WO2019026806A1 - ポリイミドワニス及びその製造方法 - Google Patents
ポリイミドワニス及びその製造方法 Download PDFInfo
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- WO2019026806A1 WO2019026806A1 PCT/JP2018/028315 JP2018028315W WO2019026806A1 WO 2019026806 A1 WO2019026806 A1 WO 2019026806A1 JP 2018028315 W JP2018028315 W JP 2018028315W WO 2019026806 A1 WO2019026806 A1 WO 2019026806A1
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- polyimide
- varnish
- film
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- IVDGFVRPBPSRTL-UHFFFAOYSA-N CCN(C([B]1(C(N2c3cc(S(c4cc(C(C)(C)C)ccc4)(=O)=O)ccc3)=O)C2=O)=O)C1=O Chemical compound CCN(C([B]1(C(N2c3cc(S(c4cc(C(C)(C)C)ccc4)(=O)=O)ccc3)=O)C2=O)=O)C1=O IVDGFVRPBPSRTL-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
- C08K5/151—Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
- C08K5/1535—Five-membered rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2150/00—Compositions for coatings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/085—Copper
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/0856—Iron
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/019—Specific properties of additives the composition being defined by the absence of a certain additive
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/311—Flexible OLED
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
- H10K77/111—Flexible substrates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a polyimide varnish and a method for producing the same.
- a foldable device such as a flexible display device (also referred to as “flexible display”), an organic EL light emitting device “organic EL illumination”.
- curved devices such as organic EL displays are under consideration.
- a bendable device and a device having a curved surface using a bendable film instead of a hard substrate has been considered as a substrate for forming a surface protective layer, a color filter, a touch panel, a TFT, and the like.
- touch panel materials such as transparent electrode films, it has been studied to use a resin film as a glass substitute as a substrate from the viewpoint of weight reduction, thin film formation and flexibility.
- PET film polyethylene terephthalate film
- PEN film polyethylene naphthalate film
- COP film cycloolefin film
- polyimide resins generally have excellent heat-resistant oxidation resistance, heat-resistance characteristics, heat-resistance radiation resistance, low-temperature resistance, chemical resistance, etc. Adoption is also being considered.
- An optical device that is required to be repeatedly bent for example, a film used for a flexible display device, is required not only to be bendable but also to be excellent in optical characteristics and excellent in bending resistance with respect to a plurality of bendings.
- the above-mentioned PET film, PEN film and COP film have the disadvantage of being inferior in bending resistance, and thus are difficult to use as a substrate for such flexible optical devices.
- Patent Document 2 uses at least one selected from six metal elements of sodium, magnesium, potassium, iron, nickel and copper more than 0 ppm.
- the polyimide film contained 100 ppm or less is described.
- Patent document 3 similarly makes chromium less than 10 ppm in order to improve the adhesiveness of a polyimide film.
- the polyimide films described in Patent Document 2 and Patent Document 3 have low light transmittance because they use a monomer having a rigid skeleton, and it is difficult to use as a substrate of a colorless and transparent flexible optical device.
- one of the objects of the present invention is to provide a polyimide film having high transparency and improved bending resistance against multiple bending, and a varnish capable of providing the same.
- the inventors of the present invention have conducted intensive studies to solve the above problems, and as a result, it is a varnish containing a polyimide or a polyimide precursor, and at least one selected from metal elements belonging to a specific typical metal element or transition metal element. It has been found that the above-mentioned problems can be solved by using a varnish containing a specific amount of C. to complete the present invention. That is, the present invention is as follows.
- a varnish comprising a polymer ( ⁇ ) and a solvent ( ⁇ ),
- the polymer ( ⁇ ) is a polyimide or a polyimide precursor
- the varnish contains at least one metal element belonging to a typical metal element having an atomic weight of 26 or more and 201 or less, or a transition metal element having an atomic weight of 26 or more and 201 or less, excluding alkali metals and alkaline earth metals; At least one of the metal elements contained in the varnish is present in an amount of 0.05 to 500 ppm based on the polymer ( ⁇ ).
- the varnish has an item 1 transmittance of 60% or more of light having a wavelength of 450 nm measured at an optical path length of 10 mm when the concentration of the polymer ( ⁇ ) in the solvent ( ⁇ ) is adjusted to 20 mass%.
- the varnish described in. [3] The varnish according to item 1 or 2, wherein the metal element includes at least one selected from the group consisting of Zn, Zr, Cu, Cr, Mn, Co, Pd, Ni, Rh, Al, and Fe. [4] The varnish according to any one of Items 1 to 3, wherein at least one of the metal elements contained in the varnish is present in an amount of 0.05 to 100 ppm with respect to the polymer ( ⁇ ). [5] Item 3. The varnish according to item 3, wherein the metal element comprises Zn.
- the solvent ( ⁇ ) is ⁇ -butyrolactone.
- the varnish according to item 14, wherein the metal element comprises Cu.
- the varnish according to item 1 wherein the total amount of the metal element contained in the varnish is 0.05 to 500 ppm with respect to the polymer ( ⁇ ).
- the flexible display device further comprises a light source, 20.
- the flexible display device according to Item 20 wherein the polyimide film is disposed at a position where light from the light source passes through the polyimide film and is output to the outside of the flexible device.
- a flexible display device comprising a polyimide layer comprising a polymer ( ⁇ ),
- the polyimide layer contains at least one metal element belonging to a typical metal element having an atomic weight of 26 to 201, or a transition metal element having an atomic weight of 26 to 201, excluding alkali metals and alkaline earth metals.
- a flexible display device wherein at least one of the metal elements contained in the polyimide layer is present at 0.05 to 500 ppm with respect to the polymer ( ⁇ ).
- the flexible display device wherein the metal element includes at least one selected from the group consisting of Zn, Zr, Cu, Cr, Mn, Co, Pd, Ni, Rh, Al, and Fe. [25] 25.
- the above metal element contains Fe, 25.
- the flexible display device according to item 24, wherein 50 to 500 ppm of Fe is present with respect to the polymer ( ⁇ ).
- a total amount of the metal element contained in the polyimide layer is 0.05 to 500 ppm with respect to the polymer ( ⁇ ).
- the flexible display device further comprises a light source, 27.
- a method for producing a polyimide varnish comprising (A) dissolving a diamine and an acid dianhydride in a solvent to form a polyimide precursor; (B) heating the polyimide precursor in the solvent to form a polyimide; Polyimide in which at least one metal element selected from the group consisting of Zn, Zr, Cu, Cr, Mn, Co, Pd, Ni, Rh, Al, and Fe is present in the above solvent in the step (b) Method of producing varnish [30] The method for producing a polyimide varnish according to Item 29, wherein the metal element contains Cu.
- a polyimide film having high transparency and improved bending resistance to multiple bending, and a varnish capable of providing the same are provided.
- the above description should not be taken as disclosing all the embodiments of the present invention and all the advantages relating to the present invention.
- FIG. 1 is a schematic view showing an example of a bending test in the present specification.
- FIG. 2 is a schematic view for explaining the state of the film after the bending test.
- the present embodiment an embodiment of the present invention (hereinafter, referred to as "the present embodiment") will be described in detail.
- the present invention is not limited to the following embodiments, and can be variously modified and implemented within the scope of the invention.
- the upper limit value and the lower limit value of each numerical range can be arbitrarily combined.
- the varnish of the present embodiment contains a polymer ( ⁇ ) and a solvent ( ⁇ ).
- the varnish is at least one selected from the group consisting of a typical metal element having an atomic weight of 26 or more and 201 or less, or a transition metal element having an atomic weight of 26 or more and 201 or less, excluding alkali metals and alkaline earth metals
- the present specification further includes “a trace metal element”). At least one of trace metal elements contained in the varnish is present in an amount of 0.05 to 500 ppm based on the polymer ( ⁇ ).
- the varnish of the present embodiment improves the polymerization reactivity of the polyimide or polyimide precursor which is the polymer ( ⁇ ) by containing a trace metal element, and the molecular weight of the polymer ( ⁇ ) in the varnish Can increase the molecular weight of the polymer (.alpha.)
- the varnish of the present embodiment improves the polymerization reactivity of the polyimide or polyimide precursor which is the polymer ( ⁇ ) by containing a trace metal element
- the molecular weight of the polymer ( ⁇ ) in the varnish Can increase the molecular weight of the polymer (.alpha.)
- the varnish of the present embodiment improves the polymerization reactivity of the polyimide or polyimide precursor which is the polymer ( ⁇ ) by containing a trace metal element
- the molecular weight of the polymer ( ⁇ ) in the varnish Can increase the molecular weight of the polymer (.alpha.)
- the alkali metal and the alkaline earth metal have the outermost shell electrons in the s
- the trace metal element is zinc (Zn), zirconium (Zr), copper (Cu), chromium (Cr), manganese (Mn), cobalt (Co), palladium (Pd), among typical metal elements or transition metal elements. It is preferable to include at least one selected from the group consisting of nickel (Ni), rhodium (Rh), aluminum (Al), and iron (Fe).
- the trace metal element preferably comprises zinc, more preferably comprises zinc and copper, still more preferably comprises zinc, copper and iron, still more preferably comprises zinc, copper, iron and zirconium, most preferably zinc , Copper, iron, zirconium and chromium.
- At least one of trace metal elements contained in the varnish is preferably 0.05 ppm or more, more preferably 0.1 ppm or more, still more preferably 0.5 ppm or more, still more preferably, relative to the polymer ( ⁇ ). It is 1.0 ppm or more, more preferably 4.0 ppm or more. At least one of trace metal elements contained in the varnish is preferably 500 ppm or less, more preferably 400 ppm or less, more preferably 300 ppm or less, more preferably 200 ppm or less, more preferably, relative to the polymer ( ⁇ ). It may be 100 ppm or less, 90 ppm or less, 80 ppm or less, 70 ppm or less, or 60 ppm or less.
- the total amount of trace metal elements contained in the varnish is preferably 0.05 to 500 ppm relative to the polymer ( ⁇ ) from the viewpoint of film transparency.
- the content of the trace metal element is high, the polyimide is likely to be colored.
- the action mechanism of the trace metal element is unknown, it is presumed that absorption of visible light occurs and coloring becomes easy because polyimide forms an aggregate or complex by interaction with the metal element. It is presumed that the coloring by the metal oxide also causes coloring when it is made into a polyimide film.
- the lower limit of the amount of copper to the polymer ( ⁇ ) is preferably 0.05 ppm or more, more preferably 0.1 ppm or more, still more preferably 1 ppm or more, and the upper limit is preferably 100 ppm.
- the content is preferably 90 ppm or less, more preferably 50 ppm or less.
- the trace metal element contains at least one selected from the group consisting of manganese, cobalt, palladium, nickel, rhodium, and aluminum
- at least one of the contained metal elements is preferably used relative to the polymer ( ⁇ ). Is 0.05 ppm or more, more preferably 0.07 ppm or more, still more preferably 0.1 ppm or more, preferably 500 ppm or less, more preferably 100 ppm or less.
- the lower limit of the amount of iron to the polymer ( ⁇ ) is preferably 0.05 ppm or more, more preferably 50 ppm or more, and the upper limit is preferably 500 ppm or less, more preferably 100 ppm or less is there.
- the content of iron is in the range of 50 ppm to 100 ppm, it is preferable because both the bending resistance and the transparency of the film can be achieved.
- iron has the property of easily interacting with oxygen, the interaction between iron dissolved in the solvent and iron reduces the electronic interaction between iron and organic molecules, which promotes the polymerization reaction, such as Zn, Cu, etc. It is estimated to be lower than Therefore, in order to sufficiently promote the polymerization reaction without complicated processes such as degassing of the solvent, the addition of 50 ppm or more is preferable.
- the lower limit of the amount of zirconium to the polymer ( ⁇ ) is preferably 0.05 ppm or more, more preferably 0.07 ppm or more, still more preferably 0.1 ppm or more, and the upper limit is preferably Is 100 ppm or less, more preferably 90 ppm or less, and still more preferably 50 ppm or less.
- the lower limit of the amount of zinc to the polymer ( ⁇ ) is preferably 0.05 ppm or more, more preferably 0.1 ppm or more, still more preferably 0.2 ppm or more, and the upper limit is preferably Is 150 ppm or less, more preferably 120 ppm or less, and still more preferably 100 ppm or less.
- the lower limit of the amount of chromium to the polymer ( ⁇ ) is preferably 0.05 ppm or more, more preferably 1.0 ppm or more, still more preferably 2.0 ppm or more, and the upper limit is preferably Is 150 ppm or less, more preferably 120 ppm or less, and still more preferably 100 ppm or less.
- the varnish of the present embodiment may further contain 0.05 to 100 ppm of a nonmetallic element (also referred to as “minor nonmetallic element” in the present specification) with respect to the polymer ( ⁇ ) in addition to the above trace metal element preferable.
- the trace nonmetallic element is preferably, for example, phosphorus (P) and / or silicon (Si).
- the lower limit of the content of the trace nonmetallic element to the polymer ( ⁇ ) is more preferably 0.1 ppm or more, still more preferably 1.0 ppm or more, and the upper limit is more preferably 100 ppm or less, still more preferably 50 ppm or less .
- the mechanism of action of phosphorus and / or silicon is unknown, it is presumed that phosphorus and / or silicon can interact with the above-mentioned trace metal elements to further enhance the polymerization promoting ability of the trace metal elements.
- the varnish of this embodiment has a transmittance of 45% or more, preferably 50% or more, of light having a wavelength of 450 nm measured at an optical path length of 10 mm when the solid content concentration in the solvent is adjusted to 20% by mass. It is preferably 55% or more, more preferably 60% or more, still more preferably 70% or more, and still more preferably 80% or more.
- the upper limit of the transmittance of light having a wavelength of 450 nm is not particularly limited, but may be less than 100%, may be 99% or less, may be 98% or less, or 95% or less. It may be 90% or less.
- the transmittance of light with a wavelength of 400 nm measured at an optical path length of 10 mm is 5% or more, preferably 10% or more More preferably, it is 20% or more, more preferably 30% or more, still more preferably 40% or more, and still more preferably 50% or more.
- the upper limit of the transmittance of light having a wavelength of 400 nm is not particularly limited, but may be less than 100%, may be 90% or less, may be 80% or less, or 70% or less. Good.
- the varnish of the present embodiment can be suitably used as a film substrate of a flexible optical device by having the above configuration in addition to having the improved bending resistance against multiple bending.
- the method of adjusting the light transmittance to the above range is not limited, but the type of solvent contained in the varnish, the type and content of diamine and acid dianhydride monomer units constituting the polyimide or polyimide precursor, polyimide or It can adjust by changing the molecular weight of a polyimide precursor, the kind and content rate of arbitrary additives, etc.
- the polyimide represented by the formula (1) described below it becomes easier to adjust the light transmittance to the above range.
- the solvent ( ⁇ ) is not particularly limited.
- a polar solvent is useful as the solvent, and examples of the polar solvent include phenol solvents, amide solvents, lactone solvents, sulfoxide solvents, ketone solvents, and ester solvents. Examples of phenol solvents include m-cresol.
- Examples of the amide solvent include N-methyl-2-pyrrolidone (NMP), N, N-dimethylformamide (DMF), and N, N-dimethylacetamide (DMAc).
- lactone solvents examples include ⁇ -butyrolactone (GBL), ⁇ -valerolactone, ⁇ -caprolactone, ⁇ -crotonolactone, ⁇ -hexanolactone, ⁇ -methyl- ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ And -acetyl- ⁇ -butyrolactone and ⁇ -hexanolactone.
- sulfoxide solvents include N, N-dimethyl sulfoxide (DMSO).
- ketone solvents include acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone.
- ester solvents include methyl acetate, ethyl acetate, butyl acetate, and dimethyl carbonate.
- NMP and GBL are preferable from the viewpoint of solubility. From the viewpoint of further reducing the degree of yellowness (YI) of the film, GBL is more preferable.
- the polymer ( ⁇ ) contained in the varnish is a polyimide or a polyimide precursor.
- the lower limit of the molar ratio of diamine to acid dianhydride contained as a polymer unit in the polyimide or polyimide precursor is preferably 0.95 or more, more preferably 0.96 or more, still more preferably 0.965 or more, still more preferably Is 0.97 or more, and the upper limit is less than 1.00, more preferably less than 0.995, still more preferably less than 0.993, and still more preferably less than 0.99.
- the varnish of this embodiment is any of polyimide varnish (that is, at least a part of the polymer ( ⁇ ) is polyimide) or polyimide precursor varnish (that is, the polymer ( ⁇ ) is a polyimide precursor). Good.
- a polyimide varnish is preferable from the viewpoint of the strength of the intermediate film (film in a state without surface tackiness after rough drying) when processing from a varnish to a roll film. When it is a polyimide varnish, the intermediate film at the time of processing into a roll film is strong at breakage and easy to apply to a roll film processing process.
- the varnish according to the present embodiment preferably contains, as the polymer ( ⁇ ), a polyimide represented by the following formula (1), or a precursor of the polyimide.
- A is a divalent organic group
- B is a tetravalent organic group
- n is 2 or more.
- a in formula (1) The polyimide contained in the polyimide varnish can produce an acid dianhydride and a diamine as a raw material.
- a of Formula (1) can be obtained from a diamine.
- a structure represented by the following formula (A-1), the following formula (A-2), the following formula (A-3), and the following formula (A) It is preferable to include at least one of the structures represented by -4).
- X is a divalent organic group selected from the following formulas (X-1) to (X-3).
- a is 0 or 1.
- the structure represented by the formula (A-1) is derived from 3,3′-diaminodiphenyl sulfone (hereinafter, also referred to as 3,3′-DDS), a formula (A-2),
- the structure (corresponding to the formula (A-5)) represented by a combination of (X-1) and (X-1) is 4,4'-diaminodiphenyl sulfone (4,4'-Diaminodiphenyl Sulfone: hereinafter, 4,4'-
- the structure represented by a combination of the formula (A-2) and the (X-2), which is also referred to as DDS), is ⁇ , ⁇ '-bis (4-aminophenyl) -1,4-diisopropylbenzene (hereinafter referred to as
- the structure derived from BAPDB), which is represented by combining Formula (A-2) and (X-3), is derived from 4,4′-bis (4-aminophenoxybiphenyl) (herein
- Formula (A-6) of the combination of Formula (A-2) and (X-2) is shown below.
- Formula (A-7) of the combination of Formula (A-2) and (X-3) is shown below.
- the polyimide varnish in the present embodiment contains a structure (derived from 3,3′-diaminodiphenyl sulfone) represented by the formula (A-1) as an essential repeating unit as A of the formula (1), and further, As a repeating unit to be combined with the structure of A-1), any one or more of the structures represented by Formula (A-2), Formula (A-3), and Formula (A-4) are included It is preferable to contain a polyimide.
- the polyimide contained in the polyimide varnish in the present embodiment has a low yellow index (hereinafter also referred to as “YI”) by including the above-described repeating unit, and is also referred to as retardation (hereinafter referred to as “Rth”).
- YI yellow index
- Rth retardation
- the coloring of the polyimide is said to be derived from the formation of a charge transfer complex (Charge Transfer complex, hereinafter also referred to as “CT complex”) in the polyimide molecule and between molecules.
- CT complex Charge Transfer complex
- All of the structures represented by Formula (A-1) to Formula (A-4) are considered to inhibit the formation of a CT complex between polyimide molecules due to the bending of the main chain.
- the structures represented by the formulas (A-1) and (A-5) can weaken the electron donating property of the N atom of the imide group by the electron withdrawing property of the SO 2 group, and a CT complex is formed. It is considered to be difficult to do, and is particularly preferred.
- the absorption of visible light possessed by aromatic polyimide also causes coloring of the polyimide.
- the alicyclic structures of the formulas (A-3) and (A-4) are considered to be capable of reducing absorption of visible light as compared to aromatic polyimides because they have a small amount of conjugated ⁇ electrons.
- the solubility of the polyimide is considered to be improved as the polyimide orientation is lower.
- the structures represented by the formulas (A-1) to (A-4) are all considered to exhibit excellent solubility because the orientation of the polyimide molecules is lowered due to the bending of the main chain. Above all, in the structure represented by the formula (A-1), the orientation of the polyimide molecule is significantly reduced due to the coexistence of the bent structure of the SO 2 group and the bond of the 3-position and the 3-position. , It is considered to exhibit excellent solubility.
- the polyimide contained in the polyimide film in this embodiment has a structure represented by Formula (A-1), A (A-2), and Formula (A-3) as A of Formula (1). And at least one of the structures represented by formula (A-4).
- the molecular weight of the polyimide is increased by copolymerizing the structure represented by the formula (A-1) and the structure represented by the formula (A-5), and the bending resistance of a film produced using this polyimide Can be improved.
- at least one or more selected from the structures represented by Formula (A-2), (A-3) and (A-4) at least having a structure represented by Formula (A-1) The same effect is exhibited for the polyimide having the structure of
- the structural unit represented by formula (A-1) can be obtained from the 3,3'-DDS component as described above.
- the structure represented by the formula (A-1) is a site for expressing solubility in a solvent.
- the structural unit represented by Formula (A-5) can be obtained from 4,4'-DDS.
- the structure represented by the formula (A-5) has a glass transition temperature (Tg) in the range of 250 to 350 ° C. in a polyimide film obtained by heating and drying a varnish obtained by dissolving the polyimide of this embodiment in a solvent. It can be expressed.
- the structural unit represented by the formula (A-1) is preferably introduced from the viewpoint of the solubility of the polyimide.
- the structural unit represented by the formula (A-5) is preferable from the viewpoint of high glass transition temperature (Tg).
- Tg glass transition temperature
- the structure represented by the general formula (A-1) and the general formula (A-5) have a structure in which the SO 2 group is bent and since they are sp 2 orbitals, the bent structure is immobilized. It is done. Therefore, as described above, the orientation of the polyimide molecules is lowered, and the structure represented by the general formula (A-1) and the general formula (A-5) are included even when a varnish is applied to form a film. It is considered that the aromatic groups do not line up in one direction and exist randomly.
- the composition ratio of the structure of Formula (A-1) to the structures of Formulas (A-2) to (A-4) ((A-1) / (A-2) to (A-4) It is preferable that the molar ratio is 2/8 to 8/2 from the viewpoint of being able to further improve the bending resistance of the polyimide film.
- the composition ratio of the structure of formula (A-1) to the structure of formula (A-5) ((A The molar ratio -1) / (A-5)) is preferably in the range of 2/8 to 6/4, and more preferably in the range of 3/7 to 4/6.
- the formula (A-1) is 20 mol% or more and 60% or less, when the total amount of A in the formula (1) is 100 mol%.
- Formula (A-5) is preferably 40 mol% or more and 80% mol% or less, when the total amount of A in the formula (1) is 100 mol%.
- polyimide is at least one of the structure of formula (A-1) and the structure of formula (A-2) * 1 to formula (A-4) (* 1: except for formula (A-5))
- the composition ratio ((A-1) / (A-2) * 1 to (A-4)) (* 1: except for the formula (A-5)) is a molar ratio, 5/5 to 8/2 is preferable.
- the molecular weight of the polyimide decreases and the bending resistance of the film decreases.
- it is an isomer derived from the 4,4'-DDS component, and is derived from the 3,3'-DDS component (having a structure in which the monomer skeleton is bent as seen from the 4,4'-DDS component) (A-1), and at this time, the molecular weight is preferably reduced by adding an amount derived from the 3,3'-DDS component smaller than that derived from the 4,4'-DDS component. While being enhanced, flex resistance can be improved.
- Formula (A-1) and Formula (A-5) can be further preferably provided that the target glass transition temperature (Tg) can be developed within a range where the target elongation at break can be developed.
- Tg target glass transition temperature
- a small amount of structural units other than the structural unit represented by) can be included. That is, the polyimide which concerns on this embodiment may also contain the structural unit derived from diamine components other than 4,4'-DDS and 3,3'-DDS in the range which does not impair the performance. For example, aromatic diamines having 6 to 30 carbon atoms are mentioned as a preferred embodiment.
- TFMB 2,2'-bis (trifluoromethyl) benzidine
- 1,4-diaminobenzene 1,4-diaminobenzene
- 4-aminobenzenesulfonic acid-4-aminophenyl ester 4-aminobenzenesulfonic acid-3- Aminophenyl ester, 3-aminobenzenesulfonic acid-3-aminophenyl ester
- 2-aminobenzenesulfonic acid-2-aminophenyl ester 2,2'-dimethyl 4,4'-diaminobiphenyl, 1,3-diaminobenzene , 4-aminophenyl 4'-aminobenzoate, 4,4'-diaminobenzoate, 4,4'- (or 3,4'-, 3,3'-, 2,4'-) diaminodiphenyl ether, 4,4 '-(Or 3,3'-) diaminodiphenyl sulf
- 9,9-Bis (4-aminophenyl) fluorene and 9,9-bis (4-aminophenoxyphenyl) fluorene which have a negative intrinsic birefringence of the fluorene skeleton, can be introduced when adjusting Rth it can.
- TFMB 2,2′-bis (trifluoromethyl) benzidine
- the structural unit can be obtained from an acid dianhydride.
- structural units derived from the acid dianhydride component contained in the polyimide may be the same molecule or molecules of different structures.
- the structural unit represented by B is preferably a structural unit represented by Formula (B-1) to Formula (B-4).
- B in the formula (1) includes at least one or more of the structures represented by the following formulas (B-1) to (B-4).
- Y is any one of the structures selected from the following formula (Y-1) to the following formula (Y-3).
- the structure represented by the combination of Formula (B-1) and (Y-1) is 4,4′-oxydiphthalic acid dianhydride (hereinafter also referred to as ODPA).
- ODPA 4,4′-oxydiphthalic acid dianhydride
- a structure represented by combining the formula (B-1) and the formula (Y-2) is derived from 4,4 ′-(hexafluoroisopropylidene) diphthalic acid dianhydride (hereinafter also referred to as 6FDA)
- the structure represented by combining the formula (B-1) and the formula (Y-3) is derived from 9,9-diphenylfluorenic acid dianhydride (hereinafter also referred to as DPFLDA), a formula (B-2)
- HPMDA hydroxypyromellitic dianhydride
- B-3) is bicyclo [2,2,2] octo-7-ene-2 , 3, 5, 6-tetracarboxylic acid
- DPFLDA can be introduced when adjusting Rth because the fluorene skeleton has negative intrinsic birefringence.
- the polyimide which concerns on this embodiment contains the structural unit derived from the acid dianhydride component other than the structural unit represented by said formula (B-1) to said formula (B-4) in the range which does not impair the performance. May be.
- aromatic tetracarboxylic acid dianhydride having 8 to 36 carbon atoms aliphatic tetracarboxylic acid dianhydride having 6 to 50 carbon atoms, and alicyclic tetracarboxylic acid dianhydride having 6 to 36 carbon atoms It is preferable that it is a compound selected from The number of carbons referred to herein includes the number of carbons contained in the carboxyl group.
- aromatic tetracarboxylic acid dianhydride having 8 to 36 carbon atoms 4, pyromellitic acid dianhydride (hereinafter also referred to as PMDA) 1,2,3,4-benzenetetracarboxylic acid Dianhydride, 3,3 ', 4,4'-bezophenone tetracarboxylic acid dianhydride, 2,2', 3,3'-benzophenonetetracarboxylic acid dianhydride, 3,3 ', 4,4 '-Biphenyltetracarboxylic acid dianhydride (hereinafter referred to as BPDA), 3,3', 4,4'-diphenylsulfonetetracarboxylic acid dianhydride, 2,2 ', 3,3'-biphenyltetracarboxylic acid Acid dianhydride, methylene-4,4'-diphthalic dianhydride, 1,1'-ethylidene-4,4'-diphthal
- Examples of aliphatic tetracarboxylic acid dianhydrides having 6 to 50 carbon atoms include ethylene tetracarboxylic acid dianhydride, 1,2,3,4-butanetetracarboxylic acid dianhydride, and the like.
- 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride (hereinafter also referred to as CBDA), cyclopentane tetracarboxylic acid dianhydride, Cyclohexane-1,2,3,4-tetracarboxylic dianhydride, 3,3 ′, 4,4′-bicyclohexyltetracarboxylic dianhydride, carbonyl-4,4′-bis (cyclohexane-1,2 -Dicarboxylic acid) dianhydride, methylene-4,4'-bis (cyclohexane-1,2-dicarboxylic acid) dianhydride, 1,2-ethylene-4,4'-bis (cyclohexane-1,2-dicarboxylic acid) Acid) dianhydride, 1,1'-ethylidene-4,4'-bis (cyclohexane-1,
- the formula (Y-1) and the formula (Y-2) are from the viewpoint of the solubility of the polyimide in the solvent and the reduction of YI and retardation (Rth) when converted to a polyimide film. preferable.
- Formula (Y-3) has negative intrinsic birefringence, it is preferable from the viewpoint of reduction of YI and retardation (Rth) when forming a polyimide film, and improvement of glass transition temperature (Tg).
- Formulas (B-2) to (B-4) are preferable from the viewpoint of the solubility of the polyimide in the solvent and the reduction in YI when used as a polyimide film.
- B in the formula (1) is a component derived from ODPA It is particularly preferable to include a structure represented by a certain following formula (B-5).
- the formula (B-5) is preferably 50 mol% or more with respect to the entire acid dianhydride, and 80 mol % Or more is more preferable, and 100 mol% may be sufficient.
- the polyimide which concerns on this embodiment mainly includes the unit 1 represented by following formula (2), and the unit 2 represented by following formula (3).
- the content of the unit other than the unit 1 and the unit 2 is preferably smaller than the content of the unit 1 and the unit 2.
- These units may be linked alternately or in sequence in the polymer chain, and these units may be linked randomly.
- the weight average molecular weight (Mw) of the polyimide is preferably 10,000 or more, more preferably 25,000 or more, and 30,000 or more, from the viewpoint of obtaining high breaking elongation and low Rth in the polyimide film. Is particularly preferred.
- the weight average molecular weight (Mw) of the polyimide is preferably 1,000,000 or less, more preferably 500,000 or less, and particularly preferably 250,000 or less. When the weight average molecular weight is 1,000,000 or less, the solubility in a solvent is also good, and it can be coated without bleeding at a desired film thickness when processing such as coating, and obtain a low Rth film Can.
- the weight average molecular weight is preferably 30,000 or more.
- the weight average molecular weight refers to a molecular weight measured by gel permeation chromatography (hereinafter also referred to as "GPC") using polystyrene of a known number average molecular weight as a standard.
- the polyimide represented by the said Formula (1) is proved also in the below-mentioned experiment that it is excellent in the solubility with respect to a solvent. Therefore, by using the polyimide represented by Formula (1), the varnish provided with the desired characteristic can be obtained by a simple process. According to the polyimide varnish of this embodiment, since the polyimide is appropriately dissolved, when the varnish is applied on the coated surface, a gel-like substance is not generated, and a film excellent in smoothness can be formed. Therefore, a resin layer having a uniform thickness can be formed, and high bending resistance can be obtained.
- the manufacturing method of the polyimide varnish of this embodiment is: (a) dissolving a diamine and an acid dianhydride in a solvent to form a polyimide precursor; (b) heating the polyimide precursor And producing a polyimide.
- the polyimide varnish is prepared, for example, by dissolving (a) an acid dianhydride component and a diamine component in a solvent such as an organic solvent to form a polyimide precursor, (b) an azeotrope such as toluene A solvent is added, and the polyimide precursor is heated to form a polyimide while removing water generated during imidization out of the system, thereby producing a polyimide solution containing a polyimide and a solvent.
- a solvent such as an organic solvent
- an azeotrope such as toluene A solvent
- the method and timing of adding the trace metal element and any nonmetal trace element are not limited.
- the trace metal element and the trace non-metal element may be added together with the raw material used for producing the polyimide varnish, such as a solvent, a diamine, and / or an acid dianhydride.
- trace metal elements and trace non-metal elements may be added separately from the raw materials used for producing the polyimide varnish.
- trace metal elements and trace non-metal elements are added before step (a), during step (a), after step (a) and before step (b), step (b) And / or after step (b).
- trace metals and trace non-metals are present in the solvent.
- trace metal elements and trace non-metal elements are present in the solvent during step (b) by adding them to the solvent with the diamine in step (a).
- the presence of a trace metal element in the solvent in the step (b) enhances the reactivity between the diamine and the acid dianhydride, and increases the molecular weight of the polyimide, thereby causing bending to multiple bending. It is believed that resistance is improved.
- the addition amounts of the trace metal element and the trace nonmetal element are adjusted so that the amounts of these elements with respect to the polymer ( ⁇ ) become the amounts described in the above-mentioned column of “Varnish”.
- the conditions at the time of the reaction of step (b) are not particularly limited.
- the reaction temperature may be 0 ° C. to 250 ° C., and the reaction time may be 3 to 72 hours. It is preferable to carry out a heating reaction at 180 to 200 ° C. for about 12 hours in order to sufficiently proceed the reaction with the sulfone group-containing diamine.
- the solvent (reaction solvent) at the time of polymerizing the polyimide can be used as it is.
- the reaction solvent is not particularly limited as long as it dissolves the polyimide.
- a polar solvent is useful as the reaction solvent, and examples of the polar solvent include phenol solvents, amide solvents, lactone solvents, sulfoxide solvents, ketone solvents, and ester solvents. Examples of phenol solvents include m-cresol.
- the amide solvent include N-methyl-2-pyrrolidone (NMP), N, N-dimethylformamide (DMF), and N, N-dimethylacetamide (DMAc).
- lactone solvents examples include ⁇ -butyrolactone (GBL), ⁇ -valerolactone, ⁇ -caprolactone, ⁇ -crotonolactone, ⁇ -hexanolactone, ⁇ -methyl- ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ And -acetyl- ⁇ -butyrolactone and ⁇ -hexanolactone.
- sulfoxide solvents include N, N-dimethyl sulfoxide (DMSO).
- ketone solvents include acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone.
- ester solvents include methyl acetate, ethyl acetate, butyl acetate, and dimethyl carbonate.
- NMP and GBL are preferable from the viewpoint of solubility.
- GBL is more preferable from the viewpoint of further reducing the YI of the film.
- the varnish in the present embodiment may contain an additive as appropriate.
- the additive include substances exhibiting a negative birefringence, for example, inorganic particles such as strontium carbonate; and organic compounds such as polystyrene, polyvinyl naphthalene, polymethyl methacrylate, cellulose triacetate, and fluorene derivatives.
- Additives include, for example, leveling agents for improving the coatability of varnishes, dispersants, and surfactants; surfactants for adjusting the releasability and adhesion of the film from the support, And adhesion promoters; and flame retardants for imparting flame retardancy to films.
- additives for example, antioxidants, ultraviolet light inhibitors, light stabilizers, plasticizers, waxes, fillers, pigments, dyes, foaming agents, antifoaming agents, dehydrating agents, antistatic agents, antibacterial agents And fungicides, crosslinking agents, heat stabilizers, imidization agents, and the like.
- a single additive may be used as a plurality of uses, such as a phosphoric acid ester compound having a plasticizing effect and a flame retardant effect, the use is not limited, but the structure of the compound is For example, phosphite compounds, phenol compounds, thioether compounds, hydrazine compounds, amide compounds, benzotriazol compounds, triazine compounds, isocyanuric acid compounds, hindered amine compounds, hindered phenol compounds, hindered phenol compounds, phosphate esters There may be mentioned, for example, based compounds, phosphazene based compounds, urethane based compounds, acrylic based compounds, methacrylic based compounds, epoxy based compounds and isocyanate based compounds.
- the additive added to the polyimide varnish may be contained in the polyimide film as it is.
- the polyimide film of the present embodiment is obtained from the varnish of the present embodiment described above.
- the polyimide film of the present embodiment may be a polyimide film containing polyimide as a main component.
- the structure of the polyimide corresponds to the structure of the polyimide described above in the section "Varnish".
- the phrase "containing polyimide as a main component" means that the film contains 50% by mass or more of the polyimide based on the total mass of the film.
- the polyimide film preferably contains 60% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, still more preferably 90% by mass or more, based on the total mass of the film, particularly preferably Composed of a polyimide film.
- the polyimide film according to the present embodiment may be, for example, a polyimide film formed on the surface of a support, or may be a supportive film (supporting film) even without a support.
- the polyimide film of the present embodiment is preferably a supportable film (a free standing film) even without a support, from the viewpoint of maintaining the strength as a film substrate.
- a supportable film means a film having a breaking elongation of 5% or more.
- a film having a support corresponds to a supportable film when the polyimide film from which the support is peeled has a breaking elongation of 5% or more.
- the measuring method of breaking elongation can use the method as described in (evaluation of breaking elongation, breaking strength).
- the polyimide film of the present embodiment can be used as a substitute for glass similarly to the PET film and the COP film, and is excellent in bending resistance. Therefore, for example, a foldable display or a display following a curved surface is used as the present embodiment. Even when using the polyimide film of the present invention, the film is less likely to be damaged and the usability is good.
- the polyimide film of the present embodiment does not break when bent 100,000 times under the conditions of a bending radius of 2 mm, a bending angle of 135 °, and a load of 0.625 kg / m 2 , and a bending mark can not be visually confirmed.
- the polyimide film of this embodiment has this configuration, it can be more suitably used as a substrate of a flexible optical device.
- Such bending resistance can be tested by any method as long as the above conditions can be realized, and can be performed, for example, as shown in FIG.
- the size of the film (1) to be tested can be 10 to 20 mm in width, 110 mm in length, and 5 to 20 ⁇ m in thickness.
- the film (1) to be tested is held by a chuck (4) attached to a plunger (3) disposed at the top of the turntable (2), and the turntable (2) Drop down through the center of the The film (1) is clamped with two clamps (5) so that the two clamps (5) attached to the turntable (2) contact the film (1) at the rotation center of the turntable (2).
- the tip of the clamp is a curved surface with a radius of 2 mm, which allows the film (1) to be bent with a bending radius of 2 mm.
- a weight can be set at the tip of the plunger (3), and a load of 1.25 kg / m 2 can be applied to the film (1) by changing the weight of the weight.
- the rotating table (2) can rotate repeatedly by switching left rotation and right rotation. With the position of the lower end of the film in the start state as the start point (0 °), turn the turntable (2) to the left (or right). With the rotation of the turntable (2), the lower end of the film is held upward by the clamp (5), and the film (1) bends while abutting on the clamp (5).
- the rotation direction of the rotating table (2) is switched to the opposite direction.
- the film (1) passes the start point and the bending angle (6) reaches 135 ° again in the opposite direction, the direction of rotation of the rotating table (2) is switched again.
- the film (1) starts from the starting point, 135 ° to the right (or left), 135 ° to the starting point, 135 ° to the left (or right), and returns to the starting point again with one bending Do.
- FIG. 2 is a schematic view for explaining the state of the film after the bending test.
- the polyimide film of the present embodiment does not break even if the bending as described above is repeated 100,000 times, as illustrated in FIG. 2A, the bending mark can not be visually confirmed.
- the haze of the bent portion of the film is preferably 5.0 or less, more preferably 3.0 or less, and more preferably 1.0 or less.
- FIG. 2 (b) shows an example of a conventional polyimide film which has broken when bent about 29,000 times.
- FIG. 2 (c) shows an example of a PET film in which a bending mark could be visually confirmed after being bent about 1,000 times.
- the degree of yellowness (YI) of the polyimide film according to this embodiment is preferably 5.0 or less, more preferably 4.5 or less, and still more preferably 4.0 or less.
- the film thickness of the polyimide film is preferably in the range of 0.1 ⁇ m to 30 ⁇ m, and more preferably in the range of 1 ⁇ m to 20 ⁇ m.
- the thickness of the polyimide film is preferably in the range of 1 ⁇ m to 10 ⁇ m, more preferably in the range of 1 ⁇ m to 5 ⁇ m, from the viewpoint of improving bending resistance by thinning the device. It is inside.
- a film of less than 10 ⁇ m can be produced, for example, by stretching a polyimide film having a thickness of 10 ⁇ m or more.
- a polyimide varnish is applied on a support, and temporary drying is performed until the polyimide film can have self-supporting properties even when the support is removed.
- the support it is possible to use the above-mentioned PET film, a polyimide film such as Kapton (registered trademark of Toray DuPont), Upilex (registered trademark of Ube Industries, Ltd.), metal foil and the like.
- Kapton registered trademark of Toray DuPont
- Upilex registered trademark of Ube Industries, Ltd.
- metal foil and the like.
- the amount of the solvent remaining in the solvent-containing film is preferably 0.1 to 20% by mass from the viewpoint of the self-supportability of the film and the stretchability and processability.
- the temporary dried film is biaxially stretched while heating to 150 ° C. to 250 ° C. with the support attached or peeled from the support, in the MD and / or TD direction, from 1.5 times It can be produced by stretching 5 times.
- the stretching may be simultaneous biaxial stretching or sequential biaxial stretching, but from the viewpoint of reducing the Rth of the film, simultaneous biaxial stretching is preferable.
- the temporary dried film after stretching is then subjected to main drying and dried until the residual solvent is less than 0.1% by mass.
- the yellowness (YI) can be adjusted to 2.0 or less. As described above, in the present embodiment, a low yellowness can be suppressed, that is, a colorless and transparent polyimide film can be obtained.
- “colorless and transparent” refers to a state in which the total light transmittance of the film is 80% or more, the haze is 2 or less, and the yellowness (YI) is 5.0 or less. Therefore, the polyimide film of this embodiment can be suitably used for optical applications, such as a touch panel and a display.
- a touch panel element is produced on at least one of the upper and lower surfaces of the substrate film, and the surface of the substrate film or the surface of the substrate film Even when the opposite side is the viewing surface, the coloring of the screen does not adversely affect the lightness.
- the retardation (Rth) of the polyimide film of the present embodiment may be preferably 100 nm or less, more preferably 50 nm or less, still more preferably 20 nm or less, in terms of a conversion value of 15 ⁇ m.
- Rth may be negative but preferably has a value larger than -5 nm.
- the acid dianhydride and diamine skeleton used for a general high heat resistant polyimide resin have high planarity and high aromatic ring density, and they are coated on a glass substrate and dried. It is generally known that the orientation of the polyimide chain with respect to the two-dimensional plane direction occurs at that time, the refractive index in the in-plane direction and the out-of-plane direction shows anisotropy, and the retardation (Rth) increases.
- a method of reducing the anisotropy of the refractive index a method of suppressing molecular orientation during drying by introducing a bent structure, and a method of diluting the concentration of an aromatic ring having a large electron density are known.
- a method of obtaining a colorless and transparent film with small anisotropy by using a polyimide having a bending group such as 4,4'-diaminodiphenyl sulfone introduced as a diamine is also known. ing.
- the polyimide varnish of this embodiment particularly the polyimide film produced from the polyimide varnish containing the polyimide represented by the above formula (1), has low yellowness and retardation (Rth) and mechanical strength. It can be manufactured as an excellent free standing film. For this reason, the polyimide film of this embodiment can be used with good handleability, for example, as an optical device application such as a touch panel or a display.
- the retardation (Rth) is 100 nm or less at a conversion value of 15 ⁇ m
- the polyimide film of the present embodiment when using the polyimide film of the present embodiment as a substrate film of a transparent electrode film, at least one of the upper and lower surfaces of the substrate film Even in the case where a touch panel element is manufactured on the surface to make it a visible surface, it is preferable because it hardly affects the rainbow unevenness of the screen.
- the structure represented by the general formula (A-1) and the general formula (A-5) have a structure in which an SO 2 group is bent and since they are sp 2 orbitals, the bent structure Is fixed.
- the structure represented by the general formula (A-1) and the aromatic group contained in the general formula (A-5) are randomly present without being aligned in one direction. That is, when the structure represented by the general formula (A-1) and the general formula (A-5) exist in the polyimide skeleton, it is thought that the difference in refractive index in the in-plane direction and the out-of-plane direction is small and Rth can be reduced Be
- the polyimide film of the present embodiment can be used as a substitute for glass similarly to the PET film and the COP film, and further, since the polyimide film of the present embodiment is excellent in bending resistance, it follows a foldable display or curved surface Can be used for the display body.
- the polyimide film can be obtained, for example, by forming the varnish of the present embodiment on the surface of a support by coating or the like and then heating the varnish.
- the method for producing a polyimide film according to the present embodiment includes, for example: applying the varnish according to the present embodiment on a support; roughly drying the solvent, and containing 0.1% by mass to 20% by mass of the solvent It can be obtained by forming a film (hereinafter, also referred to as "intermediate film”); and further heating the intermediate film to carry out main drying until the solvent is less than 0.1% by mass.
- the step of stretching the intermediate film may be carried out.
- the support includes a glass substrate, for example, an alkali glass substrate, and an alkali-free glass substrate (Eagle XG (registered trademark), manufactured by Corning); a metal substrate, for example, a copper substrate, an aluminum substrate, and a metal substrate such as a SUS substrate Plastic films, for example, Upilex (registered trademark) film (manufactured by Ube Industries, Ltd.), colored polyimide films such as Kapton (registered trademark) film (manufactured by Toray Dupont), polycarbonate films, PET films, etc .; metal foil, for example, copper foil And metal foils such as aluminum foil and SUS foil.
- a glass substrate for example, an alkali glass substrate, and an alkali-free glass substrate (Eagle XG (registered trademark), manufactured by Corning)
- a metal substrate for example, a copper substrate, an aluminum substrate, and a metal substrate such as a SUS substrate
- Plastic films for example, Upilex (registered trademark
- a substrate as a support means a substrate which is high in rigidity and not suitable for bending or the like, and a film or a film substrate means a substrate which is flexible and can be bent.
- the temperature in the coarse drying is generally 50 ° C to 350 ° C, preferably 70 ° C to 200 ° C, more preferably 100 ° C to 150 ° C.
- the temperature in the main drying is generally 100 ° C. to 350 ° C., preferably 150 ° C. to 320 ° C., more preferably 180 ° C. to 300 ° C.
- the temperature in stretching is generally 200 ° C. to 400 ° C., preferably 200 ° C. to 350 ° C., more preferably 250 ° C. to 350 ° C.
- the temperature in drying after stretching is generally 200 ° C. to 400 ° C., preferably 200 ° C. to 350 ° C., more preferably 250 ° C. to 350 ° C.
- the solvent By applying a temperature of 150 ° C. to 350 ° C. to the varnish under an inert gas atmosphere, the solvent can be removed to form a polyimide film. Drying can also be carried out in the atmosphere, and is not particularly limited.
- the solvent ( ⁇ ) of a varnish suitable for film formation include m-cresol, NMP, DMF, DMAc, GBL, DMSO, acetone, and diethyl acetate.
- GBL as a solvent
- the solvent is substantially removed by heating and drying the polyimide varnish.
- the content of the solvent, for example, GBL in the polyimide film is preferably less than 3% by mass, and more than 1% by mass It is more preferable that the amount be smaller, and it is further preferable that the amount be 0.5 mass% or less. GBL may be contained in the polyimide film as a residual amount of at least about 0.01% by mass.
- the method of producing a polyimide film of the present embodiment includes a method of forming a polyimide film from the polyimide varnish of the present embodiment which has been imidized in advance, and a method of forming a polyimide film from the polyimide precursor varnish of the present embodiment. is there.
- the solubility of the polyimide in a solvent is good, the polyimide varnish is applied on a support, temporary drying is performed, and the support is removed, the polyimide film is supported It is possible to maintain a durable film (self-supporting film).
- a polyimide film after temporary drying containing 0.1% by mass to 20% by mass of a solvent in a free state not supported by a support (in the present specification, “temporary dry film”, “intermediate film” and “solvent-containing film It is possible to obtain a polyimide film having a solvent content of less than 0.1% by mass while heating the polymer to reduce the orientation of the polymer. Also, the temporary dried film may be stretched and heated in a free state not supported by the support.
- a functional layer may be provided on the surface of the polyimide film to form a laminate.
- the functional layer can be obtained, for example, by forming a transparent electrode layer on a surface of a polyimide film by a sputtering apparatus.
- the transparent electrode layer may be formed on both sides of the laminate.
- At least one or more transparent electrode layers are formed on the polyimide films on both sides of the laminate.
- an undercoat layer for imparting smoothness a hard coat layer for imparting surface hardness, an index matching layer for improving visibility, and gas barrier properties are provided between the transparent electrode layer and the polyimide film. You may have another layer, such as a gas barrier layer, to do so.
- the hard coat layer for giving surface hardness and the index matching layer for improving visibility may be laminated on the transparent electrode layer and the polyimide film.
- the laminate is particularly suitable for use in touch panel materials such as transparent electrode films.
- the flexible display device of the present embodiment has the polyimide layer of the present embodiment.
- an organic EL display for example, a bottom emission type flexible organic EL display, a top emission type flexible organic EL display, etc .; or a flexible liquid crystal display can be mentioned.
- the varnish and the polyimide film of the present embodiment are suitable for forming a polyimide layer used for a flexible display device.
- the flexible display device can be manufactured using the varnish of the present embodiment or a polyimide film.
- the flexible display device of the present embodiment may have a polyimide film as a film base of at least one layer used for the display unit.
- the polyimide film of this embodiment may be, for example, a polyimide film formed on the surface of a support, or a supportable film (a free standing film) even without a support.
- the polyimide film is preferably a self-supporting film from the viewpoint of application to a processing process as a roll film.
- the polyimide film of the present embodiment can be used as a substitute for glass similarly to a PET film or a COP film, and can further be used for a foldable display or a display following a curved surface.
- the film thickness of the polyimide film is preferably in the range of 1 ⁇ m to 50 ⁇ m, more preferably 1 ⁇ m to 50 ⁇ m, from the viewpoint of thinning of the device and improvement in bending resistance. It is in the range of 25 ⁇ m.
- the flexible display device includes a light source, and light of the light source is configured to be output to the outside of the flexible display device through the polyimide film of the present embodiment. Preferably.
- a transparent electrode layer can be provided on the surface of the polyimide film to produce a laminate.
- the laminate can be obtained by forming a transparent electrode layer on a surface of a polyimide film by a sputtering apparatus.
- the polyimide film may have a support or may be a single layer without a support.
- the laminate may have transparent electrode layers on both sides of the polyimide film. At this time, it is preferable to have at least one or more transparent electrode layers on both sides of the polyimide film.
- an undercoat layer for imparting smoothness, a hard coat layer for imparting surface hardness, an index matching layer for improving visibility, and gas barrier properties are provided between the transparent electrode layer and the polyimide film. You may have another layer, such as a gas barrier layer, to do so.
- the hard coat layer for giving surface hardness, the index matching layer for improving visibility, and the transparent electrode layer and the polyimide film may be laminated.
- the laminate of the present embodiment is suitable for use in a touch panel material such as a transparent electrode film.
- the film forming step of the transparent electrode layer on the polyimide film surface is carried out, for example, in a low temperature range of 80 to 100 ° C. It is preferable to perform sputtering at a high temperature to form a transparent electrode layer having a low specific resistance.
- the transparent electrode layer can be formed on both sides of the polyimide film. Thereby, for example, touch panel elements can be arranged on both sides.
- the temperature which forms a transparent electrode layer into a film is high when the glass transition temperature (Tg) of the polyimide film which comprises a film-forming surface is high, problems, such as shrinkage
- Tg glass transition temperature
- the polyimide film according to the present embodiment has a high glass transition temperature (Tg) of about 250 ° C. or higher (based on a film thickness of 15 ⁇ m) and is excellent in heat resistance.
- sputtering can be performed at about 150 to 250 ° C. on the surface of the polyimide film 10 of the present embodiment to form a transparent electrode layer with low specific resistance.
- the polyimide preferably has a breaking strength of 100 MPa or more based on the thickness of 15 ⁇ m of the polyimide film.
- the polyimide film according to the present embodiment has a glass transition temperature (Tg) of 250 ° C. or higher based on the film thickness of 15 ⁇ m, as described above, from the viewpoint of improving the performance of the transparent electrode film. preferable.
- Tg glass transition temperature
- ⁇ Measurement and evaluation method >> ⁇ Evaluation of bending resistance (flexure test)> The bending resistance of the polyimide film was evaluated by conditioning the film at 25 ° C. and 50% relative humidity for 24 hours, and then using a MIT-type repeated bending tester (MIT-DA, manufactured by Toyo Seiki Seisakusho Co., Ltd.). With a weight of 100 mm and a thickness of 7 to 20 ⁇ m and a weight of 0.625 kg / mm 2 applied to it, the bending radius R 2 mm, bending angle 135 °, speed 100,000 times 100,000 times A repeated bending test was carried out in a reciprocating manner. After the test, the sample was removed from the apparatus to obtain a bending resistance evaluation result.
- MIT-DA MIT-type repeated bending tester
- the obtained bending resistance was ranked according to the following criteria. (Bending tolerance rank) ((Good): Those in which a bending mark can not be visually confirmed ⁇ (Defects): Those in which a bending mark can be visually confirmed or the haze is 5.0 or more
- the haze is a spectrophotometer (Konica Minolta Co., Ltd.) It measured using D65 light source by CM3600A).
- the transmittance of the polyimide varnish was measured under the following conditions by UV-visible absorption spectrum measurement after adjusting the solid content concentration of the polyimide varnish to 20% by mass.
- UV / VIS SPECTROPHOTOMETER V-550, manufactured by JASCO
- the background was measured by placing a cell filled with the same solvent as the varnish in the reference room and the sample room.
- the transmittance spectrum was measured by placing a cell filled with the same solvent as the varnish in the reference chamber, and a cell filled with the measurement sample in the sample chamber. From the obtained spectrum data, the value at an optical path length of 10 mm and a wavelength of 450 nm was taken as the transmittance.
- YI degree of yellowness
- CM3600A spectrophotometer manufactured by Konica Minolta Co., Ltd.
- YI rank ⁇ (very good): YI of the film is 2 or less.
- Synthesis example of polyimide varnish >> A polyimide varnish and a polyimide precursor (polyamic acid) varnish were produced as shown in the following synthesis examples and comparative synthesis examples. The amounts (mol%) of the raw material acid dianhydride and diamine are shown in Table 1. Trace metals were added to the reaction solution together with the raw materials to prepare Examples and Comparative Examples. The types and amounts of metals added are shown in Table 2.
- the solution is stirred at room temperature for 6 hours to form a polyimide precursor, and after adding 26.02 g of toluene at room temperature, the temperature is raised to an internal temperature of 160 ° C. and reflux is carried out at 160 ° C. for 1 hour to perform imidization. The After completion of the imidization, the temperature was raised to 180 ° C., and the reaction was continued while extracting toluene. After reacting for 12 hours, the oil bath was removed and the temperature was returned to room temperature, GBL was added so that the solid content would be 20 mass% concentration, and a polyimide GBL solution (hereinafter also referred to as a polyimide varnish) was obtained.
- a polyimide GBL solution hereinafter also referred to as a polyimide varnish
- Synthesis Example 1-2 A polyimide varnish was synthesized in the same manner as in Synthesis Example 1-1 except that the addition of metal was changed as shown in Table 2.
- Synthesis Example 1-3 A polyimide precursor varnish was synthesized in the same manner as in Synthesis Example 1-1 except that the metal addition was changed as shown in Table 2, the reaction temperature was 80 ° C., and imidization was not performed by the heating and refluxing step. .
- Synthesis Example 2-1 A polyimide varnish was synthesized in the same manner as in Synthesis Example 1-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2.
- Synthesis Example 2-2 A polyimide varnish was synthesized in the same manner as in Synthesis Example 1-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2.
- Synthesis Example 3-1 A polyimide varnish was prepared in the same manner as in Synthesis Example 1-1 except that the preparation of acid dianhydride and diamine and addition of metal were changed as shown in Tables 1 and 2 and N-methylpyrrolidone (NMP) was used as a solvent. Was synthesized.
- Synthesis Example 3-2 A polyimide varnish was prepared in the same manner as in Synthesis Example 1-1 except that the preparation of acid dianhydride and diamine and addition of metal were changed as shown in Tables 1 and 2 and N-methylpyrrolidone (NMP) was used as a solvent. Was synthesized.
- Synthesis Example 4-1 The charge of acid dianhydride and diamine and addition of metal were changed as shown in Tables 1 and 2, and a polyimide varnish was synthesized by the procedure described below. In a 500 mL separable flask equipped with a stir bar equipped with a Dean-Stark tube and a reflux tube at the top, 12.05 g (48.51 mmol) of 4,4'-DDS while introducing nitrogen gas, 3,3'-DDS , 5.16 g (20.79 mmol) and 50.00 g of GBL were added.
- Synthesis Example 4-2 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2.
- Synthesis Example 5-1 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2 and the reaction time was 7 hours.
- Synthesis Example 5-2 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2 and the reaction time was 7 hours.
- Synthesis Example 6 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2 and the reaction time was 7 hours.
- Synthesis Example 7 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2 and the reaction time was 7 hours.
- Synthesis Example 8 A polyimide varnish was prepared in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed according to Tables 1 and 2 and the reaction time was 7 hours using NMP as a solvent. Was synthesized.
- Synthesis Example 9 A polyimide varnish was prepared in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed according to Tables 1 and 2 and the reaction time was 7 hours using NMP as a solvent. Was synthesized.
- Synthesis Example 10 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2 and the reaction time was 7 hours.
- Synthesis Example 11 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2 and the reaction time was 7 hours.
- Synthesis Example 12 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2 and the reaction time was 7 hours.
- Synthesis Example 13 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed according to Tables 1 and 2 and the reaction time was 3 hours.
- Synthesis Example 14 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as in Tables 1 and 2 and the reaction time was 4 hours.
- Synthesis Example 15 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2 and the reaction time was 6 hours.
- Synthesis Example 16 4.11 g (13.86 mmol) of 4,4'-bis (4-aminophenoxybiphenyl) (BAPB) while introducing nitrogen gas into a 500 mL separable flask equipped with a stir bar equipped with a Dean-Stark tube and a reflux tube at the top To 10.3), 10.32 g (41.58 mmol) of 3,3-DDS, 3.44 g (13.86 mmol) of 4,4-DDS, and 50.00 g of GBL were added.
- BAPB 4,4'-bis (4-aminophenoxybiphenyl)
- Synthesis Example 17 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2 and the reaction time was 6 hours.
- Synthesis Example 18 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2.
- Synthesis Example 19 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2.
- Synthesis Example 20 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed as shown in Tables 1 and 2.
- Comparative Synthesis Example 3 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed according to Tables 1 and 2 using the purified raw materials.
- Comparative Synthesis Example 5 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed according to Tables 1 and 2 using the purified raw materials.
- Comparative Synthesis Example 6 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed according to Tables 1 and 2 using the purified raw materials.
- Comparative Synthesis Example 7 A polyimide varnish was synthesized in the same manner as in Synthesis Example 4-1 except that the preparation of the acid dianhydride and the diamine and the addition of metal were changed according to Tables 1 and 2 using the purified raw materials.
- compositions and evaluation results of the polyimide varnishes obtained in Synthesis Examples 1-1 to 20 and Comparative Synthesis Examples 1 to 7 are shown in the following table.
- the polyimide film of the present embodiment is excellent in bending resistance, surface smoothness, and transparency (YI value).
- the varnish of the present invention can be used for the production of a surface protection film, a substrate film such as a color filter, a TFT, etc., and a polyimide film used as an insulation protection film.
- the polyimide film and the laminate in the present embodiment are an optical device such as a display having a touch panel function, an organic EL light emitting device, a smartphone, and a tablet terminal; a flexible optical device such as a flexible display device, a flexible solar cell, a flexible touch panel It can be suitably used for products such as bendable smartphones and tablet terminals; other flexible devices such as flexible batteries; and organic EL light emitting devices and organic EL displays having curved surfaces.
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Abstract
Description
また、透明電極フィルムのようなタッチパネル材料の分野では、軽量化、薄膜化及びフレキシブル化の観点から、ガラス代替品として樹脂フィルムを基板として用いることが検討されていた。
[1]
ポリマー(α)と溶媒(β)とを含むワニスであって、
上記ポリマー(α)はポリイミドまたはポリイミド前駆体であり、
上記ワニスは、アルカリ金属およびアルカリ土類金属を除く、原子量が26以上201以下である典型金属元素、又は、原子量が26以上201以下である遷移金属元素に属する少なくとも1種の金属元素を含み、
上記ワニスに含まれる上記金属元素のうち少なくとも1種は、上記ポリマー(α)に対して0.05~500ppm存在する、ワニス。
[2]
上記ワニスは、上記溶媒(β)中の上記ポリマー(α)の濃度を20質量%に調整したとき、光路長10mmで測定される波長450nmの光の透過率が60%以上である、項目1に記載のワニス。
[3]
上記金属元素は、Zn、Zr、Cu、Cr、Mn、Co、Pd、Ni、Rh、Al、及びFeからなる群から選ばれる少なくとも1種を含む、項目1又は2に記載のワニス。
[4]
上記ワニスに含まれる上記金属元素のうち少なくとも1種は、上記ポリマー(α)に対して0.05~100ppm存在する、項目1~3のいずれか一項に記載のワニス。
[5]
上記金属元素がZnを含む、項目3に記載のワニス。
[6]
上記金属元素がZrを含む、項目3に記載のワニス。
[7]
上記金属元素がCuを含む、項目3に記載のワニス。
[8]
上記金属元素がCrを含む、項目3に記載のワニス。
[9]
上記金属元素が、Mn、Co、Pd、Ni、Rh、及びAlからなる群から選ばれる少なくとも1種を含む、項目3に記載のワニス。
[10]
上記金属元素が、Feを含む、項目3に記載のワニス。
[11]
上記金属元素がFeを含み、
Feは、上記ポリマー(α)に対して50ppm~500ppm存在する、項目3に記載のワニス。
[12]
上記ワニスは、P及びSiからなる群から選ばれる典型非金属元素を更に含み、
上記ワニスに含まれる上記典型非金属元素のうち少なくとも1種は、上記ポリマー(α)に対して0.05~100ppm存在する、項目1~9のいずれか一項に記載のワニス。
[13]
上記ポリマー(α)がポリイミドである、項目1~12のいずれか一項に記載のワニス。
[14]
上記溶媒(β)がγ-ブチロラクトンである、項目13に記載のワニス。
[15]
上記金属元素がCuを含む、項目14に記載のワニス。
[16]
上記ワニスに含まれる上記金属元素の合計量が、上記ポリマー(α)に対して0.05~500ppmである、項目1に記載のワニス。
[17]
上記ワニスは、フレキシブル表示デバイスのポリイミド層、又は有機EL発光デバイスのポリイミド層の形成に用いられる、項目1~14のいずれか一項に記載のワニス。
[18]
項目1~17のいずれか一項に記載のワニスより得られる、ポリイミドフィルム。
[19]
項目18に記載のポリイミドフィルムを有する、有機EL発光デバイス。
[20]
項目18に記載のポリイミドフィルムを有する、フレキシブル表示デバイス。
[21]
上記フレキシブル表示デバイスは光源を更に含み、
上記ポリイミドフィルムは、上記光源からの光が上記ポリイミドフィルムを通過して上記フレキシブルデバイスの外部に出力されるような位置に配置された、項目20に記載のフレキシブル表示デバイス。
[22]
ポリマー(α)を含むポリイミド層を有するフレキシブル表示デバイスであって、
上記ポリイミド層は、アルカリ金属およびアルカリ土類金属を除く、原子量が26以上201以下である典型金属元素、又は、原子量が26以上201以下である遷移金属元素に属する少なくとも1種の金属元素を含み、
上記ポリイミド層に含まれる上記金属元素のうち少なくとも1種は、上記ポリマー(α)に対して0.05~500ppm存在する、フレキシブル表示デバイス。
[23]
上記ポリイミド層に含まれる上記金属元素のうち少なくとも1種は、上記ポリマー(α)に対して0.05~100ppm存在する、項目22に記載のフレキシブル表示デバイス。
[24]
上記金属元素は、Zn、Zr、Cu、Cr、Mn、Co、Pd、Ni、Rh、Al、及びFeからなる群から選ばれる少なくとも1種を含む、項目22に記載のフレキシブル表示デバイス。
[25]
上記金属元素は、Zn、Zr、Cu、及びCrからなる群から選ばれる少なくとも1種を含む、項目24に記載のフレキシブル表示デバイス。
[26]
上記金属元素は、Feを含み、
Feは、上記ポリマー(α)に対して50~500ppm存在する、項目24に記載のフレキシブル表示デバイス。
[27]
上記ポリイミド層に含まれる上記金属元素の合計量が、上記ポリマー(α)に対して0.05~500ppmである、項目22に記載のフレキシブル表示デバイス。
[28]
上記フレキシブル表示デバイスは光源を更に含み、
上記ポリイミド層は、上記光源からの光が上記ポリイミド層を通過して上記フレキシブル表示デバイスの外部に出力されるような位置に配置された、項目27に記載のフレキシブル表示デバイス。
[29]
ポリイミドワニスの製造方法であって、上記方法は、
(a)溶媒中に、ジアミンと、酸二無水物とを溶解して、ポリイミド前駆体を生成することと、
(b)上記ポリイミド前駆体を上記溶媒中で加熱してポリイミドを生成することと
を含み、
工程(b)において、Zn、Zr、Cu、Cr、Mn、Co、Pd、Ni、Rh、Al、及びFeからなる群から選択される少なくとも1種の金属元素を上記溶媒中に存在させる、ポリイミドワニスの製造方法。
[30]
上記金属元素はCuを含む、項目29に記載のポリイミドワニスの製造方法。
〈微量金属元素〉
本実施形態のワニスは、ポリマー(α)と溶媒(β)とを含む。ワニスは、アルカリ金属およびアルカリ土類金属を除く、原子量が26以上201以下である典型金属元素、又は、原子量が26以上201以下である遷移金属元素に属する金属元素から選択される少なくとも1種(以下、本願明細書において「微量金属元素」ともいう。)を更に含む。ワニスに含まれる微量金属元素のうち、少なくとも1種は、ポリマー(α)に対して0.05~500ppmの量で存在する。
理論に限定されないが、本実施形態のワニスは、微量金属元素を含有することによって、ポリマー(α)であるポリイミド又はポリイミド前駆体の重合反応性が向上し、ワニス中のポリマー(α)の分子量が増大することにより、あるいは、ワニスからポリイミドフィルムを成形した際にポリマー(α)の分子量が増大することにより、複数回の屈曲に対する改善された屈曲耐性を有するポリイミドフィルムを提供することができると考えられる。
アルカリ金属およびアルカリ土類金属は最外殻電子がs軌道にある為、有機分子との電子的な相互作用が少なく、ポリマーの重合反応への影響が少ないと推定される。一方、典型金属元素又は遷移金属元素は、空間的な広がりがs軌道より広いp軌道やd軌道に、最外殻電子又は自由電子が存在する為、有機分子との電子的な相互作用が生じ、ポリマーの重合反応に対して触媒作用を有すると推定される。
微量金属元素は、典型金属元素又は遷移金属元素の中でも、亜鉛(Zn)、ジルコニウム(Zr)、銅(Cu)、クロム(Cr)、マンガン(Mn)、コバルト(Co)、パラジウム(Pd)、ニッケル(Ni)、ロジウム(Rh)、アルミニウム(Al)、及び鉄(Fe)からなる群から選択される少なくとも1種を含むことが好ましい。微量金属元素は、好ましくは亜鉛を含み、より好ましくは亜鉛及び銅を含み、更に好ましくは亜鉛、銅及び鉄を含み、より更に好ましくは亜鉛、銅、鉄、及びジルコニウムを含み、最も好ましくは亜鉛、銅、鉄、ジルコニウム、及びクロムを含む。
ポリイミドやポリイミド前駆体の重合反応に対する、前述の好ましい微量金属元素の作用機構は不明だが、有機分子との電子的な相互作用により重合反応を促進すると推定される。
ワニス中に含まれる微量金属元素のうち、少なくとも1種は、ポリマー(α)に対して、好ましくは500ppm以下、より好ましくは400ppm以下、より好ましくは300ppm以下、より好ましくは200ppm以下、より好ましくは100ppm以下であり、90ppm以下であってもよく、80ppm以下であってもよく、70ppm以下であってもよく、60ppm以下であってもよい。
ワニス中に含まれる微量金属元素の合計量は、フィルムの透明性の観点から、ポリマー(α)に対して0.05~500ppmが好ましい。
微量金属元素の含有量が多いと、ポリイミドが着色しやすくなる。微量金属元素の作用機構は不明だが、ポリイミドが金属元素との相互作用により会合体や錯体を形成する為、可視光の吸収が生じ着色しやすくなると推定される。金属酸化物による着色も、ポリイミドフィルムとした際に着色を生じる原因となると推定される。
鉄の含有量が50ppm~100ppmの範囲にある場合、フィルムの屈曲耐性と透明性の両立ができる為、好ましい。鉄は酸素と相互作用をし易い性質がある為、溶媒中の溶存酸素と鉄の相互作用により鉄と有機分子との電子的な相互作用が低下し、重合反応を促進性能がZnやCu等に比べ低下すると推定される。その為、煩雑な溶媒の脱ガス等の処理をせず重合反応を充分に促進するためには、50ppm以上の添加が好適である。
本実施形態のワニスは、上記微量金属元素に加えて、ポリマー(α)に対して0.05~100ppmの非金属元素(本願明細書において「微量非金属元素」ともいう)を更に含むことが好ましい。微量非金属元素は、例えば、リン(P)及び/又はケイ素(Si)であることが好ましい。本実施形態のワニスが微量非金属元素を含む場合、ポリイミドフィルムの強度が向上するため好ましい。ポリマー(α)に対する微量非金属元素の含有量の下限は、より好ましくは0.1ppm以上、更に好ましくは1.0ppm以上であり、上限は、より好ましくは100ppm以下、更に好ましくは50ppm以下である。
リン及び/又はケイ素の作用機構は不明だが、リン及び/又はケイ素は上述の微量金属元素と相互作用を起こし、より微量金属元素の重合促進能力を高めることができると推定される。
本実施形態のワニスは、溶媒中の固形分濃度を20質量%に調整したとき、光路長10mmで測定される波長450nmの光の透過率が45%以上であり、好ましくは50%以上、より好ましくは55%以上、更に好ましくは60%以上であり、更に好ましくは70%以上であり、更に好ましくは80%以上である。波長450nmの光の透過率の上限は特に限定はないが、100%未満であってもよく、99%以下であってもよく、98%以下であってもよく、95%以下であってもよく、90%以下であってもよい。
本実施形態のポリイミドワニスは、前記溶媒中の固形分濃度を20質量%に調整したとき、光路長10mmで測定される波長400nmの光の透過率が5%以上であり、好ましくは10%以上、より好ましくは20%以上、更に好ましくは30%以上であり、更に好ましくは40%以上であり、更に好ましくは50%以上である。波長400nmの光の透過率の上限は特に限定はないが、100%未満であってもよく、90%以下であってもよく、80%以下であってもよく、70%以下であってもよい。
本実施形態のワニスは、複数回の屈曲に対する改善された屈曲耐性を有することに加えて上記構成を有することにより、フレキシブル光学デバイスのフィルム基板として好適に用いることができる。光透過率を上記範囲に調整する方法としては、限定されないが、ワニス中に含まれる溶媒の種類、ポリイミドまたはポリイミド前駆体を構成するジアミン及び酸二無水物モノマー単位の種類及び含有率、ポリイミドまたはポリイミド前駆体の分子量、任意の添加剤の種類及び含有率等を変更することによって調整することができる。例えば、以下に説明する式(1)で表されるポリイミドを使用することで、光透過率を上記範囲に調整することがより容易となる。
溶媒(β)は特に限定されない。溶媒としては、極性溶媒が有用であり、極性溶媒としては、例えば、フェノール系溶媒、アミド系溶媒、ラクトン系溶媒、スルホキシド系溶媒、ケトン系溶媒、エステル系溶媒が挙げられる。フェノール系溶媒としては、例えば、m-クレゾールが挙げられる。アミド系溶媒としては、例えば、N-メチル-2-ピロリドン(NMP)、N,N-ジメチルホルムアミド(DMF)、及びN,N-ジメチルアセトアミド(DMAc)が挙げられる。ラクトン系溶媒としては、例えば、γ-ブチロラクトン(GBL)、δ-バレロラクトン、ε-カプロラクトン、γ-クロトノラクトン、γ-ヘキサノラクトン、α-メチル-γ-ブチロラクトン、γ-バレロラクトン、α-アセチル-γ-ブチロラクトン、及びδ-ヘキサノラクトンが挙げられる。スルホキシド系溶媒としては、例えば、N,N-ジメチルスルホキシド(DMSO)が挙げられる。ケトン系溶媒としては、例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン、及びシクロヘキサノンが挙げられる。エステル系溶媒としては、例えば、酢酸メチル、酢酸エチル、酢酸ブチル、及び炭酸ジメチルが挙げられる。このうち、好ましくは、溶解性の観点から、NMP及びGBLが好ましい。フィルムの黄色度(YI)を更に低減させる観点から、GBLがより好ましい。
本実施形態において、ワニスに含まれるポリマー(α)は、ポリイミドまたはポリイミド前駆体である。ポリイミドまたはポリイミド前駆体に重合単位として含まれる酸二無水物に対するジアミンのモル比の下限は、好ましくは0.95以上、より好ましくは0.96以上、更に好ましくは0.965以上、より更に好ましくは0.97以上であり、上限は、1.00未満、より好ましくは0.995未満、更に好ましくは0.993未満、より更に好ましくは0.99未満である。ポリイミドまたはポリイミド前駆体に重合単位として含まれる酸二無水物に対するジアミンのモル比が0.95以上1.00未満であると、ワニスの塗工性欠点が抑制され、また高透明性が得られるため好ましい。
本実施形態のワニスは、ポリイミドワニス(すなわち、ポリマー(α)の少なくとも一部がポリイミドである。)、またはポリイミド前駆体ワニス(すなわち、ポリマー(α)がポリイミド前駆体である。)のいずれでもよい。ワニスからロールフィルムに加工する際の中間フィルム(粗乾燥後の表面べとつきがない状態のフィルム)の強度の観点から、ポリイミドワニスが好ましい。ポリイミドワニスである場合、ロールフィルムに加工する際の中間フィルムは破断に強くロールフィルム加工プロセスに適用しやすい。
ポリイミドワニスに含有されるポリイミドは、酸二無水物とジアミンとを原料に生成することができる。式(1)のAは、ジアミンから得ることができる。
また、本実施形態では、式(1)におけるAとして、下記式(A-1)で表される構造と、下記式(A-2)、下記式(A-3)、及び下記式(A-4)で表される構造のうち少なくとも1種と、を含むことが好ましい。
式(A-2)と(X-1)の組み合わせの式(A-5)を以下に示す。
次に、式(1)のBについて説明する。式(1)のBは、当該構造単位は、酸二無水物から得ることができる。
本実施形態のポリイミドワニスの製造方法は、(a)溶媒中に、ジアミンと、酸二無水物とを溶解して、ポリイミド前駆体を生成することと、(b)前記ポリイミド前駆体を加熱してポリイミドを生成することとを含む。一実施形態において、ポリイミドワニスは、例えば、(a)酸二無水物成分及びジアミン成分を、溶媒、例えば有機溶媒に溶解してポリイミド前駆体を生成することと、(b)トルエンなどの共沸溶媒を加え、ポリイミド前駆体を加熱して、イミド化の際に発生する水を系外に除去しつつポリイミドを生成することで、ポリイミド及び溶媒を含有するポリイミド溶液として製造することができる。
添加剤として、例えば可塑化効果と難燃効果を有するリン酸エステル系化合物のように、一種の添加剤が複数の用途として用いられることがある為、用途は限定しないが化合物の構造としては、例えば、ホスファイト系化合物、フェノール系化合物、チオエーテル系化合物、ヒドラジン系化合物、アミド系化合物、ベンゾトリアゾール系化合物、トリアジン系化合物、イソシアヌル酸系化合物、ヒンダードアミン系化合物、ヒンダードフェノール系化合物、リン酸エステル系化合物、ホスファゼン系化合物、ウレタン系化合物、アクリル系化合物、メタクリル系化合物、エポキシ系化合物、イソシアネート系化合物、などが挙げられる。
本実施形態のポリイミドフィルムは、上記に渡って説明した本実施形態のワニスより得られる。本実施形態のポリイミドフィルムは、ポリイミドを主成分として含むポリイミドフィルムであってよい。ポリイミドの構造は、上記《ワニス》の欄で説明したポリイミドの構造に対応する。本願明細書において、フィルムが「ポリイミドを主成分として含む」とは、フィルムの全質量を基準として、ポリイミドを50質量%以上含むことを意味する。ポリイミドフィルムは、フィルムの全質量を基準として、ポリイミドを好ましくは60質量%以上、より好ましくは70質量%以上、更に好ましくは80質量%以上、より更に好ましくは90質量%以上含み、特に好ましくはポリイミドフィルムから構成される。
本実施形態に係るポリイミドフィルムは、例えば、支持体の表面上に形成されたポリイミドフィルムであってもよく、支持体がなくても支持性のあるフィルム(自立フィルム)であってもよい。本実施形態のポリイミドフィルムは、支持体がなくても支持性のあるフィルム(自立フィルム)であることが、フィルム基板としての強度を保持する観点から好ましい。本願明細書において、支持性のあるフィルムとは、5%以上の破断伸度を有するフィルムを意味する。支持体を有するフィルムについては、支持体を剥がしたポリイミドフィルムが5%以上の破断伸度を有している場合、支持性のあるフィルムに該当する。
本実施形態のポリイミドフィルムは、PETフィルムやCOPフィルムと同様にガラスの代替品として用いることができ、屈曲耐性に優れるため、例えば、折り畳み式の表示体や曲面に追従した表示体に本実施形態のポリイミドフィルムを用いてもフィルム破損が生じにくく、使い勝手が良い。
本実施形態のポリイミドフィルムは、屈曲半径2mm、屈曲角度135°、荷重0.625kg/m2の条件で10万回屈曲させたときに破断せず、屈曲痕が目視で確認できないことが好ましい。本実施形態のポリイミドフィルムは、この構成を有する場合、フレキシブル光学デバイスの基板としてより好適に用いることができる。
本実施形態に係るポリイミドフィルムの黄色度(YI)は、好ましくは5.0以下、より好ましくは4.5以下、更に好ましくは4.0以下である。このとき、ポリイミドフィルムの膜厚は、0.1μmから30μmの範囲内であることが好ましく、1μmから20μmの範囲内であることがより好ましい。
本実施形態のポリイミドフィルムのレタデーション(Rth)は、フィルム厚を15μmとした換算値で、好ましくは100nm以下、より好ましくは50nm以下、更に好ましくは20nm以下であってよい。Rthは負でもよいが、好ましくは-5nmより大きい値である。
ポリイミドフィルムは、例えば、本実施形態のワニスを支持体の表面上に塗工等により製膜し、次いで、ワニスを加熱することにより得ることができる。
本実施形態におけるポリイミドフィルムの製造方法は、例えば:本実施形態のワニスを支持体上に塗工することと;溶媒を粗乾燥させて、溶媒を0.1質量%~20質量%含む溶媒含有フィルム(以下、「中間フィルム」ともいう。)を形成することと;更に中間フィルムを加熱して、溶媒を0.1質量%未満になるまで本乾燥を実施することによって得ることができる。適宜、中間フィルムを延伸する工程を実施してもよい。
支持体としては、ガラス基板、例えば、アルカリガラス基板、及び無アルカリガラス基板(Eagle XG(登録商標)、コーニング社製);金属基板、例えば、銅基板、アルミ基板、及びSUS基板等の金属基板;プラスチックフィルム、例えば、Upilex(登録商標)フィルム(宇部興産製)、Kapton(登録商標)フィルム(東レ・デュポン製)等の有色ポリイミドフィルム、ポリカーボネートフィルム、PETフィルム等;金属箔、例えば、銅箔、アルミ箔、SUS箔等のような金属箔が挙げられる。しかしながら、ポリイミドワニスに対する加熱・乾燥は、支持体が無くとも実施することができ、支持体の種類は特に限定されるものではない。ここで、支持体としての基板とは、高剛性で折り曲げ等に適さないものを意味し、フィルム或いはフィルム基板とは、可撓性であり、折り曲げ加工が可能なものを意味する。
本乾燥における温度は、一般的には100℃~350℃、好ましくは150℃~320℃、より好ましくは180℃~300℃である。
延伸における温度は、一般的には200℃~400℃、好ましくは200℃~350℃、より好ましくは250℃~350℃である。延伸後の乾燥における温度は、一般的には200℃~400℃、好ましくは200℃~350℃、より好ましくは250℃~350℃である。
フィルム製膜に好適なワニスの溶媒(β)は、例えば、m-クレゾール、NMP、DMF、DMAc、GBL、DMSO、アセトン、及びジエチルアセテート等が挙げられる。このうち、GBLを溶媒に用いることで、ポリイミドフィルムの低YIを担保することができる。
上記のようにポリイミドワニスに対する加熱・乾燥により、溶媒はほぼ除去される。所望のYI、Rth、及び屈曲耐性を得、所望の物性を損なわない観点から、ポリイミドフィルム中に、溶媒、例えばGBLの含有量は、3質量%よりも小さいことが好ましく、1質量%よりも小さいことがより好ましく、0.5質量%以下であることが更に好適である。なお、GBLは、少なくとも0.01質量%程度が残量としてポリイミドフィルム中に含まれてもよい。
ポリイミドワニスからポリイミドフィルムを製膜する方法では、ポリイミドの溶媒への溶解性が良好であり、支持体上にポリイミドワニスを塗布し、仮乾燥を行い、支持体を取り外しても、ポリイミドフィルムは支持性のあるフィルム(自立フィルム)を保つことができる。したがって、支持体に支持されない自由状態で、溶媒を0.1質量%~20質量%含む仮乾燥後のポリイミドフィルム(本願明細書において、「仮乾燥フィルム」、「中間フィルム」及び「溶媒含有フィルム」ともいう。)を加熱して、ポリマーの配向が少ない状態で、溶媒含有量が0.1質量%未満のポリイミドフィルムを得ることができる。また、支持体に支持されない自由状態で、仮乾燥フィルムを延伸及び加熱してもよい。
本実施形態におけるポリイミドフィルムは、より高い破断伸度と破断強度とを得ることができる為、優れた屈曲耐性を有している。
別の実施形態では、ポリイミドフィルムの表面上に、機能性層を設けて積層体としてもよい。機能性層は、ポリイミドフィルムの表面上に、例えば、透明電極層をスパッタリング装置で成膜することにより得ることができる。積層体が両面にポリイミドフィルムを有する場合、透明電極層は、積層体の両面に形成されていてもよい。積層体の両面のポリイミドフィルムに、それぞれ、少なくとも1層以上の透明電極層を形成することが好ましい。また、透明電極層とポリイミドフィルムとの間に、平滑性を付与する為のアンダーコート層、表面硬度を付与する為のハードコート層、視認性を向上する為のインデックスマッチング層、ガスバリア性を付与する為のガスバリア層、など他の層を有していてもよい。表面硬度を付与する為のハードコート層、視認性を向上する為のインデックスマッチング層は、透明電極層とポリイミドフィルムの上に積層されていてもよい。積層体は、透明電極フィルムのようなタッチパネル材料への使用に特に適している。
本実施形態のフレキシブル表示デバイスは、本実施形態のポリイミド層を有する。フレキシブル表示デバイスとしては、有機ELディスプレイ、例えば、ボトムエミッション型フレキシブル有機ELディスプレイ、トップエミッション型フレキシブル有機ELディスプレイなど;又はフレキシブル液晶ディスプレイが挙げられる。
本実施形態のワニス、およびポリイミドフィルムは、フレキシブル表示デバイスに用いられるポリイミド層を形成するのに好適である。好ましくは、本実施形態のワニス、またはポリイミドフィルムを用いてフレキシブル表示デバイスを製造することができる。
本実施形態のフレキシブル表示デバイスは、その表示部び用いられる少なくとも一層のフィルム基材としてポリイミドフィルムを有してもよい。本実施形態のポリイミドフィルムは、例えば、支持体の表面上に形成されたポリイミドフィルム、又は支持体がなくても支持性のあるフィルム(自立フィルム)でよい。ポリイミドフィルムはロールフィルムとして加工プロセスに適用させる観点から、自立フィルムであることが好ましい。本実施形態のポリイミドフィルムは、PETフィルム又はCOPフィルムと同様にガラスの代替品として用いることができ、更には折り畳み式の表示体又は曲面に追従した表示体に用いることができる。
フレキシブル表示デバイス用のフィルム基板に用いる際は、デバイスの薄膜化と耐屈曲性の向上の観点から、ポリイミドフィルムの膜厚は、1μm~50μmの範囲内であることが好ましく、より好ましくは1μm~25μmの範囲内である。
本実施形態のポリイミドフィルムをフレキシブル表示デバイスに用いる場合、該フレキシブル表示デバイスは光源を備え、この光源の光が本実施形態のポリイミドフィルムを通過してフレキシブル表示デバイスの外部に出力されるように構成されることが好ましい。
本実施形態において、ポリイミドフィルムの表面上に、透明電極層を設けて、積層体を製造することができる。
〈屈曲耐性の評価(屈曲試験)〉
ポリイミドフィルムの屈曲耐性の評価は、フィルムを25℃、相対湿度50%にて24時間調湿後、MIT型繰り返し折り曲げ試験機(MIT-DA、株式会社東洋精機製作所製)を用い、幅15mm、長さ100mm、厚み7~20μmの試験片に荷重が0.625kg/mm2となる錘をかけた状態で、折り曲げ半径R2mm、折り曲げ角度135°、速度90回/分の条件で100,000回往復での繰り返し折曲げ試験を行った。試験後サンプルを装置から外し屈曲耐性評価結果を得た。
得られた屈曲耐性を下記基準に従ってランク分けした。
(屈曲耐性ランク)
〇(良好):目視で屈曲痕が確認できないもの
×(不良):目視で屈曲痕が確認できる、又はヘイズが5.0以上であるもの
尚、ヘイズはコニカミノルタ株式会社製分光測色計(CM3600A)にてD65光源を用い、測定した。
ポリイミドワニスの透過率は、ポリイミドワニスの固形分濃度を20質量%に調整したあと、紫外可視吸収スペクトル測定にて、下記の条件により測定した。装置は、UV/VIS SPECTROPHOTOMETER(V-550、JASCO製)を用いた。バックグラウンドはレファレンス室及びサンプル室にワニスと同じ溶媒を満たしたセルを置き測定した。透過率スペクトルは、レファレンス室にワニスと同じ溶媒を満たしたセルを置き、サンプル室に測定サンプルを満たしたセルを置き測定した。得られたスペクトルデータより、光路長10mm、波長450nmにおける値を透過率とした。
装置:UV/VIS SPECTROPHOTOMETER(V-550、JASCO社製)
セルサイズ:厚み10mm×幅10mm×高さ400mm
測定波長:300nm-800nm
バンド幅:2.0nm
走査速度:200nm/min
得られた透過率を下記基準に従ってランク分けした。
(透過率ランク)
◎(非常に良好):透過率が60%を超える。
〇(良好):透過率が45%以上60%以下である。
×(不良):透過率が45%未満である。
ワニス中の金属元素、リン、ケイ素の含有量の測定はICP-AES測定により行った。原料を0.5g秤量し、硝酸→硝酸+塩酸→硝酸+過塩素酸にて湿式分解後の試料を25mLに定容して、ICP-AES定性分析を行った。
重量平均分子量(Mw)及び、数平均分子量(Mn)は、ゲルパーミエーションクロマトグラフィー(GPC)にて、下記の条件により測定した。溶媒としては、N,N-ジメチルホルムアミド(和光純薬工業社製、高速液体クロマトグラフ用)を用い、測定前に24.8mol/Lの臭化リチウム一水和物(和光純薬工業社製、純度99.5%)及び63.2mol/Lのリン酸(和光純薬工業社製、高速液体クロマトグラフ用)を加えたものを使用した。また、重量平均分子量を算出するための検量線は、スタンダードポリスチレン(東ソー社製)を用いて作製した。
カラム:TSK-GEL SUPER HM-H×2本
流速:0.5mL/分
カラム温度:40℃
ポンプ:PU-2080(JASCO社製)
検出器:RI-2031Plus(RI:示差屈折計、JASCO社製)
UV-2075Plus(UV-Vis:紫外可視吸光計、JASCO社製)
ナノスケールハイブリッド顕微鏡(VN8000、キーエンス株式会社製)を用いて、積層体のフィルム層側の測定面積(50μm×50μm)をスキャンし、の表面の算術平均粗さ(Ra)を測定した。
ポリイミドフィルムを、コニカミノルタ株式会社製分光測色計(CM3600A)にてD65光源を用い、黄色度(YI値)を測定した。なお、特に記載のない限り、サンプルとして20±1μmの膜厚のフィルムについて測定を行った。
得られた黄色度(YI)を下記基準に従ってランク分けした。
(YIランク)
◎(非常に良好):フィルムのYIが2以下である。
〇(良好):YIが2を超え4以下である。
×(不良):YIが4を超える。
《酸二無水物とジアミンの略称》
酸二無水物
6FDA:4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸二無水物
ODPA:4,4’-オキシジフタル酸二無水物
PMDA:4,ピロメリット酸二無水物
BPDA:3,3’,4,4’-ビフェニルテトラカルボン酸二無水物
HPMDA:ヒドロキシピロメリット酸二無水物
TDA:1,3,3a,4,5,9b-ヘキサヒドロ-5-(テトラヒドロ-2,5-ジオキソ-3-フラニル)ナフト[1,2-c]フラン-1,3-ジオン
BODA:ビシクロ[2,2,2]オクト-7-エン-2,3,5,6-テトラカルボン酸二無水物(BCDAとも表記)
ジアミン
TFMB:2,2’-ビス(トリフルオロメチル)ベンジジン
3,3’-DDS:3,3’-ジアミノジフェニルスルホン
4,4’-DDS:4,4’-ジアミノジフェニルスルホン
CHDA:シクロヘキシルジアミン
14BAC:1,4-ビス(アミノメチル)シクロヘキサン
BANBDA:ビス(アミノメチル)ノルボルナン
BAPB:4,4’-ビス(4-アミノフェノキシビフェニル)
BAPDB:α,α’-ビス(4-アミノフェニル)-1,4-ジイソプロピルベンゼン
ポリイミドワニス、およびポリイミド前駆体(ポリアミド酸)ワニスを以下の合成例および比較合成例に示すとおりに作製した。原料の酸二無水物とジアミンの量(mol%)を表1に示す。原料と共に反応溶液の中に微量金属を添加し、各実施例、比較例を作成した。添加した金属の種類と量を表2に示す。
ディーン・スターク管及び還流管を上部に備えた撹拌棒付き500mLセパラブルフラスコに、窒素ガスを導入しながら2,2’-ビス(トリフルオロメチル)ベンジジン(TFMB)22.19g(69.30mmol)、γ-ブチロラクトン(GBL)50.00gを加えた。続いて4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸二無水物(6FDA)31.09g(70.00mmol)、GBL22.28gを室温で加えた。その溶液を室温で6時間撹拌しポリイミド前駆体を生成し、トルエン26.02gを室温で加えた後、内温160℃まで昇温し、160℃で1時間加熱還流を行い、イミド化を行った。イミド化完了後、180℃まで昇温し、トルエンを抜き出しながら反応を続けた。12時間反応後、オイルバスを外して室温に戻し、固形分が20質量%濃度となるようにGBLを加え、ポリイミドGBL溶液(以下、ポリイミドワニスともいう)を得た。
表2のとおりに金属の添加を変更したこと以外は合成例1-1と同様にポリイミドワニスを合成した。
表2のとおりに金属の添加を変更し、反応温度を80℃とし、また、加熱還流工程によるイミド化を行わなかったこと以外は合成例1-1と同様に、ポリイミド前駆体ワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例1-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例1-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、溶媒としてN-メチルピロリドン(NMP)を用いたこと以外は合成例1-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、溶媒としてN-メチルピロリドン(NMP)を用いたこと以外は合成例1-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、以下に記載の手順でポリイミドワニスを合成した。
ディーン・スターク管及び還流管を上部に備えた撹拌棒付き500mLセパラブルフラスコに、窒素ガスを導入しながら4,4’-DDSを12.05g(48.51mmol)に、3,3’-DDSを5.16g(20.79mmol)、GBL50.00gを加えた。続いて4,4’-オキシジフタル酸無水物(ODPA)21.71g(70.00mmol)、GBL22.28g、トルエン26.02gを室温で加えた後、内温160℃まで昇温し、160℃で1時間加熱還流を行い、イミド化を行った。イミド化完了後、180℃まで昇温し、トルエンを抜き出しながら反応を続けた。12時間反応後、オイルバスを外して室温に戻し、固形分が20質量%濃度となるようにGBLを加え、ポリイミドGBL溶液(以下、ポリイミドワニスともいう)を得た。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を7時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を7時間とした以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を7時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を7時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、溶媒としてNMPを用い反応時間を7時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、溶媒としてNMPを用い反応時間を7時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を7時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を7時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を7時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を3時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を4時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を6時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
ディーン・スターク管及び還流管を上部に備えた撹拌棒付き500mLセパラブルフラスコに、窒素ガスを導入しながら4,4’-ビス(4-アミノフェノキシビフェニル)(BAPB)5.11g(13.86mmol)に、3,3-DDSを10.32g(41.58mmol)、4,4-DDSを3.44g(13.86mmol)、GBL50.00gを加えた。続いて4,4’-オキシジフタル酸無水物(ODPA)21.71g(70.00mmol)、GBL22.28g、トルエン25.63gを室温で加えた後、内温160℃まで昇温し、160℃で1時間加熱還流を行い、イミド化を行った。イミド化完了後、180℃まで昇温し、トルエンを抜き出しながら反応を続けた。6時間反応後、オイルバスを外して室温に戻し、固形分が20質量%濃度となるようにNMPを加え、ポリイミドNMP溶液(以下、ポリイミドワニスともいう)を得た。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を6時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例4-1と同様にポリイミドワニスを合成した。
表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例4-1と同様にポリイミドワニスを合成した。
原料は全て精製したものを用いた。原料の金属イオン濃度を測定したところ、Cu、Cr、Zr、Zn、Mn、Co、Pd、Ni、Rh、Al、Feはいずれも0.01ppm以下であり、ケイ素及びリンも同様に0.01ppm以下であった。
精製済の原料を用い表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例1-1と同様にポリイミドワニスを合成した。
精製済の原料を用い表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、溶媒としてN-メチルピロリドン(NMP)を用いたこと以外は合成例1-1と同様にポリイミドワニスを合成した。
精製済の原料を用い表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例4-1と同様にポリイミドワニスを合成した。
精製済の原料を用い表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更し、反応時間を7時間としたこと以外は合成例4-1と同様にポリイミドワニスを合成した。
精製済の原料を用い表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更した以外は合成例4-1と同様にポリイミドワニスを合成した。
精製済の原料を用い表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例4-1と同様にポリイミドワニスを合成した。
精製済の原料を用い表1および表2のとおりに酸二無水物とジアミンの仕込み、および金属の添加を変更したこと以外は合成例4-1と同様にポリイミドワニスを合成した。
[実施例1~26]
表2及び表3に示すように各合成例のポリイミドワニスあるいはポリイミド前駆体ワニスを、支持基材としてのupilex(宇部興産製、製品番号upilex125s)上に塗工厚み150μmで塗工して、50℃で30分乾燥させた。この溶媒含有フィルムとupilexフィルムの積層体を270℃で1時間乾燥した後、支持体であるupilexフィルムを剥離した状態のポリイミドの自立フィルムの試験結果を以下の表3に示す。
表2及び表3に示すように各比較合成例のポリイミドワニスを、支持基材としてのupilex(宇部興産製、製品番号upilex125s)上に塗工厚み150μmで塗工して、50℃で30分乾燥させた。この溶媒含有フィルムとupilexフィルムの積層体を270℃で1時間乾燥した後、支持体であるupilexフィルムを剥離した状態のポリイミドの自立フィルムの試験結果を以下の表3に示す。
2 プランジャー
3 チャック
4 回転台
5 クランプ
6 屈曲角度
Claims (30)
- ポリマー(α)と溶媒(β)とを含むワニスであって、
前記ポリマー(α)はポリイミドまたはポリイミド前駆体であり、
前記ワニスは、アルカリ金属およびアルカリ土類金属を除く、原子量が26以上201以下である典型金属元素、又は、原子量が26以上201以下である遷移金属元素に属する少なくとも1種の金属元素を含み、
前記ワニスに含まれる前記金属元素のうち少なくとも1種は、前記ポリマー(α)に対して0.05~500ppm存在する、ワニス。 - 前記ワニスは、前記溶媒(β)中の前記ポリマー(α)の濃度を20質量%に調整したとき、光路長10mmで測定される波長450nmの光の透過率が60%以上である、請求項1に記載のワニス。
- 前記金属元素は、Zn、Zr、Cu、Cr、Mn、Co、Pd、Ni、Rh、Al、及びFeからなる群から選ばれる少なくとも1種を含む、請求項1又は2に記載のワニス。
- 前記ワニスに含まれる前記金属元素のうち少なくとも1種は、前記ポリマー(α)に対して0.05~100ppm存在する、請求項1~3のいずれか一項に記載のワニス。
- 前記金属元素がZnを含む、請求項3に記載のワニス。
- 前記金属元素がZrを含む、請求項3に記載のワニス。
- 前記金属元素がCuを含む、請求項3に記載のワニス。
- 前記金属元素がCrを含む、請求項3に記載のワニス。
- 前記金属元素が、Mn、Co、Pd、Ni、Rh、及びAlからなる群から選ばれる少なくとも1種を含む、請求項3に記載のワニス。
- 前記金属元素が、Feを含む、請求項3に記載のワニス。
- 前記金属元素がFeを含み、
Feは、前記ポリマー(α)に対して50ppm~500ppm存在する、請求項3に記載のワニス。 - 前記ワニスは、P及びSiからなる群から選ばれる典型非金属元素を更に含み、
前記ワニスに含まれる前記典型非金属元素のうち少なくとも1種は、前記ポリマー(α)に対して0.05~100ppm存在する、請求項1~9のいずれか一項に記載のワニス。 - 前記ポリマー(α)がポリイミドである、請求項1~12のいずれか一項に記載のワニス。
- 前記溶媒(β)がγ-ブチロラクトンである、請求項13に記載のワニス。
- 前記金属元素がCuを含む、請求項14に記載のワニス。
- 前記ワニスに含まれる前記金属元素の合計量が、前記ポリマー(α)に対して0.05~500ppmである、請求項1に記載のワニス。
- 前記ワニスは、フレキシブル表示デバイスのポリイミド層、又は有機EL発光デバイスのポリイミド層の形成に用いられる、請求項1~14のいずれか一項に記載のワニス。
- 請求項1~17のいずれか一項に記載のワニスより得られる、ポリイミドフィルム。
- 請求項18に記載のポリイミドフィルムを有する、有機EL発光デバイス。
- 請求項18に記載のポリイミドフィルムを有する、フレキシブル表示デバイス。
- 前記フレキシブル表示デバイスは光源を更に含み、
前記ポリイミドフィルムは、前記光源からの光が前記ポリイミドフィルムを通過して前記フレキシブルデバイスの外部に出力されるような位置に配置された、請求項20に記載のフレキシブル表示デバイス。 - ポリマー(α)を含むポリイミド層を有するフレキシブル表示デバイスであって、
前記ポリイミド層は、アルカリ金属およびアルカリ土類金属を除く、原子量が26以上201以下である典型金属元素、又は、原子量が26以上201以下である遷移金属元素に属する少なくとも1種の金属元素を含み、
前記ポリイミド層に含まれる前記金属元素のうち少なくとも1種は、前記ポリマー(α)に対して0.05~500ppm存在する、フレキシブル表示デバイス。 - 前記ポリイミド層に含まれる前記金属元素のうち少なくとも1種は、前記ポリマー(α)に対して0.05~100ppm存在する、請求項22に記載のフレキシブル表示デバイス。
- 前記金属元素は、Zn、Zr、Cu、Cr、Mn、Co、Pd、Ni、Rh、Al、及びFeからなる群から選ばれる少なくとも1種を含む、請求項22に記載のフレキシブル表示デバイス。
- 前記金属元素は、Zn、Zr、Cu、及びCrからなる群から選ばれる少なくとも1種を含む、請求項24に記載のフレキシブル表示デバイス。
- 前記金属元素は、Feを含み、
Feは、前記ポリマー(α)に対して50~500ppm存在する、請求項24に記載のフレキシブル表示デバイス。 - 前記ポリイミド層に含まれる前記金属元素の合計量が、前記ポリマー(α)に対して0.05~500ppmである、請求項22に記載のフレキシブル表示デバイス。
- 前記フレキシブル表示デバイスは光源を更に含み、
前記ポリイミド層は、前記光源からの光が前記ポリイミド層を通過して前記フレキシブル表示デバイスの外部に出力されるような位置に配置された、請求項27に記載のフレキシブル表示デバイス。 - ポリイミドワニスの製造方法であって、前記方法は、
(a)溶媒中に、ジアミンと、酸二無水物とを溶解して、ポリイミド前駆体を生成することと、
(b)前記ポリイミド前駆体を前記溶媒中で加熱してポリイミドを生成することと
を含み、
工程(b)において、Zn、Zr、Cu、Cr、Mn、Co、Pd、Ni、Rh、Al、及びFeからなる群から選択される少なくとも1種の金属元素を前記溶媒中に存在させる、ポリイミドワニスの製造方法。 - 前記金属元素はCuを含む、請求項29に記載のポリイミドワニスの製造方法。
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