WO2018181496A1 - 剥離層形成用組成物及び剥離層 - Google Patents
剥離層形成用組成物及び剥離層 Download PDFInfo
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- WO2018181496A1 WO2018181496A1 PCT/JP2018/012809 JP2018012809W WO2018181496A1 WO 2018181496 A1 WO2018181496 A1 WO 2018181496A1 JP 2018012809 W JP2018012809 W JP 2018012809W WO 2018181496 A1 WO2018181496 A1 WO 2018181496A1
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- group
- carbon atoms
- release layer
- alkyl group
- substrate
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- 0 CC(C)CCCC(C)C1CC[C@@](C)C2C=CC(CC(C)(*)CC3)C3(C)C2CCC1 Chemical compound CC(C)CCCC(C)C1CC[C@@](C)C2C=CC(CC(C)(*)CC3)C3(C)C2CCC1 0.000 description 10
- HXJJRXVJQBGUGE-UHFFFAOYSA-N CC(CCC=C(C)C)C(CC1)C2(C)C1C1C=CC(C(C)(C)C(C)(CC3)[IH]C)C3(C)C1CC2 Chemical compound CC(CCC=C(C)C)C(CC1)C2(C)C1C1C=CC(C(C)(C)C(C)(CC3)[IH]C)C3(C)C1CC2 HXJJRXVJQBGUGE-UHFFFAOYSA-N 0.000 description 1
- OGAUDTSMNLZVSD-WERVMDINSA-N CC(CCC=C(C)C)C(CC1)[C@@](C)(CC2)C1C(CC1)C2C(C)(CC2)C1C(C)(C)C2(C)[IH]C Chemical compound CC(CCC=C(C)C)C(CC1)[C@@](C)(CC2)C1C(CC1)C2C(C)(CC2)C1C(C)(C)C2(C)[IH]C OGAUDTSMNLZVSD-WERVMDINSA-N 0.000 description 1
- OPVUAMHJYLRIBC-UHFFFAOYSA-N O=C(c(cc1)c2c(C(O3)=O)c1C3=O)OC2=O Chemical compound O=C(c(cc1)c2c(C(O3)=O)c1C3=O)OC2=O OPVUAMHJYLRIBC-UHFFFAOYSA-N 0.000 description 1
- WKDNYTOXBCRNPV-UHFFFAOYSA-N O=C(c(cc1)c2cc1-c(cc1C(O3)=O)ccc1C3=O)OC2=O Chemical compound O=C(c(cc1)c2cc1-c(cc1C(O3)=O)ccc1C3=O)OC2=O WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 1
- FGMJUVONDQWEGO-UHFFFAOYSA-N O=C(c(cccc1C(O2)=O)c1-c1c3cccc1C2=O)OC3=O Chemical compound O=C(c(cccc1C(O2)=O)c1-c1c3cccc1C2=O)OC3=O FGMJUVONDQWEGO-UHFFFAOYSA-N 0.000 description 1
- KZNNRZWDBZDNFN-UHFFFAOYSA-N OC(c1c2c(-c(cc3C(O4)=O)ccc3C4=O)ccc1)OC2=O Chemical compound OC(c1c2c(-c(cc3C(O4)=O)ccc3C4=O)ccc1)OC2=O KZNNRZWDBZDNFN-UHFFFAOYSA-N 0.000 description 1
- SFWXAFZOQVGXMD-UHFFFAOYSA-N OC(c1cccc(-c(cccc2C(O3)=O)c2C3=O)c11)OC1=O Chemical compound OC(c1cccc(-c(cccc2C(O3)=O)c2C3=O)c11)OC1=O SFWXAFZOQVGXMD-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
- C08G73/1082—Partially aromatic polyimides wholly aromatic in the tetracarboxylic moiety
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
- C08G73/1028—Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous
- C08G73/1032—Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous characterised by the solvent(s) used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D177/00—Coating compositions based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
Definitions
- the present invention relates to a release layer forming composition and a release layer.
- Patent Documents 1, 2, and 3 after an amorphous silicon thin film layer is formed on a glass substrate and a plastic substrate is formed on the thin film layer, laser irradiation is performed from the glass surface side to crystallize amorphous silicon.
- a method of peeling a plastic substrate from a glass substrate with hydrogen gas generated along with the above is disclosed.
- Patent Document 4 discloses a method for completing a liquid crystal display device by attaching a peeled layer (described as “transfer target layer” in Patent Document 4) to a plastic film using the techniques disclosed in Patent Documents 1 to 3. Is disclosed.
- JP 10-125929 A Japanese Patent Laid-Open No. 10-125931 International Publication No. 2005/050754 JP-A-10-125930
- This invention is made
- the composition for peeling layer formation for forming the peeling layer which can peel without damaging the resin substrate of a flexible electronic device, and the said peeling layer are provided.
- the purpose is to provide.
- a release layer formed on a substrate is a release layer containing a polyamic acid having a specific structure and an organic solvent in the production of a resin substrate.
- a forming composition By forming using the forming composition, it is possible to obtain a release layer having excellent adhesion to the substrate and appropriate adhesion to the resin substrate used as a flexible electronic device and appropriate release properties.
- the headline and the present invention were completed.
- a composition for forming a release layer comprising a polyamic acid having a weight average molecular weight of 5,000 or more containing a structural unit represented by the following formula (1), and an organic solvent;
- X 1 represents a phenyl group or a biphenyl group
- Z 1 represents a group represented by the following formula [Z1]
- n 1 represents a natural number.
- Y 1 represents a single bond or a linking group
- Y 2 represents a single bond, an alkylene group having 1 to 15 carbon atoms or —CH 2 —CH (OH) —CH 2 —, or a divalent group selected from the group consisting of a benzene ring, a cyclohexane ring and a heterocyclic ring.
- Y 3 represents a single bond or an alkylene group having 1 to 15 carbon atoms
- Y 4 represents a single bond, or a divalent cyclic group selected from the group consisting of a benzene ring, a cyclohexane ring and a heterocyclic ring, or a divalent organic group having a steroid skeleton having 17 to 30 carbon atoms
- Arbitrary hydrogen atoms on the cyclic group are alkyl groups having 1 to 3 carbon atoms, alkoxy groups having 1 to 3 carbon atoms, fluorinated alkyl groups having 1 to 3 carbon atoms, and fluorinated alkoxy groups having 1 to 3 carbon atoms.
- Y 5 represents a divalent cyclic group selected from the group consisting of a benzene ring, a cyclohexane ring and a heterocyclic ring, and an arbitrary hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, a carbon number of 1 May be substituted with an alkoxy group having 3 to 3, a fluorinated alkyl group having 1 to 3 carbon atoms, a fluorinated alkoxy group having 1 to 3 carbon atoms, or a fluorine atom, n represents an integer of 0 to 4, and when n is 2 or more, Y 5 may be the same or different, Y 6 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, a fluorinated alkyl group having 1 to 18 carbon atoms, an alkoxy group having 1 to 18 carbon atoms, or a fluorinated alkoxy group having
- Y 2 , Y 4 or Y 5 represents a divalent cyclic group, or Y 4 represents a divalent organic group having a steroid skeleton, or Y 2 represents —CH 2 —CH (OH) —CH.
- Y 2 or Y 3 represents an alkylene group
- Y 6 represents an alkyl group or a fluorinated alkyl group, the divalent cyclic group and the divalent organic group having the steroid skeleton
- the group, the —CH 2 —CH (OH) —CH 2 —, the alkylene group, the alkyl group and the fluorinated alkyl group may be bonded to a group adjacent thereto via a bonding group,
- the bonding group is a group consisting of —O—, —CH 2 O—, —COO—, —OCO—, —NH—, —NHCO—, —NH—CO—O— and —NH—CO—NH—.
- the release layer-forming composition of 2 wherein Z 1 is a group represented by the following formula [Z3], [Z4] or [Z5], (In the formula, Y 6 independently represents an alkyl group having 1 to 18 carbon atoms.) 4). Any of 1 to 3, wherein the organic solvent includes at least one selected from amides represented by the formula (S1), amides represented by the formula (S2), and amides represented by the formula (S3)
- a release layer forming composition, (In the formula, R 1 and R 2 independently represent an alkyl group having 1 to 10 carbon atoms, R 3 represents a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and h represents a natural number. Represents.) 5).
- a method for producing a release layer comprising applying the release layer-forming composition of any one of 1 to 4 to a substrate and baking the composition; 7). Applying a release layer forming composition of any one of 1 to 4 onto a substrate and firing to form a release layer;
- a method for producing a flexible electronic device comprising a resin substrate, characterized in that a release layer of 5 is used, 9.
- a method for producing a touch panel sensor comprising a resin substrate, characterized by using a release layer of 5; 10.
- a laminate applied to a flexible electronic device A substrate; A release layer formed on the substrate; A resin substrate formed on the release layer, the release layer is formed from any one of the release layer forming compositions 1 to 4, and the adhesion between the resin substrate and the release layer is And providing a laminate having a greater adhesion between the release layer and the substrate.
- the release layer forming composition of the present invention By using the release layer forming composition of the present invention, it is possible to obtain a release layer having excellent adhesion to the substrate, moderate adhesion to the resin substrate, and moderate release with good reproducibility.
- the composition for forming a release layer according to the present invention in the manufacturing process of the flexible electronic device, the resin substrate formed on the substrate, the circuit provided thereon, and the like are not damaged. At the same time, the resin substrate can be separated from the substrate. Therefore, the composition for forming a release layer of the present invention can contribute to simplification of the production process of a flexible electronic device including a resin substrate, improvement of its yield, and the like.
- composition for forming a release layer of the present invention comprises a polyamic acid having a weight average molecular weight of 5,000 or more containing a structural unit represented by the following formula (1), and an organic solvent.
- X 1 represents a phenyl group or a biphenyl group
- Z 1 represents a group represented by the following formula [Z1]
- n 1 represents a natural number
- Y 1 represents a single bond or a bonding group
- Y 2 represents a single bond, an alkylene group having 1 to 15 carbon atoms, or —CH 2 —CH (OH) —CH 2 —
- Y 3 represents a single bond or an alkylene group having 1 to 15 carbon atoms
- Y 4 represents a single bond, or a divalent cyclic group selected from the group consisting of a
- Any hydrogen atom on the cyclic group May be substituted with an alkyl group having 1 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, a fluorinated alkyl group having 1 to 3 carbon atoms, a fluorinated alkoxy group having 1 to 3 carbon atoms, or a fluorine atom.
- Y 5 represents a divalent cyclic group selected from the group consisting of a benzene ring, a cyclohexane ring and a heterocyclic ring, and an arbitrary hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, a carbon number of 1 May be substituted with an alkoxy group having 1 to 3, a fluorinated alkyl group having 1 to 3 carbon atoms, a fluorinated alkoxy group having 1 to 3 carbon atoms, or a fluorine atom, and n represents an integer of 0 to 4, In the case of 2 or more, Y 5 may be the same or different, and Y 6 is a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, a fluorinated alkyl group having 1 to 18 carbon atoms, or an alkoxy having 1 to 18 carbon atoms.
- a group or a C1-C18 fluorinated alkoxy group The alkylene group in Y 2 and Y 3, and the substituent on the cyclic group or the alkyl group, fluorinated alkyl group, alkoxy group and fluorine-containing alkoxy group in Y 6 may be any of linear, branched, or cyclic Or an alkylene group in Y 2 and Y 3 and an alkyl group, a fluorinated alkyl group, an alkoxy group and a fluorine-containing alkoxy group in Y 6 are not adjacent to each other.
- Y 2 , Y 4 or Y 5 represents a divalent cyclic group
- Y 4 represents a divalent organic group having a steroid skeleton or Y 2 is -CH 2 -CH (OH) -CH 2 - Table or if Y 2 or Y 3 represents an alkylene group, or Y 6 is an alkyl group or fluorinated alkyl group represents an
- the divalent cyclic group, a divalent organic group having the steroid skeleton, the -CH 2 -CH (OH) -CH 2 -, the alkylene group, the alkyl group and the fluorinated alkyl group they May be bonded to a group adjacent to each other through a bonding group, and the bonding group includes —O—, —CH 2 O—, —COO—, —OCO—, —NH—, —NHCO—, — Represents a group selected from the group
- the release layer is a layer provided immediately above a base (such as a glass base) on which a resin substrate is formed.
- a base such as a glass base
- the resin substrate is fixed between the base and a resin substrate of a flexible electronic device made of a resin such as polyimide resin or acrylic resin during a predetermined process.
- a release layer provided so that the resin substrate can be easily peeled from the substrate after an electronic circuit or the like is formed on the resin substrate.
- the polyamic acid used in the present invention is not particularly limited as long as it has the above structure, but it can be obtained by reacting a diamine component containing a diamine having the following specific structure with a tetracarboxylic dianhydride component. Is something that can be done. That is, the polyamic acid obtained here has Z 1 in the side chain.
- Z 1 represents a group represented by the following formula [Z1].
- Y 1 represents a single bond or a linking group.
- the linking group is selected from the group consisting of —O—, —CH 2 O—, —COO—, —OCO—, —NH—, —NHCO—, —NH—CO—O— and —NH—CO—NH—. Represents a selected group.
- Y 2 represents a single bond, an alkylene group having 1 to 15 carbon atoms, or —CH 2 —CH (OH) —CH 2 —.
- Examples of Y 2 include a divalent cyclic group selected from the group consisting of a benzene ring, a cyclohexane ring, and a heterocyclic ring, and an arbitrary hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms.
- alkoxy group having 1 to 3 carbon atoms a fluorinated alkyl group having 1 to 3 carbon atoms, a fluorinated alkoxy group having 1 to 3 carbon atoms, or a fluorine atom.
- alkylene group having 1 to 15 carbon atoms examples include a divalent group obtained by removing one hydrogen atom from an alkyl group having 1 to 15 carbon atoms among the alkyl groups having 1 to 18 carbon atoms described below. Examples include methylene, ethylene, propylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, heptamethylene, octamethylene groups and the like.
- heterocyclic ring examples include pyrrole ring, imidazole ring, oxazole ring, thiazole ring, pyrazole ring, pyridine ring, pyrimidine ring, quinoline ring, pyrazoline ring, isoquinoline ring, carbazole ring, purine ring, thiadiazole ring, pyridazine ring.
- pyrrole ring imidazole ring, pyrazole ring, pyridine ring, pyrimidine ring, pyrazoline ring, carbazole ring, pyridazine ring, pyrazoline ring, triazine ring, pyrazolidine ring, triazole ring, pyrazi Ring, benzimidazole ring.
- Examples of the alkyl group having 1 to 3 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, and cyclopropyl group.
- Examples of the alkoxy group having 1 to 3 carbon atoms include those having 1 to 3 carbon atoms.
- Specific examples of the alkyl group 3 include a group in which an oxygen atom —O— is bonded to the group mentioned above.
- the fluorinated alkyl group having 1 to 3 carbon atoms and the fluorinated alkoxy group having 1 to 3 carbon atoms are any hydrogen among the alkyl group having 1 to 3 carbon atoms and the alkoxy group having 1 to 3 carbon atoms.
- a group in which an atom is substituted with a fluorine atom can be exemplified.
- divalent cyclic groups selected from the group consisting of the benzene ring, cyclohexane ring and heterocyclic ring
- a divalent cyclic group selected from a benzene ring and a cyclohexane ring is preferable from the viewpoint of ease of synthesis.
- Y 3 represents a single bond or an alkylene group having 1 to 15 carbon atoms.
- alkylene group having 1 to 15 carbon atoms are the same as those listed above.
- Y 4 represents a single bond or a divalent cyclic group selected from the group consisting of a benzene ring, a cyclohexane ring and a heterocyclic ring, and an arbitrary hydrogen atom on these cyclic groups is It may be substituted with an alkyl group having 1 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, a fluorinated alkyl group having 1 to 3 carbon atoms, a fluorinated alkoxy group having 1 to 3 carbon atoms, or a fluorine atom.
- Examples of the heterocyclic group and the alkyl group and the like as substituents are the same as those described above for Y 2 .
- Y 4 may be a divalent organic group having 17 to 30 carbon atoms and having a steroid skeleton.
- Preferred examples thereof include cholesteryl, androsteryl, ⁇ -cholesteryl, epiandrosteryl, erygosteryl, estril, 11 ⁇ -hydroxymethylsteryl, 11 ⁇ -progesteryl, lanosteryl, mestranyl, methyltestosteryl, noretisteryl, pregrenolonil, ⁇ -sitosteryl,
- Y 4 is a divalent cyclic group selected from a benzene ring and a cyclohexane ring, and a divalent organic group having 17 to 30 carbon atoms and having a steroid skeleton. It is preferably a group.
- Y 5 represents a divalent cyclic group selected from the group consisting of a benzene ring, a cyclohexane ring and a heterocyclic ring, and any hydrogen atom on these cyclic groups is an alkyl having 1 to 3 carbon atoms. Group, an alkoxy group having 1 to 3 carbon atoms, a fluorinated alkyl group having 1 to 3 carbon atoms, a fluorinated alkoxy group having 1 to 3 carbon atoms, or a fluorine atom.
- Y 5 is preferably a divalent cyclic group selected from a benzene ring and a cyclohexane ring. Examples of the heterocyclic group and the alkyl group and the like as substituents are the same as those described above for Y 4 .
- n represents an integer of 0 to 4, and when n is 2 or more, Y 5 may be the same group or different groups. Among these, n is preferably 1 to 3, more preferably 2 to 3, from the viewpoint of availability of raw materials and ease of synthesis.
- Y 6 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, a fluorinated alkyl group having 1 to 18 carbon atoms, an alkoxy group having 1 to 18 carbon atoms, or an alkoxy fluoride having 1 to 18 carbon atoms. Represents a group.
- Y 6 is an alkyl group having 1 to 18 carbon atoms, a fluorinated alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 18 carbon atoms, and a fluorinated alkoxy group having 1 to 10 carbon atoms. preferable.
- Y 6 is an alkyl group having 1 to 12 carbon atoms and an alkoxy group having 1 to 12 carbon atoms. Particularly preferably, Y 6 is an alkyl group having 1 to 9 carbon atoms and an alkoxy group having 1 to 9 carbon atoms.
- Y 4 is a divalent organic group having a steroid skeleton
- Y 6 is preferably a hydrogen atom.
- alkylene group, alkyl group, fluorinated alkyl group, alkoxy group and fluorine-containing alkoxy group mentioned in the definition in the above formula [Z1] are either linear, branched, cyclic, or a combination thereof. Also good.
- alkyl group having 1 to 18 carbon atoms examples include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, 1-methyl-n-butyl group, 2-methyl-n-butyl group, 3-methyl-n-butyl group, 1,1-dimethyl-n-propyl group, 1,2-dimethyl-n-propyl group, 2 , 2-Dimethyl-n-propyl group, 1-ethyl-n-propyl group, n-hexyl group, 1-methyl-n-pentyl group, 2-methyl-n-pentyl group, 3-methyl-n-pentyl group 4-methyl-n-pentyl group, 1,1-dimethyl-n-butyl group, 1,2-dimethyl-n-butyl group, 1,3-dimethyl-n-
- alkoxy group having 1 to 18 carbon atoms examples include a group in which an oxygen atom (—O—) is bonded to the alkyl group having 1 to 18 carbon atoms.
- Specific examples thereof include methoxy, ethoxy, n-propoxy, i-propoxy, c-propoxy, n-butoxy, i-butoxy, s-butoxy, t-butoxy, c-butoxy, n-pentoxy, c-pentoxy, Examples include n-hexoxy, n-decyloxy, n-pentadecyloxy, n-octadecyloxy group and the like.
- fluorinated alkyl group having 1 to 18 carbon atoms examples include groups in which at least one hydrogen atom in the above alkyl group is substituted with a fluorine atom.
- fluorinated alkoxy group having 1 to 18 carbon atoms examples include groups in which an oxygen atom (—O—) is bonded to the fluorinated alkyl group having 1 to 18 carbon atoms.
- Specific examples thereof include fluoromethoxy, difluoromethoxy, trifluoromethoxy, pentafluoroethoxy, 2,2,2-trifluoroethoxy, heptafluoropropoxy, 2,2,3,3,3-pentafluoropropoxy, 2, 2,3,3-tetrafluoropropoxy, 2,2,2-trifluoro-1- (trifluoromethyl) ethoxy, nonafluorobutoxy, 4,4,4-trifluorobutoxy, undecafluoropentyloxy, 2, 2,3,3,4,4,5,5,5-nonafluoropentyloxy, 2,2,3,3,4,4,5,5-octafluoropentyloxy, tridecafluorohexyloxy, 2, 2,3,3,4,4,5,5,6,6,6-
- the alkylene group in Y 2 and Y 3 and the substituent on the cyclic group or the alkyl group, fluorinated alkyl group, alkoxy group, and fluorine-containing alkoxy group in Y 6 are linear, branched, or cyclic. Any or a combination thereof may be used. Further, the alkylene group in Y 2 and Y 3, and the alkyl group, fluorinated alkyl group, alkoxy group and fluorine-containing alkoxy group in Y 6 are interrupted by 1 to 3 bonding groups unless the bonding groups are adjacent to each other. It may be.
- Y 2 , Y 4 or Y 5 represents a divalent cyclic group, or Y 4 represents a divalent organic group having a steroid skeleton, or Y 2 represents —CH 2 —CH (OH) —. CH 2 —, or when Y 2 or Y 3 represents an alkylene group, or Y 6 represents an alkyl group or a fluorinated alkyl group, the divalent cyclic group, the divalent group having the steroid skeleton
- the organic group, the —CH 2 —CH (OH) —CH 2 —, the alkylene group, the alkyl group, and the fluorinated alkyl group may be bonded to a group adjacent thereto via a bonding group.
- the linking group is a group selected from the group consisting of —O—, —CH 2 O—, —COO—, —OCO—, —NHCO—, —NH—CO—O— and —NH—CO—NH—. Represents.
- each of Y 2 to Y 6 represents a single bond, an alkylene group having 1 to 15 carbon atoms, a benzene ring, a cyclohexane ring, a heterocyclic ring, a divalent organic group having a steroid skeleton, —CH 2 —CH (OH ) —CH 2 —, an alkyl group having 1 to 18 carbon atoms, a fluorinated alkyl group having 1 to 18 carbon atoms, an alkoxy group having 1 to 18 carbon atoms and a fluorinated alkoxy group having 1 to 18 carbon atoms.
- Z 1 is preferably a group containing an alkyl group having 7 to 18 carbon atoms, and preferably a group containing an alkyl group having 8 to 15 carbon atoms. More preferred.
- a preferred embodiment of Z 1 is, for example, a hydrocarbon group having about 6 to 20 carbon atoms.
- the hydrocarbon group having 6 to 20 carbon atoms include linear, branched or cyclic alkyl groups having 6 to 20 carbon atoms or a hydrocarbon group having 6 to 20 carbon atoms including an aromatic group.
- Y 1 , Y 2 and Y 4 are a single bond
- Y 3 is a single bond or an alkylene group having 1 to 15 carbon atoms
- n is 0,
- Examples thereof include an alkyl group in which Y 6 is an alkyl group having 1 to 18 carbon atoms, and the total number of carbon atoms of Y 3 and Y 6 is 6 to 20.
- Examples of such an alkyl group include alkyl groups (a-1) having a total carbon number of 6 to 20 among the aforementioned alkyl groups.
- Y 1 to Y 4 are a single bond
- n is 2 to 3
- Y 5 is a divalent cyclic group selected from a benzene ring and a cyclohexane ring.
- Y 6 is an alkyl group having 1 to 18 carbon atoms.
- Y 1 to Y 3 are a single bond
- Y 4 is a divalent organic group having 17 to 30 carbon atoms and having a steroid skeleton
- Examples of such a group (a-3) include groups represented by the following formulas (a-3-1) to (a-3-8).
- Z 1 is particularly preferably a group represented by the following formula [Z2] from the viewpoint of peelability.
- Y 1 represents a single bond, —O— or —NH—
- Y 5 represents a divalent cyclic group selected from the group consisting of a benzene ring and a cyclohexane ring
- n is an integer of 1 to 3.
- Y 5 may be the same or different
- Y 6 represents an alkyl group having 1 to 18 carbon atoms.
- Z 1 is particularly preferably a group represented by the following formulas [Z3], [Z4] and [Z5].
- each Y 6 independently represents an alkyl group having 1 to 18 carbon atoms.
- the polyamic acid represented by the above formula (1) can be obtained by reacting a diamine component containing a diamine having a specific structure with a tetracarboxylic dianhydride component as described above.
- a diamine component containing a diamine having a specific structure with a tetracarboxylic dianhydride component as described above.
- the diamine component and tetracarboxylic dianhydride component that can be used for the synthesis of the polyamic acid used in the present invention will be described in detail.
- Examples of the diamine that can be used for the synthesis of the polyamic acid include diamines represented by the following formula (B1), and diamines represented by the following formulas (B1-1) and (B1-2) are preferable.
- a diamine represented by the formula (B1-2) that enables peeling with a weaker force is more preferable.
- Particularly preferred specific examples include 1,3-diamino-4- [4- (trans-4- (trans-4-n-heptylcyclohexyl) phenoxy] benzene, 1- (trans-4-normalheptylcyclohexyl) -2.
- X 1 is a phenyl group or a biphenyl group.
- the phenyl group and biphenyl group that can be taken by X 1 can be synthesized by using the following aromatic tetracarboxylic dianhydride when synthesizing the polyamic acid used in the present invention. That is, pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetracarboxylic dianhydride, and the like.
- aromatic tetracarboxylic dianhydrides represented by any of the following formulas (C1) to (C6) are preferred from the viewpoint of improving the function of the resulting film as a release layer, and the following formulas (C1) to (C An aromatic tetracarboxylic dianhydride represented by any one of C5) is more preferable.
- the weight average molecular weight of the polyamic acid having a monomer unit represented by the formula (1) used in the present invention needs to be 5,000 or more, preferably 15,000 or more, more preferably 20,000 or more, more More preferably, it is 30,000 or more.
- the upper limit value of the weight average molecular weight of the polyamic acid used in the present invention is usually 2,000,000 or less, but it is possible to suppress the viscosity of the resin composition from becoming excessively high or to have a highly flexible resin thin film. In view of obtaining a good reproducibility, etc., it is preferably 1,000,000 or less, more preferably 200,000 or less.
- the monomer unit represented by the formula (1) is 50 mol% or more, preferably 60 mol% or more, more preferably 70 mol% or more, still more preferably 80 mol% or more, Preferably it contains 90 mol% or more.
- the polyamic acid contained in the composition for forming a release layer of the present invention is a polymer composed only of the monomer unit represented by the formula (1), that is, the monomer represented by the formula (1). It is a polymer containing 100 mol% of units.
- the monomer unit in such a polyamic acid may be only one specific type or two or more types as long as it is represented by the formula (1).
- the number of monomer units of the formula (1) contained in the polyamic acid is preferably 2 to 4, more preferably 2 to 3.
- the polyamic acid used in the present invention may contain other monomer units in addition to the monomer unit represented by the formula (1).
- the content of such other monomer units needs to be less than 50 mol%, preferably less than 40 mol%, more preferably less than 30 mol%, and less than 20 mol%. Is more preferable, and it is further more preferable that it is less than 10 mol%.
- Examples of such other monomer units include a monomer unit of the formula (2).
- X 2 represents a tetravalent organic group derived from tetracarboxylic dianhydride
- Y a represents a divalent organic group derived from diamine
- n represents a natural number
- diamines that give such other monomer units include o-phenylenediamine, m-phenylenediamine, p-phenylenediamine, 2-methyl-1,4-phenylenediamine, 5-methyl-1,3-phenylenediamine, 4-methyl-1,3-phenylenediamine, 2- (trifluoromethyl) -1,4-phenylenediamine, 2- (trifluoromethyl) -1,3-phenylenediamine and 4- (trifluoromethyl) -1 , 3-phenylenediamine, benzidine, 2,2'-dimethylbenzidine, 3,3'-dimethylbenzidine, 2,3'-dimethylbenzidine, 2,2'-bis (trifluoromethyl) benzidine, 3,3'- Bis (trifluoromethyl) benzidine, 2,3′-bis (trifluoromethyl) benzidine, 4, '-Diphenyl ether, 4,4'-bis (4-aminophenoxy) biphenyl, 4,
- tetracarboxylic dianhydride examples include pyromellitic acid, 3,3 ′, 4,4′-biphenyltetracarboxylic acid, 3,3 ′, 4,4′-benzophenonetetracarboxylic acid, 3,3 ', 4,4'-Diphenyl ether tetracarboxylic acid, 3,3', 4,4'-diphenylsulfone tetracarboxylic acid, 3,4-dicarboxy-1,2,3,4-tetrahydro-1-naphthalene succinic acid
- Aromatic tetracarboxylic acids such as dianhydrides and derivatives thereof, 1,2,3,4-cyclobutanetetracarboxylic acid, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic Acid, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic acid, 1,2,3,4-cyclopentanetetrac
- the above-described hand tetracarboxylic acid component having an organic group having fluorine includes 2,2-bis (3,4-dicarboxyphenyl) hexafluoroisopropylidene having a trifluoromethyl group or a hexafluoroisopropylidene group. , 4,4′-hexafluoroisopropylidenediphthalic acid, dianhydrides and derivatives thereof, but are not limited to these compounds.
- 1 type, or 2 or more types of compounds can be used combining tetracarboxylic acid and its derivative (s).
- the polyamic acid used in the present invention reacts an aromatic tetracarboxylic dianhydride as an acid dianhydride with a diamine component containing a diamine represented by the formula (B1). Can be obtained.
- the charge ratio (molar ratio) between the aromatic tetracarboxylic dianhydride and the diamine component containing the diamine represented by the above formula (B1) is the molecular weight of the desired polyamic acid, the proportion of monomer units, and the like.
- the acid anhydride component can usually be about 0.7 to 1.3, preferably about 0.8 to 1.2. .
- the organic solvent used in the above reaction is not particularly limited as long as it does not adversely influence the reaction.
- Specific examples thereof include m-cresol, 2-pyrrolidone, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone.
- N-vinyl-2-pyrrolidone N, N-dimethylacetamide, N, N-dimethylformamide, 3-methoxy-N, N-dimethylpropylamide, 3-ethoxy-N, N-dimethylpropylamide, 3-propoxy -N, N-dimethylpropylamide, 3-isopropoxy-N, N-dimethylpropylamide, 3-butoxy-N, N-dimethylpropylamide, 3-sec-butoxy-N, N-dimethylpropylamide, 3- Examples thereof include tert-butoxy-N, N-dimethylpropylamide and ⁇ -butyrolactone. In addition, you may use an organic solvent individually by 1 type or in combination of 2 or more types.
- the organic solvent used in the reaction dissolves the diamine, tetracarboxylic dianhydride, dicarboxylic acid, polyamic acid and polyamide described above well, so that the amide represented by the formula (S1) is represented by (S2). And at least one selected from amides represented by the formula (S3).
- R 1 and R 2 each independently represent an alkyl group having 1 to 10 carbon atoms.
- R 3 represents a hydrogen atom or an alkyl group having 1 to 10 carbon atoms.
- h represents a natural number, preferably 1 to 3, more preferably 1 or 2.
- alkyl group having 1 to 10 carbon atoms examples include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, s-butyl group, t-butyl group, n-pentyl group, n- Examples include hexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group and the like. Of these, alkyl groups having 1 to 3 carbon atoms are preferable, and alkyl groups having 1 or 2 carbon atoms are more preferable.
- the reaction temperature may be appropriately set in the range from the melting point to the boiling point of the solvent to be used, and is usually about 0 to 100 ° C. However, it prevents imidation of the resulting polyamic acid and maintains a high content of polyamic acid units. Therefore, it is preferably about 0 to 70 ° C, more preferably about 0 to 60 ° C, and still more preferably about 0 to 50 ° C.
- the reaction time depends on the reaction temperature and the reactivity of the raw material, it cannot be defined unconditionally, but is usually about 1 to 100 hours.
- a target reaction solution containing polyamic acid can be obtained.
- a solution obtained by directly or diluting or concentrating the filtrate can be used as the composition for forming a release layer of the present invention.
- the solvent used for dilution and concentration is not particularly limited, and examples thereof include those similar to the specific examples of the reaction solvent in the above reaction, and these may be used alone or in combination of two or more. .
- solvents used include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, 1 , 3-dimethyl-2-imidazolidinone, N-ethyl-2-pyrrolidone and ⁇ -butyrolactone are preferred.
- the concentration of the polyamic acid with respect to the total mass of the composition for forming the release layer is appropriately set in consideration of the thickness of the thin film (release layer) to be produced, the viscosity of the composition, etc., but usually 0.5 to 30 masses. %, Preferably about 5 to 25% by mass.
- the viscosity of the composition for forming the release layer is appropriately set in consideration of the thickness of the thin film to be produced, etc.
- the object is to obtain a resin thin film having a thickness of about 0.05 to 5 ⁇ m with good reproducibility. In general, it is about 10 to 10,000 mPa ⁇ s at 25 ° C., preferably about 20 to 1,000 mPa ⁇ s, and more preferably about 20 to 200 mPa ⁇ s.
- the viscosity can be measured using a commercially available liquid viscosity measurement viscometer, for example, with reference to the procedure described in JIS K7117-2 at a temperature of the composition of 25 ° C. .
- a conical plate type (cone plate type) rotational viscometer is used as the viscometer, and preferably the composition temperature is 25 ° C. using 1 ° 34 ′ ⁇ R24 as a standard cone rotor. It can be measured under the condition of ° C.
- An example of such a rotational viscometer is TVE-25H manufactured by Toki Sangyo Co., Ltd.
- the release layer forming composition according to the present invention may have various components in addition to the polyamic acid and the organic solvent. Examples thereof include, but are not limited to, a crosslinking agent (hereinafter also referred to as a crosslinkable compound).
- a crosslinking agent hereinafter also referred to as a crosslinkable compound.
- crosslinkable compound examples include a compound containing two or more epoxy groups, a melamine derivative, a benzoguanamine derivative, or glycoluril having a hydrogen atom of an amino group substituted with a methylol group, an alkoxymethyl group, or both. However, it is not limited to these.
- crosslinkable compound examples include cyclohexene structures such as Epolide GT-401, Epolide GT-403, Epolide GT-301, Epolide GT-302, Celoxide 2021, Celoxide 3000 (manufactured by Daicel Corporation).
- Epoxy compound having: Epicoat 1001, Epicoat 1002, Epicoat 1003, Epicoat 1004, Epicoat 1007, Epicoat 1009, Epicoat 1010, Epicoat 828 (above, manufactured by Japan Epoxy Resin Co., Ltd.
- benzoguanamine derivative or glycoluril having a group in which the hydrogen atom of the amino group is substituted with a methylol group, an alkoxymethyl group, or both, an average of 3.7 methoxymethyl groups are substituted per triazine ring.
- MX-750 MW-30 substituted with an average of 5.8 methoxymethyl groups per triazine ring (above, manufactured by Sanwa Chemical Co., Ltd.); Cymel 300, Cymel 301, Cymel 303, Cymel 350, Methoxymethylated melamine such as Cymel 370, Cymel 771, Cymel 325, Cymel 327, Cymel 703, Cymel 712, etc .; Methoxymethylated butoxymethylation of Cymel 235, Cymel 236, Cymel 238, Cymel 212, Cymel 253, Cymel 254, etc.
- the substrate examples include glass, plastic (polycarbonate, polymethacrylate, polystyrene, polyester, polyolefin, epoxy, melamine, triacetylcellulose, ABS, AS, norbornene resin, etc.), metal (silicon wafer, etc.), Examples include wood, paper, slate, and the like, including glass or silicon wafers.
- glass is more preferable because the release layer obtained from the release layer forming composition according to the present invention has sufficient adhesion to the release layer.
- substrate surface may be comprised with the single material and may be comprised with two or more materials.
- the substrate surface is constituted by two or more materials
- a certain range of the substrate surface is constituted by a certain material
- the other surface is constituted by another material.
- a dot pattern is formed on the entire substrate surface.
- a material in a pattern such as a line and space pattern is present in other materials.
- the coating method is not particularly limited, but for example, cast coating method, spin coating method, blade coating method, dip coating method, roll coating method, bar coating method, die coating method, ink jet method, printing method (letter plate) , Intaglio, lithographic, screen printing, etc.).
- thermal imidization in which the composition coated on the substrate is heated as it is, and heating is performed by adding a catalyst to the composition. And catalytic imidization.
- the catalyst imidization of polyamic acid is carried out by adding a catalyst to the release layer forming composition of the present invention and preparing a catalyst-added composition by stirring, and then applying to a substrate and heating to form a resin thin film (release layer) ) Is obtained.
- the amount of the catalyst is 0.1 to 30 mol times, preferably 1 to 20 mol times the amic acid group.
- acetic anhydride or the like can be added as a dehydrating agent to the catalyst additive composition, and the amount thereof is 1 to 50 mol times, preferably 3 to 30 mol times the amic acid group.
- a tertiary amine is preferably used as the imidization catalyst.
- pyridine substituted pyridines, imidazole, substituted imidazoles, picoline, quinoline, isoquinoline and the like are preferable.
- the heating temperature at the time of thermal imidization and catalyst imidization is appropriately determined within the range of 50 to 550 ° C., but is preferably 200 ° C. or higher and preferably 450 ° C. or lower. By setting the heating temperature in this way, it is possible to sufficiently advance the imidization reaction while preventing the obtained film from being weakened.
- the heating time varies depending on the heating temperature, and cannot be generally defined, but is usually 5 minutes to 5 hours.
- the imidization rate may be in the range of 50 to 100%.
- the coated composition is heated stepwise at 50 to 150 ° C. for 5 minutes to 2 hours and then stepwise. And a method of heating at 200 to 300 ° C. for 30 minutes to 2 hours. In particular, it is preferable to heat at 80 to 120 ° C. for 5 to 30 minutes, and then at 230 to 300 ° C. for 30 minutes to 1 hour.
- Examples of equipment used for heating include a hot plate and an oven.
- the heating atmosphere may be under air or under an inert gas, and may be under normal pressure or under reduced pressure.
- the thickness of the release layer is usually about 0.01 to 10 ⁇ m, preferably about 0.05 to 5 ⁇ m, and a resin thin film having a desired thickness is realized by adjusting the thickness of the coating film before heating.
- the release layer described above has excellent adhesion to a substrate, particularly a glass substrate, moderate adhesion to a resin substrate, and moderate release. Therefore, the release layer according to the present invention, in the manufacturing process of the flexible electronic device, without damaging the resin substrate of the device, the resin substrate together with the circuit and the like formed on the resin substrate from the substrate. It can be suitably used for peeling.
- a release layer is formed on a glass substrate by the method described above.
- a resin solution for forming a resin substrate is applied, and this coating film is heated to form a resin substrate fixed to the glass substrate via the release layer according to the present invention.
- the resin substrate is formed with a larger area than the area of the release layer so as to cover the entire release layer.
- the resin substrate include a resin substrate made of a polyimide resin or an acrylic resin, which is typical as a resin substrate of a flexible electronic device.
- the resin solution for forming the resin substrate include a polyimide solution, a polyamic acid solution, and an acrylic polymer.
- a solution. The method for forming the resin substrate may follow a conventional method.
- a desired circuit is formed on the resin substrate fixed to the base via the release layer according to the present invention, and then, for example, the resin substrate is cut along the release layer. Is peeled from the release layer to separate the resin substrate and the substrate. At this time, a part of the substrate may be cut together with the release layer.
- the object to be peeled may be a single layer or a plurality of layers. In order to fabricate various devices, it is realistic to have a plurality of layers.
- the layer immediately above the release layer usually a resin substrate
- the release layer used depends on the release layer used, but has good peelability with the release layer, in other words, close contact with the release layer used. It is better to use one that is not good.
- this invention provides the manufacturing method of the following to-be-separated objects.
- the above-described conditions can be adopted as the firing conditions for forming the release layer.
- the “object to be peeled” may be a single layer or a plurality of layers.
- the layer (usually a resin substrate) immediately above the release layer of the “object to be peeled” depends on the release layer to be used, it has good releasability from the release layer, in other words, the release layer to be used. It is good that the adhesion is not good.
- the present invention is a laminate applied to a flexible electronic device, A substrate; A release layer formed on the substrate; A resin substrate formed on the release layer, the release layer is formed of the release layer forming composition of the present invention, and the adhesive force between the resin substrate and the release layer is the release layer.
- a laminated body characterized in that the adhesive strength is greater than that of the substrate.
- size of an adhesion force here can be confirmed by the crosscut test etc. which were shown in the Example mentioned later, for example.
- Mw polymer weight average molecular weight
- Mw polymer weight average molecular weight
- a GPC apparatus column: Shodex (registered trademark) KF803L and KF805L) manufactured by JASCO Corporation.
- Dimethylformamide was measured as a solvent at a flow rate of 1 mL / min and a column temperature of 50 ° C.
- Mw was made into the polystyrene conversion value.
- composition for forming release layer [Example 1-1] BCS and NMP were added to the reaction solution obtained in Synthesis Example L1, and diluted such that the polymer concentration was 5% by mass and BCS was 20% by mass to obtain a release layer forming composition L1.
- Examples 1-2 to 1-4 Except for using the reaction solutions obtained in Synthesis Examples L2 to L4, respectively, instead of the reaction solution obtained in Synthesis Example L1, the release layer forming compositions L2 to L were prepared in the same manner as in Example 1-1. L4 was obtained.
- Example 2-1 Production of release layer and resin substrate [Example 2-1] Using a spin coater (condition: about 3,000 rpm for about 30 seconds), the release layer forming composition L1 obtained in Example 1-1 was applied to a 100 mm ⁇ 100 mm glass substrate (hereinafter the same). It was applied on top. The obtained coating film was heated at 120 ° C. for 5 minutes using a hot plate, and then heated at 240 ° C. for 60 minutes in the presence of air using an oven to have a thickness of about 0. A 1 ⁇ m release layer was formed to obtain a glass substrate with a release layer.
- a spin coater condition: about 3,000 rpm for about 30 seconds
- the composition for resin substrate formation was apply
- a resin substrate was formed to obtain a glass substrate with a resin substrate and a release layer.
- Example 2-2 to 2-4 Except that the release layer forming compositions L2 to L4 obtained in Examples 1-2 to 1-4 were used in place of the release layer forming composition L1 obtained in Example 1-1, respectively.
- a release layer and a resin substrate were formed in the same manner as in Example 2-1, and a glass substrate with a release layer and a glass substrate with a resin substrate and a release layer were produced.
- Example 2-1 The same procedure as in Example 2-1 except that the release layer forming composition HL1 obtained in Comparative Example 1-1 was used instead of the release layer forming composition L1 obtained in Example 1-1. A release layer and a resin substrate were formed by the method, and a glass substrate with a release layer and a glass substrate with a resin substrate / release layer were produced.
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Abstract
Description
特に、新世代ディスプレイでは、軽量なフレキシブルプラスチック基板(以下、樹脂基板と表記する)を用いたアクティブマトリクス型フルカラーTFTディスプレイパネルの開発が求められている。この新世代ディスプレイに関する技術は、フレキシブルディスプレイや、フレキシブルスマートフォン、ミラーディスプレイ等の様々な分野への転用が期待されている。
1. 下記式(1)で表される構造単位を含む重量平均分子量5,000以上のポリアミック酸と、有機溶剤とを含有する剥離層形成用組成物、
Y1は、単結合又は結合基を表し、
Y2は、単結合、炭素数1~15のアルキレン基若しくは-CH2-CH(OH)-CH2-を表すか、又はベンゼン環、シクロヘキサン環及び複素環からなる群から選ばれる2価の環状基を表し、上記環状基上の任意の水素原子が、炭素数1~3のアルキル基、炭素数1~3のアルコキシ基、炭素数1~3のフッ化アルキル基、炭素数1~3のフッ化アルコキシ基又はフッ素原子で置換されていてもよく、
Y3は、単結合又は炭素数1~15のアルキレン基を表し、
Y4は、単結合を表すか、又はベンゼン環、シクロヘキサン環及び複素環からなる群から選ばれる2価の環状基、又は炭素数17~30のステロイド骨格を有する2価の有機基を表し、上記環状基上の任意の水素原子が、炭素数1~3のアルキル基、炭素数1~3のアルコキシ基、炭素数1~3のフッ化アルキル基、炭素数1~3のフッ化アルコキシ基又はフッ素原子で置換されていてもよく、
Y5は、ベンゼン環、シクロヘキサン環及び複素環からなる群から選ばれる2価の環状基を表し、これらの環状基上の任意の水素原子が、炭素数1~3のアルキル基、炭素数1~3のアルコキシ基、炭素数1~3のフッ化アルキル基、炭素数1~3のフッ化アルコキシ基又はフッ素原子で置換されていてもよく、
nは0~4の整数を表し、nが2以上の場合、Y5同士は同一でも異なっていてもよく、
Y6は、水素原子、炭素数1~18のアルキル基、炭素数1~18のフッ化アルキル基、炭素数1~18のアルコキシ基又は炭素数1~18のフッ化アルコキシ基を表し、
Y2及びY3におけるアルキレン基、並びに、上記環状基上の置換基又はY6におけるアルキル基、フッ化アルキル基、アルコキシ基及びフッ素含有アルコキシ基は、直鎖状、枝分かれ状、若しくは環状の何れか又はそれらの組み合わせであってもよく、
またY2及びY3におけるアルキレン基、並びに、Y6におけるアルキル基、フッ化アルキル基、アルコキシ基及びフッ素含有アルコキシ基は、結合基同士が隣り合わない限り1~3の結合基で中断されていてもよく、
さらにY2、Y4若しくはY5が2価の環状基を表すか、又はY4がステロイド骨格を有する2価の有機基を表すか、又はY2が-CH2-CH(OH)-CH2-を表すか、又はY2若しくはY3がアルキレン基を表すか、又はY6がアルキル基若しくはフッ化アルキル基を表すとき、該2価の環状基、該ステロイド骨格を有する2価の有機基、該-CH2-CH(OH)-CH2-、該アルキレン基、該アルキル基及び該フッ化アルキル基は、それらに隣接する基と結合基を介して結合していてもよく、
そして上記結合基は、-O-、-CH2O-、-COO-、-OCO-、-NH-、-NHCO-、-NH-CO-O-及び-NH-CO-NH-からなる群から選ばれる基を表し、
但し、Y2~Y6がそれぞれ表すところの単結合、炭素数1~15のアルキレン基、ベンゼン環、シクロヘキサン環、複素環、ステロイド骨格を有する2価の有機基、-CH2-CH(OH)-CH2-、炭素数1~18のアルキル基、炭素数1~18のフッ化アルキル基、炭素数1~18のアルコキシ基及び炭素数1~18のフッ化アルコキシ基の炭素数の合計は6~30である。)]
2. 上記Z1が、下記式[Z2]で表される基である1の剥離層形成用組成物、
Y5は、ベンゼン環及びシクロヘキサン環からなる群から選ばれる2価の環状基を表し、
nは1~3の整数を表し、nが2以上の場合、Y5同士は同一でも異なっていてもよく、
Y6は、炭素数1~18のアルキル基を表す。)
3. 上記Z1が、下記式[Z3]、[Z4]又は[Z5]で表される基である2の剥離層形成用組成物、
4. 上記有機溶剤が、式(S1)で表されるアミド類、式(S2)で表されるアミド類及び式(S3)で表されるアミド類から選ばれる少なくとも1つを含む1~3のいずれかの剥離層形成用組成物、
5. 1~4のいずれかの剥離層形成用組成物を用いて形成される剥離層、
6. 1~4のいずれかの剥離層形成用組成物を基体に塗布し、焼成することを含む剥離層の製造方法、
7. 1~4のいずれかの剥離層形成用組成物を基体上に塗布し、焼成して剥離層を形成する工程、
上記剥離層上に、被剥離体を形成する工程、及び
上記被剥離体を、上記剥離層から剥離する工程
を含む被剥離体の製造方法、
8. 5の剥離層を用いることを特徴とする、樹脂基板を備えるフレキシブル電子デバイスの製造方法、
9. 5の剥離層を用いることを特徴とする、樹脂基板を備えるタッチパネルセンサーの製造方法、
10. 上記樹脂基板が、ポリイミド樹脂基板である7又は8の製造方法、
11. フレキシブル電子デバイスに適用される積層体であって、
基体と、
上記基体上に形成される剥離層と、
上記剥離層上に形成される樹脂基板と
を有し、上記剥離層が1~4のいずれかの剥離層形成用組成物により形成され、かつ、上記樹脂基板と上記剥離層との密着力が、上記剥離層と上記基体との密着力より大きいことを特徴とする積層体
を提供する。
本発明の剥離層形成用組成物は、下記式(1)で表される構造単位を含む重量平均分子量5,000以上のポリアミック酸と、有機溶剤とを含むものである。
また、上記Y2としては、ベンゼン環、シクロヘキサン環及び複素環からなる群から選ばれる2価の環状基が挙げられ、これら環状基上の任意の水素原子は、炭素数1~3のアルキル基、炭素数1~3のアルコキシ基、炭素数1~3のフッ化アルキル基、炭素数1~3のフッ化アルコキシ基又はフッ素原子で置換されていてもよい。
なかでも、上記Y6は炭素数1~18のアルキル基、炭素数1~10のフッ化アルキル基、炭素数1~18のアルコキシ基及び炭素数1~10のフッ化アルコキシ基であることが好ましい。より好ましくは、Y6は炭素数1~12のアルキル基及び炭素数1~12のアルコキシ基である。特に好ましくは、Y6は炭素数1~9のアルキル基及び炭素数1~9のアルコキシ基である。
なお、Y4がステロイド骨格を有する2価の有機基である場合は、Y6は水素原子が好ましい。
また、Y2及びY3におけるアルキレン基、並びに、Y6におけるアルキル基、フッ化アルキル基、アルコキシ基及びフッ素含有アルコキシ基は、結合基同士が隣り合わない限り1~3の結合基で中断されていてもよい。
また上記結合基は、-O-、-CH2O-、-COO-、-OCO-、-NHCO-、-NH-CO-O-及び-NH-CO-NH-からなる群から選ばれる基を表す。
これらのうち、剥離性等の特性を考慮すると、上記Z1は、炭素数7~18のアルキル基を含む基であることが好ましく、炭素数8~15のアルキル基を含む基であることがより好ましい。
すなわち、ピロメリット酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物、2,3,3’,4’-ビフェニルテトラカルボン酸二無水物等が挙げられる。
また、上記テトラカルボン酸成分としては、テトラカルボン酸及びその誘導体から1種又は2種以上の化合物を組み合わせて用いることができる。
反応時間は、反応温度や原料物質の反応性に依存するため一概に規定できないが、通常1~100時間程度である。
希釈や濃縮に用いる溶媒は、特に限定されるものではなく、例えば、上記反応の反応溶媒の具体例と同様のものが挙げられ、それらは単独で又は2種以上を組み合わせて使用してもよい。
エポキシ基を2個以上含有する化合物としては、エポリードGT-401、エポリードGT-403、エポリードGT-301、エポリードGT-302、セロキサイド2021、セロキサイド3000(以上、株式会社ダイセル製)等のシクロヘキセン構造を有するエポキシ化合物;エピコート1001、エピコート1002、エピコート1003、エピコート1004、エピコート1007、エピコート1009、エピコート1010、エピコート828(以上、ジャパンエポキシレジン株式会社製(現:三菱化学株式会社製、jER(登録商標)シリーズ))等のビスフェノールA型エポキシ化合物;エピコート807(ジャパンエポキシレジン株式会社製)等のビスフェノールF型エポキシ化合物;エピコート152、エピコート154(以上、ジャパンエポキシレジン株式会社製(現:三菱化学株式会社製、jER(登録商標)シリーズ))、EPPN201、EPPN202(以上、日本化薬株式会社製)等のフェノールノボラック型エポキシ化合物;ECON-102、ECON-103S、ECON-104S、ECON-1020、ECON-1025、ECON-1027(以上、日本化薬株式会社製)、エピコート180S75(ジャパンエポキシレジン株式会社(現:三菱化学株式会社製、jER(登録商標)シリーズ)製)等のクレゾールノボラック型エポキシ化合物;V8000-C7(DIC株式会社製)等のナフタレン型エポキシ化合物;デナコールEX-252(ナガセケムテックス株式会社製)、CY175、CY177、CY179、アラルダイトCY-182、アラルダイトCY-192、アラルダイトCY-184(以上、BASF社製)、エピクロン200、エピクロン400(以上、DIC株式会社製)、エピコート871、エピコート872(以上、ジャパンエポキシレジン株式会社製(現:三菱化学株式会社製、jER(登録商標)シリーズ))、ED-5661、ED-5662(以上、セラニーズコーティング株式会社製)等の脂環式エポキシ化合物;デナコールEX-611、デナコールEX-612、デナコールEX-614、デナコールEX-622、デナコールEX-411、デナコールEX-512、デナコールEX-522、デナコールEX-421、デナコールEX-313、デナコールEX-314、デナコールEX-312(以上、ナガセケムテックス株式会社製)等の脂肪族ポリグリシジルエーテル化合物が挙げられる。
本発明に係る剥離層形成用組成物を用いて、前述の方法によって、ガラス基体上に剥離層を形成する。この剥離層の上に、樹脂基板を形成するための樹脂溶液を塗布し、この塗膜を加熱することで、本発明に係る剥離層を介して、ガラス基体に固定された樹脂基板を形成する。この際、剥離層を全て覆うようにして、剥離層の面積と比較して大きい面積で、樹脂基板を形成する。上記樹脂基板としては、フレキシブル電子デバイスの樹脂基板として代表的なポリイミド樹脂やアクリル樹脂からなる樹脂基板等が挙げられ、それを形成するための樹脂溶液としては、ポリイミド溶液、ポリアミック酸溶液及びアクリルポリマー溶液が挙げられる。当該樹脂基板の形成方法は、常法に従えばよい。
なお、被剥離体層のうち剥離層の直上の層(通常は、樹脂基板)は、用いる剥離層に依存するが、該剥離層との剥離性を良いもの、換言すると用いる剥離層との密着性が良くないもの、を用いるのがよい。
本発明の剥離層形成用組成物を基体上に塗布し、焼成して剥離層を形成する工程、
上記剥離層上に、被剥離体を形成する工程、及び
上記被剥離体を、上記剥離層から剥離する工程
を含む被剥離体の製造方法を提供する。
また、「被剥離体」は一層であっても複数層であってもよい。なお、「被剥離体」のうち剥離層の直上の層(通常は、樹脂基板)は、用いる剥離層に依存するが、該剥離層との剥離性を良いもの、換言すると用いる剥離層との密着性が良くないもの、であるのがよい。
基体と、
上記基体上に形成される剥離層と、
上記剥離層上に形成される樹脂基板と
を有し、上記剥離層が本発明の剥離層形成用組成物により形成され、かつ、上記樹脂基板と上記剥離層との密着力が、上記剥離層と上記基体との密着力より大きいことを特徴とする積層体を提供する。
なお、ここでいう密着力の大きさは、例えば、後述する実施例で示したクロスカット試験等により確認することができる。
[1]化合物の略語
NMP:N-メチルピロリドン
BCS:ブチルセロソルブ
PGME:プロピレングリコールモノメチルエーテル
TFMB:2,2’-ビス(トリフルオロメチル)ベンジジン
PCH7AB:1-(トランス-4-ノルマルヘプチルシクロヘキシル)-2,4-ジアミノベンゼン
m-PCH7AB:1-(トランス-4-ノルマルヘプチルシクロヘキシル)-3,5-ジアミノベンゼン
PBCH5DAB:1,3-ジアミノ-4-{4-〔トランス-4-(トランス-4-n-ペンチルシクロヘキシル)シクロヘキシル〕フェノキシ}ベンゼン
BPTP:ビス(4-アミノフェノキシ)テレフタレート
CBDA:シクロブタン酸二無水物
PMDA:ピロメリット酸二無水物
BODAxx:ビシクロ[2.2.2]オクタ-2-exo,3-exo,5-exo,6-exo-テトラカルボン酸-2,3:5,6-二無水物
ポリマーの重量平均分子量(以下Mwと略す)及び分子量分布は、日本分光株式会社製GPC装置(カラム:Shodex(登録商標) KF803L及びKF805L)を用い、溶出溶媒としてジメチルホルムアミドを流量1mL/分、カラム温度50℃の条件で測定した。なお、Mwはポリスチレン換算値とした。
<合成例S1 フィルム用ポリイミド(S1)の合成>
窒素の注入口/排出口、メカニカルスターラー及び冷却器を取り付けた250mLの反応三口フラスコ内に、TFMB 25.61g(0.08mol)を入れた。その後、γ-ブチロラクトン173.86gを添加し、攪拌を開始した。TFMBが溶媒中に完全に溶解した後、その後すぐに、攪拌したBODAxx10g(0.04mol)、CBDA 7.84g(0.04mol)及びγ-ブチロラクトン43.4gを添加し、窒素下140℃に加熱した。その後、1-エチルピペリジン0.348gを溶液内に添加し、窒素下で7時間180℃に加熱した。最終的に加熱を停止し、反応溶液を10%まで希釈し、終夜攪拌を維持した。ポリイミド反応溶液をメタノール2,000g中に添加して30分間攪拌し、その後ポリイミド固体をろ過することによりポリイミドを精製した後、該ポリイミド固体をメタノール2,000g中で30分間攪拌し、ポリイミド固体をろ過した。このポリイミド固体の攪拌及びろ過の精製手順を3回繰り返した。ポリイミド中のメタノール残留物を150℃下の真空オーブンの8時間の乾燥により除去し、最終的に、乾燥した31.16gのポリイミドS1を得たが、ポリイミドS1の質量パーセント収率は74%(Mw=169,802、Mn=55,308)であった。
PBCH5DAB 4.022g(9.253mmol)をNMP 44gに溶解し、PMDA 1.977g(9.068mmol)を添加した後、窒素雰囲気下、23℃で2時間反応させた。得られたポリマーのMwは10,400、分子量分布1.89であった。
m-PCH7AB 3.842g(10.10mmol)をNMP 44gに溶解し、PMDA 2.158g(9.8934mmol)を添加した後、窒素雰囲気下、23℃で2時間反応させた。得られたポリマーのMwは173,900、分子量分布4.19であった。
PCH7AB 3.842g(10.10mmol)をNMP 44gに溶解し、PMDA 2.158g(9.8934mmol)を添加した後、窒素雰囲気下、23℃で2時間反応させた。得られたポリマーのMwは12,100、分子量分布1.85であった。
PCH7AB 1.974g(5.1883mmol)とBPTP 1.807g(5.1883mmol)をNMP 44gに溶解し、PMDA2.218g(10.17mmol)を添加した後、窒素雰囲気下、23℃で2時間反応させた。得られたポリマーのMwは53,700、分子量分布1.89であった。
TFMB 2.86g(0.0089mol)をNMP 35.2gに溶解し、CBDA 1.944g(0.00991mol)を加え、窒素雰囲気下、23℃で24時間反応させた。得られたポリマーのMwは69,200、分子量分布2.2であった。得られた溶液は、PGMEに可溶であった。
合成例S1で得られたポリイミドS1をγ―ブチロラクトンに15質量%となるように溶解させ、樹脂基板形成用組成物として用いた。
[実施例1-1]
合成例L1で得られた反応液に、BCSとNMPを加え、ポリマー濃度が5質量%、BCSが20質量%となるように希釈し、剥離層形成用組成物L1を得た。
合成例L1で得られた反応液の代わりに、それぞれ合成例L2~L4で得られた反応液を用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物L2~L4を得た。
MA-STゾル(日産化学工業株式会社製のシリカゾル)20gにγ-ブチロラクトン14gを加え、エバポレータでメタノールを減圧留去し、シリカゾルのγ-ブチロラクトン溶液20gを作製した。一方、合成例S1で得られたポリイミドS1 3gをγ-ブチロラクトン溶液67gで溶解させ、ポリイミドS1のγ-ブチロラクトン溶液を作製した。その後、この2つの溶液を23℃で2時間攪拌し、剥離層形成用組成物HL1を得た。
[実施例2-1]
スピンコータ(条件:回転数3,000rpmで約30秒)を用いて、実施例1-1で得られた剥離層形成用組成物L1を、ガラス基体としての100mm×100mmガラス基板(以下同様)の上に塗布した。
そして、得られた塗膜を、ホットプレートを用いて120℃で5分間加熱し、その後、オーブンを用いて、空気存在下、240℃で60分間加熱し、ガラス基板上に厚さ約0.1μmの剥離層を形成し、剥離層付きガラス基板を得た。
実施例1-1で得られた剥離層形成用組成物L1の代わりに、それぞれ実施例1-2~1-4で得られた剥離層形成用組成物L2~L4を用いた以外は、実施例2-1と同様の方法で剥離層及び樹脂基板を形成し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を作製した。
実施例1-1で得られた剥離層形成用組成物L1の代わりに、比較例1-1で得られた剥離層形成用組成物HL1を用いた以外は、実施例2-1と同様の方法で剥離層及び樹脂基板を形成し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を作製した。
上記実施例2-1~2-4及び比較例2-1で得られた剥離層付きガラス基板について、剥離層とガラス基板との剥離性を、樹脂基板・剥離層付きガラス基板について、剥離層と樹脂基板との剥離性を、下記手法にて確認した。
<樹脂薄膜のクロスカット試験剥離性評価>
実施例2-1~2-4及び比較例2-1で得られた剥離層付きガラス基板上の剥離層をクロスカット(縦横1mm間隔、以下同様)し、100マスカットを行った。すなわち、このクロスカットにより、1mm四方のマス目を100個形成した。
そして、この100マスカット部分に粘着テープを張り付けて、そのテープを剥がし、以下の基準(5B~0B,B,A,AA)に基づき、剥離の程度を評価した。結果を表1に示す。
<判定基準>
5B:0%剥離(剥離なし)
4B:5%未満の剥離
3B:5~15%未満の剥離
2B:15~35%未満の剥離
1B:35~65%未満の剥離
0B:65%~80%未満の剥離
B:80%~95%未満の剥離
A:95%~100%未満の剥離
AA:100%剥離(すべて剥離)
実施例2-1~2-4及び比較例2-1で得られた樹脂基板・剥離層付きガラス基板の樹脂基板を、カッターを用いて25mm幅の短冊状にカットした。そして、カットした樹脂基板の先端にセロハンテープを張り付け、これを試験片とした。この試験片を、(株)アトニック製プッシュプルテスターを用いて剥離角度が90°となるように剥離試験を行い、下記の基準(5B~0B,B,A,AA)に基づいて剥離力を評価した。結果を表1に示す。
<判定基準>
5B:0%剥離(剥離なし)
4B:5%未満の剥離
3B:5~15%未満の剥離
2B:15~35%未満の剥離
1B:35~65%未満の剥離
0B:65%~80%未満の剥離
B:80%~95%未満の剥離
A:95%~100%未満の剥離
AA:100%剥離(すべて剥離)
一方、比較例2-1の剥離層は、ガラス基板との密着性に優れるが、樹脂基板との剥離性に劣っていることが確認された。
Claims (11)
- 下記式(1)で表される構造単位を含む重量平均分子量5,000以上のポリアミック酸と、有機溶剤とを含有する剥離層形成用組成物。
Y1は、単結合又は結合基を表し、
Y2は、単結合、炭素数1~15のアルキレン基若しくは-CH2-CH(OH)-CH2-を表すか、又はベンゼン環、シクロヘキサン環及び複素環からなる群から選ばれる2価の環状基を表し、上記環状基上の任意の水素原子が、炭素数1~3のアルキル基、炭素数1~3のアルコキシ基、炭素数1~3のフッ化アルキル基、炭素数1~3のフッ化アルコキシ基又はフッ素原子で置換されていてもよく、
Y3は、単結合又は炭素数1~15のアルキレン基を表し、
Y4は、単結合を表すか、又はベンゼン環、シクロヘキサン環及び複素環からなる群から選ばれる2価の環状基、又は炭素数17~30のステロイド骨格を有する2価の有機基を表し、上記環状基上の任意の水素原子が、炭素数1~3のアルキル基、炭素数1~3のアルコキシ基、炭素数1~3のフッ化アルキル基、炭素数1~3のフッ化アルコキシ基又はフッ素原子で置換されていてもよく、
Y5は、ベンゼン環、シクロヘキサン環及び複素環からなる群から選ばれる2価の環状基を表し、これらの環状基上の任意の水素原子が、炭素数1~3のアルキル基、炭素数1~3のアルコキシ基、炭素数1~3のフッ化アルキル基、炭素数1~3のフッ化アルコキシ基又はフッ素原子で置換されていてもよく、
nは0~4の整数を表し、nが2以上の場合、Y5同士は同一でも異なっていてもよく、
Y6は、水素原子、炭素数1~18のアルキル基、炭素数1~18のフッ化アルキル基、炭素数1~18のアルコキシ基又は炭素数1~18のフッ化アルコキシ基を表し、
Y2及びY3におけるアルキレン基、並びに、上記環状基上の置換基又はY6におけるアルキル基、フッ化アルキル基、アルコキシ基及びフッ素含有アルコキシ基は、直鎖状、枝分かれ状、若しくは環状の何れか又はそれらの組み合わせであってもよく、
またY2及びY3におけるアルキレン基、並びに、Y6におけるアルキル基、フッ化アルキル基、アルコキシ基及びフッ素含有アルコキシ基は、結合基同士が隣り合わない限り1~3の結合基で中断されていてもよく、
さらにY2、Y4若しくはY5が2価の環状基を表すか、又はY4がステロイド骨格を有する2価の有機基を表すか、又はY2が-CH2-CH(OH)-CH2-を表すか、又はY2若しくはY3がアルキレン基を表すか、又はY6がアルキル基若しくはフッ化アルキル基を表すとき、該2価の環状基、該ステロイド骨格を有する2価の有機基、該-CH2-CH(OH)-CH2-、該アルキレン基、該アルキル基及び該フッ化アルキル基は、それらに隣接する基と結合基を介して結合していてもよく、
そして上記結合基は、-O-、-CH2O-、-COO-、-OCO-、-NH-、-NHCO-、-NH-CO-O-及び-NH-CO-NH-からなる群から選ばれる基を表し、
但し、Y2~Y6がそれぞれ表すところの単結合、炭素数1~15のアルキレン基、ベンゼン環、シクロヘキサン環、複素環、ステロイド骨格を有する2価の有機基、-CH2-CH(OH)-CH2-、炭素数1~18のアルキル基、炭素数1~18のフッ化アルキル基、炭素数1~18のアルコキシ基及び炭素数1~18のフッ化アルコキシ基の炭素数の合計は6~30である。)] - 請求項1~4のいずれか1項記載の剥離層形成用組成物を用いて形成される剥離層。
- 請求項1~4のいずれか1項記載の剥離層形成用組成物を基体上に塗布し、焼成することを含む剥離層の製造方法。
- 請求項1~4のいずれか1項記載の剥離層形成用組成物を基体上に塗布し、焼成して剥離層を形成する工程、
上記剥離層上に、被剥離体を形成する工程、及び
上記被剥離体を、上記剥離層から剥離する工程
を含む被剥離体の製造方法。 - 請求項5記載の剥離層を用いることを特徴とする、樹脂基板を備えるフレキシブル電子デバイスの製造方法。
- 請求項5記載の剥離層を用いることを特徴とする、樹脂基板を備えるタッチパネルセンサーの製造方法。
- 上記樹脂基板が、ポリイミド樹脂基板である請求項7又は8記載の製造方法。
- フレキシブル電子デバイスに適用される積層体であって、
基体と、
上記基体上に形成される剥離層と、
上記剥離層上に形成される樹脂基板と
を有し、上記剥離層が請求項1~4のいずれか1項記載の剥離層形成用組成物により形成され、かつ、上記樹脂基板と上記剥離層との密着力が、上記剥離層と上記基体との密着力より大きいことを特徴とする積層体。
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