recovering the acidic gas from the gas to be treated using the same.
- the absorbent material described in U.S. Pat. No. 6,096,887 comprises at least one amine, at least one carbon dioxide activating catalyst, and at least one porous material supporting at least one amine and at least one catalyst.
- the system for separating and recovering carbon dioxide from the process gas described in Patent Document 1 includes at least one absorption container, and the process gas is fed through the absorption container.
- the absorption vessel is filled with an absorbent material, which reversibly absorbs carbon dioxide from the process gas delivered through the absorbent material.
- the carbon dioxide adsorbent described in Patent Document 2 is a porous material that carries an amine compound. Examples of the porous substance include activated carbon and activated alumina.
- the carbon dioxide separation device described in Patent Document 2 includes a hopper, an adsorption tower, a desorption tower (regeneration tower), a drying tower, and a cooling tower, which are arranged in order downward in the vertical direction.
- the carbon dioxide adsorbent absorbs carbon dioxide from the gas to be treated in the adsorption tower and releases the carbon dioxide absorbed in the desorption tower while the carbon dioxide adsorbent descends in each tower in order from the hopper.
- the present invention provides an acidic gas absorbent that realizes an increase in the acidic gas absorption rate and a method for producing the same.
- the porous carrier it has been considered that the pore size and the pore volume are factors that affect the acid gas absorption rate, and it is intended to improve the saturated absorption amount of the acid gas and to increase the pore volume. Porous materials have been adopted. However, it was difficult to increase the acid gas absorption rate of the acid gas absorbent simply by increasing the pore volume of the porous carrier.
- the acidic gas absorbent according to one aspect of the present invention is an acidic gas absorbent that reversibly absorbs the acidic gas contained in the gas to be treated, It is composed of porous particles and an acidic gas absorbent supported on the porous particles, and the porous particles have mesopores having a diameter of 2 nm or more and 200 nm or less in the nanometer range and 0.2 ⁇ m in diameter. Characterized in that it has binary pores including macropores having a pore diameter exceeding the micrometer region, the macropores are pores, and the mesopores are filled with the acidic gas absorbent. ..
- the method for producing an acidic gas absorbent is a method for producing an acidic gas absorbent that reversibly absorbs an acidic gas contained in a gas to be treated, Preparing an absorbent solution in which an acidic gas absorbent is dissolved in a solvent, Impregnating the absorbent solution into porous particles, and Aeration or vacuum drying the porous particles impregnated with the absorbent solution,
- the porous particles have binary pores including mesopores having a diameter of 2 nm or more and 200 nm or less in the nanometer region and macropores having a diameter of the micrometer region exceeding 0.2 ⁇ m. Is characterized by.
- the acidic gas absorbent has macropores that are pores and mesopores filled with the acidic gas absorbent.
- macropores that are pores and mesopores filled with the acidic gas absorbent.
- the mesopore pore volume is x [m 3 / Kg]
- the macropore pore volume is y [m 3 / Kg]
- the acid gas absorbent liquid density is Is ⁇ [Kg / m 3 ]
- the adjustment coefficient of 0.8 or more and 1.2 or less is ⁇
- the concentration of the acidic gas absorbent in the absorbent solution is ⁇ x / (x + y) [Kg / m 3 ]
- the macropores of the acid gas absorbent can be made more reliable.
- the average particle diameter of the porous particles may be 1 mm or more and 5 mm or less.
- the average particle size of the acidic gas absorbent will also be approximately 1 mm to 5 mm.
- Such an acidic gas absorbing material can have handleability and fluidity suitable for use in a system for separating or separating and collecting the acidic gas from the gas to be treated.
- the Log differential pore volume distribution of the porous particles has a first peak in the range of 10 nm or more and 200 nm or less and is in the range of more than 0.2 ⁇ m and 10 ⁇ m or less. It may have a second peak.
- the porous particles have macropores and mesopores suitable as a carrier for the acidic gas absorbent.
- the porous particles may be at least one selected from the group consisting of silica, alumina, titania, zirconia, and magnesia.
- the acidic gas absorbent may be at least one selected from the group consisting of alkanolamines and polyamines.
- an acidic gas absorbent that realizes an increased acidic gas absorption rate and a method for producing the same.
- FIG. 1 is a schematic cross-sectional view of particles of the acidic gas absorbent according to this embodiment.
- FIG. 2 is a graph showing the Log differential pore volume distribution of porous particles.
- FIG. 3 is a schematic cross-sectional view of porous particles impregnated with an absorbent solution.
- FIG. 4 is a schematic cross-sectional view of the porous particles after the absorbent solution is dried.
- FIG. 5 is a schematic cross-sectional view of particles of the acidic gas absorbent according to the comparative example.
- FIG. 6 is a graph showing a carbon dioxide absorption curve of a comparative sample.
- FIG. 7 is a graph showing carbon dioxide absorption curve fitting of a comparative sample.
- the acidic gas absorbent according to the present embodiment can reversibly absorb the acidic gas from the gas to be treated containing the acidic gas and release the absorbed acidic gas.
- the acidic gas may be at least one of hydrogen sulfide (H 2 S), carbon dioxide (CO 2 ), sulfur oxide (SOx), and nitrogen oxide (NOx).
- H 2 S hydrogen sulfide
- CO 2 carbon dioxide
- SOx sulfur oxide
- NOx nitrogen oxide
- Such an acidic gas absorbing material is suitable for use in a system for separating or separating and collecting the acidic gas from the gas to be treated.
- FIG. 1 is a schematic cross-sectional view of particles of the acidic gas absorbent 1 according to this embodiment.
- the acidic gas absorbent 1 shown in FIG. 1 comprises porous particles 2 serving as a carrier, and an acidic gas absorbent 3 supported on the porous particles 2 (hereinafter, simply referred to as “absorbent 3”).
- the porous particle 2 has binary pores including macropores 21 and mesopores 22.
- the mesopores 22 are filled with the absorbent 3, and the macropores 21 are voids.
- the absorbent 3 may partially remain in the macro holes 21.
- the absorbent 3 is an amine compound.
- This amine compound is at least one selected from the group consisting of alkanolamines and polyamines. That is, the above amine compound may contain a mixture of alkanolamines and polyamines. It is known that such alkanolamines and polyamines reversibly desorb an acidic gas, that is, perform absorption and desorption (desorption) of the acidic gas.
- the amine compound of alkanolamines include monoethanolamine, diethanolamine, and triethanolamine.
- Examples of amine compounds of polyamines include polyethyleneimine, ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, and pentaethylenehexamine.
- porous particles 2 are a particulate metal oxide or a particulate composite material.
- Metal oxides include silica (silicon dioxide; SiO 2 ), alumina (aluminum oxide; Al 2 O 3 ), titania (titanium dioxide; TiO 2 ), zirconia (zirconium dioxide; ZrO 2 ), and magnesia (magnesium oxide; At least one selected from the group consisting of MgO).
- Such a metal oxide is suitable as a carrier for the absorbent 3.
- the particulate composite material is a porous particle in which hydrophilic fiber and porous powder are composited by a hydrophilic binder.
- hydrophilic fibers include cellulose fibers made of cellulose and cellulose derivatives, polyvinyl alcohol fibers, polyamide fibers and the like.
- the fiber length of the hydrophilic fibers may be 0.1-10 mm.
- the fiber diameter of the hydrophilic fiber may be 1.0 to 20 ⁇ m.
- the content of the hydrophilic fibers may be 5% by mass or more and 50% by mass or less based on the total mass of the porous particles.
- the porous powder is at least one selected from the group consisting of silica such as silica gel and mesoporous silica, alumina such as activated alumina, zeolite, activated carbon, and a metal organic structure (MOF).
- the content of the porous powder may be 30% by mass or more and 85% by mass or less based on the total mass of the porous particles.
- the average particle diameter of the porous powder is 1 ⁇ m or more and 200 ⁇ m or less, preferably 5 ⁇ m or more and 150 ⁇ m or less.
- the hydrophilic binder has hydrophilicity and firmly bonds the hydrophilic fiber and the porous powder together.
- the hydrophilic binder has water insolubility.
- the term "having hydrophilicity” means that the binder dissolves in 100 g of water at 20 ° C in an amount of 1 g or more.
- the content of the hydrophilic binder may be 0.5 to 30% by weight based on the total mass of the porous particles.
- the hydrophilic binder is selected from water-insolubilized water-soluble polymers such as starch, methylcellulose, carboxymethylcellulose, alginic acid, guar gum, gum arabic, agar, carrageenan, polyacrylic acid, polyvinyl alcohol and polyethylene glycol. 1 It is more than a seed.
- Insolubilization of a water-soluble polymer means insolubilization in water by crosslinking, salt exchange, introduction of a hydrophobic functional group, phase transfer, or the like.
- the mesopores 22 are pores having a diameter of 2 nm or more and 200 nm or less in the nanometer range.
- the macropores 21 are pores having a pore diameter in the micrometer range exceeding 0.2 ⁇ m in diameter.
- the diameter of the macropores 21 is preferably 10 ⁇ m or less in view of the relationship with the average particle diameter of the porous particles 2.
- the pore size of the porous particles 2 may be measured using a mercury porosimeter.
- the Log differential pore volume distribution of the porous particles 2 has a first peak in the range of 10 nm or more and 200 nm or less and a second peak in the range of more than 0.2 ⁇ m and 10 ⁇ m or less.
- the Log differential pore volume distribution dV / d (logD) is obtained by dividing the differential pore volume dV by the difference value d (logD) of logarithmic treatment of the pore diameter, and this is calculated with respect to the average pore diameter of each section. It is a plot.
- the pore size distribution of the porous particles 2 may be obtained by the mercury intrusion method.
- the mercury porosimetry is a method of applying pressure to infiltrate mercury into the pores of powder by utilizing the high surface tension of mercury, and determining the specific surface area and pore distribution from the pressure and the amount of mercury injected. is there.
- FIG. 2 is a graph showing the Log differential pore volume distribution of an example of the porous particles 2.
- This graph shows the results of measuring a spherical composite material, which is an example of porous particles, using an Icromeritics pore distribution measuring device (Autopore 9520 type) manufactured by Shimadzu Corporation.
- the spherical composite material is a chemical composition of activated alumina fine powder (average particle size 150 ⁇ m or less, VGL-15 manufactured by Union Showa Co., Ltd.) as a porous powder, chemical fiber having an average fiber length of about 3 mm and a fiber diameter of about 10 ⁇ m as hydrophilic fibers.
- Pulp (CP) and polyvinyl alcohol as a hydrophilic binder are kneaded, the kneaded product is extruded into pellets by an extrusion molding machine, further granulated into granules by a granulator, and dried.
- the content of the porous powder in the kneaded product was 72% by mass, and the content of the hydrophilic fiber and the hydrophilic binder was 28% by mass.
- the diameter of the spherical composite material is about 3 mm.
- the first peak is seen in the range of pore diameters of 10 nm to 200 nm, and the second peak is seen in the range of more than 0.2 ⁇ m and 10 ⁇ m or less. Both the first peak and the second peak are prominent peaks, and the respective pore volumes of the macropores 21 and the mesopores 22 of the porous particle 2 are clear.
- the porous particles having such a Log differential pore volume distribution have macropores 21 and mesopores 22 suitable as a carrier for the acidic gas absorbent 1.
- the method for producing the porous particles 2 having the binary pores including the macropores 21 and the mesopores 22 as described above is not particularly limited, and a known method may be adopted.
- a sol liquid containing a silicon source, a water-soluble polymer, and an acid is gelated during the transition of phase separation, the obtained gel body is immersed in an alkaline solution for washing, and then dried.
- a method for producing a binary pore silica containing macropores and mesopores is known.
- the method for producing such porous particles 2 is cited by reference to JP-A 2006-104016 and JP-A 2008-179520.
- the porous powder is hardened with a water-soluble polymer binder such as polyvinyl alcohol, granulated, and then dried to produce the porous particle 2 having binary pores including macropores and mesopores.
- a water-soluble polymer binder such as polyvinyl alcohol
- porous particles are solidified with an inorganic binder such as a metal alkoxide, granulated, and then sintered to produce porous particles 2 having binary pores including macropores and mesopores. You may.
- the ratio (macropore volume / mesopore volume) of the pore volume (total) of the macropores 21 of the porous particles 2 to the pore volume (total) of the mesopores 22 is preferably 0.5 or more and 5 or less. If this ratio is less than 0.5, the macropores 21 become too small to sufficiently secure the flow path of the gas to be processed into the inside of the porous particles 2, and the absorption rate promoting effect is insufficient. Become. On the other hand, when the ratio (macropore volume / mesopore volume) exceeds 0.5, the macropores 21 become excessive and the strength of the porous particles 2 decreases. The alumina powder sintered body may accidentally have binary pores. In this case, the ratio of macropore volume / mesopore volume is less than 0.5.
- the average particle diameter of the porous particles 2 is preferably 1 mm or more and 5 mm or less.
- the average particle diameter of the acidic gas absorbent 1 also becomes approximately 1 mm or more and 5 mm or less.
- Such an acidic gas absorbent 1 has handleability and fluidity suitable for use in a system for separating or separating and recovering an acidic gas from a gas to be treated.
- a fixed layer in which the acidic gas absorbent 1 is stationary and the gas to be treated flows in the void, or a moving layer in which the acidic gas absorbent 1 is lowered by gravity to flow the gas to be treated in the void is provided. Adopted.
- the particle diameter of the acidic gas absorbent 1 is smaller than 1 mm, the acidic gas absorbent 1 will be fluidized with a slight flow rate of the gas to be treated, and the acidic gas absorbent 1 and the gas to be treated will be excellent. Contact may not be maintained.
- the particle size of the acidic gas absorbent 1 exceeds 5 mm, the weight also increases as the particle size increases. There is a possibility that the wear will become severe and the life of the acidic gas absorbent 1 will be significantly shortened.
- the “particle diameter” of the porous particles 2 means the particle diameter.
- the particle diameter of the porous particles 2 can be measured, for example, by the following steps (1) to (4).
- the particle size is calculated from the calculated area of each particle.
- the manufacturing process of the acidic gas absorbent 1 includes the following (1) to (3).
- Absorbent solution preparation step An amine compound to be an acidic gas absorbent is dissolved in a solvent (water or alcohol) to prepare an absorbent solution.
- the temperature of the absorbent solution is preferably 10 ° C. or higher and 100 ° C. or lower.
- Impregnation step The porous particles are put into an immersion container filled with the absorbent solution, and the porous particles are impregnated with the absorbent solution.
- the immersion time of the porous particles can be set to, for example, 24 hours so that the inside of the pores is sufficiently degassed. In order to shorten the immersion time, the absorbent solution may be stirred or the immersion container may be subjected to ultrasonic vibration.
- the absorbent solution 30 is distributed in the macropores 21 and the mesopores 22 of the porous particles 2 impregnated with the absorbent solution 30.
- the solvent volatilizes and separates from the absorbent solution in the pores of the porous particles, and only the absorbent remains in the pores.
- the absorbent aggregates to reduce its volume, and the surface tension causes the absorbent to be filled from the mesopores having a small pore size. That is, first, the mesopores are filled with the absorbent, and when the mesopores are filled with the absorbent (the surplus of the absorbent), the absorbent fills the macropores.
- the absorbent solution impregnated in the porous particles 2 is dried as described above, as shown in FIG. 4, the porous particles 2 after the absorbent solution 30 is dried, that is, the acidic gas absorbent 1 Then, the macro holes 21 are likely to become holes.
- the concentration of the absorbent (amine compound) in the absorbent solution is adjusted in the absorbent solution adjusting step (1) as described below. Good.
- the liquid density ⁇ [Kg / m 3 ] of the absorbent is known.
- the concentration C [Kg / m 3 ] of the absorbent in the absorbent solution is adjusted to be the following (Equation 1).
- C ⁇ x / (x + y) (Equation 1)
- the actual absorbent concentration C ′ [Kg / m 3 ] of the absorbent solution may be the theoretical concentration C [Kg / m 3 ] adjusted by about ⁇ 20%.
- the concentration C ′ [Kg / m 3 ] of the absorbent in the absorbent solution is represented by the following (formula 2), where ⁇ is an arbitrary adjustment coefficient of 0.8 or more and 1.2 or less.
- C ' ⁇ x / (x + y) (Equation 2)
- FIG. 5 is a schematic cross-sectional view of particles of the acidic gas absorbent 1A according to the comparative example.
- the acidic gas absorbent 1A according to the comparative example shown in FIG. 5 includes porous particles 2A as a carrier and an absorbent 3 supported on the porous particles 2A.
- the acidic gas absorbent 1A according to the comparative example is different from the acidic gas absorbent 1 according to the embodiment in that the porous particles 2A have only the mesopores 22 without the macropores 21.
- the gas to be processed comes into contact with the outer surface of the acid gas absorbent 1 and also enters the pores of the acid gas absorbent 1. ..
- the inside of the macro hole 21, which is a hole, serves as a field for movement of the gas to be processed. Therefore, the gas to be treated comes into contact with the absorbent 3 on the outer surface of the acidic gas absorbent 1 and the inner wall of the macro hole 21, and the mesopore 22 is filled from the outer surface of the acidic gas absorbent 1 and the inner wall of the macro hole 21. Can be diffused into the absorbent 3.
- the gas to be processed comes into contact with the outer surface of the acidic gas absorbent 1 and diffuses from the outer surface of the acidic gas absorbent 1 into the absorbent 3 filled in the mesopores 22. it can.
- the acid gas absorbent 1 according to the embodiment has a larger contact area of the gas to be processed than the acid gas absorbent 1A according to the comparative example, and the gas to be processed is also discharged from the inside of the particles. Can be diffused.
- the acid gas absorbent 1 according to the embodiment has a higher acid gas absorption rate than the acid gas absorbent 1A according to the comparative example.
- the acidic gas absorbent 1 To release the absorbed acidic gas from the acidic gas absorbent 1, heat the acidic gas absorbent 1 or contact it with water vapor.
- the acidic gas absorbent 1 according to the embodiment has a large surface area capable of releasing the acidic gas as compared with the acidic gas absorbent 1A according to the comparative example.
- the acidic gas absorbed from the inner wall of the macro hole 21 inside the particle is diffused, and the acidic gas is moved to the outside of the particle through the macro hole 21. be able to.
- the acidic gas absorbent 1 according to the embodiment When the acidic gas absorbent 1 is brought into contact with water vapor, the acidic gas absorbent 1 according to the embodiment has a larger contact area with the water vapor than the acidic gas absorbent 1A according to the comparative example.
- the inner walls of the macro holes 21 inside the particles also come into contact with water vapor, and the acidic gas also desorbs from the inner walls of the macro holes 21. It can be moved out of the particles through the holes 21.
- the acidic gas absorbent 1 according to the embodiment has a faster desorption (desorption) rate of the acidic gas than the acidic gas absorbent 1A according to the comparative example.
- Verification example 3 Titania, which has a hierarchical structure formed by the dropping method, described in the document "Advanced Functional Materials", Vol. 17, Issue 12, Pages. 1984-1990, J. Yu et al., (August, 2007), Sample 3 of the acidic gas absorbent according to Verification Example 3 was prepared by supporting diethanolamine (DEA).
- DEA diethanolamine
- Activated alumina fine powder (average particle size 150 ⁇ m or less, VGL-15 manufactured by Union Showa Co., Ltd.) as porous powder
- hydrophilic Polyvinyl alcohol as a conductive binder was kneaded, and the kneaded product was extruded into pellets by an extrusion molding machine, further spherically granulated by a granulator and dried to obtain porous particles.
- the content of the porous powder in the kneaded product was 72% by mass, and the content of the hydrophilic fiber and the hydrophilic binder was 28% by mass.
- the diameter of the porous particles is about 3 mm.
- Diethanolamine (DEA) was carried on the porous particles to prepare Sample 4 of the acidic gas absorbent according to Verification Example 4.
- Sample 4 of the acidic gas absorbent according to Verification Example 4. Comparison of acidic gas absorbents according to Comparative Examples by supporting diethanolamine (DEA) on silica gel having only mesopores (average particle size 1.18 mm, average pore size 30 nm, CARiACT Q30 manufactured by Fuji Silysia Chemical Ltd.). A sample was prepared.
- the acidic gas absorption rates of the comparative sample and Samples 1 to 4 were measured using a thermogravimetric measuring device, and the acceleration effect of the acidic gas absorption rate of each sample was evaluated based on the measurement results.
- the thermogravimetric measuring device includes a furnace in which the temperature is kept uniform, a basket installed in the furnace, and a mass meter for measuring the mass of the basket. Using this thermogravimetric measuring device, a sample is placed on a basket, the sample and a gas to be treated containing an acidic gas are brought into contact with each other, and the change in mass of the sample due to absorption of the acidic gas is measured.
- the gas to be treated is composed of 13% by volume of carbon dioxide (CO 2 ) and balancing nitrogen (N 2 ).
- the change in carbon dioxide absorption of the comparative sample was measured over time, and the carbon dioxide absorption curve shown in the graph of FIG. 6 was obtained.
- the vertical axis of the graph in FIG. 6 represents the carbon dioxide absorption amount q [mol / kg], and the horizontal axis represents the elapsed time t [s] after the contact with the gas to be treated. From the carbon dioxide absorption curve of the comparative sample, it can be seen that the carbon dioxide absorption into the comparative sample reached almost saturation in about 200 seconds after the comparative sample and the gas to be treated were brought into contact with each other.
- the mass transfer process consists of two processes: film mass transfer on the surface of silica gel particles and gas diffusion in the absorbent carrier phase in silica gel.
- the film mass transfer coefficient can be estimated, for example, from the numerical values described in "Chemical Engineering Handbook", edited by The Chemical Engineering Society, Maruzen Publishing Co., Ltd. This overall mass transfer coefficient can be decomposed into mass transfer coefficients for each process using a series resistance model.
- Table 2 shows the mass transfer coefficient in the film, the mass transfer coefficient of the absorbent-supported phase, and the overall mass transfer coefficient of the comparative sample.
- the mass transfer process includes three processes, namely, film mass transfer on the surface of silica gel particles, gas diffusion in the absorbent-supported phase in silica gel, and diffusion in macropores. It consists of two. Therefore, the effective diffusion coefficient according to the pore diameter and porosity of macropores was estimated from the values described in "Chemical Engineering Handbook", edited by the Society of Chemical Engineering, Maruzen Publishing, and the mass transfer coefficient was calculated using the particle diameter as the diffusion length. I asked.
- the mass transfer coefficient of the absorbent-supported phase is given so as to be inversely proportional to the diffusion length in the phase, that is, the representative length of the skeleton having mesopores (which is considered to be equal to the pore diameter of macropores).
- the mass transfer coefficient in the boundary film is the same for all materials regardless of the internal structure of the porous particles.
- mass transfer coefficients in the boundary film, in the macropores, and in the amine phase were synthesized by the series resistance model to obtain the overall mass transfer coefficient.
- Table 2 shows the mass transfer coefficient in the boundary film, the mass transfer coefficient in the macropores, the mass transfer coefficient of the absorbent-supported phase, and the overall mass transfer coefficient of Samples 1 to 4.
- the overall mass transfer coefficient of Samples 1 to 3 is about 20 to 100 times that of the comparative sample.
- the overall mass transfer coefficient represents the ease of diffusion transfer of a substance (here, acidic gas). From this fact, in the acidic gas absorbents of Samples 1 to 3 in which the porous particles having the binary pores of macropores and mesopores are used as the carrier, the acidic gas of the comparative sample in which the porous particles having only mesopores are used as the carrier It is clear that the ease of diffusion and transfer of the acidic gas is significantly improved as compared with the gas absorbent.
- the acidic gas absorbent which uses porous particles having dual pores as a carrier has a higher absorption rate and release of acidic gas than the acidic gas absorbent which uses porous particles having only mesopores as a carrier. It was confirmed that the speed improved.
- Acidic gas absorbent 2 Porous particles 3: Acidic gas absorbent 21: Macropores 22: Mesopores
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Abstract
Description
多孔質粒子と、前記多孔質粒子に担持された酸性ガス吸収剤とからなり、前記多孔質粒子は、直径2nm以上200nm以下のナノメートル領域の細孔径を有するメソ孔と、直径0.2μmを超えるマイクロメートル領域の細孔径を有するマクロ孔とを含む二元細孔を有し、前記マクロ孔が空孔であり、前記メソ孔が前記酸性ガス吸収剤で充填されていることを特徴としている。
酸性ガス吸収剤を溶媒に溶かした吸収剤溶液を調製すること、
多孔質粒子に前記吸収剤溶液を含浸させること、及び、
前記吸収剤溶液が含浸した前記多孔質粒子を通気又は減圧乾燥させること、を含み、
前記多孔質粒子が、直径2nm以上200nm以下のナノメートル領域の細孔径を有するメソ孔と、直径0.2μmを超えるマイクロメートル領域の細孔径を有するマクロ孔とを含む二元細孔を有することを特徴としている。
αρx/(x+y)[Kg/m3]
であってよい。
図1は、本実施形態に係る酸性ガス吸収材1の粒子の模式断面図である。図1に示す酸性ガス吸収材1は、担体となる多孔質粒子2と、多孔質粒子2に担持された酸性ガス吸収剤3(以下、単に「吸収剤3」と称する)とからなる。多孔質粒子2は、マクロ孔21とメソ孔22とを含む二元細孔を有する。メソ孔22に吸収剤3が充填されており、マクロ孔21は空孔となっている。但し、マクロ孔21に吸収剤3が部分的に残留していてもよい。
吸収剤3は、アミン化合物である。このアミン化合物は、アルカノールアミン類及びポリアミン類よりなる群から選ばれる少なくとも1種である。即ち、上記のアミン化合物には、アルカノールアミン類とポリアミン類の混合物が含まれていてもよい。このようなアルカノールアミン類及びポリアミン類は酸性ガスを可逆的に脱着する、つまり、酸性ガスの吸収と放出(離脱)とを行うことが知られている。アルカノールアミン類のアミン化合物として、モノエタノールアミン、ジエタノールアミン、及び、トリエタノールアミンが例示される。また、ポリアミン類のアミン化合物として、ポリエチレンイミン、エチレンジアミン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、及び、ペンタエチレンヘキサミンが例示される。
多孔質粒子2は、粒子状金属酸化物又は粒子状複合材である。
(1)黒色フェルト上に100粒以上の多孔質粒子試料を、なるべく粒子同士が接触しないように並べる。
(2)多孔質粒子試料の粒子を100mm×140mmの範囲視野で撮影する。
(3)画像処理ソフトウェアImageJ(アメリカ国立衛生研究所NIH)を用いて、撮影した画像を二値化し、各粒子の面積を求める。
(4)多孔質粒子が真球であると仮定し、求めた各粒子の面積から粒子径を求める。
求めた粒子径から、個数平均径(=Σ(粒子径)/(評価した粒子の数))を求め、この個数平均径を平均粒子径として用いてもよい。
ここで、上記構成の酸性ガス吸収材1の製造方法について説明する。
(1)吸収剤溶液調整工程:酸性ガス吸収剤となるアミン化合物を溶媒(水又はアルコール)に溶かして、吸収剤溶液を調製する。吸収剤溶液の温度は10℃以上100℃以下であることが望ましい。
(2)含浸工程:吸収剤溶液を湛えた浸漬容器に多孔質粒子を投入し、多孔質粒子に吸収剤溶液を含浸させる。多孔質粒子の浸漬時間は、細孔内部が十分に脱気されるように、例えば、24時間とすることができる。浸漬時間を短縮するために、吸収剤溶液を撹拌したり、浸漬容器に超音波振動を与えてもよい。
(3)乾燥工程:多孔質粒子を吸収剤溶液から引き揚げて、付着している余剰の液体を吸引濾過等の方法で除去したのち、吸収剤溶液が含浸した多孔質粒子を室温に近い温度で通気又は減圧乾燥させる。
C=ρx/(x+y)・・・(式1)
但し、実際の吸収剤溶液の吸収剤の濃度C’ [Kg/m3]は、理論上の濃度C[Kg/m3]に±20%程度の調整が加えられたものであってよい。つまり、αを0.8以上1.2以下の任意の調整係数として、吸収剤溶液の吸収剤の濃度C’[Kg/m3]は、次(式2)で表される。
C’=αρx/(x+y)・・・(式2)
ここで、酸性ガス吸収材1の作用について、比較例に係る酸性ガス吸収材1Aと比較しながら説明する。図5は、比較例に係る酸性ガス吸収材1Aの粒子の模式断面図である。
以下では、酸性ガス吸収材1の多孔質粒子2がメソ孔22に加えてマクロ孔21を有することによる、酸性ガス吸収材1の酸性ガス吸収速度の向上効果を検証する。この検証のために、検証例1~4に係る試料1~4及び比較例に係る比較試料を用意した。試料1~4及び比較試料の性状を表1に示す。
文献「"Materials Research Bulletin",Vol.39,Issue 13,Pages.2103-2112,Y. Kimet al. ,(2 November 2004)」に記載の、スペーサーによってマクロ孔径を制御されたアルミナ焼結体に、ジエタノールアミン(DEA)を担持させて、検証例1に係る酸性ガス吸収材の試料1を作製した。
(検証例2)
文献「特開2006-104016号公報」に記載の、水ガラスへのポリマー添加によってマクロ孔を生成したシリカゲルに、ジエタノールアミン(DEA)を担持させて、検証例2に係る酸性ガス吸収材の試料2を作製した。
(検証例3)
文献「"Advanced Functional Materials",Vol.17,Issue 12,Pages. 1984-1990,J. Yu et al., (August, 2007)」に記載の、滴下法により階層構造を形成させたチタニアに、ジエタノールアミン(DEA)を担持させて、検証例3に係る酸性ガス吸収材の試料3を作製した。
(検証例4)
多孔質粉末としての活性アルミナ微粉末(平均粒径150μm以下、ユニオン昭和(株)製VGL-15)、親水性繊維としての平均繊維長約3mmで繊維径約10μmの化学パルプ(CP)、親水性バインダーとしてのポリビニルアルコールを混練し、混練物を押出成形機でペレット状に押出成形し、更に、造粒器で球状に造粒して乾燥させて、多孔質粒子を得た。混練物における多孔質粉末の含有率は72質量%であり、親水性繊維と親水性バインダーとを合わせた含有率は28質量%である。また、多孔質粒子の直径は3mm程度である。この多孔質粒子にジエタノールアミン(DEA)を担持させて、検証例4に係る酸性ガス吸収材の試料4を作製した。
(比較例)
メソ孔のみを有するシリカゲル(平均粒子径1.18mm、平均細孔径30nm、富士シリシア化学株式会社製、CARiACT Q30)に、ジエタノールアミン(DEA)を担持させて、比較例に係る酸性ガス吸収材の比較試料を作製した。
2 :多孔質粒子
3 :酸性ガス吸収剤
21 :マクロ孔
22 :メソ孔
Claims (11)
- 被処理ガスに含まれる酸性ガスを可逆的に吸収する酸性ガス吸収材であって、
多孔質粒子と、前記多孔質粒子に担持された酸性ガス吸収剤とからなり、
前記多孔質粒子は、直径2nm以上200nm以下のナノメートル領域の細孔径を有するメソ孔と、直径0.2μmを超えるマイクロメートル領域の細孔径を有するマクロ孔とを含む二元細孔を有し、前記マクロ孔が空孔であり、前記メソ孔が前記酸性ガス吸収剤で充填されている、
酸性ガス吸収材。 - 前記多孔質粒子の平均粒子径が1mm以上5mm以下である、
請求項1に記載の酸性ガス吸収材。 - 前記多孔質粒子のLog微分細孔容積分布が、10nm以上200nm以下の範囲に第1のピークを有し、0.2μmを超えて10μm以下の範囲に第2のピークを有する、
請求項1又は2に記載の酸性ガス吸収材。 - 前記多孔質粒子が、シリカ、アルミナ、チタニア、ジルコニア、及び、マグネシアよりなる群から選ばれる少なくとも1種からなる、
請求項1~3のいずれか一項に記載の酸性ガス吸収材。 - 前記酸性ガス吸収剤が、アルカノールアミン類及びポリアミン類よりなる群から選ばれる少なくとも1種である、
請求項1~4のいずれか一項に記載の酸性ガス吸収材。 - 被処理ガスに含まれる酸性ガスを可逆的に吸収する酸性ガス吸収材の製造方法であって、
酸性ガス吸収剤を溶媒に溶かした吸収剤溶液を調製すること、
多孔質粒子に前記吸収剤溶液を含浸させること、及び、
前記吸収剤溶液が含浸した前記多孔質粒子を通気又は減圧乾燥させること、を含み、
前記多孔質粒子が、直径2nm以上200nm以下のナノメートル領域の細孔径を有するメソ孔と、直径0.2μmを超えるマイクロメートル領域の細孔径を有するマクロ孔とを含む二元細孔を有する、
酸性ガス吸収材の製造方法。 - 前記メソ孔の細孔容積をx[m3/Kg]、前記マクロ孔の細孔容積をy[m3/Kg]、前記酸性ガス吸収剤の液密度をρ[Kg/m3]、0.8以上1.2以下の調整係数をαとして、前記吸収剤溶液の前記酸性ガス吸収剤の濃度が、
αρx/(x+y)[Kg/m3]
である、
請求項6に記載の酸性ガス吸収材の製造方法。 - 前記多孔質粒子の平均粒子径が1mm以上5mm以下である、
請求項6又は7に記載の酸性ガス吸収材の製造方法。 - 前記多孔質粒子のLog微分細孔容積分布が、10nm以上200nm以下の範囲に第1のピークを有し、0.2μmを超えて10μm以下の範囲に第2のピークを有する、
請求項6~8のいずれか一項に記載の酸性ガス吸収材の製造方法。 - 前記多孔質粒子が、シリカ、アルミナ、チタニア、ジルコニア、及び、マグネシアよりなる群から選ばれる少なくとも1種からなる、
請求項6~9のいずれか一項に記載の酸性ガス吸収材の製造方法。 - 前記酸性ガス吸収剤が、アルカノールアミン類及びポリアミン類よりなる群から選ばれる少なくとも1種である、
請求項6~10のいずれか一項に記載の酸性ガス吸収材の製造方法。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2022102683A1 (ja) * | 2020-11-16 | 2022-05-19 | Agc株式会社 | 吸着材 |
| JPWO2022102683A1 (ja) * | 2020-11-16 | 2022-05-19 | ||
| JP7865888B2 (ja) | 2020-11-16 | 2026-05-26 | Agc株式会社 | 吸着材 |
| WO2023120522A1 (ja) * | 2021-12-22 | 2023-06-29 | 三井金属鉱業株式会社 | アミノ化合物担持多孔質基材及び酸性ガス吸着材 |
| JPWO2023120522A1 (ja) * | 2021-12-22 | 2023-06-29 | ||
| JP7672513B2 (ja) | 2021-12-22 | 2025-05-07 | 三井金属鉱業株式会社 | アミノ化合物担持多孔質基材及び酸性ガス吸着材 |
| CN115672288A (zh) * | 2022-10-12 | 2023-02-03 | 浙大宁波理工学院 | 一种选择性分离大气中二价汞和零价汞的改性尼龙膜及其制备方法 |
| CN115672288B (zh) * | 2022-10-12 | 2024-01-23 | 浙大宁波理工学院 | 一种选择性分离大气中二价汞和零价汞的改性尼龙膜及其制备方法 |
| WO2024236985A1 (ja) * | 2023-05-16 | 2024-11-21 | 三菱瓦斯化学株式会社 | 二酸化炭素吸収剤、二酸化炭素の回収方法、及び二酸化炭素分離回収装置 |
| CN117123193A (zh) * | 2023-09-07 | 2023-11-28 | 浙江大学 | 一种基于海藻酸盐凝胶的高稳定mof材料成型方法及其空气取水应用 |
| WO2026063294A1 (ja) * | 2024-09-20 | 2026-03-26 | 日本碍子株式会社 | 多孔質体及びガス回収装置 |
| WO2026063295A1 (ja) * | 2024-09-20 | 2026-03-26 | 日本碍子株式会社 | 多孔質体及びガス回収装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| US20210268428A1 (en) | 2021-09-02 |
| JP2020075215A (ja) | 2020-05-21 |
| CN111801151A (zh) | 2020-10-20 |
| AU2019375215A1 (en) | 2021-02-25 |
| AU2019375215B2 (en) | 2022-06-30 |
| JP7273483B2 (ja) | 2023-05-15 |
| CN111801151B (zh) | 2022-10-21 |
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