WO2018076423A1 - 自动上料系统 - Google Patents
自动上料系统 Download PDFInfo
- Publication number
- WO2018076423A1 WO2018076423A1 PCT/CN2016/106564 CN2016106564W WO2018076423A1 WO 2018076423 A1 WO2018076423 A1 WO 2018076423A1 CN 2016106564 W CN2016106564 W CN 2016106564W WO 2018076423 A1 WO2018076423 A1 WO 2018076423A1
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- WO
- WIPO (PCT)
- Prior art keywords
- carrier
- positioning
- plate
- transfer
- automatic loading
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
Definitions
- the present invention relates to a loading device, and more particularly to an automatic loading system.
- the object of the present invention is to overcome the deficiencies in the prior art and provide an automatic feeding system capable of intelligent loading, no manual assistance, and high feeding precision, and can ensure that the direction of the film is consistent with the direction in which the product is placed.
- the technical solution adopted by the present invention is:
- the automatic loading system comprises a stage, a first carrier splitting stacking mechanism sequentially installed on the stage, a reclaiming mechanism, a second loading and unloading stacking mechanism, and a splitting stackable on the first loading tray a first transfer board for reciprocating movement between the mechanism and the second carrier disc splitting stacking mechanism, a pre-positioning mechanism, and a pre-positioning mechanism 9 cooperate with the reclaiming mechanism 2 to complete a predetermined position of the material member;
- the first carrier split stacking mechanism and the second carrier split stacking mechanism each include: a tray support platform that can move up and down and a load that can be moved back and forth in a horizontal direction symmetrically disposed on both sides of the tray support platform.
- Disc fork assembly
- the first transfer plate is provided with a first through hole, and the carrier support platform can move up and down in the first through hole.
- the symmetrically disposed carrier fork assemblies respectively include a first moving plate driven by a driving mechanism, and at least two spaced apart first fork bodies mounted on the first moving plate.
- the symmetrically disposed carrier fork assemblies each include at least two spaced apart second fork bodies driven by a drive mechanism.
- the symmetrically disposed carrier fork assemblies each include a fork plate driven by a drive mechanism.
- the symmetrically disposed carrier fork assemblies each further include at least one third fork body movable up and down in a vertical direction.
- the automatic loading system further includes a second transfer plate, the second transfer plate is provided with a second through hole, and the carrier support platform can move up and down in the second through hole of the second transfer plate
- the first transfer board and the second transfer board can both move in a vertical direction and a horizontal direction, and the relative movement between the first transfer board and the second transfer board can be performed in the horizontal direction when the first transfer board When they meet the second transfer board, they are in a top-down relationship.
- the first transfer board and the second transfer board are respectively driven by the first driving mechanism to move in a vertical direction, and the first transfer board and the second transfer board are respectively driven by the second driving mechanism in the horizontal direction respectively along the first direction.
- the first slide rail and the second slide rail are disposed in parallel, respectively adjacent to sides of the first transfer board and the second transfer board, such that a level can be generated between the first transfer board and the second transfer board The relative motion of the direction.
- the pre-positioning mechanism includes a positioning stage, a first positioning plate and a second positioning plate, and the first positioning plate and the second positioning plate cooperate to push the product located on the positioning stage to move to a set position.
- the angle between the working faces of the first positioning plate and the second positioning plate is 90°, and the first positioning plate and the second positioning plate cooperate to push the product located on the positioning stage to move to the set position. position.
- An angle between the working faces of the first positioning plate and the second positioning plate is equal to an angle between two adjacent sides of the product, and the first positioning plate and the second positioning plate cooperate to push the positioning stage The two adjacent sides of the upper product move to the set position.
- the positioning stage is provided with a plurality of through holes, and the through holes are connected to the vacuuming device to adsorb the product on the positioning stage.
- the reclaiming mechanism is a suction cup reclaiming robot, and the reclaiming robot has a plurality of suction cups.
- the first carrier splitting stacking mechanism and the second carrier splitting stacking mechanism further comprise a relatively movable carrier limiting baffle, and the loading limiting baffle is respectively disposed on opposite sides of the loading tray supporting platform.
- One set, two sets of tray limit baffles cooperate to limit the carrier.
- the automatic feeding system of the invention replaces the manual operation, reduces the fatigue of the operator, can intelligently feed, does not need manual assistance, and has high feeding precision and high efficiency, and can ensure that the direction of the film is consistent with the direction in which the product is placed.
- the first carrier splitting stacking mechanism and the second carrier splitting stacking mechanism can utilize the carrier fork assembly and the carrier support platform that can move back and forth in the horizontal direction. Accurately complete the splitting and stacking of each carrier, there is no need to remove two or more carriers at the same time, without manual assistance, and the degree of automation is high.
- the carrier fork assembly is further provided with a fork body which can be moved up and down in the vertical direction for matching the fork body which can move back and forth in the horizontal direction to prevent two loads
- a fork body which can be moved up and down in the vertical direction for matching the fork body which can move back and forth in the horizontal direction to prevent two loads
- the automatic loading system of the present invention includes a first transfer board and a second transfer board, when After the material in the carrier on one of the transfer boards is removed, the other transfer board is used to take and carry the tray filled with the product to the bottom of the reclaiming mechanism.
- the two are closely matched in time, which greatly improves the load. The loading efficiency of the present invention.
- the pre-positioning mechanism is provided for pushing the product located on the positioning stage to move to a set position, so that the subsequent reclaiming mechanism takes the material along the set position. After the movement, it is placed directly into the station, fully cooperates with the station, does not need to be adjusted, and is easy to operate, and the pre-positioning mechanism of the present invention can be applied to products of various external dimensions.
- Figure 1 is a side elevational view of the overall construction of an embodiment of the present invention.
- FIG. 2 is a cross-sectional view of the overall structure of the embodiment of the present invention along a central axis.
- FIG. 3 is a schematic structural view of a carrier fork assembly according to an embodiment of the present invention.
- FIG. 4 is a schematic structural view of a carrier fork assembly according to a second embodiment of the present invention.
- Fig. 5 is a structural schematic view of a carrier fork assembly according to a third embodiment of the present invention.
- Fig. 6 is a schematic structural view of a pre-positioning mechanism according to an embodiment of the present invention.
- the automatic loading system includes a loading platform 1, a first carrier separating and stacking mechanism, a reclaiming mechanism 2, and a second loading and unloading stacking mechanism, which are sequentially mounted on the loading platform 1.
- the first transfer board 3 can be reciprocated between the first carrier split stacking mechanism and the second carrier split stacking mechanism, the pre-positioning mechanism 9, and the pre-positioning mechanism 9 cooperates with the reclaiming mechanism 2 to complete the material Predetermined position of the piece;
- the first carrier split stacking mechanism and the second carrier split stacking mechanism each include: a tray support platform 4 that can move up and down, and a horizontally movable back and forth movement symmetrically disposed on both sides of the tray support platform.
- a carrier fork assembly (referred to as a first carrier fork assembly 501 and a second carrier fork assembly 502); the carrier support platform 4 and the carrier fork assembly cooperate to sequentially remove a plurality of carriers stacked one on top of the other Thereafter, they are placed on the first transfer board 3, or the respective carriers are stacked and discharged;
- the first transfer board 3 is provided with a first through hole 301, and the carrier support platform 4 can move up and down in the first through hole;
- the pre-positioning mechanism 9 is used for position adjustment of the product taken out by the reclaiming mechanism 2.
- one of the first carrier separation stacking mechanism or the second carrier separation and stacking mechanism is selected as the carrier separation mechanism, and the other is used as the carrier tray stacking mechanism;
- the first carrier splitting and stacking mechanism sequentially removes a plurality of carriers stacked on top of each other and then places them on the first transfer carrier 3, and the first transfer carrier 3 will remove the single carrier.
- the tray is transferred to the take-up mechanism 2, and the take-up mechanism 2 takes out the material on the carrier until the material on the carrier is taken, and the first transfer board 3 transports the empty tray that has been taken to the second load.
- the disc splitting and stacking mechanism performs stack discharge of the carrier.
- the specific process of the first carrier-distributing and stacking mechanism for sequentially removing a plurality of carriers stacked one on another and placing them on the first transfer carrier 3 is as follows:
- first carrier fork assembly 501 and the second carrier fork assembly 502 First, a plurality of carriers stacked on top of each other are placed on the first carrier fork assembly 501 and the second carrier fork assembly 502, and then the carrier support platform 4 is moved upwardly to be placed on the first carrier fork assembly 501 and the first
- the first carrier tray assembly 501 and the second carrier fork assembly 502 are retracted in the horizontal direction, and are completely separated from all the stacked carriers, and the carrier is supported by the stacked trays 502.
- the platform 4 moves all the stacked carriers downwards by a distance of a carrier height, and the first carrier fork assembly 501 and the second carrier fork assembly 502 extend forward in the horizontal direction, and the first carrier fork assembly 501 and second carrier fork assembly
- the fork body on the 502 is located between the bottommost carrier and the penultimate carrier, and the carrier support platform 4 continues to move downward with the lowest carrier until the carrier is placed on the first transfer plate 3. on.
- the carrier support platform 4 is moved upward to hold up a single carrier.
- the first carrier fork assembly 501 and the first The two-disc fork assembly 502 is retracted in the horizontal direction, and the carrier support platform 4 carries the single carrier to continue upward movement until the height exceeds the height of the first carrier fork assembly 501 and the second carrier fork assembly 502, first The carrier fork assembly 501 and the second carrier fork assembly 502 extend forward in the horizontal direction to support the carrier, and the carrier support platform 4 moves downward to return to the home position.
- the automatic loading device may include four carrier fork assemblies symmetrically disposed on two sides of the carrier support platform 4 (respectively referred to as a first carrier fork assembly and a second The carrier fork assembly, the third carrier fork assembly and the fourth carrier fork assembly are intended to hold the carrier.
- the drive mechanism is a hydraulic cylinder or motor or other drive mechanism that can act as a drive.
- the present embodiment is different from the first embodiment in that, in the embodiment, the symmetrically disposed carrier fork assemblies respectively include a first motion plate 503 driven by a driving mechanism, and are mounted in the first motion. At least two spaced apart first fork bodies 504 on the plate 503 (in other cases, may be three, four, ... may be equally spaced or not); two symmetrically placed carriers
- the motion plate driving mechanism on the fork assembly drives the relative movement in the horizontal direction (ie, the horizontal movement or the opposite movement in the horizontal direction), thereby driving the first fork body 504 to perform relative movement, and the first fork body 504 is a fork structure.
- Each fork body holds the carrier and uses gravity to achieve separation between the carriers.
- the difference between the embodiment and the second embodiment is that, in the embodiment, the symmetrically disposed carrier fork assemblies respectively comprise at least two spaced apart second fork bodies respectively driven by the driving mechanism. 505 (in other cases, it may be 3, four, ... may or may not be arranged at equal intervals); each of the second fork bodies 505 on the two symmetrically disposed carrier fork assemblies is driven by a drive mechanism In the horizontal direction, the relative movement (the horizontal movement or the opposite movement), the second fork body 505 is a fork structure, the respective second fork body 505 is used to support the carrier, and the separation between the carriers is achieved by gravity. .
- the carrier fork assembly includes a fork plate 506 driven by a driving mechanism, and two symmetrically arranged loads.
- the fork plate 506 on the disc fork assembly is driven to move back and forth in the horizontal direction by the driving mechanism, and the respective fork plates 506 on the two symmetrically disposed carrier fork assemblies are driven by the driving mechanism to perform relative movement in the horizontal direction (horizontal direction)
- the opposite movement or the opposite movement) the fork plate 506 is a rectangular plate structure or other structure that can support the carrier plate, the carrier plates are supported by the respective fork plates, and the separation between the carriers is achieved by gravity.
- the symmetrically disposed carrier fork assemblies further include at least one third fork body 507 that can move up and down in the vertical direction. In other cases, it may be 2, 3, ..., the fork bodies may be arranged at equal intervals, or may not be.
- the first carrier split stacking mechanism will stack several carriers on top of each other. The specific process of placing on the first transfer board 3 after being removed is:
- a plurality of carriers stacked on top of each other are placed on the first carrier fork assembly and the second carrier fork assembly, and then the carrier support platform 4 is moved up and up to be located at the first carrier fork assembly 501 and the second carrier.
- the carrier support platform 4 is moved up and up to be located at the first carrier fork assembly 501 and the second carrier.
- Disc fork All of the stacked carriers on the assembly 502 the first carrier fork assembly 501 and the second carrier fork assembly 502 are retracted in the horizontal direction, completely separated from all stacked carriers, and the carrier support platform 4 carries
- the stacked trays are moved downward by a distance of a carrier height, and the first carrier fork assembly and the second carrier fork assembly extend forward in the horizontal direction, at which time the first carrier fork assembly and the second carrier fork
- the fork body on the assembly is located between the bottommost carrier and the penultimate carrier.
- the carrier support platform continues to move downward with the lowest carrier, while using a fork that can move up and down in the vertical direction.
- the bottommost carrier is pressed down, so that the bottommost carrier is separated from the penultimate carrier, until the carrier is placed on the first transfer carrier, and the support platform stops moving, when the bottom carrier and the countdown After the second layer of the carrier is separated, the fork body that can move up and down in the vertical direction returns to the initial position (ie, the initial height).
- the fork body or the fork body on the carrier fork assembly has the same initial height as the fork plate, and the working faces are on the same straight line.
- the automatic loading device further includes a second transfer plate 6 in addition to the embodiment 1-5.
- the second transfer hole 6 is provided with a second through hole 601, and the disk support platform corresponding to the second transfer plate 6 can move up and down in the second through hole 601 of the second transfer plate;
- the first transfer plate 3 and the second transfer plate 6 can both move in the vertical and horizontal directions, so that the relative movement between the first transfer plate 3 and the second transfer plate 6 can be performed in the horizontal direction.
- a transfer carrier and a second transfer carrier meet, the two are in a top-down relationship.
- first transfer board 3 and the second transfer board 6 are respectively driven by the first driving mechanism to move in the vertical direction, and the first transfer board 3 and the second transfer board 6 are respectively driven by the second driving mechanism.
- the drive moves along the slide rails 7 (i.e., the first slide rail and the second slide rail) in the horizontal direction.
- the two slide rails 7 are arranged in parallel (may not be in the same horizontal plane, the two are parallel to the axis), Not adjacent to the sides of the first transfer board and the second transfer board, such that a relative movement in the horizontal direction can be generated between the first transfer board 3 and the second transfer board 6, in this embodiment, the first The transfer plate 3 and the second transfer plate 6 are both inverted L-shaped plates, and the bottom thereof is driven by a driving mechanism such that the first transfer plate and the second transfer plate move along the slide rails 7, respectively.
- the initial positions of the first transfer board 3 and the second transfer board 6 are located in the middle of the stage; or the first transfer board 2 is located below the first carrier split stacking mechanism at one end of the stage 1.
- the second transfer board 6 is located in the middle of the stage 1 or below the second carrier split stacking mechanism.
- the first transfer board 3 is used for transporting the carrier disc which is separated by the first tray splitting and stacking mechanism to the bottom of the reclaiming mechanism, and the reclaiming mechanism 2 completes the reclaiming, and the first transfer board 3 will carry the empty tray.
- the respective carrier trays are stacked by the second carrier splitting stacking mechanism, and at the same time, the second transfer carrier 6 is moved below the first carrier separating and stacking mechanism.
- the utility model is used for placing and transporting the carrier disc which is separated and disassembled by the first carrier disc splitting stacking mechanism, and does not need to wait for the first transfer carrier board 3 to come back to take the loading tray, thereby greatly saving working time and improving work efficiency.
- the pre-positioning mechanism 9 includes a positioning stage 901, a first positioning plate 902, and a second positioning plate 903.
- a positioning plate 902 and a second positioning plate 903 cooperate to push the product located on the positioning stage 901 to move to a set position.
- the first positioning plate 902 and the second positioning plate 903 are driven by a driving mechanism to complete the telescopic movement.
- the first positioning plate 902 and the second positioning plate 903 are mounted on the positioning stage 901 (may also be installed in other mechanisms).
- Upper the first positioning plate 902 and the second positioning plate 903 move according to the set distance Go to the designated place, so that the product located on the positioning stage 901 is also moved to the set position, and the pre-positioning is completed, so that the subsequent reclaiming mechanism can take the material along the set path and directly put into the station. , fully cooperate with the station, no need to make any adjustments.
- an angle between the working faces of the first positioning plate 902 and the second positioning plate 903 is 90°, and the first positioning plate 902 and the second positioning plate 903 cooperate with each other.
- the product on the positioning stage moves it to the set position.
- the structure of this design is more suitable for a product having a right angle or a product having a circular shape, and the first positioning plate 902 and the second positioning plate 903 respectively drive two right-angled sides of the product having a right angle.
- an angle between the working faces of the first positioning plate 902 and the second positioning plate 903 is equal to an angle between adjacent two sides of the product, the first positioning plate 902 and the second positioning.
- the plate 903 cooperates to push the two adjacent sides of the product on the positioning stage to move it to the set position.
- the structure of this design is more suitable for products with angles of any angle, and the first positioning plate 902 and the second positioning plate 903 respectively drive the two sides of the corner of the product to achieve positioning.
- the positioning stage 901 is provided with a plurality of through holes 904, and the through holes 904 are connected to vacuum.
- the device adsorbs the product on the positioning stage 901, enabling more accurate positioning.
- the difference from Embodiment 1 is that the reclaiming mechanism 2 is a suction reclaiming robot, and the suction reclaiming robot has a plurality of suction cups.
- Suction cup retrieving robot set at A slide rail 201 is driven by a driving mechanism (preferably, a stepping motor) for picking up the materials on the carrier in rows or columns one by one, and after completing one row or one row of the materials, the first transfer board 3 Continue to move the position of a product's size forward, the reclaiming robot picks up the first row or column, and so on, until all the materials in the carrier are taken.
- a driving mechanism preferably, a stepping motor
- the carrier disc detaching mechanism further comprises a relatively movable tray limiting baffle 8 , and the carrier limiting baffle is on opposite sides of the carrier supporting platform.
- a set (2) is set, and the two sets of tray limit baffles cooperate to limit the carrier.
- the specific implementation process is: adjusting the distance between the two carrier limit baffles 8 on both sides according to the actual size of the carrier to ensure that the carrier can be fixed by the two carrier limit baffles 8
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Abstract
一种自动上料系统,包括载台(1)、顺次安装在载台(1)上的第一载盘分拆堆叠机构、取料机构(2)、第二载盘分拆堆叠机构、可在第一载盘分拆堆叠机构与第二载盘分拆堆叠机构之间做往复运动的第一移载板(3)以及预定位机构(9);第一载盘分拆堆叠机构和第二载盘分拆堆叠机构均包括:可上下运动的载盘支撑平台(4)和对称设置在载盘支撑平台(4)两侧的可在水平方向做来回运动的载盘叉组件(501,502);第一移载板(3)上设有通孔,载盘支撑平台(4)能在通孔内做上下运动。该自动上料系统能够智能化上料、无需人工协助,且上料精度高,可以保证膜的方向与产品的摆放方向一致。
Description
本发明涉及一种上料装置,尤其涉及一种自动上料系统。
在电子产品显示屏的生产过程中,需要在产品的表面贴上保护膜,以达到保护的目的,贴膜过程中需要上料,现有技术中,往往是采用人工辅助将产品放入到治具内进行贴膜,这种上料方式的工作效率低,且增加了人力成本,从而大大增大了生产成本,另一方面,由于屏膜上存在听筒等不需要贴膜的地方,因此膜的方向要与待贴覆的产品的摆放方向一致,人工操作的时候,很可能将方向对错,从而造成材料的浪费。
发明内容
本发明的目的在于克服现有技术中的不足,提供一种自动上料系统,能够智能化上料、无需人工协助,且上料精度高,可以保证膜的方向与产品的摆放方向一致。
为解决上述技术问题,本发明所采用的技术方案是:
自动上料系统,包括载台、顺次安装在载台上的第一载盘分拆堆叠机构、取料机构、第二载盘分拆堆叠机构,还包括可在第一载盘分拆堆叠机构与第二载盘分拆堆叠机构之间做往复运动的第一移载板,预定位机构,预定位机构9配合取料机构2完成料件的预定位;
所述第一载盘分拆堆叠机构和第二载盘分拆堆叠机构均包括:可上下运动的载盘支撑平台和对称设置在载盘支撑平台两侧的可在水平方向做来回运动的载盘叉组件;
所述第一移载板上设有第一通孔,载盘支撑平台能在第一通孔内做上下运动。
所述对称设置的载盘叉组件分别包括由驱动机构驱动的第一运动板、安装在第一运动板上的至少2个间隔设置的第一叉体。
所述对称设置的载盘叉组件分别包括至少2个间隔设置的由驱动机构驱动的第二叉体。
所述对称设置的载盘叉组件分别包括由驱动机构驱动的叉板。
所述对称设置的载盘叉组件分别还至少包括一个可在垂直方向做上下运动的第三叉体。
所述自动上料系统还包括第二移载板,所述第二移载板上设有第二通孔,载盘支撑平台能在第二移载板上的第二通孔内做上下运动;所述第一移载板和第二移载板均可在垂直和水平方向运动,第一移载板和第二移载板之间可做水平方向的相对运动,当第一移载板和第二移载板相遇时,二者呈上下关系。
所述第一移载板和第二移载板分别由第一驱动机构驱动在垂直方向运动,第一移载板和第二移载板分别由第二驱动机构驱动在水平方向分别沿第一滑轨和第二滑轨运动。
所述第一滑轨和第二滑轨为平行设置,分别靠近于第一移载板和第二移载板的侧边,使得第一移载板和第二移载板之间可产生水平方向的相对运动。
所述预定位机构包括定位载台、第一定位板和第二定位板,第一定位板和第二定位板相配合推动位于定位载台上的产品,使其运动到设定的位置。
所述第一定位板和第二定位板的工作面之间的夹角为90°,第一定位板和第二定位板相配合推动位于定位载台上的产品,使其运动到设定的位置。
所述第一定位板和第二定位板的工作面之间的夹角等于产品的相邻两个侧边之间的夹角,第一定位板和第二定位板相配合推动位于定位载台上的产品的两个相邻侧边,使其运动到设定的位置。
所述定位载台上设有若干个通孔,所述通孔连接抽真空装置,将产品吸附于定位载台上。
所述取料机构为吸盘取料机械手,取料机械手上设有若干个吸盘。
所述第一载盘分拆堆叠机构和第二载盘分拆堆叠机构还均包括可相对移动的载盘限位挡板,载盘限位挡板于载盘支撑平台的相对两侧各设一组,两组载盘限位挡板相配合对载盘进行限位。
与现有技术相比,本发明所达到的有益效果是:
本发明的自动上料系统,代替人工操作,减少操作人员的疲劳,能够智能化上料、无需人工协助,且上料精度高、效率高,能够保证膜的方向与产品的摆放方向一致。
进一步地,本发明的自动上料系统中,第一载盘分拆堆叠机构和第二载盘分拆堆叠机构,利用可在水平方向做来回运动的载盘叉组件和载盘支撑平台,能够精确地完成各个载盘的分拆和堆叠,不会出现一次性同时拆下2个或者更多的载盘,无需人工协助,自动化程度高。
进一步地,本发明的自动上料系统中,载盘叉组件上还设有可在垂直方向做上下运动的叉体,用来配合可在水平方向做来回运动的叉体,防止由于两个载盘之间的吸附力太大,重力的力量无法将两个载盘分开,从而需要额外的人力辅助,并且降低了工作效率。
进一步地,本发明的自动上料系统中,包括第一移载板和第二移载板,当
其中一个移载板上的载盘内的材料被取完后,另一个移载板用于承接并携带装满产品的载盘到取料机构下方,二者在时间上紧密配合,大大提高了本发明的上料效率。
进一步地,本发明的自动上料系统中,设置的预定位机构用于推动位于定位载台上的产品,使其运动到设定的位置,便于后续的取料机构取料沿着设定的路程运动后直接放到工位内,与工位完全配合,不需要做任何的调整,操作方便,且本发明的预定位机构能够应用于各类外形尺寸的产品。
图1为本发明的一种实施例的整体结构的侧视图。
图2为本发明的一种实施例的整体结构沿中心轴的剖视图。
图3为本发明的一种实施例的载盘叉组件的结构示意图。
图4为本发明的第二种实施例的载盘叉组件的结构示意图。
图5为本发明的第三种实施例的载盘叉组件的结构示意图。
图6为本发明的一种实施例的预定位机构的结构示意图。
下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。
实施例1
如图1-3所示,自动上料系统,包括载台1、顺次安装在载台1上的第一载盘分拆堆叠机构、取料机构2、第二载盘分拆堆叠机构,还包括可在第一载盘分拆堆叠机构与第二载盘分拆堆叠机构之间做往复运动的第一移载板3,预定位机构9,预定位机构9配合取料机构2完成料件的预定位;
所述第一载盘分拆堆叠机构和第二载盘分拆堆叠机构均包括:可上下运动的载盘支撑平台4和对称设置在载盘支撑平台两侧的可在水平方向做来回运动的载盘叉组件(记为第一载盘叉组件501和第二载盘叉组件502);载盘支撑平台4和载盘叉组件配合用于将上下叠放的若干个载盘顺次拆下后放置在第一移载板3上,或者将各个载盘进行堆叠排放;
所述第一移载板3上设有第一通孔301,载盘支撑平台4能在第一通孔内做上下运动;
预定位机构9用于对取料机构2取出的产品进行位置调整。
本发明的自动上料系统工作时,选择第一载盘分拆堆叠机构或者第二载盘分拆堆叠机构中的其中一个作为载盘分拆机构,另一个作为载盘堆叠机构;
在本实施例中,第一载盘分拆堆叠机构将上下叠放的若干个载盘顺次拆下后放置在第一移载板3上,第一移载板3将拆下的单个载盘移送至取料机构2处,取料机构2取出位于载盘上的料,直至载盘上的料被取完,第一移载板3将取完料的空载盘运送至第二载盘分拆堆叠机构进行载盘堆叠排放。
第一载盘分拆堆叠机构将上下叠放的若干个载盘顺次拆下后放置在第一移载板3上的具体过程为:
首先将上下叠放的若干个载盘均放置在第一载盘叉组件501和第二载盘叉组件502上,然后载盘支撑平台4向上运动托起位于第一载盘叉组件501和第二载盘叉组件502上的所有叠放的载盘,第一载盘叉组件501和第二载盘叉组件502在水平方向向后缩,彻底与所有叠放的载盘分开,载盘支撑平台4带着所有叠放的载盘向下运动一个载盘高度的距离,第一载盘叉组件501和第二载盘叉组件502在水平方向向前伸,此时第一载盘叉组件501和第二载盘叉组件
502上的叉体位于最底层的载盘和倒数第二层载盘之间,载盘支撑平台4带着最底层的载盘继续向下运动,直到将载盘放置在第一移载板3上。
第二载盘分拆堆叠机构将单个的载盘进行堆叠排放的具体过程为:
首先由载盘支撑平台4向上运动,托起单个载盘,当载盘的上表面与第一载盘叉组件501和第二载盘叉组件502接触时,第一载盘叉组件501和第二载盘叉组件502在水平方向向后缩,载盘支撑平台4托着单个载盘继续向上运动,直到高度超过第一载盘叉组件501和第二载盘叉组件502的高度,第一载盘叉组件501和第二载盘叉组件502在水平方向向前伸,托住载盘,载盘支撑平台4向下运动,回到起始位置。
在本发明的其他实施例中,所述的自动上料装置可以包括两两对称设置在载盘支撑平台4两侧的4个载盘叉组件(分别记为第一载盘叉组件和第二载盘叉组件、第三载盘叉组件和第四载盘叉组件),目的就是要能够托起载盘。
在本发明的所有实施例中,所述的驱动机构为液压气缸或者电机或者其他能够起驱动作用的驱动机构。
实施例2
如图3所示,本实施例与实施例1的不同在于,在本实施例中,所述对称设置的载盘叉组件分别包括由驱动机构驱动的第一运动板503、安装在第一运动板503上的至少2个间隔设置的第一叉体504(在其他情况下,也可以是3个、四个……,可以是等间隔设置,也可以不是);两个对称设置的载盘叉组件上的运动板驱动机构驱动在水平方向上做相对运动(即水平方向上相向运动或者相反运动),从而带动第一叉体504做相对运动,第一叉体504为叉片结构,利用各个叉体托住载盘,并利用重力实现载盘之间的分离。
实施例3
如图4所示,本实施例与实施例2的不同在于,在本实施例中,所述对称设置的载盘叉组件分别包括至少2个间隔设置的分别由驱动机构驱动的第二叉体505(在其他情况下,也可以是3个、四个……,可以是等间隔设置,也可以不是);两个对称设置的载盘叉组件上的各个第二叉体505由驱动机构驱动在水平方向上做相对运动(水平方向上相向运动或者相反运动),第二叉体505为叉片结构,利用各个第二叉体505托住载盘,并利用重力实现载盘之间的分离。
实施例4
如图5所示,本实施例与实施例2和3实施例的不同在于,在本实施例中,所述载盘叉组件分别包括由驱动机构驱动的叉板506,两个对称设置的载盘叉组件上的叉板506由驱动机构驱动在水平方向上做来回运动,两个对称设置的载盘叉组件上的各个叉板506由驱动机构驱动在水平方向上做相对运动(水平方向上相向运动或者相反运动),叉板506为矩形板结构或者其他可以托住载盘的结构,利用各叉板托住载盘,并利用重力实现载盘之间的分离。
实施例5
如图3-5所示,本实施例中,在实施例2~4的基础上,所述对称设置的载盘叉组件分别还至少包括一个可在垂直方向做上下运动的第三叉体507在其他情况下,也可以是2个、3个……,各叉体之间可以是等间隔设置,也可以不是),第一载盘分拆堆叠机构将上下叠放的若干个载盘顺次拆下后放置在第一移载板3上的具体过程为:
首先将上下叠放的若干个载盘均放置在第一载盘叉组件和第二载盘叉组件上,然后载盘支撑平台4向上运动托起位于第一载盘叉组件501和第二载盘叉
组件502上的所有叠放的载盘,第一载盘叉组件501和第二载盘叉组件502在水平方向向后缩,彻底与所有叠放的载盘分开,载盘支撑平台4带着所有叠放的载盘向下运动一个载盘高度的距离,第一载盘叉组件和第二载盘叉组件在水平方向向前伸,此时第一载盘叉组件和第二载盘叉组件上的叉体位于最底层的载盘和倒数第二层载盘之间,载盘支撑平台带着最底层的载盘继续向下运动,同时利用可在垂直方向做上下运动的叉体将最底层的载盘向下压,使得最底层的载盘与倒数第二层载盘分离,直到将载盘放置在第一移载板上载盘支撑平台停止运动,当最底层的载盘与倒数第二层载盘分离后,可在垂直方向做上下运动的叉体回到初始位置(即初始高度)。
所述载盘叉组件上的各叉体或者叉体与叉板的初始高度相同,且工作面位于同一直线上。
实施例6
如图1-2所示,为了提高本发明的自动上料装置的工作效率,在实施例1-5的基础上,本实施例中,所述自动上料装置还包括第二移载板6,所述第二移载板6上设有第二通孔601,与第二移载板6相对应的盘支撑平台能在第二移载板上的第二通孔601内做上下运动;所述第一移载板3和第二移载板6均可在垂直和水平方向运动,使得第一移载板3和第二移载板6之间可做水平方向的相对运动,当第一移载板和第二移载板相遇时,二者呈上下关系。
具体地,所述第一移载板3和第二移载板6分别由第一驱动机构驱动在垂直方向运动,且第一移载板3和第二移载板6分别由第二驱动机构驱动在水平方向分别沿滑轨7(即第一滑轨和第二滑轨)运动。
所述两个滑轨7为平行设置(可以不在同一个水平面,二者为轴平行),分
别靠近于第一移载板和第二移载板的侧边,使得第一移载板3和第二移载板6之间可产生水平方向的相对运动,在本实施例中,第一移载板3和第二移载板6均为倒L型板,其底部由驱动机构驱动,使得第一移载板和第二移载板分别沿着滑轨7运动。
在本实施例中,第一移载板3和第二移载板6的初始位置位于载台中部;或者其中第一移载板2位于载台1一端的第一载盘分拆堆叠机构下方,第二移载板6位于载台1中部或者第二载盘分拆堆叠机构下方。
本实施例中的第一移载板和第二移载板工作协作过程为:
第一移载板3用于将第一载盘分拆堆叠机构分拆开的载盘运送到取料机构下方,由取料机构2完成取料,第一移载板3将空载盘送到第二载盘分拆堆叠机构下方后,由第二载盘分拆堆叠机构将各个载盘堆叠排列,并且同时地,第二移载板6运动到第一载盘分拆堆叠机构下方,用于放置和运输由第一载盘分拆堆叠机构分拆开的载盘,无需等待第一移载板3回来后取载盘,大大节约了工作时间,提高了工作效率。
实施例7
如图6所示,本实施例中,在实施例1-6的各个实施例的基础上,所述预定位机构9包括定位载台901、第一定位板902和第二定位板903,第一定位板902和第二定位板903相配合推动位于定位载台901上的产品,使其运动到设定的位置。
所述第一定位板902和第二定位板903由驱动机构驱动完成伸缩运动,一般情况下,第一定位板902和第二定位板903安装在定位载台901上(也可以安装在其他机构上),第一定位板902和第二定位板903按照设定的路程,运动
到指定的地方,从而使得位于定位载台901上的产品也运动到设定的位置上,完成预定位,便于后续的取料机构取料沿着设定的路程运动后直接放到工位内,与工位完全配合,不需要做任何的调整。
实施例8
如图6所示,本实施例中,所述第一定位板902和第二定位板903的工作面之间的夹角为90°,第一定位板902和第二定位板903相配合推动位于定位载台上的产品,使其运动到设定的位置。
这种设计的结构比较适用于具有直角的产品,或者是外形为圆形的产品,将第一定位板902和第二定位板903分别去驱动具有直角的产品的两个直角边。
实施例9
本实施例中,所述第一定位板902和第二定位板903的工作面之间的夹角等于产品的相邻两个侧边之间的夹角,第一定位板902和第二定位板903相配合推动位于定位载台上的产品的两个相邻侧边,使其运动到设定的位置。
这种设计的结构比较适用于具有任意角度的角的产品,将第一定位板902和第二定位板903分别去驱动产品这个角的两个边,实现定位。
实施例10
如图6所示,在本实施例中,在实施例8-10中任一个实施例的基础上,所述定位载台901上设有若干个通孔904,所述通孔904连接抽真空装置,将产品吸附于定位载台901上,能够实现更加精确的定位。
实施例11
如图1所示,在本实施例中,与实施例1的区别在于,所述取料机构2为吸盘取料机械手,吸盘取料机械手上设有若干个吸盘。吸盘取料机械手设置在
一个滑轨201上,由驱动机构驱动(优选地,为步进电机)用于对载盘上的料按行或者列进行逐个取料,完成一行或者一列的取料后,第一移载板3向前继续移动一个产品的尺寸的位置,取料机械手对第一行或者列进行取料,依次类推,直到将载盘内所有的料取完。
实施例12
在本实施例中,与实施例1的区别在于,所述载盘分拆机构还包括可相对移动的载盘限位挡板8,载盘限位挡板于载盘支撑平台相对两侧各设一组(2个),两组载盘限位挡板相配合对载盘进行限位。具体实施过程为:根据载盘的实际尺寸来调整两侧的两个载盘限位挡板8之间的距离,以保证载盘能够被两个载盘限位挡板8固定
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。
Claims (14)
- 自动上料系统,其特征在于:包括载台、顺次安装在载台上的第一载盘分拆堆叠机构、取料机构、第二载盘分拆堆叠机构,还包括可在第一载盘分拆堆叠机构与第二载盘分拆堆叠机构之间做往复运动的第一移载板,预定位机构,预定位机构配合取料机构完成料件的预定位;所述第一载盘分拆堆叠机构和第二载盘分拆堆叠机构均包括:可上下运动的载盘支撑平台和对称设置在载盘支撑平台两侧的可在水平方向做来回运动的载盘叉组件;所述第一移载板上设有第一通孔,载盘支撑平台能在第一通孔内做上下运动。
- 根据权利要求1所述的自动上料系统,其特征在于:所述对称设置的载盘叉组件分别包括由驱动机构驱动的第一运动板、安装在第一运动板上的至少2个间隔设置的第一叉体。
- 根据权利要求1所述的自动上料系统,其特征在于:所述对称设置的载盘叉组件分别包括至少2个间隔设置的由驱动机构驱动的第二叉体。
- 根据权利要求1所述的自动上料系统,其特征在于:所述对称设置的载盘叉组件分别包括由驱动机构驱动的叉板。
- 根据权利要求2~4中任一项所述的自动上料系统,所述对称设置的载盘叉组件分别还至少包括一个可在垂直方向做上下运动的第三叉体。
- 根据权利要求1所述的自动上料系统,其特征在于:所述自动上料系统还包括第二移载板,所述第二移载板上设有第二通孔,载盘支撑平台能在第二移载板上的第二通孔内做上下运动;所述第一移载板和第二移载板均可在垂直 和水平方向运动,第一移载板和第二移载板之间可做水平方向的相对运动,当第一移载板和第二移载板相遇时,二者呈上下关系。
- 根据权利要求6所述的自动上料系统,其特征在于:所述第一移载板和第二移载板分别由第一驱动机构驱动在垂直方向运动,第一移载板和第二移载板分别由第二驱动机构驱动在水平方向分别沿第一滑轨和第二滑轨运动。
- 根据权利要求7所述的自动上料系统,其特征在于:所述第一滑轨和第二滑轨为平行设置,分别靠近于第一移载板和第二移载板的侧边,使得第一移载板和第二移载板之间可产生水平方向的相对运动。
- 根据权利要求1所述的自动上料系统,其特征在于:所述预定位机构包括定位载台、第一定位板和第二定位板,第一定位板和第二定位板相配合推动位于定位载台上的产品,使其运动到设定的位置。
- 根据权利要求9所述的自动上料系统,其特征在于:所述第一定位板和第二定位板的工作面之间的夹角为90°,第一定位板和第二定位板相配合推动位于定位载台上的产品,使其运动到设定的位置。
- 根据权利要求9所述的自动上料系统,其特征在于:所述第一定位板和第二定位板的工作面之间的夹角等于产品的相邻两个侧边之间的夹角,第一定位板和第二定位板相配合推动位于定位载台上的产品的两个相邻侧边,使其运动到设定的位置。
- 根据权利要求9所述的自动上料系统,其特征在于:所述定位载台上设有若干个通孔,所述通孔连接抽真空装置,将产品吸附于定位载台上。
- 根据权利要求1所述的自动上料系统,其特征在于:所述取料机构为吸盘取料机械手,取料机械手上设有若干个吸盘。
- 根据权利要求1所述的自动上料系统,其特征在于:所述第一载盘分拆堆叠机构和第二载盘分拆堆叠机构还均包括可相对移动的载盘限位挡板,载盘限位挡板于载盘支撑平台的相对两侧各设一组,两组载盘限位挡板相配合对载盘进行限位。
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