WO2018121159A1 - 热熔贴条机 - Google Patents
热熔贴条机 Download PDFInfo
- Publication number
- WO2018121159A1 WO2018121159A1 PCT/CN2017/113260 CN2017113260W WO2018121159A1 WO 2018121159 A1 WO2018121159 A1 WO 2018121159A1 CN 2017113260 W CN2017113260 W CN 2017113260W WO 2018121159 A1 WO2018121159 A1 WO 2018121159A1
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- WIPO (PCT)
- Prior art keywords
- seat
- pressure roller
- disposed
- fixedly disposed
- timing pulley
- Prior art date
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
Definitions
- the invention relates to the field of garment processing equipment, in particular to a hot-melt sticking machine for attaching a hot melt adhesive film to a garment fabric.
- Garment is a product that is sewed with fabric to protect and decorate the human body, also known as clothes.
- the clothing that appeared at the beginning was mainly for the purpose of shaming. After the development of time, it turned to practicality, and also paid more attention to the aesthetics of the clothing.
- the factors affecting the aesthetics include the texture, color, pattern, shape retention, drape, elasticity, wrinkle resistance, and clothing style of the fabric.
- the rifling is the foot that secures the filler and lining to the face.
- the twist line of the traditional down jacket will damage the fabric (with pinholes), and the fine feathers may leak from the pinholes of the twisted wire, thus affecting the appearance and quality of the clothes.
- the seamless glue coating technology is to use the hot melt adhesive film strip to paste the lining and the face instead of the traditional twist line.
- the clothes made from the outside are beautiful and generous, and the small duvet is well fixed in the lining and the face. between. Most of these processes are currently hand-applied and are too inefficient.
- the object of the present invention is to provide a hot-melt sticking machine for attaching a hot-melt adhesive film strip to a garment fabric with a simple structure and high glue-adhesive efficiency.
- the basic technical solution for achieving the object of the present invention is: a hot-melt sticking machine, which is characterized in that it comprises a work table, an adjustment assembly, a feeding device, a pressure roller device, a shearing device and a hot air device.
- the workbench includes a frame, a first moving gantry, a front and rear running mechanism, a left and right running mechanism, and a second mounting hanger.
- the first moving gantry is placed on the frame by the front and rear running mechanisms, and can move back and forth.
- the second mounting hanger is disposed on the first moving gantry by the left and right running mechanisms, and can move left and right.
- the feeding device, the pressure roller device and the hot air device are arranged on the second mounting hanger of the worktable by the rotation of the adjustment assembly.
- the feeding device is used to install the corresponding hot melt adhesive film and recover the corresponding release paper.
- the pressure roller device is used to press the hot melt adhesive film on the corresponding fabric.
- the shearing device is disposed on the press roller device for cutting the hot melt adhesive film.
- the hot air device is used to heat the hot melt adhesive film.
- the workbench further includes an adsorption stage assembly.
- the adsorption stage assembly includes an air suction plate, a suction hood and a fan. There are several suction holes on the suction plate.
- the suction plate is fixedly disposed on the suction hood, and the suction hood is fixedly disposed on the frame.
- the fan is connected to the suction hood through a corresponding duct.
- the front and rear running mechanisms of the worktable include a straight line on the left side. Guide rail, left front timing pulley, left rear timing pulley, left timing belt, right linear guide, right front timing pulley, right rear timing belt pulley, right timing belt, drive motor, middle section A timing pulley, a middle second timing pulley, a middle timing belt, a first drive shaft and front and rear detection limit devices.
- the first drive shaft is disposed on the frame in a left-right direction.
- the left linear guide is fixedly disposed on the left side of the frame by its guide rails in the front-rear direction.
- the left front timing pulley is rotatably disposed on the front left portion of the frame by a corresponding tensioning mount.
- the left end of the first drive shaft is rotatably disposed on the left rear portion of the frame by a corresponding mounting seat, and the left rear timing pulley is fixedly disposed on the left end of the first drive shaft and located in the mount.
- the left timing belt is set around the left front timing pulley and the left rear timing belt pulley.
- the right linear guide is fixedly disposed on the right side of the frame by its guide rails in the front and rear direction.
- the right front timing pulley is rotatably disposed on the right front portion of the frame by a corresponding tensioning mount.
- the right end of the first drive shaft is disposed on the right rear portion of the frame by a corresponding mounting seat, and the right rear timing pulley is fixedly disposed on the right end of the first drive shaft and located in the mount.
- the right timing belt is set around the right front timing pulley and the right rear timing pulley.
- the drive motor is fixedly disposed on the rear middle portion of the frame through a corresponding tensioning mount, and the motor shaft is disposed in the left and right direction.
- the central first timing pulley is fixed to the motor shaft of the drive motor.
- the middle portion of the first drive shaft is rotatably disposed on the rear middle portion of the frame by a corresponding mounting seat, and the middle second timing pulley is fixedly disposed on the middle portion of the first drive shaft and located in the mount.
- the middle timing belt is disposed around the middle first timing pulley and the middle second timing pulley.
- the left portion of the first moving gantry is fixedly disposed on the slider of the left linear guide.
- the left portion of the first moving gantry is fixedly coupled to the left timing belt by a corresponding timing belt clip.
- the right side of the first moving gantry is fixedly disposed on the slider of the right linear guide.
- the right side of the first moving gantry is fixedly connected to the right timing belt by a corresponding timing belt clip.
- the first moving gantry is driven by the driving motor to move back and forth along the left linear guide and the right linear guide.
- the front and rear detection limit device is configured to detect the front and rear positions of the first moving gantry, and limit the forward and backward travel of the first moving gantry.
- the left and right running mechanisms include a front side linear guide rail, a rear side linear guide rail, a third timing pulley, a fourth timing pulley, a left and right timing belt, a left and right drive motor, and left and right detection limit devices.
- the front side linear guide is fixedly disposed on the upper front side of the first moving gantry by its guide rails in the left and right direction.
- the rear side linear guide rail is fixedly disposed on the upper rear side of the first moving gantry by its guide rail in the left-right direction.
- the fourth timing pulley is disposed on the right portion of the first moving gantry by a corresponding tensioning seat rotation.
- the left and right drive motors are fixedly disposed on the left side of the first moving gantry, and the motor shafts are disposed along the front and rear.
- the third timing pulley is fixedly disposed on the motor shaft of the left and right drive motors.
- the left and right timing belts are disposed around the third timing pulley and the fourth timing pulley.
- the second mounting hanger is fixedly disposed on the sliders of the front side linear guide and the rear side linear guide.
- the second mounting hanger is fixedly connected to the left and right timing belts by corresponding timing belt clips. Thereby, the second mounting hanger is driven by the left and right drive motors to move left and right along the front linear guide and the rear linear guide.
- the left and right detection limit device is used for detecting the left and right positions where the second installation hanger is located, and restricting the left and right travel of the second installation hanger.
- the adjustment assembly comprises an adjustment motor and a rotating seat.
- Tune The motor is fixedly placed on the second mounting hanger of the workbench.
- the rotating seat is disposed on the second mounting hanger, and the rotating axis is vertically disposed, and the adjusting motor drives the rotating seat to rotate along the rotating axis thereof.
- a central through hole penetrating the upper and lower sides thereof is provided in the middle of the rotating seat.
- the feeding device comprises a feeding mounting frame, a loading tray assembly, a recovery tray assembly, a receiving drive device and a tape tensioning device.
- the loading tray assembly includes a left loading tray, a right loading tray, a first axle, a damping sleeve, and a damping plate.
- the first axle is pivoted on the upper rear portion of the mounting bracket.
- the left loading tray is fixedly disposed on the right side of the first axle.
- the right loading tray is detachably fixed to the first axle by a corresponding locking wheel, located on the right side of the left loading tray.
- the damping sleeve is fixedly disposed on the first axle.
- the damping plate is fixedly disposed on the feeding mounting frame, and the damping plate elastically presses the damping sleeve.
- the left end of the first axle is provided with an air inlet hole, and the right end is provided with an air outlet, and the air inlet is connected with the air outlet.
- the air outlet is located between the left loading tray and the right loading tray.
- the left end of the first axle is further provided with an air inlet groove, and the air inlet groove is an annular groove which is outwardly arranged along the circumferential direction of the first wheel shaft.
- the intake hole is in communication with the intake groove.
- a sealing ring groove is arranged on the left and right sides of the air inlet groove, and a corresponding sealing ring is arranged in the sealing ring groove.
- the recovery tray assembly includes a left receiving tray, a right receiving tray, and a second axle.
- the second axle is pivoted on the upper front portion of the mounting bracket.
- the left receiving tray is fixedly disposed on the second axle
- the right receiving tray is detachably fixed on the second axle through the corresponding locking wheel, and is located on the right side of the left receiving tray.
- the receiving drive device comprises a receiving motor, a receiving first timing pulley, a receiving second timing pulley and a receiving timing belt.
- the receiving motor is fixedly mounted on the mounting bracket by a corresponding tensioning mount.
- the first synchronous pulley is fixedly disposed on the motor shaft of the receiving motor.
- the receiving second timing pulley is fixedly disposed on the left section of the second axle of the recovery tray assembly.
- the take-up timing belt is disposed around the first synchronous pulley and the second synchronous pulley.
- the tape tensioning device includes an airbag seat, an air bag, an air intake connector, and an air bag connector.
- the airbag seat is coaxially fixed on the left loading tray and located between the left loading tray and the right loading tray.
- a baffle portion is provided on the outer circumference of the right side of the airbag seat.
- the airbag seat is provided with a mounting groove extending through the inner and outer portions thereof, which communicates with the air outlet of the first axle.
- the airbag is disposed between the baffle portion of the airbag seat and the left loading tray, and the air inlet of the airbag is in closed communication with the air outlet of the first axle through the airbag joint.
- the airbag connector is fixedly disposed on the left loading tray, and the corresponding portion is located in the mounting groove of the airbag seat.
- An air inlet port is arranged on the air inlet connector, and the air inlet connector is fixedly disposed on the feeding mounting frame.
- the left end of the first axle is rotated to be disposed in the intake joint.
- the intake joint is sealingly connected to the left end of the first axle through a corresponding seal ring disposed in the seal groove of the first axle, and the intake port of the intake joint communicates with the intake groove of the first axle.
- the pressure roller device comprises a pressure roller seat, a roller wheel, a roller frame, a first driving cylinder, a guiding positioning component, an auxiliary feeding component and a rotation speed detecting device.
- the pressure roller holder is fixedly connected to the rotating seat of the adjustment assembly.
- the roller is rotated on the front of the roller frame.
- the roller frame is rotated from the middle portion thereof to the pressure roller holder.
- the first drive cylinder is hinged to its pressure roller seat by its cylinder.
- the cylinder rod of the first drive cylinder is hingedly coupled to the rear end of the roller frame. The roller is lifted and lowered by the first drive cylinder through the roller frame.
- the guiding and positioning assembly comprises a second guiding frame, The third guiding positioning frame and the positioning seat.
- the second guide frame is fixedly disposed on the front portion of the pressure roller holder.
- the second guiding locator is fixedly disposed on the front portion of the nip seat and located below the second guiding frame.
- the positioning seat includes a positioning plate and a cover plate.
- the positioning plate is fixedly disposed on the front part of the pressure roller seat and located below the second guiding positioning frame.
- the positioning plate is provided with a positioning groove extending forward through the upper and lower openings thereof. The width of the positioning groove corresponds to the width of the hot melt adhesive film.
- the cover is hinged on the positioning plate, and the cover is tightly pressed on the positioning plate by a corresponding torsion spring.
- the auxiliary feeding assembly comprises a first pressing wheel, a second pressing wheel, a first transmission gear, a second transmission gear, a pressure roller driving motor, a first timing pulley of the pressure wheel, a second timing pulley of the pressure wheel, a timing belt of the pressure wheel,
- the first pressure wheel, the first transmission gear and the second timing pulley of the pressure wheel are coaxially rotated from left to right and arranged on the pressure roller seat, and the first pressure wheel, the first transmission gear and the second synchronous pulley of the pressure wheel are synchronized. Turn.
- the pressure roller drive motor is fixedly disposed on the pressure roller seat by a corresponding tensioning seat.
- the first timing pulley of the pressure roller is fixedly disposed on the motor shaft of the pressure roller drive motor.
- the pressure roller timing belt is disposed around the first timing pulley of the pressure roller and the second timing pulley of the pressure roller.
- the first pressure roller and the first transmission gear are driven to rotate by a pressure roller driving motor.
- the second pressure roller and the second transmission gear are coaxially rotated on the second pressure wheel base, and the second pressure wheel and the second transmission gear rotate in synchronization.
- the second transmission gear meshes with the first transmission gear, and the gear ratio of the second transmission gear to the first transmission gear is 1:1.
- the pressure roller adjusting seat is disposed on the pressing roller seat by the middle portion thereof, and the second pressure roller seat is fixedly disposed on the lower end of the pressure roller adjusting seat, and the pressure roller adjusting cylinder is fixedly disposed on the upper end of the pressure roller adjusting seat by the cylinder.
- a compression spring is disposed between the lower portion of the second pressure wheel seat and the pressure roller seat.
- the feed air pipe is fixedly disposed on the pressure roller seat, and is blown toward the lower portion of the front side of the roller.
- the pressure roller damping plate is elastically disposed on the pressure roller seat, and is located above the front portion of the roller. The lower portion of the pressure roller damping plate elastically presses the corresponding portion above the front portion of the roller to prevent the roller from being idling.
- the front side of the pressure roller damping plate is provided with a guiding positioning groove.
- the rotation speed detecting device includes a first U-shaped photoelectric switch and a first detecting plate.
- the first U-shaped photoelectric switch is fixedly disposed on the pressure roller holder.
- the first detecting plate is fixedly disposed on the motor shaft of the pressure roller driving motor, and the first U-shaped photoelectric switch determines the rotation speed of the pressure roller driving motor through the first detecting plate.
- the shearing device comprises an upper cutter, a lower cutter, a cutter drive cylinder, a cutter pad and a cutter air passage block.
- the cutter pad is fixedly disposed on the pressure roller seat between the second pressure roller and the roller.
- the cutter pad has a tape groove extending forwardly through the upper and lower openings thereof.
- the upper cutter is fixedly placed on the cutter pad.
- the upper cutter is provided with a feed vent. There are 2 feed holes, and 2 feed holes are arranged from top to bottom.
- the feed vent is in communication with the tape slot.
- the angle ⁇ between the feed vent and the horizontal plane is 30 to 70 degrees.
- the lower cutter is rotated on the pressure roller seat to form a shearing mechanism with the upper cutter.
- the cutter is driven by the cutter to drive the lower cutter to rotate, so that the lower cutter and the upper cutter perform the work of cutting the hot melt adhesive film.
- the cutter air block is fixedly disposed on the upper cutter for connecting the feed air hole and the corresponding air supply device.
- the hot air device comprises a hot air gun seat, a heat gun, a connecting seat, a heat gun adjusting seat, a guiding rod, a guiding wheel, an adjusting arm, a first adjusting cylinder, a second adjusting cylinder and a Three adjustment cylinders.
- the feed mounting bracket is fixedly disposed on the upper portion of the hot air gun seat by its lower end.
- the hot air gun seat is fixedly connected to the rotating seat of the adjustment assembly. The hot air gun can be adjusted and fixed on the heat gun adjustment seat, and the circular motion of the height direction keeps the distance between the air nozzle and the roller of the heat gun unchanged.
- the hot air gun adjustment seat is slidably disposed on the connecting seat and can be moved back and forth.
- the second adjusting cylinder is fixedly disposed on the left portion of the heat gun adjusting seat by the cylinder thereof, and the cylinder rod is fixedly connected with the connecting seat.
- the third adjusting cylinder is fixedly disposed on the right portion of the heat gun adjusting seat by the cylinder thereof, and the cylinder rod is fixedly connected with the connecting seat.
- the guide rod is fixedly disposed on the hot air gun seat in the left and right direction, and the guide rod has a circular arc shape.
- the two guide wheels have the same structure, and each has a guide rod groove along the circumferential direction.
- the two guide wheels are sequentially rotated from top to bottom to be disposed on the connecting seat, and the guiding rods are located in the guiding rod grooves of the two guiding wheels.
- the adjusting cylinder is fixedly arranged on the hot air gun seat, one end of the adjusting arm is rotatably connected with the connecting seat, the other end of the adjusting arm is hinged with the cylinder rod of the adjusting cylinder, and the middle part of the adjusting arm is rotatably connected with the hot air gun seat.
- the connecting seat is swung left and right along the guide rod by adjusting the cylinder.
- FIG. 1 is a schematic structural view of a hot-melt sticker machine of the present invention
- Figure 2 is a left side view of Figure 1;
- Figure 3 is a right side view of Figure 1;
- Figure 4 is a rear view of Figure 1;
- Figure 5 is a top plan view of Figure 1;
- Figure 6 is a schematic view when viewed from the upper right front side of Figure 1;
- Figure 7 is a schematic view when viewed from the upper right front side of Figure 1;
- Figure 8 is a schematic view as seen from the right front lower side of Figure 1;
- Figure 9 is a schematic structural view of the workbench of Figure 6, in which the corresponding baffle and dustproof bellows for protecting the front and rear running mechanisms are removed;
- Figure 10 is a schematic view as seen from the upper left front side of Figure 9;
- Figure 11 is a schematic view as seen from the upper right rear side of Figure 9;
- Figure 12 is a schematic enlarged plan view of the adsorption stage assembly as seen from the left front lower side of Figure 1;
- Figure 13 is a schematic enlarged plan view of the feeding device as seen from the left front lower side of Figure 1;
- Figure 14 is an enlarged schematic view showing the feeding device when viewed from the upper right front side of Figure 1, in which the right loading tray of the loading tray assembly and the right receiving tray of the recovery tray assembly are removed;
- Figure 15 is a schematic enlarged plan view showing the first axle and the tape tensioning device, the airbag seat, the airbag and the airbag joint of the loading tray assembly of the feeding device as viewed from the left front lower side of Figure 1;
- Figure 16 is an enlarged schematic view showing the first axle of the loading tray assembly of the feeding device
- Figure 17 is an enlarged schematic view showing the pressure roller device and the shearing device when viewed from the upper right front side of Figure 1;
- Figure 18 is an enlarged schematic view showing the pressure roller device and the shearing device as seen from the right front lower side of Figure 1;
- Figure 19 is an enlarged schematic view showing the pressure roller device and the shearing device as seen from the lower right rear side of Figure 1;
- Figure 20 is an enlarged schematic view showing the pressure roller device and the shearing device when viewed from the upper left front side of Figure 1;
- Figure 21 is a schematic enlarged plan view showing the upper cutter, the cutter pad and the cutter air passage block of the shearing device of Figure 1;
- Figure 22 is a cross-sectional view taken along line A-A of Figure 21;
- Figure 23 is a schematic enlarged plan view of the hot air device as seen from the upper right front side of Figure 1;
- Figure 24 is a schematic enlarged plan view of the hot air device as seen from the upper left front side of Figure 1;
- Fig. 25 is a schematic enlarged plan view showing the hot air device as seen from the left rear lower side of Fig. 1.
- the first mobile gantry 12 The first mobile gantry 12,
- Front and rear running gear 13 left linear guide 13-1, left front timing pulley 13-2, left rear timing pulley 13-3, left timing belt 13-4, right linear guide 13-5, right Side front timing pulley 13-6, right rear timing pulley 13-7, right timing belt 13-8, drive motor 13-9, middle first timing pulley 13-10, middle second timing pulley 13 -11, the middle timing belt 13-12, the first drive shaft 13-13,
- Left and right running mechanism 14 front side linear guide 14-1, rear linear guide 14-2, third synchronous pulley 14-3, fourth synchronous pulley 14-4, left and right timing belt 14-5, left and right driving motor 14 -6,
- Adsorption station assembly 16 suction plate 16-1, suction hood 16-2, fan 16-3,
- Adjustment assembly 2 adjustment motor 21, rotating seat 22, central through hole 22-1,
- Loading tray assembly 32 left loading tray 32-1, right loading tray 32-2, first axle 32-3, air intake 32-31, air outlet 32-32, air intake 32-33, sealed Ring groove 32-34, damping sleeve 32-4, damping plate 32-5,
- Recycling tray assembly 33 left receiving tray 33-1, right receiving tray 33-2, second axle 33-3,
- the receiving drive device 34 the receiving motor 34-1, the receiving first timing pulley 34-2, the receiving second timing pulley 34-3, and the receiving timing belt 34-4,
- Tape tensioning device 35 airbag seat 35-1, shutter portion 35-1a, mounting groove 35-1b, air bag 35-2, air intake connector 35-3, air intake port 35-31, air bag connector 35-4,
- a first guiding locator 36 a first trigger switch 37,
- Pressure roller device 4 pressure roller seat 41, roller wheel 42, roller frame 43, first drive cylinder 44, limit column 45,
- Guide positioning assembly 46 second guide frame 46-1, third guide positioning frame 46-2, positioning seat 46-3, positioning plate 46-31, positioning groove 46-31a, cover plate 46-32,
- Auxiliary feeding assembly 47 first pressure roller 47-1, second pressure roller 47-2, first transmission gear 47-3, second transmission gear 47-4, pressure roller driving motor 47-5, first synchronization of pressure roller Pulley 47-6, pressure wheel second timing pulley 47-7, second pressure wheel seat 47-8, pressure wheel adjustment seat 47-9, pressure wheel adjustment cylinder 47-10, feed air tube 47-11, pressure roller Damping plate 47-12, guiding positioning groove 47-12a,
- Shearing device 5 upper cutter 51, feed air hole 51-1, lower cutter 52, cutter drive cylinder 53, cutter pad 54, tape groove 54-1, cutter air block 55,
- Hot air device 6 hot air gun seat 61, heat gun 62, connecting seat 63, heat gun adjusting seat 64, guiding rod 65, guide wheel 66, guiding rod groove 66-1, adjusting arm 67, adjusting cylinder 68, second adjusting cylinder 69a, third adjustment cylinder 69b.
- the description of the orientation of the present invention is performed in accordance with the orientation shown in Fig. 1, that is, the up, down, left, and right directions shown in Fig. 1 are the vertical and horizontal directions described above, and one of the directions shown in Fig. 1 is the front side, and the one facing away from Fig. 1 is the rear side.
- the hot-melt sticking machine of the present invention comprises a table 1, an adjustment assembly 2, a feeding device 3, a pressure roller device 4, a shearing device 5, and a hot air device 6.
- the feeding device 3, the pressure roller device 4, and the hot air device 6 are rotatably disposed on the table 1 by the adjustment unit 2.
- the workbench 1 includes a frame 11, a first moving gantry 12, a front and rear running mechanism 13, a left and right running mechanism 14, a second mounting hanger 15, and a suction stage assembly 16.
- the first moving gantry 12 is disposed on the frame 11 by the front and rear running mechanisms 13, and is movable back and forth.
- the second mounting hanger 15 is disposed on the first moving gantry 12 by the left and right running mechanisms 14, and is movable left and right.
- the front and rear running mechanism 13 includes a left linear guide 13-1, a left front timing pulley 13-2, a left rear timing pulley 13-3, a left synchronization belt 13-4, and a right side.
- the first drive shaft 13-13 is disposed on the frame 11 in the left-right direction.
- the left linear guide 13-1 is fixedly disposed on the left portion of the frame 11 by its guide rails in the front-rear direction.
- the left front timing pulley 13-2 is rotatably disposed on the front left portion of the frame 11 by a corresponding tensioning mount.
- the left end of the first drive shaft 13-13 is rotatably disposed on the left rear portion of the frame 11 through a corresponding mounting seat, and the left rear timing pulley 13-3 is fixedly disposed on the left end of the first drive shaft 13-13. And located in the mount.
- the left timing belt 13-4 is disposed around the left front timing pulley 13-2 and the left rear timing pulley 13-3.
- the right linear guide 13-5 is fixedly disposed on the right portion of the frame 11 by its guide rails in the front-rear direction.
- the right front timing pulley 13-6 is rotatably disposed on the right front portion of the frame 11 by a corresponding tensioning mount.
- the right end of the first drive shaft 13-13 is rotatably disposed on the right rear portion of the frame 11 through a corresponding mounting seat, and the right rear timing pulley 13-7 is fixedly disposed on the right end of the first drive shaft 13-13. And located in the mount.
- the right timing belt 13-8 is disposed around the right front timing pulley 13-6 and the right rear timing pulley 13-7.
- the drive motors 13-9 are fixedly disposed on the rear central portion of the frame 11 through respective tensioning mounts, the motor shafts of which are disposed in the left and right direction.
- the middle first timing pulley 13-10 is fixed to the motor shaft of the drive motor 13-9.
- the middle portion of the first drive shaft 13-13 is rotatably disposed on the rear middle portion of the frame 11 through the corresponding mount, and the middle second timing pulley 13-11 is fixedly disposed on the first drive shaft 13 On the middle of the -13 and in the mount.
- the middle timing belt 13-12 is disposed around the middle first timing pulley 13-10 and the middle second timing pulley 13-11.
- the left portion of the first moving gantry 12 is fixedly disposed on the slider of the left linear guide 13-1, and there are two sliders.
- the left portion of the first moving gantry 12 is fixedly coupled to the left timing belt 13-4 by a corresponding timing belt clip.
- the right portion of the first moving gantry 12 is fixedly disposed on the slider of the right linear guide 13-5, and the slider has two.
- the right portion of the first moving gantry 12 is fixedly coupled to the right timing belt 13-8 by a corresponding timing belt clip.
- the front and rear detection limiting device is configured to detect the front and rear positions of the first moving gantry 12, and limit the forward and backward travel of the first moving gantry 12.
- the left and right running mechanism 14 includes a front side linear guide 14-1, a rear side linear guide 14-2, a third timing pulley 14-3, a fourth timing pulley 14-4, and a left and right timing belt 14. -5, left and right drive motor 14-6 and left and right detection limit devices.
- the front side linear guide 14-1 is fixedly disposed on the upper front side of the first moving gantry 12 by its guide rails in the left-right direction.
- the rear side linear guide 14-2 is fixedly disposed on the upper rear side of the first moving gantry 12 by its guide rails in the left-right direction.
- the fourth timing pulley 14-4 is disposed on the right portion of the first moving gantry 12 by a corresponding tensioning seat rotation.
- the left and right drive motors 14-6 are fixedly disposed on the left portion of the first moving gantry 12, and the motor shafts are disposed in the front-rear direction.
- the third timing pulley 14-3 is fixedly disposed on the motor shaft of the left and right drive motors 14-6.
- the left and right timing belts 14-5 are disposed around the third timing pulley 14-3 and the fourth timing pulley 14-4.
- the second mounting hanger 15 is fixedly disposed on the sliders of the front side linear guide 14-1 and the rear side linear guide 14-2.
- the second mounting hanger 15 is fixedly coupled to the left and right timing belts 14-5 by corresponding timing belt clips. Thereby, the second mounting hanger 15 is driven by the right and left driving motors 14-6 to move left and right along the front side linear guide 14-1 and the rear side linear guide 14-2.
- the left and right detection limit devices are used to detect the left and right positions where the second mounting hanger 15 is located, and limit the travel of the second mounting hanger 15 to the left and right.
- a dustproof bellows 17 is disposed between the second mounting hanger 15 and the first moving gantry 12 to cover the left and right running mechanisms 14.
- the adsorption stage assembly 16 includes an air suction plate 16-1, a suction hood 16-2, and a fan 16-3.
- the air suction plate 16-1 is provided with a plurality of air suction holes 16-1a.
- the air suction plate 16-1 is fixedly disposed on the air suction cover 16-2, and the air suction cover 16-2 is fixedly disposed on the frame 11.
- the fan 16-3 communicates with the suction hood 16-2 through a corresponding duct.
- the adjustment assembly 2 includes an adjustment motor 21 and a rotating base 22.
- the adjustment motor 21 is fixedly disposed on the second mounting hanger 15 of the table 1.
- the rotating base 22 is rotatably disposed on the second mounting hanger 15, and its rotation axis is vertically disposed, and the adjusting motor 21 drives the rotating base 22 to rotate along its rotation axis.
- the central portion of the rotating base 22 is provided with a central through hole 22-1 penetrating the upper and lower sides thereof.
- the feeding device 3 includes a feeding mounting frame 31, a loading tray assembly 32, a recovery tray assembly 33, a receiving drive device 34, a tape tensioning device 35, and a first guiding positioning frame. 36 and a first trigger switch 37.
- the loading tray assembly 32 includes a left loading tray 32-1, a right loading tray 32-2, a first axle 32-3, a damping sleeve 32-4, and a damping plate 32-5.
- the first axle 32-3 is rotatably disposed on the upper rear portion of the mounting bracket 31.
- the left loading tray 32-1 is fixedly disposed on the right portion of the first axle 32-3.
- the right loading tray 32-2 is detachably fixed to the first axle 32-3 by a corresponding locking wheel, located on the right side of the left loading tray 32-1.
- the damper sleeve 32-4 is fixedly disposed on the first axle 32-3.
- the damper plate 32-5 is fixedly disposed on the feed mounting bracket 31, and the damper plate 32-5 elastically presses the damper sleeve 32-4.
- the left end of the first axle 32-3 is provided with an air inlet 32-31, and the right end is provided with an air outlet 32-32, and the air inlet 32-31 is connected with the air outlet 32-32.
- the air outlets 32-32 are located between the left loading tray 32-1 and the right loading tray 32-2.
- the left end of the first axle 32-3 is further provided with an intake groove 32-33, and the intake groove 32-33 is an annular groove outwardly provided along the circumferential direction of the first axle 32-3.
- the intake holes 32-31 are in communication with the intake slots 32-33.
- Sealing groove grooves 32-34 are provided on the left and right sides of the air inlet grooves 32-33, and corresponding sealing rings are provided in the sealing ring grooves 32-34.
- the recovery tray assembly 33 includes a left receiving tray 33-1, a right receiving tray 33-2, and a second axle 33-3.
- the second axle 33-3 is rotatably disposed on the upper front portion of the mounting bracket 31.
- the left receiving tray 33-1 is fixedly disposed on the second axle 33-3, and the right receiving tray 33-2 is detachably fixedly disposed on the second axle 33-3 through the corresponding locking wheel, and is located at the left receiving tray 33.
- the receiving drive unit 34 includes a receiving motor 34-1, a receiving first timing pulley 34-2, a receiving second timing pulley 34-3, and a receiving timing belt 34-4.
- Receiving motor 34-1 It is fixedly disposed on the mounting frame 31 by a corresponding tensioning mount.
- the receiving first timing pulley 34-2 is fixedly disposed on the motor shaft of the receiving motor 34-1.
- the receiving second timing pulley 34-3 is fixedly disposed on the left section of the second axle 33-3 of the recovery tray assembly 33.
- the take-up timing belt 34-4 is disposed around the receiving first timing pulley 34-2 and the receiving second timing pulley 34-3.
- the tape tensioning device 35 includes an airbag holder 35-1, an airbag 35-2, an air intake joint 35-3, and an airbag joint 35-4.
- the airbag seat 35-1 is coaxially fixedly disposed on the left loading tray 32-1 between the left loading tray 32-1 and the right loading tray 32-2.
- the outer peripheral portion of the right side of the airbag holder 35-1 is provided with a shutter portion 35-1a.
- the airbag holder 35-1 is provided with a mounting groove 35-1b that penetrates the inside and the outside of the air outlet 32-32 of the first axle 32-3.
- the airbag 35-2 is disposed between the flap portion 35-1a of the airbag holder 35-1 and the left loading tray 32-1, and the air inlet of the airbag 35-2 passes through the airbag joint 35-4 and the first axle 32-3.
- the air outlets 32-32 are in closed communication.
- the airbag connector 35-4 is fixedly disposed on the left loading tray 32-1, and the corresponding portion is located in the mounting groove 35-1b of the airbag holder 35-1.
- the intake port 35-3 is provided with an intake port 35-31, and the intake port 35-3 is fixedly disposed on the feed mount 31.
- the left end of the first axle 32-3 is rotationally disposed in the intake joint 35-3.
- the intake joint 35-3 is sealingly connected to the left end of the first axle 32-3 through a corresponding seal ring provided in the seal groove 32-34 of the first axle 32-3, and the intake port of the intake joint 35-3 35-31 communicates with the intake slots 32-33 of the first axle 32-3.
- the roll of hot melt adhesive film is first placed outside the airbag seat 35-1.
- the air inlet interface 35-31 is in communication with the corresponding charging and discharging device, and the gas is supplied to the air inlet 32-33, the air inlet 32-31 and the air outlet 32-32 of the first axle 32-3 through the charging and discharging device.
- the air bag 35-2 is charged, so that the air bag 35-2 is tightened in the hot melt film, and the hot melt film is fixedly coupled to the air bag holder 35-1.
- the hot melt adhesive film needs to be replaced, the used hot melt adhesive film can be removed by extracting the gas in the air bag 35-2 through the charging and discharging device.
- the first guide positioning frame 36 is fixedly disposed on the feeding mounting frame 31.
- the first trigger switch 37 is fixedly disposed on the feeding mounting frame 31. In use, a layer of release paper peeling off the hot melt adhesive film on the loading tray assembly is bypassed from the first trigger switch 37 and then fixed to the recovery tray assembly 33.
- On the second axle 33-3 when the release paper on the second axle 33-3 is more and more, the release paper will be tensioned to press the first trigger switch 37 upward, and the first trigger switch 37 is triggered.
- the receiving motor 34-1 of the receiving drive unit 34 stops rotating.
- the pressure roller device 4 includes a pressure roller holder 41, a roller 42, a roller frame 43, a first driving cylinder 44, a limit post 45, a guide positioning assembly 46, and an auxiliary feeding. Assembly 47 and rotational speed detecting device 48.
- the pressure roller holder 41 is fixedly connected to the rotary seat 22 of the adjustment unit 2.
- the roller 42 is rotatably disposed on the front portion of the roller frame 43.
- the roller frame 43 is rotatably disposed on the pressure roller holder 41 from the middle portion thereof.
- the first drive cylinder 44 is hinged to its platen seat 41 by its cylinder.
- the cylinder rod of the first drive cylinder 44 is hingedly coupled to the rear end of the roller frame 43.
- the roller 42 is lifted and lowered by the first drive cylinder 44 through the roller frame 43.
- the limiting post 45 is fixedly disposed on the pressure roller seat 41, Located on the upper side of the rear portion of the roller frame 43, for limiting the distance between the roller 42 and the suction plate 16-1, preventing the roller 42 from being too close to the suction plate 16-1, and avoiding the roller 42 being glued. The fabric will be dragged together.
- the guide positioning assembly 46 includes a second guide frame 46-1, a third guide positioning frame 46-2, and a positioning seat 46-3.
- the second guide frame 46-1 is fixedly disposed on the front portion of the platen holder 41.
- the second guide positioning frame 46-2 is fixedly disposed on the front portion of the pressure roller holder 41 and located below the second guide frame 46-1.
- the positioning seat 46-3 includes a positioning plate 46-31 and a cover plate 46-32.
- the positioning plate 46-31 is fixedly disposed on the front portion of the pressure roller holder 41 below the second guide positioning frame 46-2.
- the positioning plates 46-31 are provided with positioning grooves 46-31a extending forwardly through the upper and lower openings thereof.
- the width of the positioning grooves 46-31 corresponds to the width of the hot melt adhesive film.
- the cover plates 46-32 are hinged to the positioning plates 46-31, and the cover plates 46-32 are capped against the positioning plates 46-31 by respective torsion springs.
- the auxiliary feed assembly 47 includes a first pressure roller 47-1, a second pressure roller 47-2, a first transmission gear 47-3, a second transmission gear 47-4, Pressure roller drive motor 47-5, pressure wheel first timing pulley 47-6, pressure roller second timing pulley 47-7, pressure roller timing belt, second pressure wheel holder 47-8, pressure wheel adjustment seat 47- 9.
- the pressure roller adjusts the cylinder 47-10, the feed air tube 47-11, and the pressure roller damper plate 47-12.
- the first pressure roller 47-1, the first transmission gear 47-3 and the pressure roller second timing pulley 47-7 are coaxially rotated from left to right and disposed on the pressure roller holder 41, the first pressure roller 47-1, The first transmission gear 47-3 and the pressure roller second timing pulley 47-7 rotate in synchronization.
- the pinch drive motor 47-5 is fixedly disposed on the platen holder 41 by a corresponding tensioning seat.
- the first timing pulley 47-6 of the pressure roller is fixedly disposed on the motor shaft of the pressure roller driving motor 47-5.
- the pressure roller timing belt is disposed around the first timing pulley 47-6 of the pressure roller and the second timing pulley 47-7 of the pressure roller.
- the first pressure roller 47-1 and the first transmission gear 47-3 are rotated by the roller driving motor 47-5.
- the second pressure roller 47-2 and the second transmission gear 47-4 are coaxially rotated and disposed on the second pressure roller seat 47-8, and the second pressure roller 47-2 and the second transmission gear 47-4 rotate in synchronization.
- the second transmission gear 47-4 meshes with the first transmission gear 47-3, and the gear ratio of the second transmission gear 47-4 to the first transmission gear 47-3 is 1:1.
- the pressure roller adjusting seat 47-9 is rotatably disposed on the pressure roller seat 41 from the middle portion thereof, and the second pressure roller seat 47-8 is fixedly disposed on the lower end of the pressure roller adjusting seat 47-9, and the pressure roller adjusting cylinder 47-10 is The cylinder is fixedly disposed on the upper end of the pressure roller adjusting seat 47-9.
- a compression spring is disposed between the lower portion of the second pressure wheel base 47-8 and the pressure roller seat 41.
- the cylinder rod of the pressure roller adjusting cylinder 47-10 protrudes against the corresponding portion of the pressure roller seat 41, so that the lower end of the pressure roller adjusting seat 47-9 approaches the pressure roller seat 41, thereby driving the second pressure roller seat 47.
- -8 is close to the pressure roller holder 41, and even if the second pressure roller 47-2 presses the tape against the first pressure roller 47-1, the second transmission gear 47-4 is engaged with the first transmission gear 47-3. In the state, the second pressure roller 47-2 and the first pressure roller 47-1 rotate together to convey the hot melt adhesive film downward.
- the cylinder rod of the pressure roller adjusting cylinder 47-10 is retracted, and the compression spring pushes up the lower end of the pressure roller adjusting seat 47-9 in a direction away from the press roller seat 41, thereby making the second The pressure roller 47-2 is away from the first pressure roller 47-1, and at this time, the replaced hot melt adhesive film is passed between the second pressure roller 47-2 and the first pressure roller 47-1.
- Feeding trachea 47-11 is fixedly disposed on the pressure roller holder 41, and is blown toward the lower portion of the front portion of the roller 42 for blowing the cut hot melt film end to the roller 42 to facilitate the bonding of the roller 42.
- the pressure roller damper plate 47-12 is elastically disposed on the pressure roller seat 41 above the front portion of the roller 42.
- the lower portion of the pressure roller damper plate 47-12 elastically presses the corresponding portion above the front portion of the roller 42 for preventing The roller 42 is idling.
- the front side of the pressure roller damper plate 47-12 is provided with a guide positioning groove 47-12a.
- the rotational speed detecting device 48 includes a first U-shaped photoelectric switch 48-1 and a first detecting plate 48-2.
- the first U-shaped photoelectric switch 48-1 is fixedly disposed on the platen holder 41.
- the first detecting plate 48-2 is fixedly disposed on the motor shaft of the pressure roller driving motor 47-5, and the rotation speed of the pressure roller driving motor 47-5 is determined by the first U-shaped photoelectric switch 48-1 through the first detecting plate 48-2. .
- the shearing device 5 includes an upper cutter 51, a lower cutter 52, a cutter drive cylinder 53, a cutter pad 54 and a cutter air passage block 55.
- the cutter pad 54 is fixedly disposed on the pressure roller holder 41 between the second pressure roller 47-2 and the roller 42.
- the cutter pad 54 is provided with a tape groove 54-1 extending forwardly through the upper and lower openings thereof.
- the upper cutter 51 is fixedly disposed on the cutter pad 54.
- the upper cutter 51 is provided with a feed vent 51-1. There are two feed holes 51-1, and two feed holes 51-1 are provided in order from top to bottom.
- the feed vent 51-1 communicates with the tape groove 54-1.
- the angle ⁇ between the feed vent 51-1 and the horizontal plane is 30 to 70 degrees, which is 45 degrees in this embodiment.
- the lower cutter 52 is rotatably disposed on the pressure roller holder 41, and forms a shearing mechanism with the upper cutter 51.
- the lower cutter 52 is driven to rotate by the cutter driving cylinder 53, so that the lower cutter 52 and the upper cutter 51 perform the work of cutting the hot melt film.
- the cutter air passage block 55 is fixedly disposed on the upper cutter 51 for communicating the feed air hole 51-1 and the corresponding air supply means.
- the hot air device 6 includes a hot air gun seat 61, a heat gun 62, a connecting seat 63, a heat gun adjusting seat 64, a guide rod 65, a guide wheel 66, an adjusting arm 67, and a first The cylinder 68, the second adjustment cylinder 69a, and the third adjustment cylinder 69b are adjusted.
- the feed mounting bracket 31 is fixedly disposed on the upper portion of the heat gun base 61 by its lower end.
- the platen holder 41 is fixedly disposed on the rear side of the heat gun holder 61.
- the hot air gun seat 61 is fixedly coupled to the rotating base 22 of the adjustment assembly 2.
- the heat gun 62 is adjustably fixedly disposed on the heat gun adjusting seat 64, and its height direction is circularly moved so that the distance between the air nozzle 62-1 of the heat gun 62 and the roller 42 remains unchanged.
- the heat gun adjuster 64 is slidably disposed on the connecting seat 63 and is movable back and forth.
- the second adjustment cylinder 69a is fixedly disposed on the left portion of the heat gun adjustment seat 64 by its cylinder, and its cylinder rod is fixedly coupled to the connection seat 63.
- the third adjustment cylinder 69b is fixedly disposed on the right portion of the heat gun adjustment seat 64 by its cylinder, and its cylinder rod is fixedly coupled to the connection seat 63.
- the guide rod 65 is fixedly disposed on the hot air gun holder 61 in the left-right direction, and the guide rod 65 has a circular arc shape.
- the two guiding wheels 66 are sequentially rotated from top to bottom to be disposed on the connecting seat 63, and the guiding rod 65 is located.
- the two guide wheels 65 are in the guide rod groove 66-1.
- the adjusting cylinder 68 is fixedly disposed on the hot air gun seat 61, and one end of the adjusting arm 67 is rotatably connected with the connecting seat 63, and the adjusting arm is The other end of the 67 is hinged to the cylinder rod of the adjustment cylinder 68, and the middle portion of the adjustment arm 67 is rotatably coupled to the hot air gun seat 61. Thereby, the joint 63 is swung left and right along the guide rod 64 by adjusting the cylinder 68.
- the fabric to be pasted is first laid flat on the suction plate 16-1 of the adsorption stage assembly 16.
- the hot melt adhesive film with the release paper on both sides of the roll is then mounted on the tape tensioning device 35.
- a layer of release paper on the front side of the hot melt adhesive film is separated, and the release paper is passed under the first trigger switch 37 and then fixed to the second axle 33-3 of the recovery tray assembly 33.
- the hot melt adhesive film passes through the first guiding locator 36, the second guiding frame 46-1 of the guiding positioning assembly 46, the third guiding positioning frame 46-2, and the positioning plate 46 of the positioning seat 46-3 from the top to the bottom.
- the guide positioning groove 47-12a reaches the corresponding position in front of the roller 42. Then, the air nozzle 62-1 of the heat gun 62 is swung to the corresponding position in front of the roller 42 by adjusting the air cylinder 68, and the heat gun 62 is activated. When the air outlet temperature of the air nozzle 62-1 of the heat gun 62 reaches the rated value, it is ready to start pasting. Glue operation.
- the cylinder rods of the second adjustment cylinder 69a and the third adjustment cylinder 69b are simultaneously retracted, so that the heat gun adjustment seat 64 moves backward, even if the tuyeres 62-1 of the heat gun 62 will be hot melt adhesive film top.
- the hot melt adhesive film can be adhered to the roller 42, and the roller 42 is simultaneously pressed. After the hot melt adhesive film is applied to the fabric by the roller 42, the second regulating cylinder 69a and the third regulating cylinder are pressed.
- the cylinder rod of 69b is simultaneously extended, so that the heat gun adjustment seat 64 moves forward, even if the tuyeres 62-1 of the heat gun 62 are kept at a certain distance from the roller 42 by the front and rear running mechanisms 13 or/and the left and right running mechanisms 14
- the driving feeder 3, the pressure roller device 4, the shearing device 5, and the hot air device 6 are synchronously moved, and the roller 42 applies a hot melt adhesive film to the fabric. After a glue application operation is completed, the hot melt adhesive film is cut by the shearing device 5, the roller 42 is lifted upward, and then the air nozzle 62-1 of the heat gun 62 is swung out of the corresponding position in front of the roller 42 by adjusting the cylinder 68.
- the feed device 3, the press roller device 4, the shearing device 5, and the hot air device 6 are driven by the front and rear traveling mechanisms 13 or/and the left and right running mechanisms 14 to move to the next pasting position, and the above operation is repeated to perform the re-adhesive operation.
- the invention has positive effects: (1) The structure of the invention is simple, and the feeding device, the pressure roller device and the hot air device are arranged on the worktable through the rotation of the adjusting component, and the 360° all-around hot-melt adhesive film strip operation can be realized. Moreover, it can realize continuous operation back and forth, greatly improving production efficiency.
- the feeding device, the pressure roller device and the hot air device of the present invention are arranged on the second mounting hanger of the worktable by the adjustment assembly, and the front and rear traveling mechanism and the left and right running mechanism can perform the curved striping operation, so that the modeling More beautiful and diverse.
- the traveling mechanism adopts a linear guide rail, which is driven by the synchronous belt and runs smoothly.
- the workbench of the present invention is provided with an adsorption table assembly, which can fix and fix the fabric firmly on the suction plate, which helps to improve the quality of the glue.
- the present invention is provided with a feeding device, and the feeding device is further provided with a recycling tray assembly, which can further recover the release paper which is removed from one side of the hot-melt adhesive film with the release paper on both sides at the same time of feeding. Gluing quality and automation.
- the present invention is provided with a feeding device provided with a first trigger switch.
- the release paper is tensioned to press the first trigger switch upward to trigger the first trigger switch. After that, the receiving motor of the receiving drive device stops rotating, and the accumulation of the material can be avoided, and the use is reliable.
- the tape tensioning device of the invention is convenient for installing the hot melt adhesive film with the release paper on both sides of the roll, and can easily fit the hot melt adhesive film on the tensioning device, and can also adapt to the circle.
- the hot-melt adhesive film with slightly deformed inner ring shape is firm and reliable after being tensioned.
- the pressure roller device of the present invention is provided with a limiting column, which can prevent the roller from being too close to the suction plate, and can prevent the cloth from being dragged together when the roller is glued.
- the pressure roller device of the invention is provided with a guiding positioning component, which can accurately position the hot melt adhesive film, and the positioning positioning component positioning seat is provided with a cover plate, and the installation tape is convenient and reliable to use.
- the pressure roller device of the present invention is provided with an auxiliary feeding assembly.
- the cylinder rod of the pressure roller adjusting cylinder protrudes against the corresponding portion of the pressure roller seat, so that the lower end of the pressure roller adjusting seat is directed to the pressure roller seat.
- the wheel and the first pressure wheel rotate together to transport the hot melt adhesive film downward, and the feeding is stable.
- the cylinder rod of the pressure roller adjusting cylinder is retracted, and the compression spring pushes the lower end of the pressure roller adjusting seat upward from the pressing roller seat, so that the second pressing wheel is away from the first pressing wheel.
- the replaced hot melt adhesive film is passed between the second pressure roller and the first pressure, and the refueling is convenient.
- the auxiliary feeding assembly of the pressure roller device of the present invention is provided with a feeding air pipe, and the feeding air pipe is blown toward the lower portion of the front portion of the roller for blowing the end of the hot melt film after the cutting to the roller to facilitate the roller Adhesive.
- the pressure roller damping plate is elastically disposed on the pressure roller seat, and is located above the front portion of the roller. The lower portion of the pressure roller damping plate elastically presses the corresponding portion above the front portion of the roller to prevent the roller from being idling.
- the front side of the pressure roller damping plate is provided with a guiding positioning groove to ensure accurate glue application.
- the pressure roller device of the present invention is provided with a rotation speed detecting device, and the rotation speed detecting device can determine the rotation speed of the pressure roller driving motor, thereby ensuring stable feeding and smoothing of the glue.
- the present invention is provided with a shearing device, which can cut the hot melt adhesive film, improve the processing efficiency, and further improve the degree of automation.
- the cutter plate of the shearing device is provided with a tape groove running through the upper and lower openings thereof, which can accurately position the hot melt adhesive film to ensure accurate glue application.
- the upper cutting knife is provided with a feeding air hole, and the feeding air hole is connected with the tape groove; the angle between the feeding air hole and the horizontal plane is 30 degrees to 70 degrees, which is favorable for conveying the cut hot melt adhesive film end downward.
- the hot air gun of the hot air device of the present invention can be adjusted and fixedly arranged on the heat gun adjusting seat, and the circular motion of the height direction thereof keeps the distance between the air nozzle and the roller of the heat gun constant, ensuring blowing The hot air on the hot melt film maintains a consistent temperature.
- the cylinder rods of the second adjustment cylinder and the third adjustment gas are simultaneously retracted, so that the heat gun adjustment seat moves backward, and even if the air nozzle of the heat gun brings the hot melt adhesive film toward the roller, the heat is made.
- the melt film can be attached to the roller to ensure accurate glue placement and greatly improve product quality.
- the heat gun of the hot air device of the present invention can greatly extend the service life of the roller by adjusting the cylinder so that the tuyere swings away from the roller.
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- Engineering & Computer Science (AREA)
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
一种热熔贴条机,包括工作台(1)、调节组件(2)、送料装置(3)、压辊装置(4)、剪切装置(5)和热风装置(6),工作台包括机架(11)、第一移动龙门架(12)、前后行走机构(13)、左右行走机构(14)和第二安装吊架(15),第一移动龙门架通过前后行走机构设置在机架上,第二安装吊架通过左右行走机构设置在第一移动龙门架上,送料装置、压辊装置和热风装置通过调节组件转动设置在第二安装吊架上。该热熔贴条机提高了自动化程度,提高生产效率。
Description
本发明涉及一种服装加工设备领域,具体涉及一种将热熔胶膜贴在服装面料上的热熔贴条机。
服装是用面料缝制的穿于人体起保护和装饰作用的产品,又称衣服。最开始出现的服装主要以遮羞为目的,经过时间的发展转向了实用性,同时也更加注重服装的美观性。影响美观性的因素有面料的质地、色彩、花纹图案、形态保持性、悬垂性、弹性、防皱性、服装款式等。
绗线是将填充物和里子固定在面子上的线脚。传统羽绒服的绗线会对面料产生破坏(有针孔),细小的羽绒有可能会从绗线的针孔中漏出,从而影响衣服的美观和质量。服装无缝贴胶技术就是用热熔胶膜条粘贴里子和面子来代替传统的绗线,这样做出来的衣服从外观看比较美观、大方,同时细小的羽绒被很好的固定在里子和面子之间。目前这些工艺大多数用手工进行贴胶,效率太低。
发明内容
本发明的目的是提供一种结构简单,贴胶效率高的用于将热熔胶膜条贴在服装面料上的热熔贴条机。
实现本发明目的的基本技术方案是:一种热熔贴条机,其结构特点是:包括工作台、调节组件、送料装置、压辊装置、剪切装置和热风装置。工作台包括机架、第一移动龙门架、前后行走机构、左右行走机构和第二安装吊架。第一移动龙门架通过前后行走机构设置在机架上,能前后移动。第二安装吊架通过左右行走机构设置在第一移动龙门架上,能左右移动。送料装置、压辊装置和热风装置通过调节组件转动设置在工作台的第二安装吊架上。送料装置用于安装相应的热熔胶膜和回收相应的离型纸。压辊装置用于将热熔胶膜压贴在相应的面料上。剪切装置设置在压辊装置上,用于切断热熔胶膜。热风装置用于加热热熔胶膜。
以上述基本技术方案为基础的技术方案是:工作台还包括吸附台组件。吸附台组件包括吸风板、吸风罩和风机。吸风板上设有若干吸风孔。吸风板密闭固定设置在吸风罩上,吸风罩固定设置在机架上。风机通过相应的风管与吸风罩相连通。
以上述相应技术方案为基础的技术方案是:工作台的前后行走机构包括左侧直线
导轨、左侧前同步带轮、左侧后同步带轮、左侧同步带、右侧直线导轨、右侧前同步带轮、右侧后同步带轮、右侧同步带、驱动电机、中部第一同步带轮、中部第二同步带轮、中部同步带、第一驱动轴和前后检测限位装置。第一驱动轴沿左右向转动设置在机架上。左侧直线导轨由其导轨沿前后向固定设置在机架的左部上。左侧前同步带轮通过相应的张紧安装座转动设置在机架的左部前部上。第一驱动轴的左端通过相应的安装座转动设置在机架的左部后部上,左侧后同步带轮固定设置在第一驱动轴的左端上,且位于该安装座中。左侧同步带围绕左侧前同步带轮和左侧后同步带轮设置。右侧直线导轨由其导轨沿前后向固定设置在机架的右部上。右侧前同步带轮通过相应的张紧安装座转动设置在机架的右部前部上。第一驱动轴的右端通过相应的安装座转动设置在机架的右部后部上,右侧后同步带轮固定设置在第一驱动轴的右端上,且位于该安装座中。右侧同步带围绕右侧前同步带轮和右侧后同步带轮设置。驱动电机通过相应的张紧安装座固定设置在机架的后部中部上,其电机轴沿左右向设置。中部第一同步带轮固定在驱动电机的电机轴上。第一驱动轴的中部通过相应的安装座转动设置在机架的后部中部上,中部第二同步带轮固定设置在第一驱动轴的中部上,且位于该安装座中。中部同步带围绕中部第一同步带轮和中部第二同步带轮设置。第一移动龙门架的左部固定设置在左侧直线导轨的滑块上。第一移动龙门架的左部通过相应的同步带夹与左侧同步带固定连接。第一移动龙门架的右部固定设置在右侧直线导轨的滑块上。第一移动龙门架的右部通过相应的同步带夹与右侧同步带固定连接。从而由驱动电机驱动第一移动龙门架沿左侧直线导轨和右侧直线导轨前后运动。前后检测限位装置用于检测第一移动龙门架所处的前后位置,限制第一移动龙门架前后向的行程。左右行走机构包括前侧直线导轨、后侧直线导轨、第三同步带轮、第四同步带轮、左右同步带、左右驱动电机和左右检测限位装置。前侧直线导轨由其导轨沿左右向固定设置在第一移动龙门架的上部前侧上。后侧直线导轨由其导轨沿左右向固定设置在第一移动龙门架的上部后侧上。第四同步带轮通过相应的张紧座转动设置在第一移动龙门架的右部上。左右驱动电机固定设置在第一移动龙门架的左部上,其电机轴沿前后向设置。第三同步带轮固定设置在左右驱动电机的电机轴上。左右同步带围绕第三同步带轮和第四同步带轮设置。第二安装吊架固定设置在前侧直线导轨和后侧直线导轨的滑块上。第二安装吊架通过相应的同步带夹与左右同步带固定连接。从而由左右驱动电机驱动第二安装吊架沿前侧直线导轨和后侧直线导轨左右运动。左右检测限位装置用于检测第二安装吊架所处的左右位置,限制第二安装吊架左右向的行程。
以上述相应技术方案为基础的技术方案是:调节组件包括调节电机和转动座。调
节电机固定设置在工作台的第二安装吊架上。转动座转动设置在第二安装吊架上,其转动轴线铅垂设置,由调节电机驱动转动座沿其转动轴线转动。转动座中部设有贯穿其上下的中央通孔。
以上述相应技术方案为基础的技术方案是:送料装置包括送料安装架、装料盘组件、回收盘组件、收料驱动装置和胶带张紧装置。装料盘组件包括左装料盘、右装料盘、第一轮轴、阻尼套和阻尼板。第一轮轴转动设置在安装架的上部后部上。左装料盘固定设置在第一轮轴右部上。右装料盘通过相应的锁紧轮可拆卸固定设置在第一轮轴上,位于左装料盘的右侧。阻尼套固定设置在第一轮轴上。阻尼板固定设置在送料安装架上,阻尼板弹性压住阻尼套。第一轮轴左端设有进气孔,右端设有出气口,进气孔与出气口相连通。出气口位于左装料盘和右装料盘之间。第一轮轴左端还设有进气槽,进气槽为沿第一轮轴周向设置的开口向外的环形槽。进气孔与进气槽相连通。进气槽的左右两侧设有密封圈槽,密封圈槽中设有相应的密封圈。回收盘组件包括左收料盘、右收料盘和第二轮轴。第二轮轴转动设置在安装架的上部前部上。左收料盘固定设置在第二轮轴上,右收料盘通过相应的锁紧轮可拆卸固定设置在第二轮轴上,位于左收料盘的右侧。收料驱动装置包括收料电机、收料第一同步带轮、收料第二同步带轮和收料同步带。收料电机通过相应的张紧安装座固定设置在安装架上。收料第一同步带轮固定设置在收料电机的电机轴上。收料第二同步带轮固定设置在回收盘组件的第二轮轴的左段上。收料同步带围绕收料第一同步带轮和收料第二同步带轮设置。胶带张紧装置包括气囊座、气囊、进气接头和气囊接头。气囊座同轴固定设置左装料盘上,位于左装料盘和右装料盘之间。气囊座右部外周设有挡板部。气囊座上设有与第一轮轴的出气口相通的贯穿其内外的安装槽。气囊设置在气囊座的挡板部与左装料盘之间,气囊的进气口通过气囊接头与第一轮轴的出气口密闭连通。气囊接头固定设置在左装料盘上,相应部分位于气囊座的安装槽中。进气接头上设有进气接口,进气接头固定设置在送料安装架上。第一轮轴的左端转动设置在进气接头中。进气接头通过设置在第一轮轴的密封圈槽中的相应的密封圈与第一轮轴的左端密封连接,进气接头的进气接口与第一轮轴的进气槽相通。
以上述相应技术方案为基础的技术方案是:压辊装置包括压辊座、辊轮、辊轮架、第一驱动气缸、导向定位组件、辅助送料组件和转速检测装置。压辊座与调节组件的转动座固定连接。辊轮转动设置在辊轮架的前部上。辊轮架由其中部转动设置在压辊座上。第一驱动气缸由其缸体铰接在压辊座上。第一驱动气缸的气缸杆与辊轮架的后端铰接连接。由第一驱动气缸通过辊轮架使辊轮升降。导向定位组件包括第二导向架、
第三导向定位架和定位座。第二导向架固定设置在压辊座的前部上。第二导向定位架固定设置压辊座的前部上,位于第二导向架的下方。定位座包括定位板和盖板。定位板固定设置在压辊座的前部上,位于第二导向定位架的下方。定位板设有贯穿其上下的开口向前的定位槽。定位槽的宽度与热熔胶膜的宽度相对应。盖板铰接在定位板上,通过相应的扭簧使盖板盖紧在定位板上。辅助送料组件包括第一压轮、第二压轮、第一传动齿轮、第二传动齿轮、压轮驱动电机、压轮第一同步带轮、压轮第二同步带轮、压轮同步带、第二压轮座、压轮调节座、压轮调节气缸、送料气管和压辊阻尼板。第一压轮、第一传动齿轮和压轮第二同步带轮从左至右依次同轴转动设置在压辊座上,第一压轮、第一传动齿轮和压轮第二同步带轮同步转动。压轮驱动电机通过相应的张紧座固定设置在压辊座上。压轮第一同步带轮固定设置在压轮驱动电机的电机轴上。压轮同步带围绕压轮第一同步带轮和压轮第二同步带轮设置。由压轮驱动电机驱动第一压轮和第一传动齿轮转动。第二压轮和第二传动齿轮同轴转动设置在第二压轮座上,第二压轮和第二传动齿轮同步转动。第二传动齿轮与第一传动齿轮相啮合,第二传动齿轮与第一传动齿轮的齿数比为1:1。压轮调节座由其中部转动设置在压辊座上,第二压轮座固定设置在压轮调节座的下端上,压轮调节气缸由其缸体固定设置在压轮调节座的上端上。第二压轮座的下部与压辊座之间设有压缩弹簧。送料气管固定设置在压辊座上,朝辊轮的前部下方吹气。压辊阻尼板弹性设置在压辊座上,位于辊轮的前部上方,压辊阻尼板的下部弹性压住辊轮的前部上方相应部位,用于防止辊轮空转。压辊阻尼板的前侧设有导向定位槽。转速检测装置包括第一U型光电开关和第一检测板。第一U型光电开关固定设置在压辊座上。第一检测板固定设置在压轮驱动电机的电机轴上,由第一U型光电开关通过第一检测板确定压轮驱动电机的转速。
以上述相应技术方案为基础的技术方案是:剪切装置包括上切刀、下切刀、切刀驱动气缸、切刀垫板和切刀气路块。切刀垫板固定设置在压辊座上,位于第二压轮与辊轮之间。切刀垫板上设有贯穿其上下的开口向前的胶带槽。上切刀固定设置在切刀垫板上。上切刀上设有送料气孔。送料气孔有2个,2个送料气孔从上至下依次设置。送料气孔与胶带槽相连通。送料气孔与水平面的夹角α为30度至70度。下切刀转动设置在压辊座上,与上切刀形成剪切机构。由切刀驱动气缸驱动下切刀转动,使下切刀与上切刀进行剪切热熔胶膜作业。切刀气路块固定设置在上切刀上,用于连通送料气孔与相应的供气装置。
以上述相应技术方案为基础的技术方案是:热风装置包括热风枪座、热风枪、连接座、热风枪调节座、导向杆、导向轮、调节臂、第一调节气缸、第二调节气缸和第
三调节气缸。送料安装架由其下端固定设置在热风枪座的上部上。热风枪座与调节组件的转动座固定连接。热风枪可调节固定设置在热风枪调节座上,其高度方向做圆弧运动使其热风枪的风嘴与辊轮之间的距离保持不变。热风枪调节座滑动设置在连接座上,可前后移动。第二调节气缸由其缸体固定设置在热风枪调节座的左部上,其气缸杆与连接座固定连接。第三调节气缸由其缸体固定设置在热风枪调节座的右部上,其气缸杆与连接座固定连接。从而通过第二调节气缸和第三调节气缸使热风枪调节座前后移动。导向杆沿左右向固定设置在热风枪座上,导向杆呈圆弧形。导向轮有2个,2个导向轮结构相同,均沿其周向设有导向杆槽。2个导向轮从上至下依次转动设置在连接座上,且导向杆位于2个导向轮的导向杆槽中。调节气缸固定设置在热风枪座上,调节臂的一端与连接座转动连接,调节臂的另一端与调节气缸的气缸杆铰接,调节臂的中部与热风枪座转动连接。从而通过调节气缸使连接座沿导向杆左右摆动。
图1为本发明的热熔贴条机的结构示意图;
图2为图1的左视示意图;
图3为图1的右视示意图;
图4为图1的后视示意图;
图5为图1的俯视示意图;
图6为从图1的右前上方观察时的示意图;
图7为从图1的右前上方观察时的示意图;
图8为从图1的右前下方观察时的示意图;
图9为图6中的工作台的结构示意图,其中去掉了机架上相应的用于防护前后行走机构的挡板及防尘波纹罩;
图10为从图9的左前上方观察时的示意图;
图11为从图9的右后上方观察时的示意图;
图12为从图1的左前下方观察时吸附台组件的放大结构示意图;
图13为从图1的左前下方观察时送料装置的放大结构示意图;
图14为从图1的右前上方观察时送料装置的放大结构示意图,其中去掉了装料盘组件的右装料盘和回收盘组件的右收料盘;
图15为从图1的左前下方观察时送料装置的装料盘组件的第一轮轴和胶带张紧装置、气囊座、气囊和气囊接头的放大结构示意图;
图16为送料装置的装料盘组件的第一轮轴的放大结构示意图;
图17为从图1的右前上方观察时压辊装置和剪切装置的放大结构示意图;
图18为从图1的右前下方观察时压辊装置和剪切装置的放大结构示意图;
图19为从图1的右后下方观察时压辊装置和剪切装置的放大结构示意图;
图20为从图1的左前上方观察时压辊装置和剪切装置的放大结构示意图;
图21为图1中的剪切装置的上切刀、切刀垫板和切刀气路块的放大结构示意图;
图22为图21中的A-A剖视示意图;
图23为从图1的右前上方观察时热风装置的放大结构示意图;
图24为从图1的左前上方观察时热风装置的放大结构示意图;
图25为从图1的左后下方观察时热风装置的放大结构示意图。
上述附图中的标记如下:
工作台1,
机架11,
第一移动龙门架12,
前后行走机构13,左侧直线导轨13-1,左侧前同步带轮13-2,左侧后同步带轮13-3,左侧同步带13-4,右侧直线导轨13-5,右侧前同步带轮13-6,右侧后同步带轮13-7,右侧同步带13-8,驱动电机13-9,中部第一同步带轮13-10,中部第二同步带轮13-11,中部同步带13-12,第一驱动轴13-13,
左右行走机构14,前侧直线导轨14-1,后侧直线导轨14-2,第三同步带轮14-3,第四同步带轮14-4,左右同步带14-5,左右驱动电机14-6,
第二安装吊架15,
吸附台组件16,吸风板16-1,吸风罩16-2,风机16-3,
防尘波纹罩17,
调节组件2,调节电机21,转动座22,中央通孔22-1,
送料装置3,
送料安装架31,
装料盘组件32,左装料盘32-1,右装料盘32-2,第一轮轴32-3,进气孔32-31,出气口32-32,进气槽32-33,密封圈槽32-34,阻尼套32-4,阻尼板32-5,
回收盘组件33,左收料盘33-1,右收料盘33-2,第二轮轴33-3,
收料驱动装置34,收料电机34-1,收料第一同步带轮34-2,收料第二同步带轮34-3,收料同步带34-4,
胶带张紧装置35,气囊座35-1,挡板部35-1a,安装槽35-1b,气囊35-2,进气接头35-3,进气接口35-31,气囊接头35-4,
第一导向定位架36,第一触发开关37,
压辊装置4,压辊座41,辊轮42,辊轮架43,第一驱动气缸44,限位柱45,
导向定位组件46,第二导向架46-1,第三导向定位架46-2,定位座46-3,定位板46-31,定位槽46-31a,盖板46-32,
辅助送料组件47,第一压轮47-1,第二压轮47-2,第一传动齿轮47-3,第二传动齿轮47-4,压轮驱动电机47-5,压轮第一同步带轮47-6,压轮第二同步带轮47-7,第二压轮座47-8,压轮调节座47-9,压轮调节气缸47-10,送料气管47-11,压辊阻尼板47-12,导向定位槽47-12a,
转速检测装置48,第一U型光电开关48-1,第一检测板48-2,
剪切装置5,上切刀51,送料气孔51-1,下切刀52,切刀驱动气缸53,切刀垫板54,胶带槽54-1,切刀气路块55,
热风装置6,热风枪座61,热风枪62,连接座63,热风枪调节座64,导向杆65,导向轮66,导向杆槽66-1,调节臂67,调节气缸68,第二调节气缸69a,第三调节气缸69b。
本发明的方位的描述按照图1所示的方位进行,也即图1所示的上下左右方向即为描述的上下左右方向,图1所朝的一方为前方,背离图1的一方为后方。
(实施例1)
见图1至图8,本发明的热熔贴条机包括工作台1、调节组件2、送料装置3、压辊装置4、剪切装置5和热风装置6。送料装置3、压辊装置4和热风装置6通过调节组件2转动设置在工作台1上。
见图1至图12,工作台1包括机架11、第一移动龙门架12、前后行走机构13、左右行走机构14、第二安装吊架15、吸附台组件16。第一移动龙门架12通过前后行走机构13设置在机架11上,能前后移动。第二安装吊架15通过左右行走机构14设置在第一移动龙门架12上,能左右移动。
见图1至图12,前后行走机构13包括左侧直线导轨13-1、左侧前同步带轮13-2、左侧后同步带轮13-3、左侧同步带13-4、右侧直线导轨13-5、右侧前同步带轮13-6、右侧后同步带轮13-7、右侧同步带13-8、驱动电机13-9、中部第一同步带轮13-10、
中部第二同步带轮13-11、中部同步带13-12、第一驱动轴13-13和前后检测限位装置。第一驱动轴13-13沿左右向转动设置在机架11上。左侧直线导轨13-1由其导轨沿前后向固定设置在机架11的左部上。左侧前同步带轮13-2通过相应的张紧安装座转动设置在机架11的左部前部上。第一驱动轴13-13的左端通过相应的安装座转动设置在机架11的左部后部上,左侧后同步带轮13-3固定设置在第一驱动轴13-13的左端上,且位于该安装座中。左侧同步带13-4围绕左侧前同步带轮13-2和左侧后同步带轮13-3设置。右侧直线导轨13-5由其导轨沿前后向固定设置在机架11的右部上。右侧前同步带轮13-6通过相应的张紧安装座转动设置在机架11的右部前部上。第一驱动轴13-13的右端通过相应的安装座转动设置在机架11的右部后部上,右侧后同步带轮13-7固定设置在第一驱动轴13-13的右端上,且位于该安装座中。右侧同步带13-8围绕右侧前同步带轮13-6和右侧后同步带轮13-7设置。驱动电机13-9通过相应的张紧安装座固定设置在机架11的后部中部上,其电机轴沿左右向设置。中部第一同步带轮13-10固定在驱动电机13-9的电机轴上。
见图9和图11,第一驱动轴13-13的中部通过相应的安装座转动设置在机架11的后部中部上,中部第二同步带轮13-11固定设置在第一驱动轴13-13的中部上,且位于该安装座中。中部同步带13-12围绕中部第一同步带轮13-10和中部第二同步带轮13-11设置。
见图9至图11,第一移动龙门架12的左部固定设置在左侧直线导轨13-1的滑块上,所述滑块有2个。第一移动龙门架12的左部通过相应的同步带夹与左侧同步带13-4固定连接。第一移动龙门架12的右部固定设置在右侧直线导轨13-5的滑块上,所述滑块有2个。第一移动龙门架12的右部通过相应的同步带夹与右侧同步带13-8固定连接。从而由驱动电机13-9驱动第一移动龙门架12沿左侧直线导轨13-1和右侧直线导轨13-5前后运动。前后检测限位装置用于检测第一移动龙门架12所处的前后位置,限制第一移动龙门架12前后向的行程。
见图1至图12,左右行走机构14包括前侧直线导轨14-1、后侧直线导轨14-2、第三同步带轮14-3、第四同步带轮14-4、左右同步带14-5、左右驱动电机14-6和左右检测限位装置。前侧直线导轨14-1由其导轨沿左右向固定设置在第一移动龙门架12的上部前侧上。后侧直线导轨14-2由其导轨沿左右向固定设置在第一移动龙门架12的上部后侧上。第四同步带轮14-4通过相应的张紧座转动设置在第一移动龙门架12的右部上。左右驱动电机14-6固定设置在第一移动龙门架12的左部上,其电机轴沿前后向设置。第三同步带轮14-3固定设置在左右驱动电机14-6的电机轴上。
左右同步带14-5围绕第三同步带轮14-3和第四同步带轮14-4设置。
见图1至图11,第二安装吊架15固定设置在前侧直线导轨14-1和后侧直线导轨14-2的滑块上。第二安装吊架15通过相应的同步带夹与左右同步带14-5固定连接。从而由左右驱动电机14-6驱动第二安装吊架15沿前侧直线导轨14-1和后侧直线导轨14-2左右运动。左右检测限位装置用于检测第二安装吊架15所处的左右位置,限制第二安装吊架15左右向的行程。第二安装吊架15与第一移动龙门架12之间设有防尘波纹罩17,将左右行走机构14罩住。
见图1至图12,吸附台组件16包括吸风板16-1、吸风罩16-2和风机16-3。吸风板16-1上设有若干吸风孔16-1a。吸风板16-1密闭固定设置在吸风罩16-2上,吸风罩16-2固定设置在机架11上。风机16-3通过相应的风管与吸风罩16-2相连通。
见图1至图8,调节组件2包括调节电机21和转动座22。调节电机21固定设置在工作台1的第二安装吊架15上。转动座22转动设置在第二安装吊架15上,其转动轴线铅垂设置,由调节电机21驱动转动座22沿其转动轴线转动。转动座22中部设有贯穿其上下的中央通孔22-1。
见图1至图8和图13至图16,送料装置3包括送料安装架31、装料盘组件32、回收盘组件33、收料驱动装置34、胶带张紧装置35、第一导向定位架36和第一触发开关37。装料盘组件32包括左装料盘32-1、右装料盘32-2、第一轮轴32-3、阻尼套32-4和阻尼板32-5。第一轮轴32-3转动设置在安装架31的上部后部上。左装料盘32-1固定设置在第一轮轴32-3右部上。右装料盘32-2通过相应的锁紧轮可拆卸固定设置在第一轮轴32-3上,位于左装料盘32-1的右侧。阻尼套32-4固定设置在第一轮轴32-3上。阻尼板32-5固定设置在送料安装架31上,阻尼板32-5弹性压住阻尼套32-4。第一轮轴32-3左端设有进气孔32-31,右端设有出气口32-32,进气孔32-31与出气口32-32相连通。出气口32-32位于左装料盘32-1和右装料盘32-2之间。第一轮轴32-3左端还设有进气槽32-33,进气槽32-33为沿第一轮轴32-3周向设置的开口向外的环形槽。进气孔32-31与进气槽32-33相连通。进气槽32-33的左右两侧设有密封圈槽32-34,密封圈槽32-34中设有相应的密封圈。
见图1至图8、图13和图14,回收盘组件33包括左收料盘33-1、右收料盘33-2和第二轮轴33-3。第二轮轴33-3转动设置在安装架31的上部前部上。左收料盘33-1固定设置在第二轮轴33-3上,右收料盘33-2通过相应的锁紧轮可拆卸固定设置在第二轮轴33-3上,位于左收料盘33-1的右侧。收料驱动装置34包括收料电机34-1、收料第一同步带轮34-2、收料第二同步带轮34-3和收料同步带34-4。收料电机34-1
通过相应的张紧安装座固定设置在安装架31上。收料第一同步带轮34-2固定设置在收料电机34-1的电机轴上。收料第二同步带轮34-3固定设置在回收盘组件33的第二轮轴33-3的左段上。收料同步带34-4围绕收料第一同步带轮34-2和收料第二同步带轮34-3设置。
见图13至图15,胶带张紧装置35包括气囊座35-1、气囊35-2、进气接头35-3和气囊接头35-4。气囊座35-1同轴固定设置左装料盘32-1上,位于左装料盘32-1和右装料盘32-2之间。气囊座35-1右部外周设有挡板部35-1a。气囊座35-1上设有与第一轮轴32-3的出气口32-32相通的贯穿其内外的安装槽35-1b。气囊35-2设置在气囊座35-1的挡板部35-1a与左装料盘32-1之间,气囊35-2的进气口通过气囊接头35-4与第一轮轴32-3的出气口32-32密闭连通。气囊接头35-4固定设置在左装料盘32-1上,相应部分位于气囊座35-1的安装槽35-1b中。
见图2、图7和图13,进气接头35-3上设有进气接口35-31,进气接头35-3固定设置在送料安装架31上。第一轮轴32-3的左端转动设置在进气接头35-3中。进气接头35-3通过设置在第一轮轴32-3的密封圈槽32-34中的相应的密封圈与第一轮轴32-3的左端密封连接,进气接头35-3的进气接口35-31与第一轮轴32-3的进气槽32-33相通。使用时,先将成卷的热熔胶膜套在气囊座35-1外。进气接口35-31与相应的充放气装置相连通,通过充放气装置将气体沿第一轮轴32-3的进气槽32-33、进气孔32-31和出气口32-32充入气囊35-2中,从而气囊35-2涨紧在热熔胶膜中,将热熔胶膜与气囊座35-1固定连接。当需要更换热熔胶膜时,通过充放气装置将气囊35-2中的气体抽出即可将用完的热熔胶膜取下。
第一导向定位架36固定设置在送料安装架31上。第一触发开关37固定设置在送料安装架31上,使用时将装料盘组件上热熔胶膜剥下来的一层离型纸从第一触发开关37下绕过然后固定在回收盘组件33的第二轮轴33-3上,当第二轮轴33-3上的离型纸越来越多时,离型纸会张紧从而向上压住第一触发开关37,触发第一触发开关37后使收料驱动装置34的收料电机34-1停止转动。
见图1至图8和图17至图20,压辊装置4包括压辊座41、辊轮42、辊轮架43、第一驱动气缸44、限位柱45、导向定位组件46、辅助送料组件47和转速检测装置48。压辊座41与调节组件2的转动座22固定连接。辊轮42转动设置在辊轮架43的前部上。辊轮架43由其中部转动设置在压辊座41上。第一驱动气缸44由其缸体铰接在压辊座41上。第一驱动气缸44的气缸杆与辊轮架43的后端铰接连接。由第一驱动气缸44通过辊轮架43使辊轮42升降。限位柱45固定设置在压辊座41上,
位于辊轮架43的后部上侧,用于限制辊轮42与吸风板16-1之间的距离,防止辊轮42与吸风板16-1距离太近,避免辊轮42贴胶时会把布料一起拖动。
见图1至图8和图17至图20,导向定位组件46包括第二导向架46-1、第三导向定位架46-2和定位座46-3。第二导向架46-1固定设置在压辊座41的前部上。第二导向定位架46-2固定设置压辊座41的前部上,位于第二导向架46-1的下方。定位座46-3包括定位板46-31和盖板46-32。定位板46-31固定设置在压辊座41的前部上,位于第二导向定位架46-2的下方。定位板46-31设有贯穿其上下的开口向前的定位槽46-31a。定位槽46-31的宽度与热熔胶膜的宽度相对应。盖板46-32铰接在定位板46-31上,通过相应的扭簧使盖板46-32盖紧在定位板46-31上。
见图1至图8和图17至图20,辅助送料组件47包括第一压轮47-1、第二压轮47-2、第一传动齿轮47-3、第二传动齿轮47-4、压轮驱动电机47-5、压轮第一同步带轮47-6、压轮第二同步带轮47-7、压轮同步带、第二压轮座47-8、压轮调节座47-9、压轮调节气缸47-10、送料气管47-11和压辊阻尼板47-12。第一压轮47-1、第一传动齿轮47-3和压轮第二同步带轮47-7从左至右依次同轴转动设置在压辊座41上,第一压轮47-1、第一传动齿轮47-3和压轮第二同步带轮47-7同步转动。压轮驱动电机47-5通过相应的张紧座固定设置在压辊座41上。压轮第一同步带轮47-6固定设置在压轮驱动电机47-5的电机轴上。压轮同步带围绕压轮第一同步带轮47-6和压轮第二同步带轮47-7设置。由压轮驱动电机47-5驱动第一压轮47-1和第一传动齿轮47-3转动。第二压轮47-2和第二传动齿轮47-4同轴转动设置在第二压轮座47-8上,第二压轮47-2和第二传动齿轮47-4同步转动。第二传动齿轮47-4与第一传动齿轮47-3相啮合,第二传动齿轮47-4与第一传动齿轮47-3的齿数比为1:1。压轮调节座47-9由其中部转动设置在压辊座41上,第二压轮座47-8固定设置在压轮调节座47-9的下端上,压轮调节气缸47-10由其缸体固定设置在压轮调节座47-9的上端上。第二压轮座47-8的下部与压辊座41之间设有压缩弹簧。使用时,压轮调节气缸47-10的气缸杆伸出顶住压辊座41的相应部分,使得压轮调节座47-9的下端向压辊座41靠近,从而带动第二压轮座47-8靠近压辊座41,也即使第二压轮47-2将胶带压紧在第一压轮47-1上,同时使第二传动齿轮47-4与第一传动齿轮47-3处于啮合状态,由第二压轮47-2和第一压轮47-1共同转动将热熔胶膜往下进行输送。当需要更换热熔胶膜时,压轮调节气缸47-10的气缸杆缩回,压缩弹簧将压轮调节座47-9的下端向远离压辊座41的方向顶起,从而使第二压轮47-2远离第一压轮47-1,此时,将更换后的热熔胶膜从第二压轮47-2远离第一压轮47-1之间穿过。送料气管
47-11固定设置在压辊座41上,朝辊轮42的前部下方吹气,用于将剪断后的热熔胶膜端头吹向辊轮42,便于辊轮42贴胶。压辊阻尼板47-12弹性设置在压辊座41上,位于辊轮42的前部上方,压辊阻尼板47-12的下部弹性压住辊轮42的前部上方相应部位,用于防止辊轮42空转。压辊阻尼板47-12的前侧设有导向定位槽47-12a。
见图19,转速检测装置48包括第一U型光电开关48-1和第一检测板48-2。第一U型光电开关48-1固定设置在压辊座41上。第一检测板48-2固定设置在压轮驱动电机47-5的电机轴上,由第一U型光电开关48-1通过第一检测板48-2确定压轮驱动电机47-5的转速。
见图1至图8和图17至图22,剪切装置5包括上切刀51、下切刀52、切刀驱动气缸53、切刀垫板54和切刀气路块55。切刀垫板54固定设置在压辊座41上,位于第二压轮47-2与辊轮42之间。切刀垫板54上设有贯穿其上下的开口向前的胶带槽54-1。上切刀51固定设置在切刀垫板54上。上切刀51上设有送料气孔51-1。送料气孔51-1有2个,2个送料气孔51-1从上至下依次设置。送料气孔51-1与胶带槽54-1相连通。送料气孔51-1与水平面的夹角α为30度至70度,本实施例为45度。下切刀52转动设置在压辊座41上,与上切刀51形成剪切机构。由切刀驱动气缸53驱动下切刀52转动,使下切刀52与上切刀51进行剪切热熔胶膜作业。切刀气路块55固定设置在上切刀51上,用于连通送料气孔51-1与相应的供气装置。
见图1至图8和图23至图25,热风装置6包括热风枪座61、热风枪62、连接座63、热风枪调节座64、导向杆65、导向轮66、调节臂67、第一调节气缸68、第二调节气缸69a和第三调节气缸69b。送料安装架31由其下端固定设置在热风枪座61的上部上。压辊座41固定设置在热风枪座61的后侧上。热风枪座61与调节组件2的转动座22固定连接。热风枪62可调节固定设置在热风枪调节座64上,其高度方向做圆弧运动使其热风枪62的风嘴62-1与辊轮42之间的距离保持不变。热风枪调节座64滑动设置在连接座63上,可前后移动。第二调节气缸69a由其缸体固定设置在热风枪调节座64的左部上,其气缸杆与连接座63固定连接。第三调节气缸69b由其缸体固定设置在热风枪调节座64的右部上,其气缸杆与连接座63固定连接。从而通过第二调节气缸69a和第三调节气缸69b使热风枪调节座64前后移动。导向杆65沿左右向固定设置在热风枪座61上,导向杆65呈圆弧形。导向轮66有2个,2个导向轮66结构相同,均沿其周向设有导向杆槽66-1。2个导向轮66从上至下依次转动设置在连接座63上,且导向杆65位于2个导向轮65的导向杆槽66-1中。调节气缸68固定设置在热风枪座61上,调节臂67的一端与连接座63转动连接,调节臂
67的另一端与调节气缸68的气缸杆铰接,调节臂67的中部与热风枪座61转动连接。从而通过调节气缸68使连接座63沿导向杆64左右摆动。
本发明的热熔贴条机使用时:先将待贴胶的面料平铺固定在吸附台组件16的吸风板16-1上。然后将成卷的两面均带离型纸的热熔胶膜安装在胶带张紧装置35上。再把热熔胶膜的位于前侧的一层离型纸分离,并把该层离型纸从第一触发开关37下绕过然后固定在回收盘组件33的第二轮轴33-3上。将热熔胶膜从上至下依次穿过第一导向定位架36、导向定位组件46的第二导向架46-1、第三导向定位架46-2、定位座46-3的定位板46-31的定位槽46-31a、第一压轮47-1与第二压轮47-2间、剪切装置5的切刀垫板54的胶带槽54-1和压辊阻尼板47-12的导向定位槽47-12a后到达辊轮42前部相应位置。然后通过调节气缸68使热风枪62的风嘴62-1摆动至辊轮42前方相应位置,启动热风枪62,当热风枪62的风嘴62-1出风温度达到额定值后,准备开始贴胶作业。开始贴胶时,第二调节气缸69a和第三调节气缸69b的气缸杆同时缩回,使得热风枪调节座64向后运动,也即使热风枪62的风嘴62-1将热熔胶膜顶向辊轮42,使热熔胶膜能与辊轮42贴合,辊轮42同时下压,待热熔胶膜被辊轮42贴到面料上后,第二调节气缸69a和第三调节气缸69b的气缸杆同时伸出,使得热风枪调节座64向前运动,也即使热风枪62的风嘴62-1与辊轮42保持一定的距离,由前后行走机构13或/和左右行走机构14驱动送料装置3、压辊装置4、剪切装置5和热风装置6同步运动,辊轮42将热熔胶膜贴在面料上。完成一条贴胶作业后,由剪切装置5将热熔胶膜切断,辊轮42向上抬起,然后通过调节气缸68使热风枪62的风嘴62-1摆动脱离辊轮42前方相应位置,然后由前后行走机构13或/和左右行走机构14驱动送料装置3、压辊装置4、剪切装置5和热风装置6运动至下一贴胶位置后,重复上述动作进行再次贴胶作业。
以上实施例仅供说明本发明之用,而非对本发明的限制,有关技术领域的技术人员在不脱离本发明的精神和范围的情况下,还可以作出各种变换和变化,具体应用过程中还可以根据上述实施例的启发进行相应的改造,因此所有等同的技术方案均应该归入本发明的专利保护范围之内。
工业应用性
本发明具有积极的效果:(1)本发明结构简单,送料装置、压辊装置和热风装置通过调节组件转动设置在工作台上,不仅能实现360°全方位的贴热熔胶膜条作业,而且能实现来回连续作业,极大的提高了生产效率。
(2)本发明的送料装置、压辊装置和热风装置通过调节组件转动设置在工作台的第二安装吊架上,配合前后行走机构和左右行走机构能进行曲线式的贴条作业,使得造型更加美观和多样。行走机构采用直线导轨,通过同步带传动,运行平稳。
(3)本发明的工作台设有吸附台组件,能将面料牢固平整的吸附固定在吸风板上,有助于提高贴胶的质量。
(4)本发明设有送料装置,送料装置还配有回收盘组件,在送料的同时能将两面均带离型纸的热熔胶膜其中一面被揭下的离型纸回收,进一步提高了贴胶质量和自动化程度。
(5)本发明设有送料装置设有第一触发开关,当第二轮轴上的离型纸越来越多时,离型纸会张紧从而向上压住第一触发开关,触发第一触发开关后使收料驱动装置的收料电机停止转动,能避免送料过多造成堆积,使用可靠。
(6)本发明的设有胶带张紧装置,方便安装成卷的两面均带离型纸的热熔胶膜,能轻松的将热熔胶膜套在张紧装置上,同时也能适应圆形内圈稍有变形的热熔胶膜,张紧后固定牢固可靠性好。
(7)本发明的压辊装置设有限位柱,能防止辊轮与吸风板距离太近,避免辊轮贴胶时会把布料一起拖动。
(8)本发明的压辊装置设有导向定位组件,能准确的将热熔胶膜定位,导向定位组件定位座设有盖板,安装胶带方便,使用可靠。
(9)本发明的压辊装置设有辅助送料组件,辅助送料组件使用时,压轮调节气缸的气缸杆伸出顶住压辊座的相应部分,使得压轮调节座的下端向压辊座靠近,从而带动第二压轮座靠近压辊座,也即使第二压轮将胶带压紧在第一压轮上,同时使第二传动齿轮与第一传动齿轮处于啮合状态,由第二压轮和第一压轮共同转动将热熔胶膜往下进行输送,送料稳定。当需要更换热熔胶膜时,压轮调节气缸的气缸杆缩回,压缩弹簧将压轮调节座的下端向远离压辊座的方向顶起,从而使第二压轮远离第一压轮,此时,将更换后的热熔胶膜从第二压轮远离第一压之间穿过,换料方便。
(10)本发明的压辊装置的辅助送料组件设有送料气管,送料气管朝辊轮的前部下方吹气,用于将剪断后的热熔胶膜端头吹向辊轮,便于辊轮贴胶。压辊阻尼板弹性设置在压辊座上,位于辊轮的前部上方,压辊阻尼板的下部弹性压住辊轮的前部上方相应部位,用于防止辊轮空转。压辊阻尼板的前侧设有导向定位槽,确保贴胶准确。
(11)本发明的压辊装置设有转速检测装置,转速检测装置能确定压轮驱动电机的转速,能确保稳定送料,贴胶平整均匀。
(12)本发明设有剪切装置,能将热熔胶膜切断,提高了加工效率,进一步提高了自动化程度。剪切装置的切刀垫板上设有贯穿其上下的开口向前的胶带槽,能准确的定位热熔胶膜的位置,确保贴胶准确。上切刀上设有送料气孔,送料气孔与胶带槽相连通;送料气孔与水平面的夹角为30度至70度,有利于将切断的热熔胶膜端头往下进行输送。
(13)本发明的热风装置的热风枪可调节固定设置在热风枪调节座上,其高度方向做圆弧运动使其热风枪的风嘴与辊轮之间的距离保持不变,确保吹到热熔胶膜上的热风保持一致的温度。准备贴胶作业时,第二调节气缸和第三调节气的气缸杆同时缩回,使得热风枪调节座向后运动,也即使热风枪的风嘴将热熔胶膜顶向辊轮,使热熔胶膜能与辊轮贴合,确保贴胶位置准确,极大了提高了产品质量。
(14)本发明的热风装置的热风枪可通过调节气缸使其风嘴摆动脱离辊轮,大大延长了辊轮的使用寿命。
Claims (8)
- 一种热熔贴条机,其特征在于:包括工作台(1)、调节组件(2)、送料装置(3)、压辊装置(4)、剪切装置(5)和热风装置(6);工作台(1)包括机架(11)、第一移动龙门架(12)、前后行走机构(13)、左右行走机构(14)和第二安装吊架(15);第一移动龙门架(12)通过前后行走机构(13)设置在机架(11)上,能前后移动;第二安装吊架(15)通过左右行走机构(14)设置在第一移动龙门架(12)上,能左右移动;送料装置(3)、压辊装置(4)和热风装置(6)通过调节组件(2)转动设置在工作台(1)的第二安装吊架(15)上;送料装置(3)用于安装相应的热熔胶膜和回收相应的离型纸;压辊装置(4)用于将热熔胶膜压贴在相应的面料上;剪切装置(5)设置在压辊装置(4)上,用于切断热熔胶膜;热风装置(6)用于加热热熔胶膜。
- 根据权利要求1所述的热熔贴条机,其特征在于:工作台(1)还包括吸附台组件(16);吸附台组件(16)包括吸风板(16-1)、吸风罩(16-2)和风机(16-3);吸风板(16-1)上设有若干吸风孔(16-1a);吸风板(16-1)密闭固定设置在吸风罩(16-2)上,吸风罩(16-2)固定设置在机架(11)上;风机(16-3)通过相应的风管与吸风罩(16-2)相连通。
- 根据权利要求1所述的热熔贴条机,其特征在于:工作台(1)的前后行走机构(13)包括左侧直线导轨(13-1)、左侧前同步带轮(13-2)、左侧后同步带轮(13-3)、左侧同步带(13-4)、右侧直线导轨(13-5)、右侧前同步带轮(13-6)、右侧后同步带轮(13-7)、右侧同步带(13-8)、驱动电机(13-9)、中部第一同步带轮(13-10)、中部第二同步带轮(13-11)、中部同步带(13-12)、第一驱动轴(13-13)和前后检测限位装置;第一驱动轴(13-13)沿左右向转动设置在机架(11)上;左侧直线导轨(13-1)由其导轨沿前后向固定设置在机架(11)的左部上;左侧前同步带轮(13-2)通过相应的张紧安装座转动设置在机架(11)的左部前部上;第一驱动轴(13-13)的左端通过相应的安装座转动设置在机架(11)的左部后部上,左侧后同步带轮(13-3)固定设置在第一驱动轴(13-13)的左端上,且位于该安装座中;左侧同步带(13-4)围绕左侧前同步带轮(13-2)和左侧后同步带轮(13-3)设置;右侧直线导轨(13-5)由其导轨沿前后向固定设置在机架(11)的右部上;右侧前同步带轮(13-6)通过相应的张紧安装座转动设置在机架(11)的右部前部上;第一驱动轴(13-13)的右端通过相应的安装座转动设置在机架(11)的右部后部上,右侧后同步带轮(13-7)固定设置在第一驱 动轴(13-13)的右端上,且位于该安装座中;右侧同步带(13-8)围绕右侧前同步带轮(13-6)和右侧后同步带轮(13-7)设置;驱动电机(13-9)通过相应的张紧安装座固定设置在机架(11)的后部中部上,其电机轴沿左右向设置;中部第一同步带轮(13-10)固定在驱动电机(13-9)的电机轴上;第一驱动轴(13-13)的中部通过相应的安装座转动设置在机架(11)的后部中部上,中部第二同步带轮(13-11)固定设置在第一驱动轴(13-13)的中部上,且位于该安装座中;中部同步带(13-12)围绕中部第一同步带轮(13-10)和中部第二同步带轮(13-11)设置;第一移动龙门架(12)的左部固定设置在左侧直线导轨(13-1)的滑块上;第一移动龙门架(12)的左部通过相应的同步带夹与左侧同步带(13-4)固定连接;第一移动龙门架(12)的右部固定设置在右侧直线导轨(13-5)的滑块上;第一移动龙门架(12)的右部通过相应的同步带夹与右侧同步带(13-8)固定连接;从而由驱动电机(13-9)驱动第一移动龙门架(12)沿左侧直线导轨(13-1)和右侧直线导轨(13-5)前后运动;前后检测限位装置用于检测第一移动龙门架(12)所处的前后位置,限制第一移动龙门架(12)前后向的行程;左右行走机构(14)包括前侧直线导轨(14-1)、后侧直线导轨(14-2)、第三同步带轮(14-3)、第四同步带轮(14-4)、左右同步带(14-5)、左右驱动电机(14-6)和左右检测限位装置;前侧直线导轨(14-1)由其导轨沿左右向固定设置在第一移动龙门架(12)的上部前侧上;后侧直线导轨(14-2)由其导轨沿左右向固定设置在第一移动龙门架(12)的上部后侧上;第四同步带轮(14-4)通过相应的张紧座转动设置在第一移动龙门架(12)的右部上;左右驱动电机(14-6)固定设置在第一移动龙门架(12)的左部上,其电机轴沿前后向设置;第三同步带轮(14-3)固定设置在左右驱动电机(14-6)的电机轴上;左右同步带(14-5)围绕第三同步带轮(14-3)和第四同步带轮(14-4)设置;第二安装吊架(15)固定设置在前侧直线导轨(14-1)和后侧直线导轨(14-2)的滑块上;第二安装吊架(15)通过相应的同步带夹与左右同步带(14-5)固定连接;从而由左右驱动电机(14-6)驱动第二安装吊架(15)沿前侧直线导轨(14-1)和后侧直线导轨(14-2)左右运动;左右检测限位装置用于检测第二安装吊架(15)所处的左右位置,限制第二安装吊架(15)左右向的行程。
- 根据权利要求1至3之一所述的热熔贴条机,其特征在于:调节组件(2)包括调节电机(21)和转动座(22);调节电机(21)固定设置在工作台(1)的第二安装吊架(15)上;转动座(22)转动设置在第二安装吊架(15)上,其转 动轴线铅垂设置,由调节电机(21)驱动转动座(22)沿其转动轴线转动;转动座(22)中部设有贯穿其上下的中央通孔(22-1)。
- 根据权利要求4所述的热熔贴条机,其特征在于:送料装置(3)包括送料安装架(31)、装料盘组件(32)、回收盘组件(33)、收料驱动装置(34)和胶带张紧装置(35);装料盘组件(32)包括左装料盘(32-1)、右装料盘(32-2)、第一轮轴(32-3)、阻尼套(32-4)和阻尼板(32-5);第一轮轴(32-3)转动设置在安装架(31)的上部后部上;左装料盘(32-1)固定设置在第一轮轴(32-3)右部上;右装料盘(32-2)通过相应的锁紧轮可拆卸固定设置在第一轮轴(32-3)上,位于左装料盘(32-1)的右侧;阻尼套(32-4)固定设置在第一轮轴(32-3)上;阻尼板(32-5)固定设置在送料安装架(31)上,阻尼板(32-5)弹性压住阻尼套(32-4);第一轮轴(32-3)左端设有进气孔(32-31),右端设有出气口(32-32),进气孔(32-31)与出气口(32-32)相连通;出气口(32-32)位于左装料盘(32-1)和右装料盘(32-2)之间;第一轮轴(32-3)左端还设有进气槽(32-33),进气槽(32-33)为沿第一轮轴(32-3)周向设置的开口向外的环形槽;进气孔(32-31)与进气槽(32-33)相连通;进气槽(32-33)的左右两侧设有密封圈槽(32-34),密封圈槽(32-34)中设有相应的密封圈;回收盘组件(33)包括左收料盘(33-1)、右收料盘(33-2)和第二轮轴(33-3);第二轮轴(33-3)转动设置在安装架(31)的上部前部上;左收料盘(33-1)固定设置在第二轮轴(33-3)上,右收料盘(33-2)通过相应的锁紧轮可拆卸固定设置在第二轮轴(33-3)上,位于左收料盘(33-1)的右侧;收料驱动装置(34)包括收料电机(34-1)、收料第一同步带轮(34-2)、收料第二同步带轮(34-3)和收料同步带(34-4);收料电机(34-1)通过相应的张紧安装座固定设置在安装架(31)上;收料第一同步带轮(34-2)固定设置在收料电机(34-1)的电机轴上;收料第二同步带轮(34-3)固定设置在回收盘组件(33)的第二轮轴(33-3)的左段上;收料同步带(34-4)围绕收料第一同步带轮(34-2)和收料第二同步带轮(34-3)设置;胶带张紧装置(35)包括气囊座(35-1)、气囊(35-2)、进气接头(35-3)和气囊接头(35-4);气囊座(35-1)同轴固定设置左装料盘(32-1)上,位于左装料盘(32-1)和右装料盘(32-2)之间;气囊座(35-1)右部外周设有挡板部(35-1a);气囊座(35-1)上设有与第一轮轴(32-3)的出气口(32-32)相通的贯穿其内外的安装槽(35-1b);气囊(35-2)设置在气囊座(35-1)的挡板部(35-1a)与左装料盘(32-1)之间,气囊(35-2)的进气口通过气囊接头(35-4)与第一轮轴 (32-3)的出气口(32-32)密闭连通;气囊接头(35-4)固定设置在左装料盘(32-1)上,相应部分位于气囊座(35-1)的安装槽(35-1b)中;进气接头(35-3)上设有进气接口(35-31),进气接头(35-3)固定设置在送料安装架(31)上;第一轮轴(32-3)的左端转动设置在进气接头(35-3)中;进气接头(35-3)通过设置在第一轮轴(32-3)的密封圈槽(32-34)中的相应的密封圈与第一轮轴(32-3)的左端密封连接,进气接头(35-3)的进气接口(35-31)与第一轮轴(32-3)的进气槽(32-33)相通。
- 根据权利要求4所述的热熔贴条机,其特征在于:压辊装置(4)包括压辊座(41)、辊轮(42)、辊轮架(43)、第一驱动气缸(44)、导向定位组件(46)、辅助送料组件(47)和转速检测装置(48);压辊座(41)与调节组件(2)的转动座(22)固定连接;辊轮(42)转动设置在辊轮架(43)的前部上;辊轮架(43)由其中部转动设置在压辊座(41)上;第一驱动气缸(44)由其缸体铰接在压辊座(41)上;第一驱动气缸(44)的气缸杆与辊轮架(43)的后端铰接连接;由第一驱动气缸(44)通过辊轮架(43)使辊轮(42)升降;导向定位组件(46)包括第二导向架(46-1)、第三导向定位架(46-2)和定位座(46-3);第二导向架(46-1)固定设置在压辊座(41)的前部上;第二导向定位架(46-2)固定设置压辊座(41)的前部上,位于第二导向架(46-1)的下方;定位座(46-3)包括定位板(46-31)和盖板(46-32);定位板(46-31)固定设置在压辊座(41)的前部上,位于第二导向定位架(46-2)的下方;定位板(46-31)设有贯穿其上下的开口向前的定位槽(46-31a);定位槽(46-31)的宽度与热熔胶膜的宽度相对应;盖板(46-32)铰接在定位板(46-31)上,通过相应的扭簧使盖板(46-32)盖紧在定位板(46-31)上;辅助送料组件(47)包括第一压轮(47-1)、第二压轮(47-2)、第一传动齿轮(47-3)、第二传动齿轮(47-4)、压轮驱动电机(47-5)、压轮第一同步带轮(47-6)、压轮第二同步带轮(47-7)、压轮同步带、第二压轮座(47-8)、压轮调节座(47-9)、压轮调节气缸(47-10)、送料气管(47-11)和压辊阻尼板(47-12);第一压轮(47-1)、第一传动齿轮(47-3)和压轮第二同步带轮(47-7)从左至右依次同轴转动设置在压辊座(41)上,第一压轮(47-1)、第一传动齿轮(47-3)和压轮第二同步带轮(47-7)同步转动;压轮驱动电机(47-5)通过相应的张紧座固定设置在压辊座(41)上;压轮第一同步带轮(47-6)固定设置在压轮驱动电机(47-5)的电机轴上;压轮同步带围绕压轮第一同步带轮(47-6)和压轮第二同步带轮(47-7)设置;由压轮驱动电机(47-5)驱动第一 压轮(47-1)和第一传动齿轮(47-3)转动;第二压轮(47-2)和第二传动齿轮(47-4)同轴转动设置在第二压轮座(47-8)上,第二压轮(47-2)和第二传动齿轮(47-4)同步转动;第二传动齿轮(47-4)与第一传动齿轮(47-3)相啮合,第二传动齿轮(47-4)与第一传动齿轮(47-3)的齿数比为1:1;压轮调节座(47-9)由其中部转动设置在压辊座(41)上,第二压轮座(47-8)固定设置在压轮调节座(47-9)的下端上,压轮调节气缸(47-10)由其缸体固定设置在压轮调节座(47-9)的上端上;第二压轮座(47-8)的下部与压辊座(41)之间设有压缩弹簧;送料气管(47-11)固定设置在压辊座(41)上,朝辊轮(42)的前部下方吹气;压辊阻尼板(47-12)弹性设置在压辊座(41)上,位于辊轮(42)的前部上方,压辊阻尼板(47-12)的下部弹性压住辊轮(42)的前部上方相应部位,用于防止辊轮(42)空转;压辊阻尼板(47-12)的前侧设有导向定位槽(47-12a);转速检测装置(48)包括第一U型光电开关(48-1)和第一检测板(48-2);第一U型光电开关(48-1)固定设置在压辊座(41)上;第一检测板(48-2)固定设置在压轮驱动电机(47-5)的电机轴上,由第一U型光电开关(48-1)通过第一检测板(48-2)确定压轮驱动电机(47-5)的转速。
- 根据权利要求6所述的热熔贴条机,其特征在于:剪切装置(5)包括上切刀(51)、下切刀(52)、切刀驱动气缸(53)、切刀垫板(54)和切刀气路块(55);切刀垫板(54)固定设置在压辊座(41)上,位于第二压轮(47-2)与辊轮(42)之间;切刀垫板(54)上设有贯穿其上下的开口向前的胶带槽(54-1);上切刀(51)固定设置在切刀垫板(54)上;上切刀(51)上设有送料气孔(51-1);送料气孔(51-1)有2个,2个送料气孔(51-1)从上至下依次设置;送料气孔(51-1)与胶带槽(54-1)相连通;送料气孔(51-1)与水平面的夹角α为30度至70度;下切刀(52)转动设置在压辊座(41)上,与上切刀(51)形成剪切机构;由切刀驱动气缸(53)驱动下切刀(52)转动,使下切刀(52)与上切刀(51)进行剪切热熔胶膜作业;切刀气路块(55)固定设置在上切刀(51)上,用于连通送料气孔(51-1)与相应的供气装置。
- 根据权利要求5所述的热熔贴条机,其特征在于:热风装置(6)包括热风枪座(61)、热风枪(62)、连接座(63)、热风枪调节座(64)、导向杆(65)、导向轮(66)、调节臂(67)、第一调节气缸(68)、第二调节气缸(69a)和第三调节气缸(69b);送料安装架(31)由其下端固定设置在热风枪座(61)的上部上;热风枪座(61)与调节组件(2)的转动座(22)固定连接;热风枪(62)可 调节固定设置在热风枪调节座(64)上,其高度方向做圆弧运动使其热风枪(62)的风嘴(62-1)与辊轮(42)之间的距离保持不变;热风枪调节座(64)滑动设置在连接座(63)上,可前后移动;第二调节气缸(69a)由其缸体固定设置在热风枪调节座(64)的左部上,其气缸杆与连接座(63)固定连接;第三调节气缸(69b)由其缸体固定设置在热风枪调节座(64)的右部上,其气缸杆与连接座(63)固定连接;从而通过第二调节气缸(69a)和第三调节气缸(69b)使热风枪调节座(64)前后移动;导向杆(65)沿左右向固定设置在热风枪座(61)上,导向杆(65)呈圆弧形;导向轮(66)有2个,2个导向轮(66)结构相同,均沿其周向设有导向杆槽(66-1);2个导向轮(66)从上至下依次转动设置在连接座(63)上,且导向杆(65)位于2个导向轮(65)的导向杆槽(66-1)中;调节气缸(68)固定设置在热风枪座(61)上,调节臂(67)的一端与连接座(63)转动连接,调节臂(67)的另一端与调节气缸(68)的气缸杆铰接,调节臂(67)的中部与热风枪座(61)转动连接;从而通过调节气缸(68)使连接座(63)沿导向杆(64)左右摆动。
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