WO2018051941A1 - 硬化性組成物、硬化物及び硬化物の製造方法 - Google Patents
硬化性組成物、硬化物及び硬化物の製造方法 Download PDFInfo
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- WO2018051941A1 WO2018051941A1 PCT/JP2017/032651 JP2017032651W WO2018051941A1 WO 2018051941 A1 WO2018051941 A1 WO 2018051941A1 JP 2017032651 W JP2017032651 W JP 2017032651W WO 2018051941 A1 WO2018051941 A1 WO 2018051941A1
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Images
Classifications
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
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- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/04—Polymers provided for in subclasses C08C or C08F
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G—PHYSICS
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
Definitions
- the present invention relates to a curable composition containing silica particles and a colorant.
- a curable composition containing a polymerizable compound and a polymerization initiator (a colorant may be included if necessary) can be polymerized and cured by irradiation with active energy rays such as ultraviolet rays or heating. Therefore, it is useful in various applications such as display materials.
- black resists for color filters used in IPS / FFS mode liquid crystal displays have been required to have high light shielding properties, high resistance (high insulation), and high definition. There is a problem that there is no compatible color filter.
- Patent Documents 1, 2, 3 and 4 disclose compositions capable of producing a high-resistance cured product.
- Patent Document 1 discloses a photosensitive composition that contains a photocurable resin, acrylic resin particles, and a light-shielding pigment, and from which a high-resistance cured product can be obtained.
- Patent Document 2 discloses a coloring composition capable of obtaining a high-resistance cured product by using a colorant coated with silica.
- Patent Document 3 discloses a colored composition capable of obtaining a cured product having a high resistance by using silica encapsulated in carbon black.
- Patent Document 4 discloses a photosensitive resin composition for a black resist, which contains a granular silica synthesized by a gas phase reaction, a black organic pigment, and a photocurable resin to obtain a high resistance cured product. .
- the cured product obtained from the photosensitive composition described in Patent Document 1 has a problem of low light shielding properties.
- the cured product obtained from the colored photosensitive material described in Patent Document 2 has a whitish color because the surface of the colorant is coated with silica, and it is difficult to obtain a cured product with high jetness. There was a problem.
- the cured product obtained from the colored composition described in Patent Document 3 has a problem that sufficient electric resistance cannot be obtained.
- the photocurable resin described in Patent Document 4 has a problem of storage stability, and further has a problem of smoothness of the obtained cured product.
- an object of the present invention is to provide a curable composition capable of producing a cured product that can achieve the production of a high-resistance and high-definition pattern at a satisfactory level.
- a curable composition using a black pigment as a colorant a highly light-shielded cured product can be produced.
- the present invention achieves the above object by providing the following [1] to [8].
- a wet silica particle (A) having an average particle size of 50 nm or less [hereinafter also referred to as silica particle (A)], a polymerizable compound (B), a polymerization initiator (C) and a colorant (D) Sex composition.
- R 1 to R 8 are each independently a hydrogen atom or a carbon atom having 1 to 20 carbon atoms.
- n is a number from 0 to 10
- R 1 to R 8 and M may be the same or different.
- R 9 represents a hydrocarbon group having 1 to 20 carbon atoms
- the methylene group in the group represented by R 10 to R 38 may be substituted with —O— or —S— under the condition that oxygen is not adjacent.
- R 10 and R 11 , R 11 and R 12 , R 12 and R 13 , R 13 and R 14 , R 22 and R 15 , R 15 and R 16 , R 30 and R 23 , R 23 and R 24 , R 24 And R 25 , R 38 and R 31 , R 31 and R 32 , R 32 and R 33 , R 34 and R 35 , R 35 and R 36, and R 36 and R 37 may combine to form a ring.
- * In the formula means that a group represented by these formulas is bonded to an adjacent group at the * portion. )
- each of R 41 and R 42 independently represents a hydrogen atom, a halogen atom, a nitro group, a cyano group, a hydrocarbon group having 1 to 20 carbon atoms, or a group having 2 to 20 carbon atoms containing a heterocyclic ring.
- the hydrogen atom in the hydrocarbon group having 1 to 20 carbon atoms represented by R 41 and R 42 or the group having 2 to 20 carbon atoms containing a heterocyclic ring is a halogen atom, nitro group, cyano group, hydroxyl group, amino May be substituted with a group having 2 to 20 carbon atoms containing a group, carboxyl group, methacryloyl group, acryloyl group, epoxy group, vinyl group, vinyl ether group, mercapto group, isocyanate group or heterocyclic ring, Methylene groups in the group represented by R 41 and R 42 -O -, - CO -, - COO -, - OCO -, - NR 43 -, - NR 43 CO -, - S -, - CS-, May be substituted with —SO 2 —, —SCO—, —COS—, —OCS— or CSO—; R 43 represents a hydrogen atom or a hydrochlor
- a method for producing a cured product comprising the step of curing the curable composition using the curable composition according to any one of [1] to [5].
- FIG. 1 is a schematic diagram showing an angle ⁇ corresponding to a taper angle between a pattern formed on a substrate and the substrate.
- the curable composition of the present invention contains wet silica particles (A) having an average particle size of 50 nm or less, a polymerizable compound (B), a polymerization initiator (C), and a colorant (D).
- A wet silica particles having an average particle size of 50 nm or less
- B polymerizable compound
- C polymerization initiator
- D colorant
- the silica particles (A) used in the curable composition of the present invention are particles made of wet silica having an average particle size of 50 nm or less.
- Wet silica is amorphous silicon dioxide synthesized in a liquid.
- the silica particles (A) used in the curable composition of the present invention are obtained, for example, by a precipitation method or gel method in which sodium silicate is neutralized with an inorganic acid, or a sol-gel method in which alkoxysilane is hydrolyzed.
- colloidal dispersed silica particles are particularly preferred among wet silicas because of their good dispersibility with respect to the polymerizable compound and solvent, and surface-treated silica is preferred from the same viewpoint.
- the silica particles (A) used in the curable composition of the present invention are not specifically defined as to the content of metal as an impurity, but it is preferable that the content of metal is small.
- the metal concentration in the silica particles (A) can be measured with high sensitivity by the ICP-MS method after being dispersed in an appropriate dispersion medium.
- iron, sodium, titanium, aluminum, potassium, calcium, zirconium, and magnesium are mentioned as a metal which is not preferable when it is contained in a silica particle (A).
- the metal content in the silica particles (A) is preferably 1000 ppm or less, more preferably 100 ppm or less, and still more preferably 1 ppm or less.
- the silica particles (A) used in the curable composition of the present invention have an average particle size of 50 nm or less, and provide a stable curable composition that does not impair the dispersibility of the colorant, and the curable composition.
- the average particle size is preferably 30 nm or less, more preferably 20 nm or less, because the resulting cured product has high definition.
- the average particle size of the silica particles can be measured using a laser diffraction particle size distribution measuring device.
- the laser diffraction particle size distribution measuring device a Microtrac particle size distribution meter manufactured by Nikkiso Co., Ltd. can be mentioned.
- the surface-treated silica is obtained by chemically reacting part or all of silanol groups on the surface of silica particles.
- silica particles and an organosilicon compound such as an alkoxysilane compound, a solvent, and if necessary, the organosilicon compound.
- the catalyst for hydrolysis include silica particles obtained by adding acid or alkali and heating.
- silica particles For example, PL-1-IPA, PL-1-TOL, PL-2L-PGME, PL-2L-MEK (above, manufactured by Fuso Chemical Industry); YA010C -LDI, YA050C-LHI, YA010C-SP3 (manufactured by Admatechs); organosilica sol MA-ST-M, MA-ST-L, IPA-ST, IPA-ST-L, IPA-ST-UP, EG-ST , NPC-ST-30, PGM-ST, DMAC-ST, MEK-ST-40, MEK-ST-UP, MIBK-ST, MIBK-ST-L, CHO-ST-M, EAC-ST, PMA-ST , TOL-ST, MEK-AC-2140Z, MEK-AC-4130Y, MEK-AC-5140Z, PGM-AC-2140Y, PGM- C-4130Y, MIBK-AC-4130
- the content of the silica particles (A) is not particularly limited, but is preferably 0.1 to 70 masses with respect to 100 mass parts of the colorant (D). Part, more preferably 0.5 to 50 parts by weight, still more preferably 5 to 20 parts by weight.
- a curable composition having excellent dispersibility of the silica particles and the colorant and a cured product having high resistance and high definition are preferable.
- the content of the silica particles (A) is not particularly limited, but is preferably based on 100 parts by mass of the colorant (D). Is 0.1 to 70 parts by mass, more preferably 0.5 to 50 parts by mass, and still more preferably 5 to 20 parts by mass.
- the polymerizable compound (B) used in the curable composition of the present invention is a compound having polymerizability such as radical polymerization, cation polymerization and anion polymerization, and has good reactivity and many types of polymerizable compounds.
- a radical polymerizable compound and a cationic polymerizable compound can be preferably used.
- the radical polymerizable compound is not particularly limited, and a conventionally known compound having radical polymerizability can be used.
- ethylene, propylene, butylene, isobutylene, vinyl chloride, vinylidene chloride, vinylidene fluoride, and tetrafluoro Unsaturated aliphatic hydrocarbons such as ethylene; (meth) acrylic acid, ⁇ -chloroacrylic acid, itaconic acid, maleic acid, citraconic acid, fumaric acid, hymic acid, crotonic acid, isocrotonic acid, vinyl acetic acid, allyl acetic acid, cinnamon Acids, sorbic acid, mesaconic acid, succinic acid mono [2- (meth) acryloyloxyethyl], phthalic acid mono [2- (meth) acryloyloxyethyl] and ⁇ -carboxypolycaprolactone mono (meth) acrylate, etc.
- Mono (meta) of a polymer having a carboxy group and a hydroxyl group at both ends Acrylate: Hydroxyethyl (meth) acrylate malate, hydroxypropyl (meth) acrylate malate, dicyclopentadiene malate and polyfunctional (meth) acrylate having one carboxyl group and two or more (meth) acryloyl groups Unsaturated monobasic acids such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, glycidyl (meth) acrylate, the following compound No. A1-No.
- A4 methyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, cyclohexyl (meth) acrylate, n-octyl (meth) acrylate, ( Isooctyl (meth) acrylate, isononyl (meth) acrylate, stearyl (meth) acrylate, lauryl (meth) acrylate, methoxyethyl (meth) acrylate, dimethylaminomethyl (meth) acrylate, dimethyl (meth) acrylate Aminoethyl, aminopropyl (meth) acrylate, dimethylaminopropyl (meth) acrylate, ethoxyethyl (meth) acrylate, poly (ethoxy) ethyl (meth) acrylate, butoxyethoxyethyl (
- radical polymerizable compound for example, Kayrad DPHA, DPEA-12, PEG400DA, THE-330, RP-1040, NPGDA, PET30 (above, Nippon Kayaku); Aronix M- 215, M-350 (above, manufactured by Toagosei); NK ester A-DPH, A-TMPT, A-DCP, A-HD-N, TMPT, DCP, NPG and HD-N (above, manufactured by Shin-Nakamura Chemical Co., Ltd.) SPC-1000, SPC-3000 (above, manufactured by Showa Denko);
- the polymerizable compound (B) is a compound represented by the general formula (I); An unsaturated compound having a structure obtained by esterifying a compound represented by the general formula (I) and an unsaturated monobasic acid; or a compound represented by the general formula (I) and an unsaturated monobasic acid; An unsaturated compound having a structure in which a polybasic acid anhydride is further esterified to an unsaturated compound having a structure obtained by esterifying is desirable.
- the polymerizable compound (B) has a structure obtained by esterifying the compound represented by the general formula (I) and an unsaturated monobasic acid, and has a structure represented by [g (g)] below.
- an unsaturated compound having the structure of [following (h)] is particularly desirable.
- the composition of the present invention contains, as the polymerizable compound (B), “an epoxy compound represented by the general formula (I)”, “an epoxy compound represented by the general formula (I) and an unsaturated monobasic compound”
- An unsaturated compound having a structure in which an acid is esterified "or” an unsaturated compound having a structure in which an epoxy compound represented by the general formula (I) and an unsaturated monobasic acid are esterified is further polybasic acid It is desirable to contain an “unsaturated compound having a structure obtained by esterifying an anhydride”.
- various compounds can be used as the unsaturated monobasic acid and polybasic acid anhydride as described later.
- the structure of the unsaturated compound having a structure obtained by esterifying a polybasic acid anhydride with an unsaturated compound having a structure obtained by esterifying a monobasic acid is used for the production of the polymerizable compound (B). It varies greatly depending on the structure of the raw material. For this reason, the present situation is that it is impossible to uniformly represent the structure of the unsaturated compound desirable as the polymerizable compound (B) with a certain general formula, and this is common technical knowledge of those skilled in the art.
- the unsaturated compound desirable as the polymerizable compound (B) is preferably an “unsaturated compound having a structure obtained by esterifying an epoxy compound represented by the general formula (I) and an unsaturated monobasic acid”.
- the desirable polymerizable compound (B) used in the present invention there is a situation in which it is impossible or almost impractical to “directly identify the epoxy acrylate by its structure or characteristics at the time of filing”.
- Y 1 represents an unsaturated monobasic acid residue
- Y 2 represents a polybasic acid anhydride residue
- * In the formula means that a group represented by these formulas is bonded to an adjacent group at the * portion.
- the hydrocarbon group having 1 to 20 carbon atoms represented by M in the general formula (I) is not particularly limited, but is preferably an alkylene group having 1 to 20 carbon atoms, Represents 3 to 20 cycloalkylene groups and the like.
- alkylene group having 1 to 20 atoms examples include methylene, ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene, decylene, undecylene, dodecylene, tridecylene, tetradecylene, pentadecylene, hexadecylene, heptadecylene, octadecylene, Nonadecylene, icosylene group, etc. are mentioned.
- Examples of the cycloalkylene group having 3 to 20 carbon atoms include cyclopropylene, cyclopentylene, cyclohexylene, cycloheptylene, and cyclooctylene groups.
- the hydrocarbon group having 1 to 20 carbon atoms represented by R 1 to R 38 in the general formula (I) is not particularly limited, but is preferably an alkyl group having 1 to 20 carbon atoms, An alkenyl group having 2 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, a cycloalkylalkyl group having 4 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, and a 7 to 20 carbon atom It represents an arylalkyl group and the like, and has good sensitivity when used as the polymerizable compound (B).
- an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, and 1 to 10 alkanediyl groups, cycloalkyl groups having 3 to 10 carbon atoms, cycloalkylalkyl groups having 4 to 10 carbon atoms, aryl groups having 6 to 10 carbon atoms, and arylalkyls having 7 to 10 carbon atoms Etc. is more preferable.
- alkyl group having 1 to 20 carbon atoms examples include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, s-butyl, t-butyl, amyl, isoamyl, t-amyl, hexyl, heptyl, octyl, isooctyl. 2-ethylhexyl, t-octyl, nonyl, isononyl, decyl, isodecyl, undecyl, dodecyl, tetradecyl, hexadecyl, octadecyl, icosyl and the like.
- alkyl group having 1 to 10 carbon atoms examples include methyl, Ethyl, propyl, isopropyl, butyl, isobutyl, s-butyl, t-butyl, amyl, isoamyl, t-amyl, hexyl, heptyl, octyl, isooctyl, 2-ethylhexyl, t-octyl, nonyl, isononyl, decyl and isodecyl, etc. But It is below.
- alkenyl group having 2 to 20 carbon atoms examples include vinyl, 2-propenyl, 3-butenyl, 2-butenyl, 4-pentenyl, 3-pentenyl, 2-hexenyl, 3-hexenyl, 5-hexenyl, 2 -Heptenyl, 3-heptenyl, 4-heptenyl, 3-octenyl, 3-nonenyl, 4-decenyl, 3-undecenyl, 4-dodecenyl, 3-cyclohexenyl, 2,5-cyclohexadienyl-1-methyl, and 4 , 8,12-tetradecatrienylallyl and the like.
- alkenyl group having 2 to 10 carbon atoms examples include vinyl, 2-propenyl, 3-butenyl, 2-butenyl, 4-pentenyl, 3- Pentenyl, 2-hexenyl, 3-hexenyl, 5-hexenyl, 2-heptenyl, 3-heptenyl, 4-heptenyl , 3-octenyl, 3-nonenyl and 4-decenyl and the like.
- the above cycloalkyl group having 3 to 20 carbon atoms means a saturated monocyclic or saturated polycyclic alkyl group having 3 to 20 carbon atoms.
- the cycloalkyl group having 3 to 10 carbon atoms include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclodecyl, adamantyl, decahydronaphth
- the cycloalkylalkyl group having 4 to 20 carbon atoms means a group having 4 to 20 carbon atoms in which a hydrogen atom of the alkyl group is substituted with a cycloalkyl group.
- Examples of the cycloalkylalkyl group having 4 to 10 carbon atoms include cyclopropylmethyl , Cyclobutylmethyl, cyclopentylmethyl, cyclohexylmethyl, cycloheptylmethyl, cyclooctylmethyl, cyclononylmethyl, 2-cyclobutylethyl, 2-cyclopentylethyl, 2-cyclohexylethyl, 2-cycloheptylethyl, 2-cyclooctylethyl , 3-cyclobutylpropyl, 3-cyclopentylpropyl, 3-cyclohexylpropyl, 3-cycloheptylpropyl, 4-cyclobutylbutyl, 4-cyclopentylbutyl, 4-cyclohexylbutyl, etc. It is.
- Examples of the aryl group having 6 to 20 carbon atoms include one or more of phenyl, tolyl, xylyl, ethylphenyl, naphthyl, anthryl, phenanthrenyl, the alkyl group, the alkenyl group, the carboxyl group, and the halogen atom.
- Substituted phenyl, biphenylyl, naphthyl, anthryl etc. for example, 4-chlorophenyl, 4-carboxylphenyl, 4-vinylphenyl, 4-methylphenyl, 2,4,6-trimethylphenyl, etc.
- Examples of the aryl group of 6 to 10 include phenyl, tolyl, xylyl, ethylphenyl, naphthyl and the like, phenyl, biphenylyl, naphthyl substituted with one or more of the above alkyl groups, the above alkenyl groups, carboxyl groups, halogen atoms, etc. , Anthril, etc., eg 4 Chlorophenyl, 4-carboxyphenyl, 4-vinylphenyl, 4-methylphenyl, 2,4,6-trimethylphenyl, and the like.
- the arylalkyl group having 7 to 20 carbon atoms means a group having 7 to 30 carbon atoms in which a hydrogen atom of the alkyl group is substituted with an aryl group.
- benzyl, ⁇ -methylbenzyl, ⁇ , ⁇ -dimethylbenzyl, phenylethyl, naphthylpropyl and the like are mentioned.
- the above arylalkyl group having 7 to 20 carbon atoms means that the hydrogen atom of the alkyl group is an aryl group.
- substituted is meant a group having 7 to 20 carbon atoms. Examples include benzyl, ⁇ -methylbenzyl, ⁇ , ⁇ -dimethylbenzyl, phenylethyl and the like.
- the group having 2 to 20 carbon atoms containing the heterocyclic ring represented by R 10 to R 38 in the general formula (I) is not particularly limited, and examples thereof include pyrrolyl, pyridyl, pyridylethyl, Pyrimidyl, pyridazyl, piperazyl, piperidyl, pyranyl, pyranylethyl, pyrazolyl, triazyl, triazylmethyl, pyrrolidyl, quinolyl, isoquinolyl, imidazolyl, benzimidazolyl, triazolyl, furyl, furanyl, benzofuranyl, thienyl, thiophenyl, benzothiophenyl, thiadiazolyl, thiazolyl, Benzothiazolyl, oxazolyl, benzoxazolyl, isothiazolyl, isoxazolyl, indolyl, morpholinyl, thi
- each R independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- Z represents a direct bond or an alkylene group having 1 to 6 carbon atoms. Means that the group represented by these formulas is bonded to an adjacent group at the * moiety.
- Examples of the alkyl group having 1 to 6 carbon atoms include those having 1 to 6 carbon atoms among those exemplified above as the alkyl group having 1 to 20 carbon atoms.
- Examples of the alkylene group having 1 to 6 carbon atoms include those having 1 to 6 carbon atoms among those exemplified as the alkylene group having 1 to 20 carbon atoms represented by M.
- halogen atom in the general formula (I) examples include fluorine, chlorine, bromine and iodine.
- the ring thus formed include cyclopentane, cyclohexane, cyclopentene, benzene, pyrrolidine, pyrrole, piperazine, morpholine, thiomorpholine, tetrahydropyridine, lactone ring and lactam ring, 5- to 7-membered rings, naphthalene and anthracene, etc. And the like.
- the above-mentioned unsaturated monobasic acid represents an acid having an unsaturated bond in the structure and having one hydrogen atom per molecule that can be ionized to become a hydrogen ion.
- the unsaturated monobasic acid include acrylic acid, methacrylic acid, crotonic acid, cinnamic acid, sorbic acid and hydroxyethyl methacrylate / malate, hydroxypropyl methacrylate / malate, hydroxypropyl acrylate / malate, and dicyclopentadiene / malate. Is mentioned.
- the polybasic acid anhydride represents a polybasic acid anhydride having two or more hydrogen atoms per molecule that can be ionized to form hydrogen ions.
- Examples of the polybasic acid anhydride include biphenyltetracarboxylic dianhydride, tetrahydrophthalic anhydride, succinic anhydride, maleic anhydride, trimellitic anhydride, pyromellitic anhydride, 2,2′-3.
- 3′-benzophenone tetracarboxylic anhydride ethylene glycol bisanhydro trimellitate, glycerol tris anhydro trimellitate, hexahydro phthalic anhydride, methyl tetrahydro phthalic anhydride, nadic anhydride, methyl nadic anhydride
- the reaction molar ratio of the epoxy compound represented by the general formula (I) to the unsaturated monobasic acid and the polybasic acid anhydride is preferably as follows. That is, in an epoxy adduct having a structure in which 0.1 to 1.0 carboxyl groups of the unsaturated monobasic acid are added to one epoxy group of the epoxy compound, the hydroxyl group 1 of the epoxy adduct is It is preferable that the polybasic acid anhydride structure of the polybasic acid anhydride has a ratio of 0.1 to 1.0.
- this invention is not limited to the following reaction scheme 1.
- the polymerizable compound (B) As the polymerizable compound (B), among the above reaction products, it is easy to use an epoxy compound represented by the general formula (I) in which R 1 to R 8 are hydrogen atoms. It is preferable because a high OD value is obtained when carbon black is added as a colorant.
- M is a group represented by (c)
- a group represented by R 10 to R 14 is a hydrogen atom or a phenyl group
- M is a group represented by (d).
- R 15 to R 22 are a hydrogen atom or a phenyl group
- M is a group represented by (e)
- R 23 to R 30 are a hydrogen atom or a phenyl group
- M is ( It is also preferred to use a group represented by f) in which R 31 to R 38 are a hydrogen atom or a phenyl group.
- M is a group represented by (d)
- the volume resistance of the cured product is high, which is more preferable.
- those using 5 or less carbon atoms are preferable as the unsaturated monobasic acid, and those using acrylic acid, methacrylic acid or the like are particularly preferable.
- the polybasic acid anhydride those having a benzene ring or a saturated alicyclic ring are preferable, and those using biphenyltetracarboxylic dianhydride, phthalic anhydride, tetrahydrophthalic anhydride, biphthalic anhydride, and the like are particularly preferable.
- the polymerizable compound (B) of the present invention is preferably a product produced by the following production method because of good dispersibility and curability of the colorant, but is not limited thereto.
- 1,1-bis [4- (2,3-epoxypropyloxy) phenyl] indane as an epoxy compound represented by the above general formula (I) and acrylic acid as an unsaturated monobasic acid A product obtained by selecting biphthalic anhydride as a polybasic acid anhydride, 1,1-bis [4- (2,3-epoxypropyloxy) phenyl] indane as an epoxy compound represented by the above general formula (I), acrylic acid as an unsaturated monobasic acid, and polybasic acid anhydride
- alkali developability can be imparted to the curable composition of the present invention.
- the amount used is preferably 50 to 99 parts by mass with respect to 100 parts by mass of the polymerizable compound having radical polymerization.
- the compound having an acid value can be used after adjusting the acid value by further reacting with a monofunctional or polyfunctional epoxy compound.
- the alkali developability of the curable composition can be improved by adjusting the acid value of the compound having the acid value.
- the acid value compound (that is, the polymerizable compound having radical polymerizability imparting alkali developability) preferably has a solid content acid value in the range of 5 to 120 mgKOH / g, and is a monofunctional or polyfunctional epoxy.
- the amount of the compound used is preferably selected so as to satisfy the acid value.
- Examples of the monofunctional epoxy compound include glycidyl methacrylate, methyl glycidyl ether, ethyl glycidyl ether, propyl glycidyl ether, isopropyl glycidyl ether, butyl glycidyl ether, isobutyl glycidyl ether, t-butyl glycidyl ether, pentyl glycidyl ether, hexyl glycidyl ether, heptyl Glycidyl ether, octyl glycidyl ether, nonyl glycidyl ether, decyl glycidyl ether, undecyl glycidyl ether, dodecyl glycidyl ether, tridecyl glycidyl ether, tetradecyl glycidyl ether, pentadecy
- the polyfunctional epoxy compound it is preferable to use one or more compounds selected from the group consisting of bisphenol-type epoxy compounds and glycidyl ethers because a curable composition with better characteristics can be obtained.
- the bisphenol-type epoxy compound the bisphenol-type epoxy compound represented by the general formula (I) can be used, and for example, a bisphenol-type epoxy compound such as a hydrogenated bisphenol-type epoxy compound can also be used.
- glycidyl ethers examples include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, 1,8-octanediol diglycidyl ether, 1,10-decanediol diglycidyl ether, 2,2-dimethyl-1,3-propanediol diglycidyl ether, diethylene glycol diglycidyl ether, triethylene glycol diglycidyl ether, tetraethylene glycol diglycidyl ether, hexaethylene glycol diglycidyl Ether, 1,4-cyclohexanedimethanol diglycidyl ether, 1,1,1-tri (glycidyloxymethyl) propane, 1,1,1-to (Glycidyloxymethyl) ethane, 1,1,1-tri (glycidy
- novolac epoxy compounds such as phenol novolac epoxy compounds, biphenyl novolac epoxy compounds, cresol novolac epoxy compounds, bisphenol A novolac epoxy compounds, dicyclopentadiene novolac epoxy compounds; 3,4-epoxy-6-methyl Cycloaliphatic epoxies such as cyclohexylmethyl-3,4-epoxy-6-methylcyclohexanecarboxylate, 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate and 1-epoxyethyl-3,4-epoxycyclohexane Compound: Glycidyl esters such as phthalic acid diglycidyl ester, tetrahydrophthalic acid diglycidyl ester and dimer glycidyl ester; tetraglycidyldia Glycidylamines such as nodiphenylmethane, triglycidyl P-aminophenol and N
- Examples of the cationic polymerizable compound include epoxy compounds, oxetane compounds, and vinyl ether compounds.
- Examples of the epoxy compound include methyl glycidyl ether, 2-ethylhexyl glycidyl ether, butyl glycidyl ether, decyl glycidyl ether, C12-13 mixed alkyl glycidyl ether, phenyl-2-methyl glycidyl ether, cetyl glycidyl ether, stearyl glycidyl ether, p-sec-butylphenyl glycidyl ether, p-tert-butylphenyl glycidyl ether, glycidyl methacrylate, isopropyl glycidyl ether, allyl glycidyl ether, ethyl glycidyl ether, 2-methyloctyl glycidyl ether, phenyl glycidyl ether, 4-n-butylphenyl Glycidyl ether
- Epoxidized polyolefin can also be used as the epoxy compound.
- the epoxidized polyolefin is a polyolefin having an epoxy group introduced by modifying the polyolefin with an epoxy group-containing monomer. It can be produced by copolymerizing ethylene or an ⁇ -olefin having 3 to 20 carbon atoms, an epoxy group-containing monomer, and, if necessary, another monomer by either a copolymerization method or a graft method. .
- Ethylene or an ⁇ -olefin having 3 to 20 carbon atoms, an epoxy group-containing monomer, and other monomers may be polymerized alone or in combination with other monomers.
- the double bond of the nonconjugated polybutadiene which has a hydroxyl group at the terminal can be obtained by epoxidation by the peracetic acid method, and those having a hydroxyl group in the molecule may be used. It is also possible to urethanize a hydroxyl group with an isocyanate and introduce an epoxy group by reacting with a primary hydroxyl group-containing epoxy compound.
- Examples of the ethylene or ⁇ -olefin having 3 to 20 carbon atoms include ethylene, propylene, butylene, isobutylene, 1,3-butadiene, 1,4-butadiene, 1,3-pentadiene, 2,3-dimethyl-1,3. -Butadiene, piperylene, 3-butyl-1,3-octadiene, isoprene and the like.
- Examples of the epoxy group-containing monomer include glycidyl ester of ⁇ , ⁇ -unsaturated acid, vinyl benzyl glycidyl ether, and allyl glycidyl ether.
- Specific examples of the glycidyl ester of ⁇ , ⁇ -unsaturated acid include glycidyl acrylate, glycidyl methacrylate and glycidyl ethacrylate, and glycidyl methacrylate is particularly preferable.
- Examples of the other monomers include unsaturated aliphatic hydrocarbons such as vinyl chloride, vinylidene chloride, vinylidene fluoride and tetrafluoroethylene; (meth) acrylic acid, ⁇ -chloroacrylic acid, itaconic acid, maleic acid, citraconic acid, Fumaric acid, hymic acid, crotonic acid, isocrotonic acid, vinyl acetate, allyl acetate, cinnamic acid, sorbic acid, mesaconic acid, succinic acid mono [2- (meth) acryloyloxyethyl], phthalic acid mono [2- (meta ) Acryloyloxyethyl], ⁇ -carboxypolycaprolactone mono (meth) acrylate, and other polymers having a carboxy group and a hydroxyl group at both ends, hydroxy (meth) acrylate / malate, hydroxypropyl (meth) ) Acrylate / malate
- Epolide PB3600 Epolide PB4700 (above, manufactured by Daicel); BF-1000, FC-3000 (above, made by ADEKA); BondFirst 2C, BondFirst E , Bond First CG5001, Bond First CG5004, Bond First 2B, Bond First 7B, Bond First 7L, Bond First 7M, Bond First VC40 (above, manufactured by Sumitomo Chemical); JP-100, JP-200 (above, manufactured by Nippon Soda) Poly bd R-45HT, Poly bd R-15HT (manufactured by Idemitsu Kosan Co., Ltd.); and Ricon 657 (manufactured by Arkema);
- oxetane compound examples include 3,7-bis (3-oxetanyl) -5-oxa-nonane, 1,4-bis [(3-ethyl-3-oxetanylmethoxy) methyl] benzene, 1,2-bis.
- Examples of the vinyl ether compound include diethylene glycol monovinyl ether, triethylene glycol divinyl ether, n-dodecyl vinyl ether, cyclohexyl vinyl ether, 2-ethylhexyl vinyl ether, 2-chloroethyl vinyl ether, ethyl vinyl ether, isobutyl vinyl ether, triethylene glycol vinyl ether, 2- Examples thereof include hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, 1,6-cyclohexanedimethanol monovinyl ether, ethylene glycol divinyl ether, 1,4-butanediol divinyl ether and 1,6-cyclohexanedimethanol divinyl ether.
- Epolite 40E 1500NP, 1600, 80MF, 4000 and 3002 (manufactured by Kyoeisha Chemical); Adekaglycilol ED-503, ED-503D ED-503G, ED-523T, ED-513, ED-501, ED-502, ED-509, ED-518, ED-529, Adeka Resin EP-4000, EP-4005, EP-4080 and EP-4085
- DENKA EX-201, EX-203, EX-211, EX-212, EX-221, EX-251, EX-252, EX-711, EX-721, Denacol EX-111, EX- 121, EX-141, EX-142, EX-145, EX-146, X-147, EX-171, EX-192 and EX-731 (manufactured by Nagase ChemteX); EHPE-3150
- the content of the polymerizable compound (B) is not particularly limited, but the silica particles (A), the polymerizable compound (B), the polymerization initiator (C) and coloring are not limited. It is preferably 10 to 70 parts by weight, more preferably 20 to 50 parts by weight, and still more preferably 30 to 50 parts by weight with respect to 100 parts by weight of the total amount of the agent (D). It is.
- content of a polymeric compound (B) exists in said range since the hardened
- the content of the polymerizable compound (B) is not particularly limited, but the silica particles (A), the polymerizable compound (B) and the polymerization are not limited.
- the amount is preferably 10 to 70 parts by weight, more preferably 30 to 60 parts by weight, and still more preferably 30 to 50 parts by weight with respect to 100 parts by weight as a total of the initiator (C).
- Polymerization initiator (C) As the polymerization initiator (C) used in the curable composition of the present invention, conventionally known radical polymerization initiators and cationic polymerization initiators can be used.
- the radical polymerization initiator is a photo radical polymerization initiator and a thermal radical polymerization initiator.
- a radical photopolymerization initiator is more preferred because of its high reactivity.
- the radical photopolymerization initiator is not particularly limited as long as it generates radicals by light irradiation, and a conventionally known compound can be used.
- a conventionally known compound can be used.
- preferred compounds include oxime compounds and oxime ester compounds.
- acetophenone compounds include diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 4′-isopropyl-2-hydroxy-2-methylpropiophenone, and 2-hydroxymethyl-2.
- benzyl compound examples include benzyl.
- benzophenone compounds include benzophenone, methyl o-benzoylbenzoate, Michler's ketone, 4,4′-bisdiethylaminobenzophenone, 4,4′-dichlorobenzophenone and 4-benzoyl-4′-methyldiphenyl sulfide. .
- thioxanthone compound examples include thioxanthone, 2-methylthioxanthone, 2-ethylthioxanthone, 2-chlorothioxanthone, 2-isopropylthioxanthone, and 2,4-diethylthioxanthone.
- the oxime ester-based compound means a compound having a group represented by the above general formula (II), and is preferable for the curable composition of the present invention because of its good sensitivity among the above photo radical polymerization initiators. Can be used.
- the hydrocarbon group having 1 to 20 carbon atoms represented by R 41 to R 43 in the general formula (II) is a hydrocarbon group having 1 to 20 carbon atoms represented by R 1 to R 38 , respectively. It is the same.
- the group having 2 to 20 carbon atoms containing a heterocyclic ring that may modify the group represented by R 41 and R 42 and R 41 or R 42 in the general formula (II) is R 10 to R 38.
- the halogen atom in the general formula (II) is the same as the halogen atom in the general formula (I).
- the compound represented by the following general formula (III) is more preferably used in the curable composition of the present invention because of its particularly high sensitivity.
- R 41, R 42 and m are the same as R 41, R 42 and m, respectively, in formula (II)
- R 51 and R 52 are each independently a hydrogen atom, a cyano group, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an arylalkyl group having 7 to 20 carbon atoms, or a carbon atom.
- X 1 represents an oxygen atom, a sulfur atom, a selenium atom, CR 53 R 54 , CO, NR 55 or PR 56
- R 51 to R 56 each independently represents a hydrogen atom, a hydrocarbon group having 1 to 20 carbon atoms, or a group having 2 to 20 carbon atoms containing a heterocyclic ring, and represented by R 53 to R 56.
- the hydrogen atom in the group may be substituted with a halogen atom, a nitro group, a cyan group, a hydroxyl group, a carboxyl group or a heterocyclic group,
- the methylene group in the group represented by R 51 to R 56 may be substituted with —O— under the condition that oxygen is not adjacent.
- R 51 to R 56 may each independently form a ring together with one of the adjacent benzene rings, g represents a number from 0 to 5; h represents a number from 0 to 4. )
- the group having 2 to 20 carbon atoms to be contained is an alkyl group having 1 to 20 carbon atoms represented by R 1 to R 38 , an aryl group having 6 to 20 carbon atoms, or an arylalkyl having 7 to 20 carbon atoms. This is the same as the group having 2 to 20 carbon atoms containing a group and a heterocyclic ring.
- the halogen atom in general formula (III) is the same as the halogen atom in general formula (I).
- the hydrocarbon group having 1 to 20 carbon atoms represented by R 53 to R 56 in the general formula (III) is a hydrocarbon group having 1 to 20 carbon atoms represented by R 1 to R 38 , respectively. It is the same.
- the group having 2 to 20 carbon atoms containing a heterocyclic ring represented by R 53 to R 56 has 2 carbon atoms containing a heterocyclic ring represented by R 10 to R 38. This is the same as the groups of .about.20.
- Examples of the compound represented by the general formula (III) include the following compounds. However, the present invention is not limited by the following compounds.
- radical polymerization initiators include phosphine oxide compounds such as 2,4,6-trimethylbenzoyldiphenylphosphine oxide and bis (cyclopentadienyl) -bis [2,6-difluoro-3- (pill-1). -Yl)] titacene compounds such as titanium.
- radical initiators include Adekaoptomer N-1414, N-1717, N-1919, Adeka Arcles NCI-831, NCI-930 (manufactured by ADEKA); IRGACURE 184, IRGACURE 369, IRGACURE 651, IRGACURE 907, IRGACURE OX 01, IRGACURE OXE02, IRGACURE784 (above, manufactured by BASF); TR-PBG-304, TR-PBG-305, TR-PBG-309, and TR-PBG-314 (above, manufactured by Troly);
- the thermal radical polymerization initiator is not particularly limited as long as it generates radicals by heating, and conventionally known compounds can be used.
- azo compounds, peroxides and persulfates are preferable. It can be illustrated as a thing.
- azo compound examples include 2,2'-azobisisobutyronitrile, 2,2'-azobis (methylisobutyrate), 2,2'-azobis-2,4-dimethylvaleronitrile, 1,1'- And azobis (1-acetoxy-1-phenylethane).
- peroxide examples include benzoyl peroxide, di-t-butylbenzoyl peroxide, t-butyl peroxypivalate, and di (4-t-butylcyclohexyl) peroxydicarbonate.
- persulfates examples include persulfates such as ammonium persulfate, sodium persulfate, and potassium persulfate.
- the above cation initiator refers to a photo cation initiator and a thermal cation initiator.
- the photocationic initiator is not particularly limited as long as it is a compound that can release a substance that initiates cationic polymerization by light irradiation, and an existing compound can be used, preferably irradiation with energy rays. It is a double salt that is an onium salt that releases a Lewis acid by the reaction, or a derivative thereof.
- Representative examples of such compounds include the following general formula: [A] r + [B] r- And cation and anion salts represented by the formula:
- the cation [A] r + is preferably onium, and the structure thereof is, for example, the following general formula: [(R 58 ) e Q] r + Can be expressed as
- R 58 is an organic group having 1 to 60 carbon atoms and any number of atoms other than carbon atoms.
- e is an integer from 1 to 5.
- Each of the e R 58s is independent and may be the same or different.
- at least one of R 58 is preferably an organic group as described above having an aromatic ring. For example, it may be substituted with an alkyl group, alkoxy group, hydroxy group, hydroxyalkoxy group, halogen atom, benzyl group, thiophenoxy group, 4-benzoylphenylthio group, 2-chloro-4-benzoylphenylthio group, etc.
- a phenyl group is mentioned.
- anion [B] r- is preferably a halide complex, and the structure thereof can be represented by, for example, the following general formula [LX f ] r- .
- L is a metal or metalloid which is a central atom of a halide complex
- B P, As, Sb, Fe, Sn, Bi, Al, Ca, In, Ti, Zn, Sc, V, Cr, Mn, Co and the like.
- X is a halogen atom or a phenyl group which may be substituted with a halogen atom or an alkoxy group.
- f is an integer of 3 to 7.
- anion [LX f ] r- of the above general formula examples include tetrakis (pentafluorophenyl) borate, tetra (3,5-difluoro-4-methoxyphenyl) borate, tetrafluoroborate (BF 4 )-, Examples include hexafluorophosphate (PF 6 ) ⁇ , hexafluoroantimonate (SbF 6 ) ⁇ , hexafluoroarsenate (AsF 6 ) ⁇ , and hexachloroantimonate (SbCl 6 ) ⁇ .
- the anion [B] r- is represented by the following general formula: [LX f-1 (OH)] r-
- L, X, and f are the same as described above.
- Other anions that can be used include perchlorate ion (ClO 4 ) —, trifluoromethyl sulfite ion (CF 3 SO 3 ) ⁇ , fluorosulfonate ion (FSO 3 ) ⁇ , and toluenesulfonate anion.
- Trinitrobenzenesulfonate anion camphor sulfonate, nonafluorobutane sulfonate, hexadecafluorooctane sulfonate, tetraarylborate and tetrakis (pentafluorophenyl) borate.
- onium salts it is particularly effective to use the following aromatic onium salts (a) to (c).
- aromatic onium salts (a) to (c) one of them can be used alone, or two or more can be mixed and used.
- aryldiazonium salts such as phenyldiazonium hexafluorophosphate, 4-methoxyphenyldiazonium hexafluoroantimonate and 4-methylphenyldiazonium hexafluorophosphate.
- Diaryls such as diphenyliodonium hexafluoroantimonate, di (4-methylphenyl) iodonium hexafluorophosphate, di (4-tert-butylphenyl) iodonium hexafluorophosphate, and tricumyliodonium tetrakis (pentafluorophenyl) borate Iodonium salt.
- (C) sulfonium salts such as sulfonium cations represented by the following group I or group II, hexafluoroantimony ions, tetrakis (pentafluorophenyl) borate ions, etc.
- iron-arene complexes such as (1,2,3,4,5,6- ⁇ )-(1-methylethyl) benzene] -iron-hexafluorophosphate; tris (acetylacetonato) aluminum, tris (ethylacetonatoa)
- aluminum complexes such as cetato) aluminum and tris (salicylaldehyde) aluminum; mixtures with silanols such as triphenylsilanol.
- photocationic initiator for example, IRUGACURE261 (manufactured by BASF); Adekaoptomer SP-150, SP-151, SP-152, SP-170, SP-171, SP-172 (Above, manufactured by ADEKA); UVE-1014 (produced by General Electronics); CD-1012 (produced by Sartomer); CI-2064, CI-2481 (produced by Soda); Uvacure 1590 ⁇ , 1591 (produced by Daicel UCB) CYRACURE UVI-6990 (above Union Carbide); BBI-103, MPI-103, TPS-103, MDS-103, DTS-103, NAT-103, and NDS-103 (above, Midori Chemical); etc. Is mentioned.
- aromatic iodonium salts aromatic sulfonium salts, and iron-arene complexes are preferably used from the viewpoints of practical use and photosensitivity.
- the thermal cation initiator is not particularly limited as long as it is a compound that generates a cationic species or a Lewis acid by heating, and an existing compound can be used.
- Representative examples of such compounds include salts such as sulfonium salts, thiophenium salts, thioranium salts, benzylammonium, pyridinium salts, and hydrazinium salts; polyalkylpolyamines such as diethylenetriamine, triethylenetriamine, and tetraethylenepentamine; Cycloaliphatic polyamines such as 2-diaminocyclohexane, 1,4-diamino-3,6-diethylcyclohexane and isophoronediamine; aromatic polyamines such as m-xylylenediamine, diaminodiphenylmethane and diaminodiphenylsulfone; Glycidyl ethers such as phenyl glycidyl ether,
- aldehydes such as polyamines and formaldehyde
- phenols having at least one aldehyde-reactive site in the nucleus such as phenol, cresol, xylenol, tert-butylphenol and resorcin Mannich-modified product produced by reacting with benzoic acid by a conventional method
- polycarboxylic acid oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid
- Dodecanedioic acid 2-methyl succinate Acid, 2-methyladipic acid, 3-methyladipic acid, 3-methylpentanedioic acid, 2-methyloctanedioic acid, 3,8-dimethyldecanedioic acid, 3,7-dimethyldecanedioic acid, hydrogenated dimer acid And aliphatic dicar
- tricarboxylic acids such as trimer; tetracarboxylic acids such as pyromellitic acid) acid anhydrides; dicyandiamide, imidazoles, carboxylic acid esters, sulfonic acid esters, and amine imides.
- thermal cation initiator for example, Adeka Opton CP-77, Adeka Opton CP-66 (above, manufactured by ADEKA); CI-2639, CI-2624 (above, made by Nippon Soda); SI-60L, Sun-Aid SI-80L, Sun-Aid IV SI-100L (manufactured by Sanshin Chemical Industry), and the like.
- the polymerization initiator (C) can be used alone or in combination of two or more exemplified above.
- the content of the polymerization initiator (C) is not particularly limited, but is not particularly limited, but silica particles (A) and polymerizable compounds (B) ), Preferably from 0.3 to 20 parts by mass, more preferably from 0.5 to 10 parts, because the curability is good with respect to 100 parts by mass in total of the polymerization initiator (C) and the colorant (D). Part by mass, more preferably 1 to 5 parts by mass.
- the content of the polymerizable compound (B) is within the above range, it is preferable because a curable composition having good curability and excellent storage stability without precipitation of a polymerization initiator is obtained.
- the content of the polymerization initiator (C) is not particularly limited, but the silica particles (A), the polymerizable compound (B) and the polymerization are not limited.
- the amount is preferably 0.3 to 20 parts by mass, more preferably 0.5 to 10 parts by mass, and more preferably 1 to 5 parts by mass with respect to 100 parts by mass in total of the initiator (C).
- pigments and dyes can be used as the colorant (D) used in the curable composition of the present invention.
- the pigment and the dye an inorganic color material or an organic color material can be used, respectively, and these can be used alone or in admixture of two or more.
- the pigment refers to a colorant that is insoluble in a solvent to be described later, and includes inorganic or organic colorants that are insoluble in a solvent, or those obtained by rake formation of an inorganic or organic dye.
- the pigment examples include carbon black obtained by a furnace method, a channel method or a thermal method, or carbon black such as acetylene black, ketjen black or lamp black, a carbon black prepared or coated with an epoxy resin, and the carbon black
- carbon black obtained by a furnace method, a channel method or a thermal method, or carbon black such as acetylene black, ketjen black or lamp black, a carbon black prepared or coated with an epoxy resin, and the carbon black
- a resin is pre-dispersed in a resin and coated with 20 to 200 mg / g of resin, an acid or alkaline surface treatment of the above carbon black, an average particle size of 8 nm or more, and a DBP oil absorption of 90 ml / 100 g or less of carbon black, the total amount of oxygen calculated from CO and CO 2 in the volatile content at 950 ° C.
- carbon black is surface area 100 m 2 per 9mg above, graphitized carbon black, graphite, activated carbon, carbon fibers, carbon nanotubes, Kabonma Black coil represented by crocoil, carbon nanohorn, carbon aerogel, fullerene, aniline black, pigment black 7, titanium black, perylene black, lactam black, chrome oxide green, miloli blue, cobalt green, cobalt blue, manganese series, ferrocyan Fluoride, ultramarine blue, ultramarine, cerulean blue, pyridian, emerald green, lead sulfate, yellow lead, zinc yellow, red rose (red iron (III) oxide), cadmium red, synthetic iron black, amber, lake pigment Organic pigments such as organic pigments and the like, and black pigments are preferably used because of their high light shielding properties, and carbon black is more preferably used as the black pigment.
- carbon blacks those prepared by adjusting or coating carbon black with an epoxy resin, or carbon black previously dispersed in a resin in a solvent and coated with 20 to 200 mg / g of resin are preferably used.
- carbon black having a sulfonic acid group on the surface of carbon black can provide a colorant dispersion with excellent dispersibility, and has excellent light shielding properties and good adhesion to substrates such as glass. It is preferable because a cured product can be obtained.
- Examples of the method for imparting a sulfonic acid group to the surface of carbon black include a method (1) of oxidizing carbon black with peroxodisulfuric acid or a salt thereof, and a method (2) of treating carbon black with a sulfonating agent.
- the method (1) for oxidizing the carbon black with peroxodisulfuric acid or a salt thereof can be performed by any known method.
- the salt of peroxodisulfuric acid include metal salts such as lithium, sodium, potassium, and aluminum, or ammonium salts.
- the amount of peroxodisulfuric acid or a salt thereof used is preferably in the range of 0.5 to 5 parts by mass with respect to 1 part by mass of carbon black.
- the method (2) of treating the carbon black with a sulfonating agent can be performed by any known method.
- the carbon black and the sulfonating agent are mixed or dissolved in a solvent, and the temperature is 200 ° C. or less, preferably It can be carried out by stirring at 0 to 100 ° C.
- the sulfonating agent include concentrated sulfuric acid, fuming sulfuric acid, sulfur trioxide, halogenated sulfuric acid, amidosulfuric acid, hydrogen sulfite, sulfite, SO 3 -dioxane complex, SO 3 -ketone complex, sulfamic acid, and sulfonated pyridine salt. Etc.
- the solvent examples include water; acidic solvents such as sulfuric acid, fuming sulfuric acid, formic acid, acetic acid, propionic acid and acetic anhydride; basic solvents such as pyridine, triethylamine and trimethylamine; ethers such as tetrahydrofuran, dioxane and diethyl ether; dimethylformamide Polar solvents such as dimethylacetamide, N-methylpyrrolidone, sulfolane, nitromethane, acetone, acetonitrile and benzonitrile; esters such as ethyl acetate and butyl acetate; aromatic solvents such as benzene, toluene, xylene and nitrobenzene; methanol, Alcohol solvents such as ethanol and isopropanol; chlorine solvents such as chloroform, trichlorofluoromethane, methylene chloride, and chlorobenzene can be used, and a mixed solvent thereof may be
- the amount of the sulfonating agent used is preferably in the range of 0.5 to 20 parts by mass with respect to 1 part by mass of carbon black. When a plurality of sulfonating agents are used, the total amount is preferably within the above range. Further, in order to suppress the formation of a known sulfone as a side reaction of the sulfonation reaction, a known sulfone inhibitor such as a fatty acid, an organic peracid, an acid anhydride, acetic acid, a ketone or the like is added to the extent that the reaction is not inhibited. You may add 01 to 5%.
- a commercial item can also be used as said pigment, for example, pigment red 1, 2, 3, 9, 10, 14, 17, 22, 23, 31, 38, 41, 48, 49, 88, 90, 97. 112, 119, 122, 123, 144, 149, 166, 168, 169, 170, 171, 177, 179, 180, 184, 185, 192, 200, 202, 209, 215, 216, 217, 220, 223 224, 226, 227, 254, 228, 240 and 254; Pigment Orange 13, 31, 34, 36, 38, 43, 46, 48, 49, 51, 52, 55, 59, 60, 61, 62, 64 , 65 and 71; Pigment Yellow 1, 3, 12, 13, 14, 16, 17, 20, 24, 55, 60, 73, 81, 83, 86, 93, 5, 97, 98, 100, 109, 110, 113, 114, 117, 120, 125, 126, 127, 129, 137, 138, 139, 147,
- the dye examples include nitroso compounds, nitro compounds, azo compounds, diazo compounds, xanthene compounds, quinoline compounds, anthraquinone compounds, coumarin compounds, cyanine compounds, phthalocyanine compounds, isoindolinone compounds, isoindoline compounds, quinacridone compounds, anthanthrones.
- the content of the colorant (D) is not particularly limited, but is preferably 50 to 500 mass with respect to 100 mass parts of the polymerizable compound (B). Part, more preferably 150 to 350 parts by weight, still more preferably 150 to 300 parts by weight.
- the content of the colorant is within the above range, a curable composition having excellent storage stability that is not accompanied by aggregation of the colorant is obtained, and a cured product of the curable composition is preferable because of high light shielding properties.
- the content of the colorant (D) is not particularly limited, but is preferably based on 100 parts by mass of the polymerizable compound (B). Is 50 to 500 parts by mass, more preferably 150 to 350 parts by mass, and still more preferably 150 to 300 parts by mass.
- the curable composition of the present invention may contain a compound that does not have radical polymerizability and imparts alkali developability.
- a compound can be used in an aqueous alkaline solution by having an acid value.
- Alkali-soluble novolak resin (henceforth "novolak resin” only) is mentioned as a typical thing.
- the novolak resin is obtained by polycondensation of phenols and aldehydes in the presence of an acid catalyst.
- phenols examples include phenol, o-cresol, m-cresol, p-cresol, o-ethylphenol, m-ethylphenol, p-ethylphenol, o-butylphenol, m-butylphenol, p-butylphenol, 2, 3-xylenol, 2,4-xylenol, 2,5-xylenol, 3,4-xylenol, 3,5-xylenol, 2,3,5-trimethylphenol, p-phenylphenol, hydroquinone, catechol, resorcinol, 2- Methyl resorcinol, pyrogallol, ⁇ -naphthol, bisphenol A, dihydroxybenzoic acid ester, gallic acid ester and the like are used.
- phenol, o-cresol, m-cresol, p-cresol, 2,5- Shirenoru, 3,5-xylenol, 2,3,5-trimethylphenol, resorcinol, 2-methyl resorcinol and bisphenol A are preferable. These phenols are used alone or in combination.
- aldehydes examples include formaldehyde, paraformaldehyde, acetaldehyde, propylaldehyde, benzaldehyde, phenylacetaldehyde, ⁇ -phenylpropylaldehyde, ⁇ -phenylpropylaldehyde, o-hydroxybenzaldehyde, m-hydroxybenzaldehyde, p-hydroxybenzaldehyde, o -Chlorobenzaldehyde, m-chlorobenzaldehyde, p-chlorobenzaldehyde, o-nitrobenzaldehyde, m-nitrobenzaldehyde, p-nitrobenzaldehyde, o-methylbenzaldehyde, m-methylbenzaldehyde, p-methylbenzaldehyde, p-ethylbenzaldehyde and p -N-butylbenzaldehy
- the acid catalyst examples include inorganic acids such as hydrochloric acid, nitric acid, and sulfuric acid, or organic acids such as formic acid, oxalic acid, and acetic acid.
- the amount of these acid catalysts used is preferably 1 ⁇ 10 ⁇ 4 to 5 ⁇ 10 ⁇ 1 mol per mol of phenols.
- water is usually used as a reaction medium.
- the reaction medium is hydrophilic.
- a solvent can also be used.
- hydrophilic solvents examples include alcohols such as methanol, ethanol, propanol and butanol, or cyclic ethers such as tetrahydrofuran and dioxane.
- the amount of these reaction media used is usually 20 to 1000 parts by mass per 100 parts by mass of the reaction raw material.
- the reaction temperature of the condensation reaction can be appropriately adjusted according to the reactivity of the reaction raw materials, but is usually 10 to 200 ° C., preferably 70 to 150 ° C. After completion of the condensation reaction, in order to remove unreacted raw materials, acid catalyst and reaction medium present in the system, the internal temperature is generally raised to 130 to 230 ° C., and the volatile component is distilled off under reduced pressure.
- the melted novolac resin is collected on a steel belt or the like.
- the reaction mixture is dissolved in the hydrophilic solvent and added to a precipitating agent such as water, n-hexane and n-heptane to precipitate a novolak resin, and the precipitate is separated and dried by heating. It can also be recovered by doing so.
- Examples other than the novolak resin include polyhydroxystyrene or a derivative thereof, a styrene-maleic anhydride copolymer, and polyvinylhydroxybenzoate.
- a solvent can be further added to the curable composition of the present invention.
- the solvent usually, the above-described components (silica particles (A), polymerizable compound (B), polymerization initiator (C), colorant (D) and the like can be dissolved or dispersed as necessary,
- ketones such as methyl ethyl ketone, methyl amyl ketone, diethyl ketone, acetone, methyl isopropyl ketone, methyl isobutyl ketone, cyclohexanone and 2-heptanone
- ester solvents such as methyl acetate, ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl
- the amount of the solvent used is not particularly limited, but is preferably 70 to 95% by mass with respect to the total amount of the curable composition.
- the content of the solvent is in the above range, the curable composition and the curing excellent in handling properties (viscosity and wettability of the curable composition) and liquid stability (without precipitation or precipitation of components contained in the composition). This is preferable because the thickness of the object can be appropriately controlled.
- a dispersant can be further used.
- any dispersant can be used as long as it can disperse and stabilize the colorant (D), and commercially available dispersants such as BYK series manufactured by BYK Chemie can be used, and polyester having a basic functional group, Polymer dispersing agent made of polyether, polyurethane, nitrogen atom as basic functional group, functional group having nitrogen atom is amine and / or quaternary salt thereof, amine value is 1 to 100 mgKOH / g Those are preferably used.
- the curable composition of the present invention can further contain an inorganic compound.
- the inorganic compound include metal oxides such as nickel oxide, iron oxide, iridium oxide, titanium oxide, zinc oxide, magnesium oxide, calcium oxide, potassium oxide, silica and alumina; lamellar clay mineral, miloli blue, calcium carbonate, Magnesium carbonate, cobalt, manganese, glass powder, mica, talc, kaolin, ferrocyanide, various metal sulfates, sulfides, selenides, aluminum silicate, calcium silicate, aluminum hydroxide, platinum, gold, silver and copper Among these, titanium oxide, silica, layered clay mineral, silver and the like are preferable.
- the content of the inorganic compound is preferably 0.1 to 50 parts by mass, more preferably 0.5 to 20 parts by mass with respect to 100 parts by mass of the polymerizable compound.
- These inorganic compounds can use 1 type (s) or 2 or more types.
- an inorganic compound in the curable composition of the present invention By containing an inorganic compound in the curable composition of the present invention, it can be used as a photosensitive paste composition.
- the photosensitive paste composition is used to form a fired product pattern such as a partition pattern, a dielectric pattern, an electrode pattern, and a black matrix pattern of a plasma display panel.
- These inorganic compounds are also suitably used as, for example, fillers, antireflection agents, conductive agents, stabilizers, flame retardants, mechanical strength improvers, special wavelength absorbers, and ink repellent agents.
- the curable composition of the present invention includes, if necessary, thermal polymerization inhibitors such as p-anisole, hydroquinone, pyrocatechol, t-butylcatechol and phenothiazine; plasticizers; adhesion promoters; fillers; Conventional additives such as a foaming agent, a leveling agent, a surface conditioner, an antioxidant, an ultraviolet absorber, a dispersion aid, a coagulation inhibitor, a catalyst, an effect accelerator, a cross-linking agent, and a thickener can be added.
- thermal polymerization inhibitors such as p-anisole, hydroquinone, pyrocatechol, t-butylcatechol and phenothiazine
- plasticizers such as p-anisole, hydroquinone, pyrocatechol, t-butylcatechol and phenothiazine
- adhesion promoters such as a foaming agent, a leveling agent, a surface conditioner, an antioxidant,
- a coupling agent In the curable composition of the present invention, a coupling agent, a chain transfer agent, a sensitizer, a surfactant, melamine and the like can be further used in combination.
- a sulfur atom-containing compound is generally used.
- the surfactant examples include fluorine surfactants such as perfluoroalkyl phosphates and perfluoroalkyl carboxylates, anionic surfactants such as higher fatty acid alkali salts, alkyl sulfonates, and alkyl sulfates, and higher amines. Cationic surfactants such as halogenates and quaternary ammonium salts, nonionic surfactants such as polyethylene glycol alkyl ethers, polyethylene glycol fatty acid esters, sorbitan fatty acid esters, fatty acid monoglycerides, amphoteric surfactants and silicone surfactants Surfactants such as agents can be used, and these may be used in combination.
- fluorine surfactants such as perfluoroalkyl phosphates and perfluoroalkyl carboxylates
- anionic surfactants such as higher fatty acid alkali salts, alkyl sulfonates, and alkyl sulfates,
- Examples of the melamine compound include all or part of active methylol groups (CH 2 OH groups) in nitrogen compounds such as (poly) methylol melamine, (poly) methylol glycoluril, (poly) methylol benzoguanamine, and (poly) methylol urea. Mention may be made of compounds in which (at least two) are alkyl etherified.
- examples of the alkyl group constituting the alkyl ether include a methyl group, an ethyl group, and a butyl group, which may be the same as or different from each other.
- the methylol group which is not alkyletherified may be self-condensed within one molecule, or may be condensed between two molecules, and as a result, an oligomer component may be formed.
- an oligomer component may be formed.
- hexamethoxymethyl melamine, hexabutoxymethyl melamine, tetramethoxymethyl glycoluril, tetrabutoxymethyl glycoluril, and the like can be used.
- alkyl etherified melamines such as hexamethoxymethyl melamine and hexabutoxymethyl melamine are preferable.
- the content of optional components other than the silica particles (A), the polymerizable compound (B), the polymerization initiator (C), the colorant (D) and the solvent depends on the purpose of use. Is appropriately selected and is not particularly limited, but preferably 20 mass in total with respect to 100 mass parts of the total value of the silica particles (A), the polymerizable compound (B), the polymerization initiator (C) and the colorant (D). Or less.
- the curable composition of the present invention includes a curable paint, a varnish, a curable adhesive, a printed board, a color filter in a color display liquid crystal display panel such as a color television, a PC monitor, a portable information terminal, and a digital camera, and portable information.
- Black column spacers for color display liquid crystal display panels such as terminals and digital cameras, black column spacers for various display applications, black barriers for organic EL, color filters for CCD image sensors, touch panels, electrode materials for plasma display panels, Powder coating, printing ink, printing plate, adhesive, gel coat, electronics photoresist, electroplating resist, etching resist, solder resist, insulating film, black matrix, color filter for various display applications, plasma display panel, Electroluminescence table Resist for forming structures in the manufacturing process of devices and LCDs, compositions for encapsulating electrical and electronic components, solder resists, magnetic recording materials, micromechanical components, waveguides, optical switches, plating masks, etching Masks, color test systems, glass fiber cable coatings, stencils for screen printing, materials for producing three-dimensional objects by stereolithography, holographic recording materials, image recording materials, microelectronic circuits, decoloring materials, image recording materials Decolorizing material for image recording, decoloring material for image recording material using microcapsule, photoresist material for
- the coating method of the curable composition is a well-known means such as a roll coater, a curtain coater, various types of printing and dipping, and is applied on a supporting substrate such as glass, metal, paper, and plastic. Moreover, after applying on a support substrate such as a film, it can be transferred onto another support substrate, that is, used as a dry film, and the application method is not limited.
- the light source of the active light used for curing the curable composition of the present invention one that emits light having a wavelength of 300 to 450 nm can be used.
- the light source of the active light used for curing the curable composition of the present invention one that emits light having a wavelength of 300 to 450 nm can be used.
- ultrahigh pressure mercury, mercury vapor arc, carbon An arc, a xenon arc, or the like can be used.
- the laser direct drawing method that directly forms an image from digital information such as a computer without using a mask improves not only productivity but also resolution and positional accuracy.
- the laser beam light having a wavelength of 340 to 430 nm is preferably used, but an argon ion laser, a helium neon laser, a YAG laser, a semiconductor laser, etc. are visible to infrared region. Those that emit light are also used. When these lasers are used, a sensitizing dye that absorbs the region from visible to infrared is added.
- a step of forming a coating film of the colored polymerizable composition of the present invention on a substrate (2) A step of irradiating the coating film with active light through a mask having a pattern shape (3) A film after curing Step of developing with developer (especially alkaline developer) (4) Step of heating the film after development
- a cured product using the curable composition of the present invention is a curable paint, varnish, curable adhesive, printed circuit board, or a color display liquid crystal display panel such as a color television, a PC monitor, a portable information terminal, and a digital camera.
- the curable composition of the present invention is used for the purpose of forming a black matrix when a black pigment is used as the colorant (D), and the black matrix is a display device for an image display device such as a liquid crystal display panel. Useful for color filters.
- the black matrix includes (1) a step of forming a coating film of the curable composition of the present invention on a substrate, (2) a step of irradiating the coating film with active light through a mask having a predetermined pattern shape, (3) It is preferably formed by a step of developing the exposed film with a developer (particularly an alkali developer), and (4) a step of heating the film after development.
- the curable composition of the present invention is also useful as an ink jet composition without a development step.
- a color filter for use in a liquid crystal display panel or the like is produced by repeating the above steps (1) to (4) by using the curable composition of the present invention or other combinations and combining patterns of two or more colors. be able to.
- the curable composition of the present invention was spin-coated on a glass substrate (10 cm ⁇ 10 cm) and heated at 100 ° C. for 100 seconds to form a 1.0 ⁇ m coating film on the surface of the glass substrate. After that, using a proximity exposure machine manufactured by Microtech Co., Ltd., exposure was performed at an exposure amount of 40 mJ / cm 2 (Gap 100 ⁇ m) through a negative mask on which a pattern of 1-20 ⁇ m was formed. The exposed film is developed with a 0.04 mass% KOH aqueous solution at 23 ° C. for 40 seconds and then baked at 230 ° C. for 30 minutes.
- MA100 Carbon Black manufactured by Mitsubishi Chemical Corporation
- A-1 PL-2L-PGME Cold-Propanediol
- A-2 YA010C-LDI Cold-Propanediol
- A-3 PMA-ST Cold-Setrachloride
- A-4 YA050C-LHI Cold-Setrachloride
- A-5 YA010C-SP3 powdered silica; manufactured by Admatechs
- A'-1 AEROSIL 100 powdered silica; manufactured by Aerosil
- A'-2 AEROSIL OX-50 powdered silica; manufactured by Aerosil
- A'-3 SC2050-MB Coldloidal silica; manufactured by Admatechs
- the curable composition was spin-coated on a glass substrate (10 cm ⁇ 10 cm), and heated at 100 ° C. for 100 seconds to form a 1.0 ⁇ m coating film on the surface of the glass substrate. After that, using a proximity exposure machine manufactured by Microtech Co., Ltd., exposure was performed at an exposure amount of 40 mJ / cm 2 (Gap 100 ⁇ m) through a negative mask on which a 1-20 ⁇ m pattern was formed. The exposed film was developed with 0.04 mass% KOH aqueous solution at 23 ° C. for 40 seconds and then baked at 230 ° C. for 30 minutes. An optical microscope was observed, and the minimum photomask pattern remaining on the glass substrate was defined as the minimum contact line width. If the minimum contact line width is 6 ⁇ m or less, high definition is achieved. On the other hand, when the thickness is 7 ⁇ m or more, it cannot be said to be high definition.
- the curable composition was spin-coated on a glass substrate (10 cm ⁇ 10 cm), and heated at 100 ° C. for 100 seconds to form a 1.0 ⁇ m coating film on the surface of the glass substrate. Then, the baking process was performed for 30 minutes at 230 degreeC. ULVAC surface level gauge (DEKTAK 6M), the surface roughness Ra of the film was measured. If the surface roughness Ra is 100 mm or less, it indicates that the colorant and silica are well dispersed, the surface becomes smooth, and sufficient light shielding properties are obtained. On the other hand, when it is 100% or more, the colorant and silica are not well dispersed and the surface becomes rough, and sufficient light shielding properties (OD value) cannot be obtained.
- OD value sufficient light shielding properties
- a cured product having a volume resistivity of 10 10 ⁇ ⁇ cm or more can be used as a high-resistance black matrix for a color filter of an IPS liquid crystal display, and a cured product having a volume resistivity of 10 11 ⁇ ⁇ cm or more can be used as a black matrix. It can be preferably used.
- the curable composition or comparative curable composition was spin-coated (1300 rpm, 50 seconds) on the substrate and dried, and then prebaked at 100 ° C. for 100 seconds. After exposure at 100 mJ / cm 2 using an ultra-high pressure mercury lamp as a light source, the cured product was prepared by baking at 230 ° C. for 30 minutes. The OD value of the obtained membrane was measured using a Macbeth transmission densitometer, and the OD value per thickness was calculated by dividing the OD value by the post-baking thickness. A cured product having an OD value of 3.0 or more per thickness can be used as the black matrix, and a cured product having an OD value of 3.5 or more per thickness can be preferably used as the black matrix.
- the curable composition was spin-coated on a glass substrate (10 cm ⁇ 10 cm), and heated at 100 ° C. for 100 seconds to form a 1.0 ⁇ m coating film on the surface of the glass substrate. Then, using a proximity exposure machine manufactured by Microtech Co., Ltd., exposure was performed at an exposure amount of 40 mJ / cm 2 (Gap 100 ⁇ m) through a negative mask on which a pattern of 6 ⁇ m was formed. The exposed film is developed with a 0.04 mass% KOH aqueous solution at 23 ° C. for 40 seconds, then baked at 230 ° C. for 30 minutes, and a bonding angle (taper angle) between the pattern and the substrate with a scanning electron microscope. ) was measured.
- This taper angle corresponds to the angle ⁇ in (a) and (b) of FIG. 1 shown below.
- A When the taper angle is an acute angle, it means that there is no undercut in the pattern.
- B When the taper angle is an obtuse angle, it means that there is an undercut in the pattern. If there is an undercut in the pattern, display failure may occur.
- the taper angle is 70 to 90 °, it is favorable because the pattern of the cured product obtained becomes high definition.
- the curable composition of the present invention is excellent in high volume resistance and high light shielding property (OD value), and can provide a cured product having a pattern shape with high definition (minimum adhesion line width, taper angle). It is clear that it is useful. Therefore, the curable resin and the cured product of the present invention are useful for a curable resin composition for electronic materials, particularly a black matrix.
- the curable composition of the present invention is useful as a resist for color filters because it can obtain a cured product satisfying a high resistance and high-definition pattern formation at a satisfactory level. Further, in the case of a curable composition using a black pigment as a colorant, a highly light-cured cured product can be produced, so that it is particularly useful as a black matrix forming material.
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Abstract
Description
下記一般式(I)で表される化合物と、不飽和一塩基酸とをエステル化させた構造を有する不飽和化合物、又は
下記一般式(I)で表されるエポキシ化合物と不飽和一塩基酸とをエステル化させた構造を有する不飽和化合物に、更に多塩基酸無水物をエステル化させた構造を有する不飽和化合物である上記[1]又は[2]に記載の硬化性組成物。
Mで表される基中の水素原子はハロゲン原子で置換される場合があり、
R1、R2、R3、R4、R5、R6、R7及びR8(以下、R1~R8とも記載)はそれぞれ独立に、水素原子、炭素原子数1~20の炭化水素基又はハロゲン原子を表し、
R1~R8で表される基中のメチレン基は、酸素が隣り合わない条件で-O-に置換される場合もあり、
nは0~10の数であり、
nが0以外の場合、複数存在するR1~R8及びMは、それぞれ、同一である場合も、異なる場合もある。)
R10、R11、R12、R13、R14、R15、R16、R17、R18、R19、R20、R21、R22、R23、R24、R25、R26、R27、R28、R29、R30、R31、R32、R33、R34、R35、R36、R37及びR38(以下、R10~R38とも記載)は、それぞれ独立に、水素原子、炭素原子数1~20の炭化水素基、複素環を含有する炭素原子数2~20の基、又はハロゲン原子を表し、
R10~R38で表される基中のメチレン基は、酸素が隣り合わない条件で-O-又は-S-に置換される場合があり、
R10とR11、R11とR12、R12とR13、R13とR14、R22とR15、R15とR16、R30とR23、R23とR24、R24とR25、R38とR31、R31とR32、R32とR33、R34とR35、R35とR36及びR36とR37は結合して環を形成する場合があり、
式中の*は、これらの式で表される基が、*部分で、隣接する基と結合することを意味する。)
R41及びR42で表される炭素原子数1~20の炭化水素基又は複素環を含有する炭素原子数2~20の基中の水素原子はハロゲン原子、ニトロ基、シアノ基、水酸基、アミノ基、カルボキシル基、メタクリロイル基、アクリロイル基、エポキシ基、ビニル基、ビニルエーテル基、メルカプト基、イソシアネート基又は複素環を含有する炭素原子数2~20の基で置換される場合があり、
R41及びR42で表される基中のメチレン基は-O-、-CO-、-COO-、-OCO-、-NR43-、-NR43CO-、-S-、-CS-、-SO2-、-SCO-、-COS-、-OCS-又はCSO-で置換される場合もあり、
R43は、水素原子、炭素原子数1~20の炭化水素基を表し、
mは0又は1を表し、
式中の*は、これらの式で表される基が、*部分で、隣接する基と結合することを意味する。)
本発明の硬化性組成物に用いられるシリカ粒子(A)は、平均粒径が50nm以下の湿式シリカからなる粒子である。湿式シリカとは、液体中で合成される非晶質の二酸化ケイ素である。本発明の硬化性組成物に用いられるシリカ粒子(A)は、例えば、ケイ酸ナトリウムを無機酸で中和する沈殿法又はゲル法、或いはアルコキシシランを加水分解するゾルゲル法等で得られる。
本発明において、重合性化合物や溶剤に対して分散性が良いことから、湿式シリカの中でも特にコロイダル分散されたシリカ粒子が好ましく、同様の観点から表面処理シリカが好ましい。
また、シリカ粒子(A)に含まれると好ましくない金属としては、鉄、ナトリウム、チタン、アルミニウム、カリウム、カルシウム、ジルコニウム及びマグネシウムが挙げられる。シリカ粒子(A)における金属含有量は、好ましくは1000ppm以下、より好ましくは100ppm以下、更に好ましくは1ppm以下である。
例えば厚さ1~3μmの硬化物を形成する場合には、上記シリカ粒子(A)の含有量は、特に限定されるものではないが、上記着色剤(D)100質量部に対して、好ましくは0.1~70質量部、より好ましくは0.5~50質量部であり、更に好ましくは、5~20質量部である。
本発明の硬化性組成物に用いられる重合性化合物(B)は、ラジカル重合、カチオン重合及びアニオン重合等の重合性を有する化合物であり、反応性が良く、重合性化合物の種類が多いことからラジカル重合性化合物及びカチオン重合性化合物を好ましく用いることができる。
炭素原子数1~6のアルキレン基としては、Mで表される炭素原子数1~20のアルキレン基として例示したものの中の、炭素原子数1~6のものが挙げられる。
上記多塩基酸無水物としては、例えば、ビフェニルテトラカルボン酸二無水物、テトラヒドロ無水フタル酸、無水コハク酸、無水マレイン酸、トリメリット酸無水物、ピロメリット酸無水物、2,2'-3,3'-ベンゾフェノンテトラカルボン酸無水物、エチレングリコールビスアンヒドロトリメリテート、グリセロールトリスアンヒドロトリメリテート、ヘキサヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸、ナジック酸無水物、メチルナジック酸無水物、トリアルキルテトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、5-(2,5-ジオキソテトラヒドロフリル)-3-メチル-3-シクロヘキセン-1,2-ジカルボン酸無水物、トリアルキルテトラヒドロ無水フタル酸-無水マレイン酸付加物、ドデセニル無水コハク酸及び無水メチルハイミック酸等が挙げられる。
即ち、上記エポキシ化合物のエポキシ基1個に対し、上記不飽和一塩基酸のカルボキシル基が0.1~1.0個で付加させた構造を有するエポキシ付加物において、該エポキシ付加物の水酸基1個に対し、上記多塩基酸無水物の多塩基酸無水物構造が0.1~1.0個となる比率となるようにするのが好ましい。
上記エポキシ化合物、上記不飽和一塩基酸及び上記多塩基酸無水物の反応例を下記に示すが、本発明は、下記反応スキーム1に限定されるものではない。
具体的には、例えば、上記一般式(I)で表されるエポキシ化合物として1,1-ビス〔4-(2,3-エポキシプロピルオキシ)フェニル〕インダンを、不飽和一塩基酸としてアクリル酸を多塩基酸無水物としてビフタル酸無水物を選択してなる生成物、
上記一般式(I)で表されるエポキシ化合物として1,1-ビス〔4-(2,3-エポキシプロピルオキシ)フェニル〕インダンを、不飽和一塩基酸としてアクリル酸を多塩基酸無水物としてテトラヒドロ無水フタル酸を選択してなる生成物、
上記一般式(I)で表されるエポキシ化合物として1,1-ビス〔4-(2,3-エポキシプロピルオキシ)フェニル〕インダンを、不飽和一塩基酸としてアクリル酸を多塩基酸としてフタル酸無水物を選択してなる生成物、
上記一般式(I)で表されるエポキシ化合物として1,1-ビス〔4-(2,3-エポキシプロピルオキシ)フェニル〕インダンを、不飽和一塩基酸としてアクリル酸を多塩基酸無水物としてビフタル酸無水物およびテトラヒドロ無水フタル酸を選択してなる生成物及び
上記一般式(I)で表されるエポキシ化合物として1,1-ビス〔4-(2,3-エポキシプロピルオキシ)フェニル〕-3-フェニルインダンを、不飽和一塩基酸としてアクリル酸を多塩基酸無水物としてビフタル酸無水物及びテトラヒドロ無水フタル酸を選択してなる生成物等が挙げられる。
また、上記酸価を有する化合物は、更に単官能又は多官能エポキシ化合物を反応させることにより酸価調整してから用いることもできる。上記酸価を有する化合物の酸価を調整することにより、硬化性組成物のアルカリ現像性を改良することができる。上記酸価を有する化合物(即ちアルカリ現像性を付与するラジカル重合性を有する重合性化合物)は、固形分の酸価が5~120mgKOH/gの範囲であることが好ましく、単官能又は多官能エポキシ化合物の使用量は、上記酸価を満たすように選択するのが好ましい。
上記ビスフェノール型エポキシ化合物としては、上記一般式(I)で表されるビスフェノール型エポキシ化合物を用いることができる他、例えば、水添ビスフェノール型エポキシ化合物等のビスフェノール型エポキシ化合物も用いることができる。
また上記グリシジルエーテル類としては、エチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、1,4-ブタンジオールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、1,8-オクタンジオールジグリシジルエーテル、1,10-デカンジオールジグリシジルエーテル、2,2-ジメチル-1,3-プロパンジオールジグリシジルエーテル、ジエチレングリコールジグリシジルエーテル、トリエチレングリコールジグリシジルエーテル、テトラエチレングリコールジグリシジルエーテル、ヘキサエチレングリコールジグリシジルエーテル、1,4-シクロヘキサンジメタノールジグリシジルエーテル、1,1,1-トリ(グリシジルオキシメチル)プロパン、1,1,1-トリ(グリシジルオキシメチル)エタン、1,1,1-トリ(グリシジルオキシメチル)メタン及び1,1,1,1-テトラ(グリシジルオキシメチル)メタン等を用いることができる。
その他、フェノールノボラック型エポキシ化合物、ビフェニルノボラック型エポキシ化合物、クレゾールノボラック型エポキシ化合物、ビスフェノールAノボラック型エポキシ化合物、ジシクロペンタジエンノボラック型エポキシ化合物等のノボラック型エポキシ化合物;3,4-エポキシ-6-メチルシクロヘキシルメチル-3,4-エポキシ-6-メチルシクロヘキサンカルボキシレート、3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート及び1-エポキシエチル-3,4-エポキシシクロヘキサン等の脂環式エポキシ化合物;フタル酸ジグリシジルエステル、テトラヒドロフタル酸ジグリシジルエステル及びダイマー酸グリシジルエステル等のグリシジルエステル類;テトラグリシジルジアミノジフェニルメタン、トリグリシジルP-アミノフェノール及びN,N-ジグリシジルアニリン等のグリシジルアミン類;1,3-ジグリシジル-5,5-ジメチルヒダントイン及びトリグリシジルイソシアヌレート等の複素環式エポキシ化合物;ジシクロペンタジエンジオキシド等のジオキシド化合物;ナフタレン型エポキシ化合物;トリフェニルメタン型エポキシ化合物及びジシクロペンタジエン型エポキシ化合物等を用いることもできる。
例えば厚さ1~3μmの硬化膜を形成する場合には、重合性化合物(B)の含有量は、特に限定されるものではないが、シリカ粒子(A)、重合性化合物(B)及び重合開始剤(C)の合計100質量部に対して、好ましくは、10~70質量部、より好ましくは、30~60質量部であり、更に好ましくは、30~50質量部である。
本発明の硬化性組成物に用いられる重合開始剤(C)としては、従来既知のラジカル重合開始剤及びカチオン重合開始剤を用いることが可能である。
R51及びR52は、それぞれ独立に、水素原子、シアノ基、炭素原子数1~20のアルキル基、炭素原子数6~20のアリール基、炭素原子数7~20のアリールアルキル基又は炭素原子数2~20の複素環基を表し、
X1は、酸素原子、硫黄原子、セレン原子、CR53R54、CO、NR55又はPR56を表し、
R51~R56は、それぞれ独立に、水素原子、炭素原子数1~20の炭化水素基又は複素環を含有する炭素原子数2~20の基を表し、R53~R56で表される基中の水素原子は、ハロゲン原子、ニトロ基、シアン基、水酸基、カルボキシル基又は複素環基で置換される場合もあり、
R51~R56で表される基中のメチレン基は、酸素が隣り合わない条件で-O-に置換される場合もあり、
R51~R56は、それぞれ独立に、隣接するどちらかのベンゼン環と一緒になって環を形成する場合もあり、
gは、0~5の数を表し、
hは、0~4の数を表す。)
一般式(III)中のハロゲン原子は、上記一般式(I)中のハロゲン原子と同様である。
[A]r+[B]r-
で表される陽イオンと陰イオンの塩を挙げることができる。
[(R58)eQ]r+
で表すことができる。
[LXf-1(OH)]r-
で表される構造のものも好ましく用いることができる。L,X,fは上記と同様である。また、その他用いることのできる陰イオンとしては、過塩素酸イオン(ClO4)-、トリフルオロメチル亜硫酸イオン(CF3SO3)-、フルオロスルホン酸イオン(FSO3)-、トルエンスルホン酸陰イオン、トリニトロベンゼンスルホン酸陰イオン、カンファースルフォネート、ノナフロロブタンスルフォネート、ヘキサデカフロロオクタンスルフォネート、テトラアリールボレート及びテトラキス(ペンタフルオロフェニル)ボレート等を挙げることができる。
(1,2,3,4,5,6-η)-(1-メチルエチル)ベンゼン〕-アイアン-ヘキサフルオロホスフェート等の鉄-アレーン錯体;トリス(アセチルアセトナト)アルミニウム、トリス(エチルアセトナトアセタト)アルミニウム、トリス(サリチルアルデヒダト)アルミニウム等のアルミニウム錯体;トリフェニルシラノール等のシラノール類との混合物:等も挙げられる。
例えば厚さ1~3μmの硬化膜を形成する場合には、重合開始剤(C)の含有量は、特に限定されるものではないが、シリカ粒子(A)、重合性化合物(B)及び重合開始剤(C)の合計100質量部に対して、好ましくは、0.3~20質量部、より好ましくは、0.5~10質量部であり、より好ましくは1~5質量部である。
本発明の硬化性組成物に用いられる着色剤(D)としては、顔料及び染料を用いることができる。顔料及び染料としては、それぞれ、無機色材又は有機色材を用いることができ、これらを単独で又は2種以上を混合して用いることができる。ここで、顔料とは、後述の溶剤に不溶の着色剤を指し、無機又は有機色材の中でも溶剤に不溶であるもの、或いは無機又は有機染料をレーキ化したものも含まれる。
上記ペルオキソ二硫酸の塩としては、リチウム、ナトリウム、カリウム、アルミニウム等の金属塩或いはアンモニウム塩が挙げられる。
ペルオキソ二硫酸或いはその塩の使用量は、カーボンブラック1質量部に対して0.5~5質量部の範囲が好ましい。
上記スルホン化剤としては、濃硫酸、発煙硫酸、三酸化硫黄、ハロゲン化硫酸、アミド硫酸、亜硫酸水素塩、亜硫酸塩、SO3-ジオキサン錯体、SO3-ケトン錯体、スルファミン酸、スルホン化ピリジン塩等が挙げられる。
上記溶剤としては、水;硫酸、発煙硫酸、ギ酸、酢酸、プロピオン酸、無水酢酸等の酸性溶剤;ピリジン、トリエチルアミン、トリメチルアミン等の塩基性溶剤;テトラヒドロフラン、ジオキサン、ジエチルエーテル等のエーテル類;ジメチルホルムアミド、ジメチルアセトアミド、N-メチルピロリドン、スルホラン、ニトロメタン、アセトン、アセトニトリル、ベンゾニトリル等の極性溶剤;酢酸エチル、酢酸ブチル等のエステル類;ベンゼン、トルエン、キシレン、ニトロベンゼン等の芳香族系溶剤;メタノール、エタノール、イソプロパノール等のアルコール系溶剤;クロロホルム、トリクロロフルオロメタン、塩化メチレン、クロロベンゼン等の塩素系溶剤等を用いることができ、これらの混合溶剤を用いてもよい。
スルホン化剤の使用量は、カーボンブラック1質量部に対して0.5~20質量部の範囲が好ましく、複数のスルホン化剤を用いる場合はその合計量が上記範囲になるのが好ましい。
また、スルホン化反応の副反応として公知のスルホンの生成を抑制するため、反応を阻害しない範囲で公知のスルホン抑制剤、例えば脂肪酸、有機過酸、酸無水物、酢酸、ケトン等を、0.01~5%添加してもよい。
例えば厚さ1~3μmの硬化膜を形成する場合には、着色剤(D)の含有量は、特に限定されるものではないが、上記重合性化合物(B)100質量部に対して、好ましくは、50~500質量部、より好ましくは150~350質量部であり、更に好ましくは、150~300質量部である。
また縮合反応終了後に、前記親水性溶媒に反応混合物を溶解し、水、n-ヘキサン及びn-ヘプタン等の沈殿剤に添加することにより、ノボラック樹脂を析出させ、析出物を分離し、加熱乾燥することにより回収することもできる。
また、これら無機化合物は、例えば、充填剤、反射防止剤、導電剤、安定剤、難燃剤、機械的強度向上剤、特殊波長吸収剤及び撥インク剤等としても好適に用いられる。
(2)該塗膜にパターン形状を有するマスクを介して活性光を照射する工程
(3)硬化後の被膜を現像液(特にアルカリ現像液)にて現像する工程
(4)現像後の該被膜を加熱する工程
液晶表示パネルなどに用いるカラーフィルタの製造は、本発明又はそれ以外の硬化性組成物を用いて、上記(1)~(4)の工程を繰り返し行い、2色以上のパターンを組み合わせて作成することができる。
即ち本発明の硬化性組成物をガラス基板(10cm×10cm)にスピン塗布し、100℃にて100秒間加熱することにより、ガラス基板の表面に1.0μmの塗布膜を形成させた。その後、マイクロテック社製プロキシミティ露光機を使用し、1-20μmのパターンの形成されたネガ型マスクを介して、露光量40mJ/cm2(Gap100μm)で露光させた。露光後の膜を、23℃の0.04質量%KOH水溶液で40秒間現像後、230℃にて30分間焼成処理を行なう。
1,1-ビス〔4-(2,3-エポキシプロピルオキシ)フェニル〕インダン184g、アクリル酸58g、2,6-ジ-tert-ブチル-p-クレゾール0.26g、テトラ-n-ブチルアンモニウムブロミド0.11g及びPGMEA105gを仕込み、120℃で16時間撹拌した。反応液を室温まで冷却し、PGMEA160g、ビフタル酸無水物59g及びテトラ-n-ブチルアンモニウムブロミド0.24gを加えて、120℃で4時間撹拌した。更に、テトラヒドロ無水フタル酸20gを加え、120℃で4時間、100℃で3時間、80℃で4時間、60℃で6時間、40℃で11時間撹拌した後、PGMEA128gを加えて、重合性化合物No.1のPGMEA溶液を得た(Mw=5000、Mn=2100、酸価(固形分)92.7mgKOH/g)。
1,1-ビス〔4-(2,3-エポキシプロピルオキシ)フェニル〕インダン43g、アクリル酸13.5g、2,6-ジ-tert-ブチル-p-クレゾール0.05g、テトラブチルアンモニウムアセテート0.11g及びPGMEA23gを仕込み、120℃で16時間撹拌した。室温まで冷却し、PGMEA35g及びビフタル酸無水物11.5gを加えて120℃で8時間撹拌した。更にテトラヒドロ無水フタル酸7.4gを加えて120℃で4時間、100℃で3時間、80℃で4時間、60℃で6時間、40℃で11時間撹拌後、PGMEA34.4gを加えて、重合性化合物No.2のPGMEA溶液を得た(Mw=4000、Mn=2100、酸価(固形分)86mgKOH/g)。
9,9-ビス(4-グリシジルオキシフェニル)フルオレン75.0g、アクリル酸23.8g、2,6-ジ-t-ブチル-p-クレゾール0.273g、テトラブチルアンモニウムクロリド0.585g、及びPGMEA65.9gを仕込み、90℃で1時間、100℃で1時間、110℃ で1時間及び120℃ で14時間撹拌した。室温まで冷却し、無水コハク酸25.9g、テトラブチルアンモニウムクロリド0.427g、及びPGMEA1.37gを加えて、100℃で5時間撹拌した。更に、9,9-ビス(4-グリシジルオキシフェニル)フルオレン30.0g、2,6-ジ-t-ブチル-p-クレゾール0.269g、及びPGMEA1.50gを加えて、90℃で90分、120℃ で4時間撹拌後、PGMEA122.2gを加えて、重合性化合物No.3のPGMEA溶液を得た(Mw=4190、Mn=2170,酸価(固形分)52mg・KOH/g)
MA100(三菱化学社製カーボンブラック)150g及びペルオキソ2硫酸ナトリウム脱イオン水溶液(濃度2.0N)3000mlを混合し、60℃で10時間撹拌した。ろ過し、得られたスラリーを水酸化ナトリウムで中和し、ダイアフィルトレーションにより処理し、得られた固体を75℃で一晩乾燥し、黒色粉末としてカーボンブラックNo.1を得た。
MA100(三菱化学社製カーボンブラック)150g及びスルホラン400mlを混合し、アミド硫酸15gを添加して140~150℃で10時間撹拌した。得られたスラリーを水酸化リチウムで中和し、ダイアフィルトレーションにより処理し、得られた固体を75℃で一晩乾燥し、黒色粉末としてカーボンブラックNo.2を得た。
カーボンブラックNo.1を16g、重合性化合物No.1のPGMEA溶液を3.6g、DISPERBYK-161(ビックケミー製、分散剤)を2.4g及びPGMEAを78g、それぞれ秤量して合わせ、ビーズミルにより処理して、カーボンブラック分散液No.1を得た。
カーボンブラックNo.2を16g、重合性化合物No.1のPGMEA溶液を3.6g、DISPERBYK-161を2.4g及びPGMEAを78g、それぞれ秤量して合わせ、ビーズミルにより処理して、カーボンブラック分散液No.2を得た。
[表2]~[表4]の配合に従って各成分を混合し、硬化性組成物(実施例1~16及び比較例1~4)を得た。尚、表中の配合の数値は質量部を表す。
また、表中の各成分の符号は、下記の成分を表す。
A-1 PL-2L-PGME (コロイダルシリカ;扶桑化学社製)
A-2 YA010C-LDI (コロイダルシリカ;アドマテックス社製)
A-3 PMA-ST (コロイダルシリカ;日産化学社製)
A-4 YA050C-LHI (コロイダルシリカ;アドマテックス社製)
A-5 YA010C-SP3 (粉末シリカ;アドマテックス社製)
A’-1 AEROSIL 100 (粉末シリカ;アエロジル社製)
A’-2 AEROSIL OX-50 (粉末シリカ;アエロジル社製)
A’-3 SC2050-MB (コロイダルシリカ;アドマテックス社製)
B-1 重合性化合物No.1のPGMEA溶液 (固形分 45wt%)
B-2 重合性化合物No.2のPGMEA溶液 (固形分 45wt%)
B-3 重合性化合物No.3のPGMEA溶液 (固形分 45wt%)
B-4 カヤラッドDPHA (重合性化合物;日本化薬社製)
C-1 化合物No.C1
C-2 化合物No.C2
D-1 カーボンブラック分散液 No.1
D-2 カーボンブラック分散液 No.2
E-1 PGMEA
F-1 KBM-403 (カップリング剤;信越化学社製)
実施例1~16で得られた硬化性組成物No.1~No.16及び比較例1~4で得られた比較硬化性組成物No.1~No.4について、下記のようにして最小密着線幅、表面粗さRa、体積抵抗率、テーパー角及びOD値の評価を行った。結果を[表5]~[表7]に示す。
硬化性組成物をガラス基板(10cm×10cm)にスピン塗布し、100℃にて100秒間加熱することにより、ガラス基板の表面に1.0μmの塗布膜を形成させた。その後、マイクロテック社製プロキシミティ露光機を使用し、1-20μmのパターンの形成されたネガ型マスクを介して、露光量40mJ/cm2(Gap100μm)で露光させた。露光後の膜を、23℃の0.04質量%KOH水溶液で40秒間現像後、230℃にて30分間焼成処理を行なった。光学顕微鏡を観察し、ガラス基板上に残存した最小のフォトマスクパターンを最小密着線幅とした。最小密着線幅が6μm以下であれば高精細である。一方、7μm以上の場合高精細とはいえない。
硬化性組成物をガラス基板(10cm×10cm)にスピン塗布し、100℃にて100秒間加熱することにより、ガラス基板の表面に1.0μmの塗布膜を形成させた。その後、230℃にて30分間焼成処理を行なった。アルバック社表面段差計(DEKTAK
6M)を利用し、膜の表面粗さRaを測定した。表面粗さRaが100Å以下であれば、着色剤とシリカがよく分散されていることを示し、表面がなめらかとなり、充分な遮光性が得られる。一方、100Å以上の場合、着色剤とシリカがよく分散されておらず表面が荒れてしまい、充分な遮光性(OD値)が得られない。
クロムスパッタされた基板に硬化性組成物の厚さが4μmとなるようにスピンコーティングし、プレベイクとして110℃にて2分焼成した後、光源として高圧水銀ランプを用い100mJ/cm2で露光し、次いでポストベイクとして230℃にて180分焼成して硬化物を作成した。硬化物の上に白金電極をスパッタ処理により作成した。クロム部位と白金電極に導線をつけ、抵抗測定器をつなげて体積抵抗率の測定を行った。単位はΩ・cmである。
体積抵抗率が1010Ω・cm以上の硬化物はIPS液晶ディスプレイのカラーフィルタ用高抵抗ブラックマトリクスとして使用することができ、体積抵抗率が1011Ω・cm以上の硬化物はブラックマトリクスとしてより好ましく使用することができる。
基板上に上記硬化性組成物又は比較硬化性組成物をスピンコート(1300rpm、50秒間)し乾燥させた後、100℃で100秒間プリベークを行った。光源として超高圧水銀ランプを用いて100mJ/cm2で露光後した後、230℃で30分間ベークして硬化物を作成した。得られた膜のOD値を、マクベス透過濃度計を用いて測定し、該OD値をポストベイク後の厚さで割って、厚さあたりのOD値を算出した。
厚さあたりのOD値が3.0以上の硬化物はブラックマトリクスとして使用することができ、厚さあたりのOD値が3.5以上の硬化物はブラックマトリクスとして好ましく使用することができる。
硬化性組成物をガラス基板(10cm×10cm)に硬化性組成物をスピン塗布し、100℃にて100秒間加熱することにより、ガラス基板の表面に1.0μmの塗布膜を形成させた。その後、マイクロテック社製プロキシミティ露光機を使用し、6μmのパターンの形成されたネガ型マスクを介して、露光量40mJ/cm2(Gap100μm)で露光させた。露光後の膜を、23℃の0.04質量%KOH水溶液で40秒間現像後、230℃にて30分間焼成処理を行い、走査電子顕微鏡にてパターンと基板との間の接合角度(テーパー角)を測定した。このテーパー角は、下記に示す図1の(a)及び(b)における角θに対応する。(a)テーパー角が鋭角の場合、パターンにアンダーカットが存在しないことを意味し、(b)テーパー角が鈍角の場合、パターンにアンダーカットが存在することを意味する。パターンにアンダーカットが存在すると表示不良が起きる場合があるので好ましくない。テーパー角が70~90°の場合、得られる硬化物のパターンが高精細になることから良好である。
Claims (8)
- 平均粒径が50nm以下の湿式シリカ粒子(A)、重合性化合物(B)、重合開始剤(C)及び着色剤(D)を含有する硬化性組成物。
- 上記湿式シリカ粒子(A)中の金属の含有量が1000ppm以下である請求項1に記載の硬化性組成物。
- 重合性化合物(B)が下記一般式(I)で表される化合物、
下記一般式(I)で表される化合物と、不飽和一塩基酸とをエステル化させた構造を有する不飽和化合物、又は
下記一般式(I)で表されるエポキシ化合物と不飽和一塩基酸とをエステル化させた構造を有する不飽和化合物に、更に多塩基酸無水物をエステル化させた構造を有する不飽和化合物である請求項1又は2に記載の硬化性組成物。
Mで表される基中の水素原子はハロゲン原子で置換される場合があり、
R1、R2、R3、R4、R5、R6、R7及びR8(以下、R1~R8とも記載)はそれぞれ独立に、水素原子、炭素原子数1~20の炭化水素基又はハロゲン原子を表し、
R1~R8で表される基中のメチレン基は、酸素が隣り合わない条件で-O-に置換される場合もあり、
nは0~10の数であり、
nが0以外の場合、複数存在するR1~R8及びMは、それぞれ、同一である場合も、異なる場合もある。)
R10、R11、R12、R13、R14、R15、R16、R17、R18、R19、R20、R21、R22、R23、R24、R25、R26、R27、R28、R29、R30、R31、R32、R33、R34、R35、R36、R37及びR38(以下、R10~R38とも記載)は、それぞれ独立に、水素原子、炭素原子数1~20の炭化水素基、複素環を含有する炭素原子数2~20の基、又はハロゲン原子を表し、
R10~R38で表される基中のメチレン基は、酸素が隣り合わない条件で-O-又は-S-に置換される場合があり、
R10とR11、R11とR12、R12とR13、R13とR14、R22とR15、R15とR16、R30とR23、R23とR24、R24とR25、R38とR31、R31とR32、R32とR33、R34とR35、R35とR36及びR36とR37は結合して環を形成する場合があり、
式中の*は、これらの式で表される基が、*部分で、隣接する基と結合することを意味する。) - 重合開始剤(C)が、下記一般式(II)で表される基を有する化合物である請求項1~3の何れか1項に記載の硬化性組成物。
R41及びR42で表される炭素原子数1~20の炭化水素基又は複素環を含有する炭素原子数2~20の基中の水素原子はハロゲン原子、ニトロ基、シアノ基、水酸基、アミノ基、カルボキシル基、メタクリロイル基、アクリロイル基、エポキシ基、ビニル基、ビニルエーテル基、メルカプト基、イソシアネート基又は複素環を含有する炭素原子数2~20の基で置換される場合があり、
R41及びR42で表される基中のメチレン基は-O-、-CO-、-COO-、-OCO-、-NR43-、-NR43CO-、-S-、-CS-、-SO2-、-SCO-、-COS-、-OCS-又はCSO-で置換される場合もあり、
R43は、水素原子、炭素原子数1~20の炭化水素基を表し、
mは0又は1を表し、
式中の*は、これらの式で表される基が、*部分で、隣接する基と結合することを意味する。) - 上記着色剤(D)が黒色顔料である請求項1~4の何れか一項に記載の硬化性組成物。
- 請求項1~5の何れか一項に記載の硬化性組成物を用いた硬化物の製造方法。
- 請求項1~5の何れか一項に記載の硬化性組成物の硬化物。
- 請求項7に記載の硬化物を含有するカラーフィルタ。
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