WO2019127033A1 - 贴膜设备 - Google Patents

贴膜设备 Download PDF

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Publication number
WO2019127033A1
WO2019127033A1 PCT/CN2017/118679 CN2017118679W WO2019127033A1 WO 2019127033 A1 WO2019127033 A1 WO 2019127033A1 CN 2017118679 W CN2017118679 W CN 2017118679W WO 2019127033 A1 WO2019127033 A1 WO 2019127033A1
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WO
WIPO (PCT)
Prior art keywords
film
workpiece
disposed
driving
carrier
Prior art date
Application number
PCT/CN2017/118679
Other languages
English (en)
French (fr)
Inventor
苏理瑶
黄嘉伟
魏旭辉
Original Assignee
深圳市柔宇科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市柔宇科技有限公司 filed Critical 深圳市柔宇科技有限公司
Priority to CN201780097396.8A priority Critical patent/CN111433126B/zh
Priority to PCT/CN2017/118679 priority patent/WO2019127033A1/zh
Publication of WO2019127033A1 publication Critical patent/WO2019127033A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B33/00Packaging articles by applying removable, e.g. strippable, coatings
    • B65B33/02Packaging small articles, e.g. spare parts for machines or engines

Definitions

  • the invention relates to the technical field of film sticking, in particular to a film sticking device.
  • the coating of a conductive material such as a conductive cloth is generally done by hand, first manually peeling off the conductive cloth from the release film, and then attaching the conductive cloth to the product to be filmed. Not only does it require a lot of manpower, but the production cost is high, and the speed of the conductive cloth is low and the quality is poor.
  • the embodiment of the invention provides a film coating device, which can improve the efficiency of the film, save manpower and reduce production cost.
  • a film sticking device for coating a workpiece comprising a workpiece feeding device, a film feeding device and a film pressing device, the workpiece feeding device comprising a workpiece conveying belt for moving the workpiece and An electric control box
  • the film feeding device includes a carrier film strip disposed above the workpiece conveyor belt and a positioning sensing member electrically connected to the electric control box
  • the film forming device comprises a film disposed on the carrier film a driving mechanism above the strip and a driving mechanism for driving the movement of the indenter
  • the driving mechanism is electrically connected to the electric control box
  • the workpiece conveying belt drives the workpiece to be coated to feed the film material
  • the device moves, when the positioning sensing component senses that the workpiece to be coated moves to the film material on the carrier film strip, the positioning sensing component sends an induction signal to the electric control box.
  • the electric control box controls the driving mechanism to drive the ram to move and press the carrier film strip to adhere the film to the workpiece to be coated.
  • a film sticking device for applying a film to a workpiece comprising a workpiece feeding device, a plurality of film feeding devices, and a plurality of film feeding devices corresponding to the plurality of film feeding devices
  • the workpiece feeding device comprises driving a workpiece conveyor belt for moving a workpiece of a film material, a plurality of loading positioning members disposed on the workpiece conveyor belt, and an electric control box, the workpiece conveyor belt including a workpiece feeding end and a workpiece discharging end, and the plurality of film feeding devices Separatingly disposed at the workpiece discharge end along the moving direction of the workpiece to be coated, the plurality of loading positioning members are spaced apart from the workpiece feeding end and corresponding to the plurality of film feeding devices.
  • One of the film feeding devices includes a film carrying tape disposed above the workpiece conveying belt, each of the film forming devices including a pressing head disposed above the carrier film belt and a driving for driving the pressing head a mechanism, the driving mechanism is electrically connected to the electric control box, and when the film is applied, a work of a material to be attached is placed at each of the loading positioning members on the workpiece conveyor belt
  • the workpiece conveyor belt drives the workpieces to be coated together to move toward the plurality of film feeding devices, and the electric control box controls when the corresponding workpiece moves to the film material on the corresponding carrier film belt.
  • Each of the driving mechanisms drives a corresponding ram to move and press a corresponding carrier film strip, so that each of the film materials is adhered to a corresponding workpiece to be coated.
  • the workpiece conveyor belt of the film coating apparatus of the present application can drive the workpiece of the material to be coated to move toward the film feeding device, when the workpiece of the film to be coated moves under the carrier film strip and faces the film material,
  • the positioning sensing member senses the workpiece to be coated and sends an induction signal to the electric control box, the electric control box controls the workpiece conveyor to stop moving, and controls the driving mechanism to drive the pressing head to move
  • the film carrier tape is pressed to adhere the film material to the workpiece to be coated, thereby realizing automatic filming, improving the efficiency of the film, saving manpower and reducing production cost.
  • FIG. 1 is a schematic perspective view of a film sticking apparatus of a first embodiment provided by the present application.
  • FIG. 2 is a schematic perspective view of another perspective view of FIG. 1.
  • FIG. 2 is a schematic perspective view of another perspective view of FIG. 1.
  • Fig. 3 is an enlarged schematic view showing the three-dimensional structure of the film feeding device of Fig. 1.
  • FIG. 4 is a schematic perspective view of another perspective view of FIG. 3.
  • Fig. 5 is an enlarged schematic view showing the three-dimensional structure of the laminating device of Fig. 1.
  • Figure 6 is a perspective exploded view of Figure 5.
  • Figure 7 is a perspective cross-sectional view of the positioning frame of Figure 6.
  • FIG. 8 is a schematic view showing the state of use of the film sticking apparatus of the first embodiment provided by the present application.
  • FIG. 9 is a schematic perspective structural view of a film sticking device in a second embodiment provided by the present application.
  • FIG. 10 is a schematic perspective structural view of a film feeding device of a film coating apparatus according to a third embodiment of the present application.
  • FIG. 1 is a perspective structural view of a film sticking apparatus according to a first embodiment of the present application
  • FIG. 2 is a perspective view of another perspective view of FIG.
  • the film sticking apparatus 100 is used to apply a film to a workpiece.
  • the film sticking apparatus 100 includes a workpiece feeding device 20, a film feeding device 40, and a film pressing device 60.
  • the workpiece feeding device 20 includes a support frame 21, a workpiece conveyor belt 23 disposed on the support frame 21 and driving the workpiece to be coated, and an electric control box 25 for controlling the movement of the workpiece conveyor belt 23.
  • the film feeding device 40 includes a carrier tape 41 disposed on the workpiece conveyor 23 and a positioning sensing member 48 electrically connected to the electrical control box 25.
  • the lamination device 60 includes a ram 61 provided on the support frame 21, and a drive mechanism 65 that drives the movement of the ram 61.
  • the driving mechanism 65 is electrically connected to the electric control box 25 .
  • the electronic control box 25 controls the workpiece conveyor belt 23 to move the workpiece to be coated toward the film feeding device 40, and when the positioning sensing member 48 senses that the workpiece to be coated moves to the positive
  • the positioning sensing member 48 sends an induction signal to the electric control box 25, and the electric control box 25 controls the workpiece conveyor belt 23 to stop moving, and the The electric control box 25 controls the driving mechanism 65 to drive the ram 61 to move and press the carrier film strip 41 to adhere the film 414 on the carrier film strip 41 to the workpiece to be coated. .
  • the workpiece conveyor belt 23 of the film coating apparatus 100 can drive the workpiece to be coated to move toward the film feeding device 40, and when the workpiece to be coated moves to the carrier film belt 41 and directly facing the film 414
  • the positioning sensing member 48 senses the workpiece to be attached to the film and sends an induction signal to the electric control box 25, the electric control box 25 controls the workpiece conveyor 23 to stop moving, and controls the driving mechanism. 65 driving the ram 61 to move and pressing the carrier film strip 41 to adhere the film 414 to the workpiece to be coated, thereby realizing automatic filming, improving film efficiency, saving manpower and reducing production cost.
  • the support frame 21 includes two support legs 211 spaced apart from each other, a conveyor support frame 213 disposed on the two support legs 211, and a plurality of support arms 215 respectively disposed on opposite sides of the conveyor support frame 213.
  • the workpiece conveyor belt 23 is rotatably sleeved on the conveyor support frame 213.
  • the opposite ends of the workpiece conveyor belt 23 are respectively provided with a workpiece feeding end 231 and a workpiece discharging end 233, and the workpiece discharging end 233. Connect to the next workpiece processing station.
  • the electric control box 25 is disposed on one of the support legs 211, and the electronic control box 25 is provided with electronic components such as a controller 251.
  • the workpiece feeding device 20 further includes a driving member 26 electrically connected to the electric control box 25, and the driving member 26 is disposed on the conveyor supporting frame 213 adjacent to the workpiece discharging end 233, the driving member 26 is electrically connected to the controller 251 in the electric control box 25, and the controller 251 controls the driving member 26 to drive or stop driving the workpiece conveyor belt 23 to move or stop the movement of the workpiece conveyor belt 23.
  • Each support arm 215 includes a support rod 2151 connected to a side wall of the conveyor support frame 213 and an extension rod 2153 vertically connected to an end of the support rod 2151 away from the conveyor support frame 213.
  • the extension rod 2153 is upward. extend.
  • the pair of first slide rails 217 are respectively disposed on opposite sides of the workpiece conveyor belt 23, and the pair of first slide rails 217 are parallel to the moving direction of the workpiece conveyor belt 23, wherein a first slide rail 217 It is fixed to the extension rod 2153 on one side of the workpiece conveyor belt 23, and the other first slide rail 217 is fixed to the extension rod 2153 on the other side of the workpiece conveyor belt 23.
  • the driving mechanism 65 of the lamination device 60 is slidably disposed between the pair of first sliding rails 217.
  • the pair of second sliding rails 218 are respectively disposed on opposite sides of the workpiece conveying belt 23, and the pair of second sliding rails 218 are parallel to the moving direction of the workpiece conveying belt 23, wherein a second sliding rail 218
  • the other second slide rail 218 is fixed to the support rod 2151 on the other side of the workpiece transfer belt 23, and the other second slide rail 218 is fixed to the support rod 2151 on the other side of the workpiece transfer belt 23.
  • the film feeding device 40 is slidably disposed between the pair of second sliding rails 218.
  • the loading positioning member 219 is adjacent to the workpiece feeding end 231, and the loading positioning member 219 includes a connecting frame 2191 and a positioning plate 2195 disposed on the connecting frame 2191, and the positioning plate 2195 is located at the The upper portion of the workpiece transfer belt 23, and the positioning plate 2195 is parallel to the moving direction of the workpiece transfer belt 23.
  • the connecting frame 2191 includes a connecting portion 2192 slidably disposed on one of the second sliding rails 218, and at least one extending rod 2194 extending from the connecting portion 2192 toward the workpiece transfer belt 23.
  • the positioning plate 2195 is disposed at an end of the extension rod 2194, and the positioning plate 2195 is used for positioning an initial placement position of the workpiece to be coated on the workpiece conveyor belt 23.
  • FIG. 3 is an enlarged schematic view showing the three-dimensional structure of the film feeding device of FIG. 1
  • FIG. 4 is a three-dimensional structural diagram of another viewing angle of FIG. 3
  • the film feeding device 40 further includes two trays 42 disposed on opposite sides of the workpiece conveying belt 23, a film driving member 43 for driving the rotation of the two trays 42, and a workpiece driving belt 23 disposed on the workpiece conveying belt 23.
  • Two tray holders 45 on opposite sides, and a carrier tape stop 46. Two of the tray holders 45 are used to respectively support the two trays 42, that is, two of the trays 42 are rotatably disposed on the two tray holders 45, respectively.
  • the carrier film strip 41 is wound between two of the trays 42.
  • the carrier film web 41 includes a release film web 412 and is spaced along the length of the release film web 412.
  • a plurality of membranes 414 are arrayed on the release film web 412.
  • Each film 414 is disposed on a side of the release film web 412 facing the workpiece conveyor belt 23.
  • the adhesion between the film 414 and the release film web 412 is less than The adhesion between the film 414 and the workpiece to be coated.
  • Two of the trays 42 are respectively rotatably disposed on the tops of the two tray holders 45.
  • the film driving member 43 is disposed on one of the tray holders 45, and the film driving member 43 is electrically connected to The controller 251 of the electric control box 25, the controller 251 can control the film driving member 43 to drive the tray 42 on the one of the tray holders 45 to rotate, thereby passing through the carrier film strip 41. To drive another tray 42 to rotate.
  • the film driving member 43 is a motor, and the rotating shaft of the motor is coupled to the axis of the tray 42 on the one of the tray holders 45.
  • the film driving member 43 can drive one of the trays 42 to rotate by a pulley-to-belt connection, that is, the axis of the tray 42 is coupled to a rotating shaft, one end of the rotating shaft A pulley is disposed, and a pulley is also disposed on the drive shaft of the film driving member 43 and is connected between the two pulleys through a belt.
  • the film driving member 43 can also drive one of the trays 42 to rotate by a gear connection, that is, the axis of the tray 42 is coupled to a rotating shaft, and one end of the rotating shaft is provided with a
  • the driven gear is provided with a driving gear that is coupled to the driven gear on a driving shaft of the film driving member 43.
  • Each tray bracket 45 is respectively connected to the pair of second sliding rails 218, and each tray bracket 45 includes a connecting block 451 slidably connected to the corresponding second sliding rail 218, and a protruding portion A tray support frame 453 on the connecting block 451, and an extension plate 455 extending from a side of the tray support frame 453 toward a side away from the connecting block 451.
  • the connecting block 451 is provided with a sliding slot 4511 corresponding to the second sliding rail 218 facing away from a side of the tray supporting frame 453.
  • Two of the extending plates 455 are provided with two opposite trays 42 , and one of the extending plates 455 facing away from the corresponding tray 42 is provided with the film driving member 43 .
  • the positioning sensing member 48 is disposed on the tray supporting frame 453 of one of the tray holders 45 adjacent to the corresponding connecting block 451.
  • the number of the carrier film strip limiting members 46 is two, and the two carrier film strip limiting members 46 are respectively rotatably connected to the tray supporting frames of the two tray holders 45. 453.
  • Each carrier tape retaining member 46 includes an extension plate 461 rotatably coupled to the corresponding tray support frame 453, and a limit extending from the end of the extension plate 461 toward the carrier film strip 41.
  • the column 463 presses the carrier film strip 41 against the side of the workpiece conveyor belt 23, and the carrier film strip 41 can slide on the lower side of the limiting post 463.
  • a positioning member 47 is disposed between each of the film-carrying belt limiting members 46 and the corresponding tray holder 45, and the positioning member 47 is used for positioning the extension plate 461 of the carrier film strip limiting member 46 to rotate, that is, After the extension plate 461 is rotated to any angle, the positioning member 47 can position the extension plate 461 to prevent the extension plate 461 from further rotating. If further rotation is required, the load needs to be operated again.
  • the film strip has a stopper 46. Therefore, the positioning member 47 can position the distance between the limiting post 463 of the carrier film strip stopper 46 and the workpiece conveying belt 23.
  • the two limiting posts 463 When the two limiting posts 463 are respectively pressed on opposite sides of the carrier film strip 41, the two limiting posts 463 are located on the same horizontal surface, so that the carrier film strip 41 is on the two limiting columns. A portion between 463 is adjacent to the workpiece transfer belt 23, and a portion of the carrier film strip 41 between the two limit posts 463 is parallel to the workpiece transfer belt 23.
  • each of the limit posts 463 is rotatably sleeved over the outer sleeve.
  • the positioning member 47 is a ratchet, that is, the extension plate 461 of each carrier tape retaining member 46 is connected to the corresponding tray supporting frame 453 by one of the ratchets, and the extending plate 461 is rotated.
  • the ratchet 465 can position the extension plate 461 to prevent the extension plate 461 from rotating after any angle.
  • FIG. 5 is an enlarged schematic view showing the three-dimensional structure of the laminating device of FIG. 1
  • FIG. 6 is a perspective exploded view of FIG. 5
  • the drive mechanism 65 includes a push driving member 651 coupled to the ram 61, and a slide driving assembly 653 that drives the ram 61 to slide relative to the workpiece to be coated.
  • the pressing driving member 651 is electrically connected to the controller 251 of the electric control box 25, and the controller 251 controls the pressing driving member 651 to drive the pressing head 61 to move to the carrier film belt 41.
  • the film 414 is pressed onto the workpiece to be coated.
  • the ram 61 includes a connecting frame 611 connected to the pressing driving member 651, and a roller 613 connected to a side of the connecting frame 611 away from the pressing driving member 651.
  • the roller 613 is disposed in parallel to the moving direction of the workpiece conveyance belt 23, and the pressing driving member 651 drives the connecting frame 611 to move in a direction perpendicular to the workpiece conveying belt 23.
  • the pressing driving member 651 is a cylinder electrically connected to the controller 251, and the piston rod 6511 of the cylinder is in a direction perpendicular to the workpiece conveyor belt 23 (ie, a relatively horizontal vertical direction).
  • the connecting frame 611 is connected to the piston rod 6511 of the cylinder.
  • the opposite sides of the cylinder respectively define a snap groove 6512 in a direction perpendicular to the workpiece conveyor belt 23.
  • the pressing driving member 651 may be a driving motor electrically connected to the controller 251, and the driving motor drives the pressing head 61 to move to a film on the carrier film belt 41.
  • the material 414 is pressed onto the workpiece to be coated.
  • a side of the connecting frame 611 away from the pressing driving member 651 is provided with a pressing block, and the pressing block is provided with a soft layer on the side of the workpiece to be coated.
  • the piston rods 6511 of the cylinder are directly connected to the compact.
  • the sliding drive assembly 653 includes a positioning frame 654 of a strip shape, a ram conveyor belt 655 rotatably disposed in the positioning frame 654, a ram drive member 657 for driving the movement of the ram conveyor belt 655, and a connection body
  • a connection frame 658 between the ram conveyor belt 655 and the ram 61 is described.
  • the indenter driving member 657 is electrically connected to the controller 251, and the controller 251 controls the indenter driving member 657 to drive the indenter conveyor belt 655 to move, and the indenter conveyor belt 655 drives the connecting frame
  • the 658 is moved such that the ram 61 moves along with the connecting frame 658.
  • the indenter driving member 657 is disposed at one end of the positioning frame 654 , and the connecting frame 658 is slidably sleeved on the positioning frame 654 .
  • the positioning frame 654 includes opposite side plates 6542, and two connecting plates 6544 disposed at opposite ends of the two side plates 6542.
  • a connecting groove 6545 is defined in a direction parallel to the moving direction of the workpiece conveying belt 23, and a connecting groove 6545 of the two connecting plates 6544 is respectively connected to the one of the two connecting plates 6542.
  • the first sliding rails 217 that is, the two connecting plates 6544 are respectively sleeved on the pair of first sliding rails 217 through the connecting grooves 6545.
  • the indenter belt 655 is received between the two side plates 6542.
  • FIG. 7 is a perspective cross-sectional view of the positioning frame of FIG. 6.
  • the connecting frame 658 includes a frame 6581 slidably disposed on the two side plates 6542 of the positioning frame 654, and an extension plate 6583 protruding from the outside of the frame 6581.
  • a connecting base 6584 is disposed on the lower side of the indenter conveyor belt 655 in the frame body 6581.
  • the connecting base 6854 is connected to the lower side portion of the indenter conveyor belt 655 by a plurality of locking fasteners 6585.
  • At least two latching wheels 6586 are respectively disposed on the upper side of the two side plates 6542, and the outer peripheral surface of each of the latching wheels 6586 is provided with an upper side capable of receiving the corresponding side plate 6542.
  • the end of the extension plate 6583 is provided with a snap block 6587 that is engaged in the latching groove 6512 of the pressing driving member 651.
  • At least two latching wheels 6586 are respectively disposed on the lower sides of the two side panels 6542, and the outer peripheral surface of each of the latching wheels 6586 is configured to receive the corresponding The card slot of the lower side of the side plate 6542.
  • the extension plate 6583 can be directly connected to the pressing driving member 651 through a lock.
  • FIG. 8 is a schematic diagram of the use state of the film sticking device of the first embodiment provided by the present application.
  • the film feeding device 40 is first fixed to the pair of second sliding rails 218, that is, the two connecting blocks 451 of the film feeding device 40 are along the corresponding second After the slide rail 218 is slid to the workpiece discharge end 233 adjacent to the workpiece transfer belt 23, the two connection blocks 451 are relatively fixed to the pair of second slide rails 218 by a lock.
  • a portion of the carrier film strip 41 between the two limiting posts 463 is adjacent to and parallel to the workpiece conveyor belt 23, and the carrier film strip 41 is at the two limit positions.
  • the distance between the portion between the pillars 463 and the workpiece conveyor belt 23 is greater than the thickness of the workpiece 300 to be coated.
  • the distance between the portion of the carrier tape 41 between the two limiting posts 463 and the workpiece 300 to be placed on the workpiece conveyor 23 is 1 mm, 2 mm or 1 mm. A value in the range of 2 mm.
  • the film forming device 60 sliding along the pair of first sliding rails 217 to the film feeding device 40, that is, the two connecting plates 6544 of the film forming device 60 respectively follow the pair of first sliding plates
  • the rail 217 slides, and the roller 613 of the ram 61 faces the upper side of the carrier film strip 41, and then the two connecting plates 6544 are fixed to the pair of first slide rails 217 by fasteners.
  • the loading locator 219 is positioned adjacent one of the second rails 218 adjacent the workpiece feed end 231 of the workpiece conveyor 23.
  • the workpiece 300 to be coated is placed on the workpiece conveyor 23 along the positioning plate 2195 of the loading positioning member 219, and the film coating apparatus 100 is opened by the electric control box 25, the controller 251
  • the drive member 26 is controlled to drive the workpiece transfer belt 23 to move from the workpiece feed end 231 toward the workpiece discharge end 233.
  • the workpiece conveyor belt 23 drives the workpiece 300 to be coated to the portion of the carrier film strip 41 directly between the two limiting posts 463, and the positioning sensing member 48 senses the film to be filmed.
  • the workpiece 300 is sent, and an induction signal is sent to the controller 251 of the electric control box 25, and the controller 251 controls the driving member 26 to stop driving the workpiece conveyor belt 23 to stop the movement.
  • the controller 251 controls the indenter drive member 657 to drive the indenter belt 655 to move, causing the connecting frame 658 to move the indenter 61 as the indenter belt 655 slides to the pressure
  • the roller 613 of the head 61 faces the one film 414.
  • the controller 251 controls the pressing driving member 651 to drive the ram 61 to move toward the carrier film strip 41 to press the one film 414 to be pre-applied to the workpiece 300 to be coated.
  • the portion of the film strip 41 between the two of the limit posts 463 is elastically deformed.
  • the controller 251 further controls the indenter driving member 657 to drive the indenter belt 655 to reciprocate, thereby driving the roller 613 to reciprocate on the corresponding release film web 412 of the one film 414.
  • the one film 414 is completely adhered to the workpiece 300 to be coated.
  • the controller 251 controls the pressing of the pressing driving member 651 to disengage the roller 613 from the carrier film strip 41. Since the adhesion between the film 414 and the release film web 412 is less than the adhesion between the film 414 and the workpiece 300 to be coated, the carrier tape 41 is The portion between the limiting posts 463 is elastically reset, and the film 414 is detached from the release film web 412 and adhered to the workpiece 300 to be coated.
  • the workpiece 300 to be attached to the film is placed on the workpiece conveyor 23 along the positioning plate 2195 of the loading positioning member 219.
  • the controller 251 controls the driving member 26 to drive the workpiece conveyor belt 23 to move from the workpiece feeding end 231 toward the workpiece discharging end 233, and the workpiece conveying belt 23 drives the workpiece 300 to which the film 414 has been pasted.
  • the workpiece discharge end 233 is moved to the next station, and at the same time, the controller 251 controls the film driving member 43 to drive the corresponding tray 42 to rotate, thereby moving the carrier film strip 41 to The next film 414 is moved to move between the two of the limit posts 463 to prepare for the next workpiece 300 to be coated.
  • the workpiece conveyor belt 23 drives the workpiece 300 of the next material to be attached to move directly below the portion of the carrier film strip 41 between the two limiting posts 463, and the positioning sensing member 48 senses The workpiece 300 to be coated, and sending an induction signal to the controller 251 of the electric control box 25, the controller 251 controls the workpiece conveyor belt 23 to stop moving, at this time, the next film to be coated
  • the workpiece 300 is facing the next film 414 on the carrier film strip 41, and then pasting the next film material 414 to the next workpiece 300 to be coated according to the method of pasting a workpiece 300 to be coated. Just go up.
  • the two limiting posts 463 are located on the same horizontal surface, so that the carrier film strip 41 is on the two of the limiting posts 463.
  • the portion between the portions is adjacent and parallel to the workpiece conveyor belt 23, and the distance between the portion of the carrier film web 41 between the two of the stopper posts 463 and the workpiece conveyor belt 23 can be adjusted as needed. In order to meet the film thickness of the workpiece to be coated with different thicknesses.
  • the film coating apparatus 100 drives the workpiece conveyor belt 23 by the controller 251 to move the workpiece 300 to be coated to the lower side of the carrier film strip 41, when the workpiece 300 to be coated is facing the carrier film
  • the positioning sensing member 48 senses the workpiece of the material to be coated and sends an induction signal to the controller 251; the controller 251 controls the driving member 26 to stop driving the film
  • the workpiece conveyor belt 23 stops moving, and controls the driving mechanism 65 to drive the ram 61 to move to press the upper side surface of the carrier film strip 41 to adhere the film 414 to the workpiece 300 to be coated.
  • FIG. 9 is a schematic perspective structural view of a film sticking device in a second embodiment provided by the present application.
  • the second embodiment is different from the first embodiment in that, in the second embodiment, the pair of second slide rails 218 of the support frame 21 are spaced apart from the workpiece discharge end 233.
  • a plurality of the film feeding devices 40 are disposed, and a plurality of the film feeding devices 40 are disposed on the pair of first sliding rails 217 with a plurality of film pressing devices 60.
  • One of the second sliding rails 218 is disposed adjacent to the workpiece feeding end 231 with a plurality of spaced apart loading members 219, and the distance between two adjacent loading members 219 is equal to the adjacent The distance between the two film feed devices 40.
  • the number of the film feeding device 40, the film pressing device 60 and the loading positioning member 219 are three, and the three film feeding devices 40 are along the second sliding rail.
  • the lengthwise direction of the 218 is arrayed on the pair of second slide rails 218 adjacent to the workpiece discharge end 233, and is sequentially set from the workpiece discharge end 233 to the workpiece feed end 231.
  • the three film forming devices 60 are respectively disposed on the pair of first sliding rails 217 corresponding to the three film feeding devices 40.
  • Three of the loading positioning members 219 are spaced apart from each other along the length direction of the pair of second sliding rails 218 on one of the second sliding rails 218 adjacent to the workpiece feeding end 231 from the workpiece
  • the discharge end 233 is sequentially disposed to the workpiece feeding end 231 as a first loading positioning member, a second loading positioning member and a third loading positioning member.
  • a distance between the first loading positioning member and the second loading positioning member is equal to a distance between the first film feeding device and the second film feeding device; the second loading The distance between the positioning member and the third loading member is equal to the distance between the second film feeding device and the third film feeding device.
  • the film-attaching device 100a of the second embodiment When the film-attaching device 100a of the second embodiment is used, three workpieces 300 to be coated are placed on the workpiece conveyor belt 23 at intervals along the positioning plates 2195 of the three loading members 219.
  • the electric control box 25 opens the film coating apparatus 100a, and the controller 251 controls the driving member 26 to drive the workpiece conveyor belt 23 to move from the workpiece feeding end 231 toward the workpiece discharge end 233.
  • the workpiece conveyor belt 23 uniformly drives the three workpieces 300 to be coated, until each workpiece 300 to be coated moves to the corresponding film feeding device 40, that is, the first loading positioning member
  • the workpiece 300 to be coated is moved under the film 414 of the carrier film strip 41 of the first film feeding device, and the workpiece 300 to be coated at the second loading member is moved to the
  • the film material 414 of the film-loading material belt 41 of the second film feeding device and the workpiece 300 of the material to be coated at the third material feeding member are moved to the film-carrying material of the third film feeding device Below the film 414 of the belt 41.
  • the positioning sensing member 48 of each film feeding device 40 senses the corresponding workpiece 300 to be coated, and sends an induction signal to the controller 251, and the controller 251 controls the workpiece conveyor 23 to stop moving.
  • Each of the workpieces 300 to be coated is facing a film 414 on the corresponding carrier tape 41.
  • the controller 251 controls each of the indenter driving members 657 to drive the corresponding indenter belt 655 to move, so that the corresponding connecting frame 658 slides along the indenter belt 655 to drive the corresponding indenter 61 to move to the indenter 61.
  • the roller 613 faces the corresponding film 414.
  • the controller 251 controls each of the pressing driving members 651 to drive the corresponding pressing heads 61 to move toward the corresponding carrier film strips 41 to press the film material 414 to be pre-applied to the corresponding workpieces to be coated. A portion of each of the carrier film strips 41 between the two of the limit posts 463 is elastically deformed.
  • the controller 251 then controls each of the indenter driving members 657 to drive the corresponding indenter belt 655 to reciprocate, thereby driving the corresponding rollers 613 to reciprocally roll on the corresponding release film web 412, so that the film 414 It is completely attached to the corresponding workpiece 300 to be coated.
  • the controller 251 controls each of the pressing driving members 651 to be reset to disengage each of the rollers 613 from the corresponding release film web 412.
  • each of the release film rolls The portion of the belt 412 between the two of the limit posts 463 is elastically reset, and the film 414 is detached from the release film web 412 and adhered to the corresponding workpiece 300 to be coated.
  • the film sticking device 100a of the second embodiment is provided with a plurality of film feeding devices 40, a plurality of film pressing devices 60 corresponding to the plurality of film feeding devices 40, and a plurality of loading positioning members 219, so that the film is spaced apart
  • the device 100a can complete the simultaneous filming of a plurality of workpieces 300 to be coated in the same period of time, which greatly improves the filming efficiency of the filming device 100a.
  • FIG. 10 is a schematic perspective structural view of a film feeding device of a film sticking device according to a third embodiment of the present invention.
  • the third embodiment is different from the first embodiment in that, in the third embodiment, the film feeding device 40a includes only one carrier film strip stopper 46a, and the carrier film strip restricting member 46a is attached to the tray support frame 453 of one of the tray holders 45 in a direction perpendicular to the workpiece transfer belt 23.
  • the one side plate of one of the tray support frames 453 is provided with at least one guide chute 4532 in a direction perpendicular to the workpiece conveyor belt 23.
  • the extension plate 461a of the carrier tape retaining member 46a is provided with at least one guide slider 4612 slidably received in the at least one guide groove 4532 at an end adjacent to the one of the tray support frames 453.
  • a positioning member 4614 is disposed between the carrier tape retaining member 46a and the one of the tray holders 45.
  • the positioning member 4614 is disposed on the extending plate 461a adjacent to the one of the tray holders.
  • the tray of the 45 supports one end of the frame 453 for positioning the extension plate 461a to the tray support frame 453 of one of the tray holders 45.
  • the carrier film strip retaining member 46a slides along the at least one guide slot 4532 to adjust the height of the extension plate 461a relative to the workpiece conveyor belt 23 by the at least one guide slider 4612.
  • the positioning member 4614 can The carrier film strip stopper 46a is positioned at an arbitrary height.
  • the positioning member 4614 is a spring bead disposed between the carrier film strip limiting member 46a and the one of the tray holders 45.
  • the spring beads may be disposed on the carrier film.
  • the belt limiting member 46a is elastically abutted against one of the tray holders 45; the spring beads may also be disposed on the one of the tray holders 45 to elastically abut the carrier film strip limiting member 46a.
  • the one end of the carrier film strip limiting member 46a away from the tray holder is provided with two spaced-apart limiting posts. Specifically, the extending plate 461a of the carrier film strip limiting member 46a is away from the guide.
  • One end of the slider 4612 is provided with two spaced-apart post 463, and the two limiting posts 463 are located on the same horizontal plane. When the two limiting posts 463 are respectively pressed on opposite sides of the carrier film strip 41, the portion of the carrier film strip 41 between the two limiting posts 463 is adjacent and parallel to the workpiece. Conveyor belt 23.
  • the distance between the portion of the carrier tape 41 between the two limiting posts 463 and the workpiece conveyor belt 23 can be adjusted by sliding the guide slider 4612 along the guiding slot 4532, and the The distance between the portion of the carrier tape 41 between the two stoppers 463 and the workpiece conveyor 23 is greater than the thickness of the workpiece 300 to be coated.

Abstract

一种贴膜设备(100),用于给工件(300)贴膜,贴膜设备(100)包括工件送料装置(20)、膜料送料装置(40)及压膜装置(60),工件送料装置(20)包括带动工件(300)移动的工件传送带(23)及电控箱(25),膜料送料装置(40)包括设于工件传送带(23)上方的载膜料带(41)及电性连接于电控箱(25)的定位感应件(48),压膜装置(60)包括设于载膜料带(41)上方的压头(61)及驱动压头(61)运动的驱动机构(65),驱动机构(65)电性连接于电控箱(25),所述工件传送带(23)带动待贴膜料的工件(300)朝所述膜料送料装置(40)移动,当所述定位感应件(48)感应至所述待贴膜料的工件(300)移动至正对所述载膜料带(41)上的膜料(414)时,所述定位感应件(48)发送感应信号给所述电控箱(25),所述电控箱(25)控制所述驱动机构(65)驱动所述压头(61)移动而按压所述载膜料带(41),使所述膜料(414)粘贴于所述待贴膜料的工件(300)上。

Description

贴膜设备 技术领域
本发明涉及贴膜技术领域,尤其涉及一种贴膜设备。
背景技术
目前,如导电布等膜料的贴覆一般采用手工完成,先手动将导电布从离型膜上撕下,再将导电布粘贴至待贴膜的产品上。不仅需要花费大量的人力,生产成本高,且导电布的贴覆速度低、品质较差。
发明内容
本发明实施例提供一种贴膜设备,可以提高贴膜的效率、节省人力及降低生产成本。
本发明实施例公开的一种贴膜设备,用于给工件贴膜,所述贴膜设备包括工件送料装置、膜料送料装置及压膜装置,所述工件送料装置包括带动所述工件移动的工件传送带及电控箱,所述膜料送料装置包括设于所述工件传送带上方的载膜料带及电性连接于所述电控箱的定位感应件,所述压膜装置包括设于所述载膜料带上方的压头及驱动所述压头运动的驱动机构,所述驱动机构电性连接于所述电控箱,贴膜时,所述工件传送带带动待贴膜料的工件朝所述膜料送料装置移动,当所述定位感应件感应至所述待贴膜料的工件移动至正对所述载膜料带上的膜料时,所述定位感应件发送感应信号给所述电控箱,所述电控箱控制所述驱动机构驱动所述压头移动而按压所述载膜料带,使所述膜料粘贴于所述待贴膜料的工件上。
一种贴膜设备,用于给工件贴膜,所述贴膜设备包括工件送料装置、若干膜料送料装置,以及对应若干所述膜料送料装置设置有若干压膜装置,所述工件送料装置包括带动待贴膜料的工件移动的工件传送带、设置于所述工件传送带上的若干上料定位件,以及电控箱,所述工件传送带包括工件入料端及工件出料端,若干所述膜料送料装置沿待贴膜料的工件的移动方向间隔设置于所述 工件出料端处,所述若干上料定位件间隔设置于所述工件入料端且与若干所述膜料送料装置一一对应,每一个所述膜料送料装置包括设于所述工件传送带上方的载膜料带,每一个所述压膜装置包括设于所述载膜料带上方的压头及驱动所述压头运动的驱动机构,所述驱动机构电性连接于所述电控箱,贴膜时,所述工件传送带上的每一个所述上料定位件处放置一个待贴膜料的工件,所述工件传送带带动这些待贴膜料的工件一同朝所述若干膜料送料装置移动,当对应的工件移动至正对相应的载膜料带上的膜料时,所述电控箱控制每一个所述驱动机构驱动对应的压头移动而按压对应的载膜料带,使每一个所述膜料粘贴于对应的待贴膜料的工件上。
本申请所述的贴膜设备的工件传送带能带动待贴膜料的工件朝所述膜料送料装置移动,当所述待贴膜料的工件移动至所述载膜料带下且正对膜料时,所述定位感应件感应到所述待贴膜料的工件并发送感应信号给所述电控箱,所述电控箱控制所述工件传送带停止运动,并控制所述驱动机构驱动所述压头移动而按压所述载膜料带,使所述膜料粘贴于所述待贴膜料的工件上,从而实现自动化贴膜,提高贴膜的效率、节省人力及降低生产成本。
附图说明
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本申请提供的第一实施例的贴膜设备的立体结构示意图。
图2是图1的另一视角的立体结构示意图。
图3是图1中膜料送料装置的立体结构放大示意图。
图4是图3的另一视角的立体结构示意图。
图5是图1中压膜装置的立体结构放大示意图。
图6是图5的立体分解示意图。
图7是图6中定位框的立体剖视图。
图8本申请提供的第一实施例的贴膜设备的使用状态示意图。
图9本申请提供的第二实施例中的贴膜设备的立体结构示意图。
图10本申请提供的第三实施例的贴膜设备的膜料送料装置的立体结构示意图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1与图2,图1是本申请提供的第一实施例的贴膜设备的立体结构示意图,图2是图1的另一视角的立体结构示意图。所述贴膜设备100用于给工件贴膜,所述贴膜设备100包括一工件送料装置20、一膜料送料装置40及一压膜装置60。所述工件送料装置20包括一支撑架21、设于所述支撑架21上并带动待贴膜料的工件移动的工件传送带23,以及控制所述工件传送带23运动的电控箱25。所述膜料送料装置40包括设于所述工件传送带23上的载膜料带41,以及电性连接于所述电控箱25的一定位感应件48。所述压膜装置60包括设于所述支撑架21上的压头61,以及驱动所述压头61运动的驱动机构65。所述驱动机构65电性连接于所述电控箱25。贴膜时,所述电控箱25控制所述工件传送带23带动待贴膜料的工件朝所述膜料送料装置40移动,当所述定位感应件48感应到所述待贴膜料的工件移动至正对所述载膜料带41上的膜料414时,所述定位感应件48发送感应信号给所述电控箱25,所述电控箱25控制所述工件传送带23停止运动,且所述电控箱25控制所述驱动机构65驱动所述压头61移动而按压所述载膜料带41,使所述载膜料带41上的膜料414粘贴于所述待贴膜料的工件上。
所述贴膜设备100的工件传送带23能带动待贴膜料的工件朝所述膜料送料装置40移动,当所述待贴膜料的工件移动至所述载膜料带41下且正对膜料414时,所述定位感应件48感应到所述待贴膜料的工件并发送感应信号给所述电控箱25,所述电控箱25控制所述工件传送带23停止运动,并控制所述 驱动机构65驱动所述压头61移动而按压所述载膜料带41,使所述膜料414粘贴于所述待贴膜料的工件上,从而实现自动化贴膜,提高贴膜的效率、节省人力及降低生产成本。
所述支撑架21包括间隔的两个支撑脚211、设于两个所述支撑脚211上的一传送带支撑框213、分别设置于所述传送带支撑框213相对的两侧的若干支撑臂215、一对第一滑轨217、一对第二滑轨218及一上料定位件219。所述工件传送带23转动地套设于所述传送带支撑框213上,所述工件传送带23相对的两端分别设置有一工件入料端231及一工件出料端233,所述工件出料端233连接于下一个工件加工工位。所述电控箱25设置于其中一支撑脚211上,所述电控箱25内设有控制器251等电子元器件。所述工件送料装置20还包括电性连接于所述电控箱25的一驱动件26,所述驱动件26设置于所述传送带支撑框213邻近所述工件出料端233,所述驱动件26电性连接于所述电控箱25内的控制器251,所述控制器251控制所述驱动件26驱动或停止驱动所述工件传送带23,使所述工件传送带23运动或停止运动。
每一支撑臂215包括连接于所述传送带支撑框213的侧壁的一支撑杆2151及垂直连接于所述支撑杆2151远离所述传送带支撑框213一端的延伸杆2153,所述延伸杆2153向上延伸。所述一对第一滑轨217分别设置于所述工件传送带23相对的两侧,且所述一对第一滑轨217平行于所述工件传送带23的运动方向,其中一第一滑轨217固定于所述工件传送带23一侧的延伸杆2153上,另一第一滑轨217固定于所述工件传送带23另一侧的延伸杆2153上。所述压膜装置60的驱动机构65可滑动地设置于所述一对第一滑轨217之间。所述一对第二滑轨218分别设置于所述工件传送带23相对的两侧,且所述一对第二滑轨218平行于所述工件传送带23的运动方向,其中一第二滑轨218固定于所述工件传送带23一侧的支撑杆2151上,另一第二滑轨218固定于所述工件传送带23另一侧的支撑杆2151上。所述膜料送料装置40可滑动地设置于所述一对第二滑轨218之间。
所述上料定位件219邻近所述工件入料端231,所述上料定位件219包括连接框2191及设于所述连接框2191上的一定位板2195,所述定位板2195位于所述工件传送带23的上部,且所述定位板2195平行于所述工件传送带23的运动方向。所述连接框2191包括能滑动地设置于其中一第二滑轨218的连 接部2192,以及自所述连接部2192向所述工件传送带23延伸的至少一延伸杆2194。所述定位板2195设置于所述延伸杆2194的末端,所述定位板2195用于定位待贴膜料的工件在所述工件传送带23上的上料的初始放置位置。
请一并参阅图1、图3及图4,图3是图1中膜料送料装置的立体结构放大示意图,图4是图3的另一视角的立体结构示意图。所述膜料送料装置40还包括设置于所述工件传送带23相对的两侧的两个料盘42、驱动两个所述料盘42转动的膜料驱动件43、设置于所述工件传送带23相对的两侧的两个料盘支架45,以及载膜料带限位件46。两个所述料盘支架45用于分别支撑两个所述料盘42,即,两个所述料盘42分别转动地设置于两个所述料盘支架45上。所述载膜料带41缠绕于两个所述料盘42之间,所述载膜料带41包括离型膜卷料带412,以及沿所述离型膜卷料带412的长度方向间隔地阵列于所述离型膜卷料带412上的若干膜料414。每一膜料414设置于所述离型膜卷料带412面朝所述工件传送带23的侧面上,所述膜料414与所述离型膜卷料带412之间的粘力少于所述膜料414与待贴膜料的工件之间的粘力。两个所述料盘42分别转动设置于两个所述料盘支架45的顶部,所述膜料驱动件43设置于其中一个料盘支架45上,所述膜料驱动件43电性连接于所述电控箱25的控制器251,所述控制器251能控制所述膜料驱动件43驱动所述其中一个料盘支架45上的料盘42转动,从而通过所述载膜料带41以带动另一个料盘42转动。
本实施例中,所述膜料驱动件43为马达,所述马达的转轴连接于所述其中一个料盘支架45上的料盘42的轴心。
在其他实施例中,所述膜料驱动件43可以通过皮带轮加皮带的连接方式驱动其中一个料盘42转动,即,所述料盘42的轴心连接于一转轴上,所述转轴的一端设有一皮带轮,所述膜料驱动件43的驱动轴上也设有一皮带轮,通过一皮带连接于两个皮带轮之间。
在其他实施例中,所述膜料驱动件43还可以通过齿轮连接方式驱动其中一个料盘42转动,即,所述料盘42的轴心连接于一转轴上,所述转轴的一端设有一从动齿轮,所述膜料驱动件43的驱动轴上设有齿合于所述从动齿轮的一主动齿轮。
两个所述料盘支架45分别连接于所述一对第二滑轨218上,每一料盘支架 45包括能滑动地连接于对应的第二滑轨218上的一连接块451、凸设于所述连接块451上的一料盘支撑框453,以及自所述料盘支撑框453的一侧朝远离所述连接块451的一侧延伸的一延伸板455。所述连接块451背朝所述料盘支撑框453的一侧面开设有与第二滑轨218相对应的滑槽4511。两个所述延伸板455上设置有相对的两个所述料盘42,其中一个所述延伸板455背朝对应的料盘42的一侧设置有所述膜料驱动件43。所述定位感应件48设置于其中一料盘支架45的料盘支撑框453上邻近对应的连接块451处。
本实施例中,所述载膜料带限位件46的数量为两个,两个所述载膜料带限位件46分别转动连接于两个所述料盘支架45的料盘支撑框453上。每一载膜料带限位件46包括转动连接于对应的料盘支撑框453上的一延伸板461,以及自所述延伸板461的末端朝向所述载膜料带41延伸的一限位柱463,所述限位柱463按压所述载膜料带41背朝所述工件传送带23的侧面上,所述载膜料带41能在所述限位柱463下侧滑动。每一载膜料带限位件46与对应的料盘支架45之间设有定位件47,所述定位件47用于定位所述载膜料带限位件46的延伸板461转动,即,操作所述延伸板461转动至任意一角度后,所述定位件47能将所述延伸板461定位,以防止所述延伸板461进一步转动,如果需要进一步转动,则需要再次操作所述载膜料带限位件46。因此,所述定位件47能定位所述载膜料带限位件46的限位柱463与所述工件传送带23之间的距离。当两个所述限位柱463分别按压于载膜料带41上相对两侧时,两个所述限位柱463位于同一水平面上,使所述载膜料带41于两个限位柱463之间的部分邻近于所述工件传送带23,且所述载膜料带41于两个限位柱463之间的部分平行于所述工件传送带23。
在其他实施例中,每一限位柱463上转动地套设有外套。
本实施例中,所述定位件47为棘轮,即,每一载膜料带限位件46的延伸板461通过一个所述棘轮连接于对应的料盘支撑框453,所述延伸板461转动至任意一角度后,所述棘轮465能将所述延伸板461定位,以防止所述延伸板461转动。
请一并参阅图1、图5及图6,图5是图1中压膜装置的立体结构放大示意图,图6是图5的立体分解示意图。所述驱动机构65包括连接于所述压头61的一按压驱动件651,以及驱动所述压头61相对于待贴膜料的工件滑动的 滑动驱动组件653。所述按压驱动件651电性连接于所述电控箱25的控制器251,所述控制器251控制所述按压驱动件651驱动所述压头61移动而将所述载膜料带41上的膜料414按压至待贴膜料的工件上。所述压头61包括连接于所述按压驱动件651的连接框611,以及连接于所述连接框611远离所述按压驱动件651一侧的一滚轮613。所述滚轮613平行于所述工件传送带23的运动方向设置,所述按压驱动件651驱动所述连接框611沿垂直于所述工件传送带23的方向移动。
本实施例中,所述按压驱动件651为电性连接于所述控制器251的气缸,所述气缸的活塞杆6511沿垂直于所述工件传送带23的方向(即相对水平的竖直方向)伸缩,所述连接框611连接所述气缸的活塞杆6511。所述气缸相对的两侧面沿垂直于所述工件传送带23的方向分别开设一卡接槽6512。
在其他实施例中,所述按压驱动件651可以是电性连接于所述控制器251的驱动电机,所述驱动电机驱动所述压头61移动而将所述载膜料带41上的膜料414按压至待贴膜料的工件上。
在其他实施例中,所述连接框611远离所述按压驱动件651一侧设置一压块,所述压块正对所述待贴膜料的工件一侧设有柔软层。
在其他实施例中,所述气缸的活塞杆6511上直接连接压块。
所述滑动驱动组件653包括条形的一定位框654、转动设置于所述定位框654内的一压头传送带655、驱动所述压头传送带655运动的压头驱动件657,以及连接于所述压头传送带655与所述压头61之间的连接框658。所述压头驱动件657电性连接于所述控制器251,所述控制器251控制所述压头驱动件657驱动所述压头传送带655运动,所述压头传送带655带动所述连接框658移动,从而使所述压头61随着所述连接框658一同移动。所述压头驱动件657设置于所述定位框654的一端部,所述连接框658滑动地套设于所述定位框654上。所述定位框654包括相对的两侧板6542,以及设置于所述两个侧板6542相对的两端的两个连接板6544。每一连接板6544背朝所述两个侧板6542的侧面沿平行于所述工件传送带23的运动方向开设一连接槽6545,两个所述连接板6544的连接槽6545分别连接于所述一对第一滑轨217上,即,两个所述连接板6544通过连接槽6545分别套设于所述一对第一滑轨217上。所述压头传送带655收容于两个所述侧板6542之间。
请一并参阅图5至图7,图7是图6中定位框的立体剖视图。所述连接框658包括滑动地套设于所述定位框654的两个所述侧板6542上的框体6581,以及凸设于所述框体6581外侧的一延伸板6583。所述框体6581内于所述压头传送带655的下侧设有一连接台6584,所述连接台6584通过若干锁固件6585连接于所述压头传送带655的下侧部分。所述框体6581内于两个所述侧板6542的上侧边分别设置有至少两个卡位轮6586,每一卡位轮6586的外周面开设有能收容对应的侧板6542的上侧边的卡位槽。所述延伸板6583的末端设有卡接于所述按压驱动件651的卡接槽6512内的卡接块6587。
在其他实施例中,所述框体6581内于两个所述侧板6542的下侧边也分别设置有至少两个卡位轮6586,每一卡位轮6586的外周面开设有能收容对应的侧板6542的下侧边的卡位槽。
在其他实施例中,所述延伸板6583可通过锁固件直接连接于所述按压驱动件651上。
请一并能阅图1及图8,图8为本申请提供的第一实施例的贴膜设备的使用状态示意图。使用所述贴膜设备100前,先将所述膜料送料装置40固定至所述一对第二滑轨218上,即,所述膜料送料装置40的两个连接块451沿对应的第二滑轨218滑动至邻近所述工件传送带23的工件出料端233处后,采用锁固件将两个所述连接块451相对地固定于所述一对第二滑轨218上。操作所述膜料送料装置40上的两个所述载膜料带限位件46,使每一所述载膜料带限位件46的限位柱463滑动地按压于所述载膜料带41上,至所述载膜料带41于所述两个限位柱463之间的部分邻近且平行于所述工件传送带23,且所述载膜料带41于所述两个限位柱463之间的部分与所述工件传送带23之间的距离大于待贴膜料的工件300的厚度。优选的,所述载膜料带41于两个限位柱463之间的部分与正对放置于所述工件传送带23上的待贴膜料的工件300之间的距离为1mm、2mm或1mm~2mm范围内的值。再沿所述一对第一滑轨217向所述膜料送料装置40滑动所述压膜装置60,即,所述压膜装置60的两个连接板6544分别沿所述一对第一滑轨217滑动,至所述压头61的滚轮613正对所述载膜料带41的上侧面,再将两个所述连接板6544通过锁固件固定于所述一对第一滑轨217上。最后将上料定位件219定位于其中一所述第二滑轨 218邻近所述工件传送带23的工件入料端231处。
使用时,将待贴膜料的工件300沿所述上料定位件219的定位板2195放置于所述工件传送带23上,通过所述电控箱25开启所述贴膜设备100,所述控制器251控制所述驱动件26驱动所述工件传送带23自所述工件入料端231朝所述工件出料端233运动。所述工件传送带23匀速带动所述待贴膜料的工件300至所述载膜料带41于两个限位柱463之间的部分的正下方,所述定位感应件48感应到所述待贴膜料的工件300,并发送感应信号给所述电控箱25的控制器251,所述控制器251控制所述驱动件26停止驱动所述工件传送带23而停止运动,此时,所述待贴膜料的工件300正对所述载膜料带41上的一个膜料414。所述控制器251控制所述压头驱动件657驱动所述压头传送带655运动,使所述连接框658随着所述压头传送带655滑动而带动所述压头61移动,至所述压头61的滚轮613正对所述一个膜料414。所述控制器251控制所述按压驱动件651驱动所述压头61朝所述载膜料带41移动而按压所述一个膜料414预贴至所述待贴膜料的工件300,所述载膜料带41于两个所述限位柱463之间的部分发生弹性变形。所述控制器251再控制所述压头驱动件657驱动所述压头传送带655往复运动,从而带动所述滚轮613在所述一个膜料414对应的离型膜卷料带412上往复滚动,使所述所述一个膜料414完全粘贴于所述待贴膜料的工件300上。所述控制器251控制所述按压驱动件651复位,使所述滚轮613脱离与所述载膜料带41的抵触。由于所述膜料414与所述离型膜卷料带412之间的粘力小于所述膜料414与待贴膜料的工件300之间的粘力,所述载膜料带41于两个所述限位柱463之间的部分弹性复位,而使所述膜料414脱离所述离型膜卷料带412而粘贴于所述待贴膜料的工件300上。
所述贴膜设备100粘贴下一个待贴膜料的工件300时,再将所述下一个待贴膜料的工件300沿所述上料定位件219的定位板2195放置于所述工件传送带23上,所述控制器251控制所述驱动件26驱动所述工件传送带23自所述工件入料端231朝所述工件出料端233运动,所述工件传送带23带动已经粘贴好膜料414的工件300经过所述工件出料端233而移动至下一个工站,同时,所述控制器251控制所述膜料驱动件43驱动对应的料盘42转动,从而使所述载膜料带41运动,以带动下一个膜料414移动至两个所述限位柱463之间,为下一个待贴膜料的工件300贴膜做准备。所述工件传送带23带动所述下一 个待贴膜料的工件300移动至所述所述载膜料带41于两个限位柱463之间的部分的正下方,所述定位感应件48感应到所述待贴膜料的工件300,并发送感应信号给所述电控箱25的控制器251,所述控制器251控制所述工件传送带23停止运动,此时,所述下一个待贴膜料的工件300正对所述载膜料带41上的下一个膜料414,再按照粘贴上一个待贴膜料的工件300的方法将所述下一个膜料414粘贴至下一个待贴膜料的工件300上即可。
通过转动所述膜料送料装置40的两个所述延伸板461,使两个所述限位柱463位于同一水平面上,以使所述载膜料带41于两个所述限位柱463之间的部分邻近且平行于所述工件传送带23,且所述载膜料带41于两个所述限位柱463之间的部分与所述工件传送带23之间的距离根据需要可以进行调节,从而满足不同厚度的待贴膜料的工件的贴膜。
所述贴膜设备100通过所述控制器251驱动工件传送带23带动待贴膜料的工件300移动至所述载膜料带41的下侧,当所述待贴膜料的工件300正对所述载膜料带41的膜料414时,所述定位感应件48感应到所述待贴膜料的工件并发送感应信号给所述控制器251;所述控制器251控制所述驱动件26停止驱动所述工件传送带23而停止运动,并控制所述驱动机构65驱动所述压头61移动而按压所述载膜料带41的上侧面,使所述膜料414粘贴于所述待贴膜料的工件300上,从而实现自动化贴膜,提高贴膜的效率、节省人力及降低生产成本。
请参考图9,图9本申请提供的第二实施例中的贴膜设备的立体结构示意图。所述第二实施例与第一实施例的不同之处在于:在第二实施例中,所述支撑架21的所述一对第二滑轨218上邻近所述工件出料端233处间隔地设置有若干所述膜料送料装置40,所述一对第一滑轨217上对应若干所述膜料送料装置40设置有若干压膜装置60。其中一所述第二滑轨218上邻近所述工件入料端231处设置若干间隔的所述上料定位件219,相邻的两个所述上料定位件219之间的距离等于相邻的两个所述膜料送料装置40之间的距离。
本实施例中,所述膜料送料装置40、所述压膜装置60及所述上料定位件219的数量均为三个,三个所述膜料送料装置40沿所述第二滑轨218的长度方向间隔地阵列于所述一对第二滑轨218上且邻近所述工件出料端233处,自所述工件出料端233向所述工件入料端231依次设置为第一膜料送料装置、第二 膜料送料装置及第三膜料送料装置。三个所述压膜装置60分别对应三个所述膜料送料装置40设置于所述一对第一滑轨217上。三个所述上料定位件219沿所述一对第二滑轨218的长度方向间隔地设置于其中一所述第二滑轨218上邻近所述工件入料端231处,自所述工件出料端233向所述工件入料端231依次设置为第一上料定位件、第二上料定位件及第三上料定位件。所述第一上料定位件与所述第二上料定位件之间的距离等于所述第一膜料送料装置与所述第二膜料送料装置之间的距离;所述第二上料定位件与所述第三上料定位件之间的距离等于所述第二膜料送料装置与所述第三膜料送料装置之间的距离。
使用所述第二实施例的贴膜设备100a时,先将三个待贴膜料的工件300沿三个所述上料定位件219的定位板2195间隔地放置于所述工件传送带23上,通过所述电控箱25开启所述贴膜设备100a,所述控制器251控制所述驱动件26驱动所述工件传送带23自所述工件入料端231朝所述工件出料端233运动。所述工件传送带23匀速地带动所述三个待贴膜料的工件300,至每一个待贴膜料的工件300移动至对应的膜料送料装置40时,即,所述第一上料定位件处的待贴膜料的工件300移动至所述第一膜料送料装置的载膜料带41的膜料414之下,所述第二上料定位件处的待贴膜料的工件300移动至所述第二膜料送料装置的载膜料带41的膜料414之下,以及所述第三上料定位件处的待贴膜料的工件300移动至所述第三膜料送料装置的载膜料带41的膜料414之下。每一膜料送料装置40的定位感应件48感应到对应的待贴膜料的工件300,并发送感应信号给所述控制器251,所述控制器251控制所述工件传送带23停止运动,此时,每一所述待贴膜料的工件300正对相应的所述载膜料带41上的一个膜料414。所述控制器251控制每一压头驱动件657驱动对应的压头传送带655运动,使对应的连接框658随着压头传送带655滑动而带动对应的压头61移动,至所述压头61的滚轮613正对相应的膜料414。所述控制器251控制每一按压驱动件651驱动对应的压头61朝相应的载膜料带41移动而按压膜料414预贴至对应的待贴膜料的工件300。每一所述载膜料带41于两个所述限位柱463之间的部分发生弹性变形。所述控制器251再控制每一压头驱动件657驱动对应的压头传送带655往复运动,从而带动对应的滚轮613在对应的离型膜卷料带412上往复滚动,使所述膜料414完全粘贴于对应的待贴膜料的工件300上。所述控制器251控制每一所述按压驱动件651复位, 使每一所述滚轮613脱离与对应的离型膜卷料带412的抵触。由于每一所述膜料414与对应的离型膜卷料带412之间的粘力小于所述膜料414与待贴膜料的工件之间的粘力,每一所述离型膜卷料带412于两个所述限位柱463之间的部分弹性复位,而使所述膜料414脱离所述离型膜卷料带412而粘贴于对应的待贴膜料的工件300上。
所述第二实施例的贴膜设备100a上间隔地设置有若干膜料送料装置40、对应所述若干膜料送料装置40的若干压膜装置60,以及若干上料定位件219,使所述贴膜设备100a能在同一时间段内完成若干个待贴膜料的工件300的同时贴膜,大大提高了所述贴膜设备100a的贴膜效率。
请参考图10,图10为本发明第三实施例提供的贴膜设备的膜料送料装置的立体结构示意图。所述第三实施例与第一实施例的不同之处在于:在第三实施例中,膜料送料装置40a仅包括一个载膜料带限位件46a,所述载膜料带限位件46a沿垂直于所述工件传送带23的方向连接于其中一料盘支架45的料盘支撑框453上。所述其中一料盘支撑框453的一侧板上沿垂直于所述工件传送带23的方向开设有至少一导滑槽4532。所述载膜料带限位件46a的延伸板461a于邻近所述其中一料盘支撑框453的一端设有滑动收容于所述至少一导滑槽4532内的至少一导滑块4612。所述载膜料带限位件46a与所述其中一料盘支架45之间设有一定位件4614,即,所述定位件4614设置于所述延伸板461a于邻近所述其中一料盘支架45的料盘支撑框453的一端,所述定位件4614用于定位所述延伸板461a至所述其中一料盘支架45的料盘支撑框453上。所述载膜料带限位件46a通过所述至少一导滑块4612沿所述至少一导滑槽4532滑动调节所述延伸板461a相对所述工件传送带23的高度,所述定位件4614能将所述载膜料带限位件46a定位于任意高度。
本实施例中,所述定位件4614是设置于所述载膜料带限位件46a与所述其中一料盘支架45之间的弹簧珠,所述弹簧珠可以设置于所述载膜料带限位件46a上弹性抵顶所述其中一料盘支架45上;所述弹簧珠也可以设置于所述其中一料盘支架45上弹性抵顶所述载膜料带限位件46a。
所述载膜料带限位件46a远离所述料盘支架的一端设有间隔的两个限位柱,具体的,所述载膜料带限位件46a的延伸板461a于远离所述导滑块4612的一端设有间隔的两个限位柱463,所述两个限位柱463位于同一水平面上。 当两个所述限位柱463分别按压于载膜料带41上的相对两侧时,使所述载膜料带41于两个限位柱463之间的部分邻近且平行于所述工件传送带23。所述载膜料带41于两个限位柱463之间的部分与所述工件传送带23之间的距离可以通过所述导滑块4612沿所述导滑槽4532滑动进行调节,且所述载膜料带41于两个限位柱463之间的部分与所述工件传送带23之间的距离大于待贴膜料的工件300的厚度。
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。

Claims (21)

  1. 一种贴膜设备,用于给工件贴膜,其特征在于,所述贴膜设备包括工件送料装置、膜料送料装置及压膜装置,所述工件送料装置包括带动所述工件移动的工件传送带及电控箱,所述膜料送料装置包括设于所述工件传送带上方的载膜料带及电性连接于所述电控箱的定位感应件,所述压膜装置包括设于所述载膜料带上方的压头及驱动所述压头运动的驱动机构,所述驱动机构电性连接于所述电控箱,贴膜时,所述工件传送带带动待贴膜料的工件朝所述膜料送料装置移动,当所述定位感应件感应至所述待贴膜料的工件移动至正对所述载膜料带上的膜料时,所述定位感应件发送感应信号给所述电控箱,所述电控箱控制所述驱动机构驱动所述压头移动而按压所述载膜料带,使所述膜料粘贴于所述待贴膜料的工件上。
  2. 如权利要求1所述的贴膜设备,其特征在于,所述膜料送料装置还包括设置于所述工件传送带相对的两侧的两个料盘,以及驱动两个所述料盘转动的膜料驱动件,所述载膜料带缠绕于两个所述料盘之间,所述膜料驱动件电性连接于所述电控箱。
  3. 如权利要求2所述的贴膜设备,其特征在于,所述膜料送料装置还包括设置于所述工件传送带相对的两侧的两个料盘支架,两个所述料盘分别转动地设置于两个所述料盘支架上,所述定位感应件设置于其中一料盘支架上,所述膜料驱动件设置于其中一料盘支架上,并驱动所述其中一料盘支架上的料盘转动。
  4. 如权利要求3所述的贴膜设备,其特征在于,至少一所述料盘支架上设有载膜料带限位件,所述载膜料带限位件远离所述至少一所述料盘支架的一端设有间隔的两个限位柱,两个所述限位柱位于同一水平面上,两个所述限位柱分别按压于所述载膜料带的相对两侧,使所述载膜料带于两个限位柱之间的部分邻近所述工件传送带。
  5. 如权利要求3所述的贴膜设备,其特征在于,每一所述料盘支架上设有载膜料带限位件,每一载膜料带限位件于远离对应的料盘支架的一端设有一个限位柱,两个所述限位柱分别按压于所述载膜料带的相对两侧,两个所述限 位柱位于同一水平面上,使所述载膜料带于两个限位柱之间的部分邻近所述工件传送带。
  6. 如权利要求4或5所述的贴膜设备,其特征在于,所述载膜料带限位件转动地连接于对应的料盘支架上,所述载膜料带限位件与所述料盘支架之间设有定位件,所述定位件用于定位所述载膜料带限位件的限位柱与所述工件传送带之间的距离,从而调节所述载膜料带于两个限位柱之间的部分与所述工件传送带之间的距离。
  7. 如权利要求6所述的贴膜设备,其特征在于,所述载膜料带限位件通过棘轮连接于对应的料盘支架,所述载膜料带限位件转动至任意一角度后,所述棘轮能将所述载膜料带限位件定位。
  8. 如权利要求4或5所述的贴膜设备,其特征在于,所述载膜料带限位件沿垂直于所述工件传送带的方向连接于对应的料盘支撑框上,所述载膜料带限位件与对应的料盘支架之间设有定位件,所述定位件用于定位所述载膜料带限位件,从而调节所述载膜料带于两个限位柱之间的部分与所述工件传送带之间的距离。
  9. 如权利要求8所述的贴膜设备,其特征在于,所述定位件是设置于所述载膜料带限位件与对应的料盘支架之间的弹簧珠。
  10. 如权利要求4或5所述的贴膜设备,其特征在于,所述载膜料带于两个限位柱之间的部分与所述工件传送带之间的距离大于待贴膜料的工件的厚度。
  11. 如权利要求10所述的贴膜设备,其特征在于,所述载膜料带于两个限位柱之间的部分与所述工件传送带之间的距离为1mm、2mm或1mm~2mm范围内的值。
  12. 如权利要求1所述的贴膜设备,其特征在于,所述载膜料带包括离型膜卷料带及设置于所述离型膜卷料带上的若干所述膜料,每一膜料设置于所述离型膜卷料带面朝所述工件传送带的侧面上,所述膜料与所述离型膜卷料带之间的粘力少于所述膜料与所述待贴膜料的工件之间的粘力。
  13. 如权利要求1所述的贴膜设备,其特征在于,所述驱动机构包括连接于所述压头的按压驱动件,所述按压驱动件电性连接于所述电控箱,所述电控 箱控制所述按压驱动件驱动所述压头移动,将所述载膜料带上的膜料按压至待贴膜料的工件上。
  14. 如权利要求13所述的贴膜设备,其特征在于,所述压头包括连接于所述按压驱动件的连接框,以及连接于所述连接框的滚轮,所述驱动机构还包括驱动所述压头相对于所述待贴膜料的工件滑动的滑动驱动组件,所述按压驱动件驱动所述压头朝所述载膜料带移动,而带动所述滚轮按压所述膜料预贴至所述待贴膜料的工件,所述滑动驱动组件驱动所述压头往复运动,带动所述滚轮滚动而使所述膜料粘贴至所述待贴膜料的工件上。
  15. 如权利要求14所述的贴膜设备,其特征在于,所述滑动驱动组件包括压头传送带、驱动所述压头传送带运动的压头驱动件,以及连接于所述压头传送带与所述压头之间的连接框,所述压头驱动件电性连接于所述电控箱,所述电控箱控制所述压头驱动件驱动所述压头传送带运动,所述压头传送带带动所述连接框移动,从而使所述压头随着所述连接框一同移动。
  16. 如权利要求15所述的贴膜设备,其特征在于,所述滑动驱动组件还包括定位框,所述压头传送带转动地设置于所述定位框内,所述压头驱动件设于所述定位框的一端部,所述连接框滑动地套设于所述定位框上。
  17. 如权利要求16所述的贴膜设备,其特征在于,所述定位框包括相对的两侧板,所述压头传送带设于两个所述侧板之间,所述连接框包括滑动地套设于两个所述侧板上的框体,所述框体内于两个所述侧板的侧边分别设置有至少两个卡位轮,每一卡位轮的外周面开设有能收容对应的侧板的侧边的卡位槽。
  18. 如权利要求17所述的贴膜设备,其特征在于,所述框体内于所述压头传送带的下侧设有一连接台,所述连接台连接于所述压头传送带的下侧部分。
  19. 如权利要求1所述的贴膜设备,其特征在于,所述工件送料装置还包括支撑架及一对第一滑轨,所述工件传送带设于所述支撑架上,所述一对第一滑轨分别设置于所述工件传送带相对的两侧,且所述一对第一滑轨平行于所述工件传送带的运动方向,所述压膜装置的驱动机构可滑动地设置于所述一对第一滑轨之间。
  20. 如权利要求19所述的贴膜设备,其特征在于,所述支撑架于所述工件传送带相对的两侧设置有一对第二滑轨,所述一对第二滑轨平行于所述工件传送带的运动方向,所述膜料送料装置可滑动地设置于所述一对第二滑轨之间。
  21. 一种贴膜设备,用于给工件贴膜,其特征在于,所述贴膜设备包括工件送料装置、若干膜料送料装置,以及对应若干所述膜料送料装置设置有若干压膜装置,所述工件送料装置包括带动待贴膜料的工件移动的工件传送带、设置于所述工件传送带上的若干上料定位件,以及电控箱,所述工件传送带包括工件入料端及工件出料端,若干所述膜料送料装置沿待贴膜料的工件的移动方向间隔设置于所述工件出料端处,所述若干上料定位件间隔设置于所述工件入料端且与若干所述膜料送料装置一一对应,每一个所述膜料送料装置包括设于所述工件传送带上方的载膜料带,每一个所述压膜装置包括设于所述载膜料带上方的压头及驱动所述压头运动的驱动机构,所述驱动机构电性连接于所述电控箱,贴膜时,所述工件传送带上的每一个所述上料定位件处放置一个待贴膜料的工件,所述工件传送带带动这些待贴膜料的工件一同朝所述若干膜料送料装置移动,当对应的工件移动至正对相应的载膜料带上的膜料时,所述电控箱控制每一个所述驱动机构驱动对应的压头移动而按压对应的载膜料带,使每一个所述膜料粘贴于对应的待贴膜料的工件上。
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