WO2020088010A1 - 齿轮抛光装置 - Google Patents

齿轮抛光装置 Download PDF

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Publication number
WO2020088010A1
WO2020088010A1 PCT/CN2019/098288 CN2019098288W WO2020088010A1 WO 2020088010 A1 WO2020088010 A1 WO 2020088010A1 CN 2019098288 W CN2019098288 W CN 2019098288W WO 2020088010 A1 WO2020088010 A1 WO 2020088010A1
Authority
WO
WIPO (PCT)
Prior art keywords
drive mechanism
flow plate
polishing
fixed
gear
Prior art date
Application number
PCT/CN2019/098288
Other languages
English (en)
French (fr)
Inventor
张海挺
孙祝兵
郭刚浩
Original Assignee
横店集团英洛华电气有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 横店集团英洛华电气有限公司 filed Critical 横店集团英洛华电气有限公司
Priority to KR1020207010256A priority Critical patent/KR102378810B1/ko
Priority to NZ764315A priority patent/NZ764315A/en
Publication of WO2020088010A1 publication Critical patent/WO2020088010A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F19/00Finishing gear teeth by other tools than those used for manufacturing gear teeth
    • B23F19/10Chamfering the end edges of gear teeth
    • B23F19/12Chamfering the end edges of gear teeth by grinding
    • B23F19/125Chamfering the end edges of gear teeth by grinding the tool being a grinding worm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • B23F23/02Loading, unloading or chucking arrangements for workpieces
    • B23F23/04Loading or unloading arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • B23F23/12Other devices, e.g. tool holders; Checking devices for controlling workpieces in machines for manufacturing gear teeth
    • B23F23/1237Tool holders
    • B23F23/1275Grinding or honing worm holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies

Definitions

  • the invention relates to a gear polishing device.
  • the gears and gear shafts need to be nitridized. Since nitriding is not conducive to the combination of gear shafts and gears, and to improve production efficiency, the gears and gear shafts will be assembled and fixed first, and then the resulting combined gear Nitriding treatment.
  • the purpose of the present invention is to provide a gear polishing device which can make the axial surface and tooth surface of the combined gear uniformly polished, with good polishing quality and high efficiency.
  • a gear polishing device includes a platform, the platform is provided with a polishing mechanism and a flow mechanism, the flow mechanism includes a flow plate, the flow plate is evenly spaced A plurality of fixing seats are provided, and the polishing mechanism is provided on the side of the flow plate.
  • the polishing mechanism includes a first driving mechanism, an angle adjusting mechanism, and a second driving mechanism.
  • the output shaft of the first driving mechanism is fixed with a polishing Using a brush, the angle adjustment mechanism is used to adjust the distance between the polishing brush and the flow plate, the second drive mechanism is used to adjust the height position of the first drive mechanism, and a clamping suction mechanism is provided on the lower side of the flow plate
  • the clamping and adsorption mechanism includes a third drive mechanism and a fourth drive mechanism.
  • a suction cup is fixed on the top of the output end of the third drive mechanism.
  • the suction cup is connected to the vacuum generator through a universal gas joint.
  • the third drive mechanism is used In order to control the rotation of the suction cup, the fourth driving mechanism is used to adjust the height position of the third driving mechanism, and the fixing seat has a through hole penetrating up and down. When the reservation is moved to just above the chuck, the fourth drive mechanism and increase adsorption fixed chuck holder, chuck hole and communicates with the through hole.
  • the workpiece (combined gear consisting of the gear shaft and the gear) is circulated through the flow plate, and polished by the polishing mechanism.
  • the angle and height of the polishing mechanism can be adjusted, which can be used for polishing different types of combined gears, and the scope of application is wider; by inserting one end of the gear shaft of the combined gear into the through hole of the fixed seat to achieve the positioning of the combined gear ;
  • the suction connection of the suction cup and the fixed seat is realized by the lifting of the clamping and adsorption mechanism, so as to realize the generation of negative pressure in the through hole of the fixed seat, to realize the adsorption and fixation of the gear; the setting of the universal gas joint can avoid the rotation of the trachea of the vacuum generator .
  • the device of the invention is beneficial to realize the automation of workpiece polishing, so as to improve production efficiency and improve polishing quality.
  • the polishing mechanism is provided on the left or right side of the flow plate
  • the angle adjustment mechanism includes a fifth drive mechanism and a turntable mechanism
  • the first drive mechanism is fixed to the turntable of the turntable mechanism
  • the fifth drive mechanism is used
  • the first drive mechanism on the control turntable moves left and right, and the turntable of the turntable mechanism rotates to deflect the output axis of the first drive mechanism to the left or right.
  • the lower end of the suction cup is fixed in the hollow cavity of the hollow rotating platform
  • the upper end of the universal joint extends into the hollow cavity to communicate with the lower end of the suction cup
  • the hollow rotating platform is linked with the third driving mechanism.
  • the above settings facilitate the rotation of the suction cup.
  • any type of hollow rotating platform on the market can be used; the coupling shaft of the third drive mechanism and the hollow rotating platform of the present invention is eccentric to the universal air joint, so that the universal air joint can be located directly under the suction cup.
  • the flow plate is formed with a plurality of fixing holes penetrating up and down, the upper end of the fixing base passes through the fixing hole to extend above the flow plate, and the lower end of the fixing base extends circumferentially to form a chassis, so A compression spring is provided between the chassis and the flow plate, a first thrust bearing is fitted between the fixing seat and the flow plate, the first thrust bearing is fixed below the lower end surface of the flow plate, the upper end of the compression spring and the first One thrust bearing counteracts.
  • the suction cup Under the action of the fourth driving mechanism of the clamping and adsorption mechanism, the suction cup will move the fixed base up a little distance after contacting with the fixed base, so as to increase the frictional force by the vertical pressure, so that the rotation of the suction cup can drive the fixed base to rotate.
  • a first annular groove opened upward is formed at the upper end of the fixing seat, and a sealing ring is fitted in the first annular groove.
  • the sealing ring is used to seal the lower end surface of the gear of the workpiece and the upper end surface of the fixed seat.
  • a bushing is provided in the fixing hole, and the bushing has a structure in which the inner diameter of the middle to the upper and lower ends gradually increases, and the fixing seat is slidably fitted in the bushing.
  • the above-mentioned setting reduces the resistance when the fixed base moves axially and rotates.
  • a second thrust bearing is provided on the fixing seat, the second thrust bearing is fixed above the upper end surface of the chassis, and the lower end of the compression spring abuts against the upper end surface of the second thrust bearing.
  • the above setting reduces the rotation resistance when the fixing base rotates.
  • the periphery of the fixing seat is recessed toward the outer wall to form a second annular groove, and a limit ring is provided in the second annular groove, and the limit ring is located above the upper surface of the flow plate.
  • the above arrangement prevents the fixing seat from falling off the flow plate.
  • the upper end surface of the fixing base is recessed to form a placement slot, and a magnet is provided in the placement slot.
  • the invention has the advantages of facilitating the automation of workpiece polishing, improving production efficiency, and improving polishing quality.
  • FIG. 2 is a schematic diagram of another structure of the present invention.
  • FIG. 3 is a schematic structural view of a clamping and adsorption mechanism and a fixing base of the present invention
  • FIG. 4 is a cross-sectional view of the clamping and adsorption mechanism and the fixing base of the present invention
  • FIG. 5 is a schematic structural view of the polishing mechanism of the present invention after the first driving mechanism is removed.
  • a gear polishing device of the present invention includes a platform 1, a polishing mechanism 2 and a flow mechanism 3 are provided on the platform 1, the flow mechanism 3 includes a flow plate 31 provided with a disc shape, A plurality of fixing seats 4 are arranged on the circulation plate 31 at a uniform interval in a ring shape, and the polishing mechanism 2 is provided on the right side of the circulation plate 31.
  • the polishing mechanism 2 includes a first drive mechanism 21, an angle adjustment mechanism, and a second drive mechanism 22.
  • a polishing brush 23 is fixed to the output shaft of the first drive mechanism 21 at an angle
  • the adjustment mechanism is used to adjust the distance between the polishing brush 23 and the flow plate 31
  • the second drive mechanism 22 is used to adjust the height position of the first drive mechanism 21, and
  • the angle adjustment mechanism includes a fifth drive mechanism 24 and a sixth drive mechanism 26
  • the turntable mechanism 25 the first drive mechanism 21 is fixed to the turntable of the turntable mechanism 25
  • the fifth drive mechanism 24 is used to control the first drive mechanism 21 on the turntable to move left and right
  • the turntable of the turntable mechanism 25 rotates to make the first drive mechanism
  • the output axis of 21 is deflected left or right
  • the sixth drive mechanism 26 is used to control the first drive mechanism on the turntable to move back and forth.
  • the fifth drive mechanism 24, the sixth drive mechanism 26 and the turntable mechanism 25 are arranged up and down as needed, the first drive mechanism 21 is located at the top, and the second drive mechanism 22 is located at the bottom.
  • the first drive mechanism 21 is a motor
  • the second drive mechanism 22 is a vertical feed cylinder or lifting cylinder
  • the fifth drive mechanism 24 and the sixth drive mechanism 26 are feed cylinders or cylinders
  • the turntable mechanism 25 is controllable Adjust the angle adjustment dial for any angle rotation.
  • a clamping suction mechanism 5 is provided on the lower side of the flow plate 31.
  • the clamping suction mechanism 5 includes a third driving mechanism 51 and a fourth driving mechanism 52.
  • the output end of the third driving mechanism 52 is fixed at the top
  • the suction cup 6 is connected to a vacuum generator (not shown in the figure) through a universal joint 61.
  • the third drive mechanism 51 is used to control the rotation of the suction cup 6, and the fourth drive mechanism 52 is used to adjust the third drive mechanism 51.
  • the fixing seat 4 has a through hole 51 penetrating up and down.
  • the fourth driving mechanism 52 causes the suction cup 6 to rise and attract the fixed seat 4, and causes the air holes of the suction cup 6 to penetrate The hole 51 is in communication.
  • the gear shaft 91 of the workpiece 9 combined gear
  • the gear 92 of the workpiece 9 is supported on the upper end of the fixing base 4 to achieve the positioning of the workpiece.
  • the lower end of the suction cup 6 is fixed in the hollow cavity 54 of the hollow rotating platform 53
  • the upper end of the universal joint 61 extends into the hollow cavity 54 to communicate with the lower end of the suction cup 6, and the hollow rotating platform 53 is linked with the third driving mechanism 51.
  • the hollow rotating platform 53 is a commercially available mechanical device.
  • the third drive mechanism 51 is a motor
  • the fourth drive mechanism 52 is a vertical feed electric cylinder or a lifting cylinder.
  • the flow mechanism 3 can select a mechanical device such as an index plate, which can rotate the flow plate 31 at a set value and angle every time.
  • a plurality of fixing holes 32 penetrating up and down are formed on the outer edge of the flow plate 31.
  • the upper end of the fixing base 4 passes through the fixing hole 32 to extend above the flow plate 31.
  • a bushing 7 is provided in the fixing hole 32.
  • the bushing 7 has a structure in which the inner diameters of the middle to the upper and lower ends gradually increase, and the fixing seat 4 is slidably fitted in the bushing 7.
  • the lower end of the fixing seat 4 extends to the circumferential side to form a chassis 42.
  • a compression spring 43 is provided between the chassis 42 and the flow plate 31.
  • a first thrust bearing 44 is fitted between the fixing seat 4 and the flow plate 31, and the first thrust bearing 44 is fixed On the lower side of the lower end surface of the flow plate 31, the upper end of the compression spring 43 abuts the first thrust bearing 44.
  • a second thrust bearing 46 is provided on the fixing seat 4. The second thrust bearing 46 is fixed above the upper end surface of the chassis 42, and the lower end of the compression spring 43 abuts the upper end surface of the second thrust bearing 46.
  • a first annular groove opening upward is formed on the upper end of the fixing seat 4, and a sealing ring 45 is fitted in the first annular groove.
  • the fixing seat is recessed toward the outer wall for 4 weeks to form a second annular groove.
  • a limit ring 47 is provided in the second annular groove, and the limit ring 47 is located on the upper end surface of the flow plate 31.
  • the upper end surface of the fixing base 4 is recessed to form a placing groove 48 in which a magnet is provided.
  • the platform of the present invention is provided with a detection sensor for detecting whether a fixed seat moves directly above the suction cup, and when the detection sensor detects that the fixed seat moves directly above the suction cup, the clamping suction mechanism is realized according to a predetermined set program The ascending suction, the movement and rotation of the polishing brush of the polishing mechanism, the rotation of the suction cup holding the adsorption mechanism, the reset of the polishing brush and the suction cup, according to the set program, after the reset of the polishing brush and the suction cup The rotation of the flow plate to polish the workpiece on the next fixed seat.
  • the device of the invention is beneficial to realize the automation of workpiece polishing, so as to improve production efficiency and improve polishing quality.

Abstract

一种齿轮抛光装置,包括平台(1),平台上设有抛光机构(2)和流转机构(3),流转机构包括流转板(31),流转板上均匀间隔设置有若干固定座(4),流转板侧设有抛光机构,流转板下侧设有夹持吸附机构(5),夹持吸附机构包括第三驱动机构(51)和第四驱动机构(52),第三驱动机构输出端顶部固定有吸盘(6),吸盘通过万向气接头(61)与真空发生器连接,第三驱动机构用于控制吸盘自转,第四驱动机构用于调节第三驱动机构的高度位置,固定座具有上下贯穿的贯穿孔,当固定座移动至吸盘正上方时,第四驱动机构使吸盘上升并吸附固定座,使吸盘的气孔与贯穿孔相通。该齿轮抛光装置对齿轮的轴向面和齿面进行抛光,具有抛光均匀、质量好、效率高的优点。

Description

齿轮抛光装置 技术领域
本发明涉及一种齿轮抛光装置。
背景技术
工厂中,齿轮与齿轮轴需进行氮化处理,由于氮化后不利于齿轮轴与齿轮的组合,又为提高生产效率,会先进行齿轮与齿轮轴的组装固定,再将得到的组合齿轮进行氮化处理。
现有组合齿轮多由人工进行抛光,存在抛光不均匀、抛光质量不好且效率低下的问题。
技术问题
本发明的目的是提供一种能使组合齿轮的齿轮轴向面和齿面抛光均匀,抛光质量好且效率高的齿轮抛光装置。
技术解决方案
为实现上述目的,本发明采用如下技术方案:一种齿轮抛光装置,包括平台,所述平台上设有抛光机构和流转机构,所述流转机构包括设有流转板,所述流转板上均匀间隔设置有若干固定座,所述流转板侧设有所述抛光机构,所述抛光机构包括第一驱动机构、角度调节机构、第二驱动机构,所述第一驱动机构的输出轴上固定有抛光用毛刷,角度调节机构用于调节所述抛光用毛刷与流转板间的距离,所述第二驱动机构用于调节第一驱动机构的高度位置,流转板下侧设有夹持吸附机构,所述夹持吸附机构包括第三驱动机构和第四驱动机构,所述第三驱动机构输出端顶部固定有吸盘,所述吸盘通过万向气接头与真空发生器连接,第三驱动机构用于控制吸盘自转,所述第四驱动机构用于调节第三驱动机构的高度位置,所述固定座具有上下贯穿的贯穿孔,当固定座移动至吸盘正上方时,第四驱动机构使吸盘上升并吸附固定固定座,并使吸盘的气孔与贯穿孔相通。
进行本发明装置的使用时,通过流转板进行工件(由齿轮轴和齿轮构成的组合齿轮)的流转,通过抛光机构进行抛光。其中,抛光机构的角度和高度可以调节,能用于不同型号组合齿轮的抛光,适用范围更广;通过将组合齿轮的齿轮轴的一端插在固定座的贯穿孔内以实现组合齿轮的放置定位;通过夹持吸附机构的升降实现吸盘与固定座的吸附连接,以实现固定座贯穿孔内负压的产生,以实现齿轮的吸附固定;万向气接头的设置能避免真空发生器的气管转动。公知的,可以通过设置各类传感器或时间继电器以实现流转板、夹持吸附机构和抛光机构间的联动。本发明装置利于实现工件抛光的自动化,以提高生产效率,并提高抛光质量。
作为优选,所述抛光机构设置于流转板左侧或右侧,所述角度调节机构包括第五驱动机构和转盘机构,所述第一驱动机构固定于转盘机构的转盘上,第五驱动机构用于控制转盘上的第一驱动机构左右移动,所述转盘机构的转盘转动以使第一驱动机构的输出轴向左或向右偏转。
作为优选,所述吸盘下端固定于中空旋转平台的中空腔内,所述万向气接头上端延伸至中空腔内以与吸盘下端连通,所述中空旋转平台与第三驱动机构联动。上述设置以便于吸盘的自转。其中,可采用现有市场上任一型号的中空旋转平台;本发明第三驱动机构与中空旋转平台联动的联接轴与万向气接头偏心,以使万向气接头能位于吸盘正下方。
作为优选,所述流转板形成有若干上下贯穿的固定孔,所述固定座上端穿过所述固定孔以延伸至流转板上方,所述固定座下端向周向侧延伸以形成有底盘,所述底盘与流转板间设有压缩弹簧,所述固定座与流转板间配合有第一推力轴承,所述第一推力轴承固定于流转板下端面下侧,所述压缩弹簧上端与所述第一推力轴承相抵。在夹持吸附机构的第四驱动机构的作用下,吸盘与固定座接触后会带动固定座向上移动一点距离,以通过竖向压力增加摩擦力,以便于吸盘的转动带动固定座的转动。
作为优选,所述固定座上端形成有向上开口的第一环形槽,所述第一环形槽内配合有密封圈。密封圈用于实现工件的齿轮下端面与固定座上端面间的密封。
作为优选,所述固定孔内设有衬套,所述衬套呈中间至上下两端内径逐渐增大的结构,所述固定座滑配在所述衬套内。上述设置以减小固定座轴向移动和自转时的阻力。
作为优选,所述固定座上设有第二推力轴承,所述第二推力轴承固定于底盘上端面上侧,且所述压缩弹簧的下端与第二推力轴承上端面相抵。上述设置以减小固定座转动时的转动阻力。
作为优选,所述固定座周向外壁内凹以形成有第二环形槽,所述第二环形槽内设有限位环,所述限位环位于所述流转板上端面上侧。上述设置以避免固定座向下脱离流转板。
作为优选,所述固定座上端面下凹以形成有放置槽,所述放置槽内设有磁铁。上述设置以进一步实现工件与固定座的固定。
有益效果
本发明具有利于实现工件抛光的自动化,以提高生产效率,并提高抛光质量的优点。
附图说明
图1为本发明的一种结构示意图;
图2为本发明的另一种结构示意图;
图3为本发明的夹持吸附机构与固定座的一种结构示意图;
图4为本发明的夹持吸附机构与固定座的一种剖视图;
图5为本发明的抛光机构去掉第一驱动机构后的一种结构示意图。
本发明的最佳实施方式
下面根据附图和具体实施例对本发明作进一步描述。
由图1至图5所示,本发明的一种齿轮抛光装置,包括平台1,平台1上设有抛光机构2和流转机构3,流转机构3包括设有呈圆盘状的流转板31,流转板31上呈环形均匀间隔设置有若干固定座4,流转板31右侧设有所述抛光机构2。
由图1、图2和图5所示,抛光机构2包括第一驱动机构21、角度调节机构、第二驱动机构22,第一驱动机构21的输出轴上固定有抛光用毛刷23,角度调节机构用于调节抛光用毛刷23与流转板31间的距离,第二驱动机构22用于调节第一驱动机构21的高度位置,角度调节机构包括第五驱动机构24、第六驱动机构26和转盘机构25,第一驱动机构21固定于转盘机构25的转盘上,第五驱动机构24用于控制转盘上的第一驱动机构21左右移动,转盘机构25的转盘转动以使第一驱动机构21的输出轴向左或向右偏转,第六驱动机构26用于控制转盘上的第一驱动机构前后移动。其中,根据需要进行第五驱动机构24、第六驱动机构26和转盘机构25上下设置,第一驱动机构21位于顶部,第二驱动机构22位于底部。其中,第一驱动机构21为电机,第二驱动机构22为上下进给电缸或升降气缸、第五驱动机构24和第六驱动机构26为进给电缸或气缸,转盘机构25为可控调节任意角度旋转的角度调整转盘。
由图1至图4所示,流转板31下侧设有夹持吸附机构5,夹持吸附机构5包括第三驱动机构51和第四驱动机构52,第三驱动机构52输出端顶部固定有吸盘6,吸盘6通过万向气接头61与真空发生器(图中未画出)连接,第三驱动机构51用于控制吸盘6自转,第四驱动机构52用于调节第三驱动机构51的高度位置,固定座4具有上下贯穿的贯穿孔51,当固定座4移动至吸盘6正上方时,第四驱动机构52使吸盘6上升并吸附固定固定座4,并使吸盘6的气孔与贯穿孔51相通。通过将工件9(组合齿轮)的齿轮轴91插入贯穿孔、将工件9的齿轮92支撑在固定座4上端以实现工件的定位。
其中,吸盘6下端固定于中空旋转平台53的中空腔54内,万向气接头61上端延伸至中空腔54内以与吸盘6下端连通,中空旋转平台53与第三驱动机构51联动。中空旋转平台53为市面上可买到的机械装置。其中,第三驱动机构51为电机,第四驱动机构52为上下进给电缸或升降气缸。
流转机构3可选择分度盘等能使流转板31每次进行设定值大小角度转动的机械装置。流转板31外缘形成有若干上下贯穿的固定孔32,固定座4上端穿过固定孔32以延伸至流转板31上方。固定孔32内设有衬套7,衬套7呈中间至上下两端内径逐渐增大的结构,固定座4滑配在衬套7内。
固定座4下端向周向侧延伸以形成有底盘42,底盘42与流转板31间设有压缩弹簧43,固定座4与流转板31间配合有第一推力轴承44,第一推力轴承44固定于流转板31下端面下侧,压缩弹簧43上端与第一推力轴承44相抵。固定座4上设有第二推力轴承46,第二推力轴承46固定于底盘42上端面上侧,且压缩弹簧43的下端与第二推力轴承46上端面相抵。
固定座4上端形成有向上开口的第一环形槽,第一环形槽内配合有密封圈45。固定座4周向外壁内凹以形成有第二环形槽,第二环形槽内设有限位环47,限位环47位于流转板31上端面上侧。固定座4上端面下凹以形成有放置槽48,放置槽48内设有磁铁。
本发明的平台上设有用于检测是否有固定座移动至吸盘正上方的检测传感器,当检测传感器检测到有固定座移动至吸盘正上方后,根据预定设定好的程序以实现夹持吸附机构的上升吸附、抛光机构的抛光用毛刷移动和转动、夹持吸附机构的吸盘的转动、抛光用毛刷和吸盘的复位,根据设定的程序,在抛光用毛刷和吸盘的复位后实现流转板的转动,以进行下一个固定座上工件的抛光。
本发明装置利于实现工件抛光的自动化,以提高生产效率,并提高抛光质量。

Claims (9)

  1. 一种齿轮抛光装置,其特征在于包括平台,所述平台上设有抛光机构和流转机构,所述流转机构包括设有流转板,所述流转板上均匀间隔设置有若干固定座,所述流转板侧设有所述抛光机构,所述抛光机构包括第一驱动机构、角度调节机构、第二驱动机构,所述第一驱动机构的输出轴上固定有抛光用毛刷,角度调节机构用于调节所述抛光用毛刷与流转板间的距离,所述第二驱动机构用于调节第一驱动机构的高度位置,流转板下侧设有夹持吸附机构,所述夹持吸附机构包括第三驱动机构和第四驱动机构,所述第三驱动机构输出端顶部固定有吸盘,所述吸盘通过万向气接头与真空发生器连接,第三驱动机构用于控制吸盘自转,所述第四驱动机构用于调节第三驱动机构的高度位置,所述固定座具有上下贯穿的贯穿孔,当固定座移动至吸盘正上方时,第四驱动机构使吸盘上升并吸附固定固定座,并使吸盘的气孔与贯穿孔相通。
  2. 根据权利要求1所述的齿轮抛光装置,其特征在于所述抛光机构设置于流转板左侧或右侧,所述角度调节机构包括第五驱动机构、第六驱动机构和转盘机构,所述第一驱动机构固定于转盘机构的转盘上,第五驱动机构用于控制转盘上的第一驱动机构左右移动,第六驱动机构用于控制转盘上的第一驱动机构前后移动,所述转盘机构的转盘转动以使第一驱动机构的输出轴向左或向右偏转。
  3. 根据权利要求1所述的齿轮抛光装置,其特征在于所述吸盘下端固定于中空旋转平台的中空腔内,所述万向气接头上端延伸至中空腔内以与吸盘下端连通,所述中空旋转平台与第三驱动机构联动。
  4. 根据权利要求1所述的齿轮抛光装置,其特征在于所述流转板形成有若干上下贯穿的固定孔,所述固定座上端穿过所述固定孔以延伸至流转板上方,所述固定座下端向周向侧延伸以形成有底盘,所述底盘与流转板间设有压缩弹簧,所述固定座与流转板间配合有第一推力轴承,所述第一推力轴承固定于流转板下端面下侧,所述压缩弹簧上端与所述第一推力轴承相抵。
  5. 根据权利要求4所述的齿轮抛光装置,其特征在于所述固定座上端形成有向上开口的第一环形槽,所述第一环形槽内配合有密封圈。
  6. 根据权利要求4所述的齿轮抛光装置,其特征在于所述固定孔内设有衬套,所述衬套呈中间至上下两端内径逐渐增大的结构,所述固定座滑配在所述衬套内。
  7. 根据权利要求4所述的齿轮抛光装置,其特征在于所述固定座上设有第二推力轴承,所述第二推力轴承固定于底盘上端面上侧,且所述压缩弹簧的下端与第二推力轴承上端面相抵。
  8. 根据权利要求4所述的齿轮抛光装置,其特征在于所述固定座周向外壁内凹以形成有第二环形槽,所述第二环形槽内设有限位环,所述限位环位于所述流转板上端面上侧。
  9. 根据权利要求1所述的齿轮抛光装置,其特征在于所述固定座上端面下凹以形成有放置槽,所述放置槽内设有磁铁。
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