WO2017185877A1 - 阵列基板及其制作方法 - Google Patents
阵列基板及其制作方法 Download PDFInfo
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- WO2017185877A1 WO2017185877A1 PCT/CN2017/075596 CN2017075596W WO2017185877A1 WO 2017185877 A1 WO2017185877 A1 WO 2017185877A1 CN 2017075596 W CN2017075596 W CN 2017075596W WO 2017185877 A1 WO2017185877 A1 WO 2017185877A1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
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- 238000002161 passivation Methods 0.000 claims abstract description 161
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- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
- H01L21/84—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being other than a semiconductor body, e.g. being an insulating body
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
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- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1248—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or shape of the interlayer dielectric specially adapted to the circuit arrangement
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- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
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- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1218—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or structure of the substrate
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- H—ELECTRICITY
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1259—Multistep manufacturing methods
- H01L27/1262—Multistep manufacturing methods with a particular formation, treatment or coating of the substrate
Definitions
- Embodiments of the present invention relate to an array substrate and a method of fabricating the same.
- Liquid crystal display is a widely used display device.
- the liquid crystal display mainly includes an array substrate (Array Substrate), an opposite substrate (Opposed Substrate), and a liquid crystal layer (LC) interposed therebetween.
- a thin film transistor (TFT) is disposed in the array substrate.
- the liquid crystal display can realize driving control of the liquid crystal layer by an electric field generated between the pixel electrode and the common electrode connected to the thin film transistor, thereby realizing image display.
- Embodiments of the present invention provide an array substrate and a method of fabricating the same, which can realize etching vias and planarizing a passivation layer without increasing the number of masks, thereby not significantly increasing the cost.
- the passivation layer is made flater under the premise, and various risks due to uneven height of the array substrate are reduced.
- At least one embodiment of the present invention provides a method of fabricating an array substrate, comprising: forming a passivation layer on a substrate; forming a photoresist on the passivation layer, and forming a photolithography by exposure and development processes a first photoresist pattern of the glue completely reserved region, the photoresist portion remaining region, and the photoresist completely removed region; the passivation layer is etched by using the first photoresist pattern as a mask to Forming a first via in the passivation layer; ashing the first photoresist pattern to remove the photoresist of the photoresist portion remaining region and thinning the photoresist completely reserved region Determining a photoresist to form a second photoresist pattern; and etching the passivation layer with the second photoresist pattern as a mask to thin the blunt portion of the photoresist portion remaining region
- the photoresist completely removed region of the first photoresist pattern corresponds to a region of the passivation
- the passivation layer includes a region having a first height and has a height according to a height from the base substrate to an upper surface of the passivation layer. a region of a second height, the first height being greater than the second height, the first photoresist pattern The photoresist portion remaining region corresponds to a region having the first height, and the photoresist completely reserved region of the first photoresist pattern corresponds to a region having the second height.
- the passivation layer of the photoresist portion remaining region is thinned such that the passivation layer has a region of the first height.
- the upper surface is the same height as the upper surface of the region of the passivation layer having the second height.
- the method for fabricating an array substrate according to at least one embodiment of the present invention further includes: determining, according to a height difference between the first height and the second height, an area of the passivation layer having the first height to be thinned Thinning thickness.
- the thinned thickness is less than the thickness of the passivation layer.
- the method for fabricating an array substrate provided by at least one embodiment of the present invention further includes: calculating an etching rate and an etching time required for etching the passivation layer having the thinned thickness according to the thinned thickness. .
- the photoresist is exposed and developed by using a gray tone mask or a halftone mask as a mask to form the photoresist. a first photoresist pattern of the remaining region, the photoresist portion remaining region, and the photoresist completely removed region.
- the all-transmission region of the gray tone mask or the halftone mask corresponds to the photoresist of the first photoresist pattern. Removing a region, the semi-transmissive region of the gray tone mask or the halftone mask corresponding to the photoresist portion remaining region of the first photoresist pattern, the gray tone mask or the halftone mask
- the opaque region corresponds to the photoresist completely reserved region of the first photoresist.
- the method before forming the passivation layer, the method further includes: forming a thin film transistor, wherein the region of the passivation layer having the first height corresponds to forming The area of the thin film transistor.
- the method for fabricating an array substrate according to at least one embodiment of the present invention further includes: forming a first electrode on the passivation layer, wherein the first electrode is formed on the passivation layer at least Two height areas.
- the passivation layer of the photoresist portion remaining region is thinned such that the passivation layer has a region of the first height.
- the upper surface is the same height as the upper surface of the first electrode.
- the method for fabricating an array substrate according to at least one embodiment of the present invention further includes: forming an insulating layer on the first electrode; and forming a second electrode on the insulating layer.
- the passivation layer of the photoresist portion remaining region is thinned to have a height of the upper surface and a completely reserved region of the photoresist.
- the difference in height of the upper surface of the passivation layer is equal to the sum of the thicknesses of the first electrode and the second electrode.
- At least one embodiment of the present invention also provides an array substrate fabricated using the method of fabricating the array substrate as described above.
- FIG. 1 is a flowchart of a method for fabricating an array substrate according to an embodiment of the present invention
- FIG. 2 is a schematic diagram of forming a passivation layer on a substrate according to an embodiment of the invention
- FIG. 3 is a schematic diagram of forming a photoresist on a passivation layer according to an embodiment of the invention
- FIG. 4 is a schematic diagram of exposing and developing a photoresist to form a first photoresist pattern according to an embodiment of the invention
- FIG. 5 is a schematic structural diagram of an array substrate formed with a first photoresist pattern according to an embodiment of the present invention
- FIG. 6 is a schematic diagram of forming a first via hole according to an embodiment of the present invention.
- FIG. 7 is a schematic structural diagram of an array substrate formed with a second photoresist pattern according to an embodiment of the present invention.
- FIG. 8 is a schematic diagram of an etch passivation layer according to an embodiment of the invention.
- FIG. 9 is a schematic structural diagram of another array substrate formed with a second photoresist pattern according to an embodiment of the present invention.
- FIG. 10 is a schematic structural diagram of an array substrate formed with a first electrode according to an embodiment of the present invention.
- FIG. 11 is a schematic structural diagram of an array substrate formed with a second electrode according to an embodiment of the present invention.
- FIG. 12 is a schematic structural diagram of another array substrate formed with a second electrode according to an embodiment of the present invention. Schematic;
- FIG. 13 is a schematic structural diagram of an array substrate according to an embodiment of the present invention.
- the layer has a first height H 1 region; the 1092-passivation layer has a second height H 2 region; 1101 - first via; 1102 - second via; 111 - first electrode; 112 - second electrode / common electrode; 113 - insulating layer; 114 - common electrode line; 150 - halftone mask / dual tone mask; 180 - thin film transistor.
- the array substrate is an important component in a liquid crystal display, and generally includes a gate layer, a gate insulating layer, an active layer, a source/drain electrode layer, a passivation layer, an electrode layer, and the like.
- the inventors of the present application found that the film layers stacked on different regions on the array substrate are not the same, so there are different heights on the array substrate, so that the array substrate is in an uneven state, thereby affecting the efficiency of the liquid crystal and even Poor black distribution may occur.
- the thickness of the passivation layer can be increased to cover the unevenness of the array substrate.
- the thickness of the passivation layer not only causes problems such as an increase in cost, but also increases the thickness of the array substrate, which is disadvantageous for the thinness of the liquid crystal display. Chemical. After research, the inventor of this application believes that it does not increase By adding the thickness of the passivation layer and the number of masks, by implementing the etch via and planarizing the passivation layer, the array substrate can be made flater without significantly increasing the cost, thereby reducing the uneven height of the array substrate. Various bad.
- Embodiments of the present invention provide an array substrate and a method of fabricating the same.
- the method for fabricating the array substrate comprises: forming a passivation layer on the base substrate; forming a photoresist on the passivation layer and forming a photoresist completely reserved region, a photoresist portion remaining region, and light by an exposure and development process
- the first photoresist pattern of the region is completely removed; the passivation layer is etched with the first photoresist pattern as a mask to form a first via in the passivation layer; the first photoresist pattern is ashed Removing the photoresist in the remaining portion of the photoresist and thinning the photoresist in the completely remaining region of the photoresist to form a second photoresist pattern; and using the second photoresist pattern as a mask to perform the passivation layer Etching to thin the passivation layer of the remaining portion of the photoresist.
- the height difference of different regions of the passivation layer can be reduced, and the degree of planarization can be increased.
- the number of times the mask is used can be reduced, and the cost can be reduced.
- This embodiment provides a method for fabricating an array substrate, as shown in FIG. 1 , which includes the following steps 110-150.
- Step 110 As shown in FIG. 2, a base substrate 101 is provided, and a passivation layer 109 is formed on the base substrate 101.
- the base substrate 101 may be a glass substrate, a quartz substrate, a resin substrate or other substrate;
- the material of the passivation layer 102 may be inorganic insulation such as silicon nitride (SiNx), silicon oxide (SiOX) or silicon oxynitride (SiNxOy).
- Material or organic insulating material such as polyimide.
- the thickness of the passivation layer 109 can be any suitable thickness.
- the thickness of the passivation layer 109 can be any suitable thickness.
- the passivation layer 109 may be formed on the base substrate 101 by an evaporation process, a chemical vapor deposition process, a coating process, a sol-gel process, or the like.
- Step 120 As shown in FIG. 5, a photoresist 1070 is formed on the passivation layer 109, and a photoresist-retained region 1071, a photoresist portion-retained region 1072, and a photoresist are completely removed by an exposure and development process.
- the thickness of the photoresist 1070 can be
- a photoresist 1070 is first formed on the passivation layer 109, and then the photoresist 1070 is exposed by using the gray tone mask 150 or the halftone mask 150 as a mask. Development is performed to form a first photoresist pattern 107 having a photoresist completely remaining region 1071, a photoresist portion remaining region 1072, and a photoresist completely removed region 1073.
- the all-transmission region 1503 of the gray tone mask 150 or the halftone mask 150 may correspond to the photoresist completely removed region 1073 of the first photoresist pattern 107, the gray tone mask 150 or a half.
- the semi-transmissive region 1502 of the tone mask 150 corresponds to the photoresist portion remaining region 1072 of the first photoresist pattern 107, and the opaque region 1501 of the gray tone mask 150 or the halftone mask 150 corresponds to the first photoresist.
- the photoresist of 107 completely retains the area 1071.
- the positive photoresist is taken as an example here, but the embodiment includes but is not limited thereto.
- Step 130 As shown in FIG. 6, the passivation layer 109 is etched using the first photoresist pattern 107 as a mask to form a first via 1101 in the passivation layer 109.
- Step 140 As shown in FIG. 7, the first photoresist pattern 107 is ashed to remove the photoresist 1070 of the photoresist portion remaining region 1072 and the photoresist 1070 of the photoresist completely remaining region 1071 is thinned to form a first Two photoresist patterns 108.
- Step 150 As shown in FIG. 8, the passivation layer 109 is etched with the second photoresist pattern 108 as a mask to thin the passivation layer 109 of the photoresist portion remaining region 1072.
- the method of fabricating the array substrate by reducing the passivation layer 109 of the photoresist portion remaining region 1072, the height difference of different regions of the passivation layer 109 can be reduced, and the surface of the passivation layer 109 can be improved.
- various defects such as low liquid crystal efficiency and uneven distribution of black states due to unevenness of the array substrate are reduced.
- the method for fabricating the array substrate provided in this embodiment forms a first photoresist including a photoresist completely remaining region 1071, a photoresist portion remaining region 1072, and a photoresist completely removed region 1073 on the passivation layer 109.
- the pattern 107 can form the first via 1101 and the thinned portion of the passivation layer 109 in one mask process, thereby reducing the number of times the mask is used and reducing the cost.
- the manufacturing method further includes: removing the second photoresist pattern.
- the photoresist completely removed region 1073 of the first photoresist pattern 107 corresponds to the first via hole to be formed on the passivation layer 109.
- the photoresist portion remaining region 1072 of the first photoresist pattern 107 corresponds to the region to be thinned on the passivation layer 109.
- a first via hole may be formed on the passivation layer 109 corresponding to the region of the photoresist completely removed region 1073 of the first photoresist pattern 107 by an etching process, and the first photoresist pattern is removed by an ashing process.
- the photoresist portion of 107 is reserved for the region 1072, and the passivation layer is thinned by an etching process.
- a region of the photoresist portion 1072 corresponding to the photoresist portion 107 of the first photoresist pattern 107 is reserved.
- the above etching process includes dry etching or wet etching, and the embodiment is not limited herein.
- the passivation layer 109 includes a first height H according to the height from the base substrate 101 to the upper surface of the passivation layer 109.
- the region 1091 of 1 and the region 1092 having the second height H 2 , the first height H 1 being greater than the second height H 2 , the photoresist portion retention region 1072 of the first photoresist pattern 107 may have a first height H 1
- the region 1091, the photoresist completely remaining region 1073 of the first photoresist pattern 107 corresponds to the region 1092 having the second height H 2 .
- the region 1091 of the passivation layer 109 having the first height H 1 can be thinned to approach the region 1092 of the passivation layer 109 having the second height, thereby planarizing the passivation layer 109.
- the first height H 1 and the second height H 2 described above are used to determine the area where the passivation layer 109 needs to be thinned for the purpose of planarization, the first height H 1 and the second height H 2 . It can be set according to the actual situation.
- first height H 1 or second height H 2 may not only refer to a height having a certain value, but also may have a height within a certain numerical range, and the above-mentioned first height H 1 numerical range The difference in the different heights within is much smaller than the difference between the first height H 1 and the second height H 2 .
- the passivation layer 109 of the photoresist portion retention region 1072 is thinned so that the upper surface of the region 1091 of the passivation layer 109 having the first height H 1 is
- the upper surface of the region 1092 of the passivation layer 109 having the second height H 2 has the same height, so that the flatness of the passivation layer 109 can be greatly increased.
- the passivation layer 109 has a first thickness over the height H 1 of the thinned region 1091 is h 1, h 1 is equal to the second height H 2, thereby greatly increasing the passivation layer 109 flatness.
- the first height H 1 refers to a height within a certain numerical range, that is, the passivation layer 109 has a region 1091 of a first height H 1 .
- the difference between the different heights described above is much smaller than the difference between the first height H 1 and the second height H 2 ; in this case, one of the corresponding ones of the corresponding passivation layers having different heights may be larger
- the upper surface is flush with the upper surface of the region 1092 having the second height H 2 so that the flatness of the passivation layer 109 can be optimized.
- the height of the portion of the passivation layer having a larger area in the region can be selected as a measure to be made with the passivation layer.
- the upper surface of the region having the second height H 2 is flush.
- the height of the portion of the passivation layer having a larger area in the region may be selected as a measure so as to have the first height. The height after the area is thinned is equal.
- the method for fabricating the array substrate provided in the first embodiment may further include: determining, according to the height difference between the first height H 1 and the second height H 2 , the region 1091 of the passivation layer 109 having the first height H 1 to be thinned. Thinning thickness.
- the thinned thickness of the region 1091 of the passivation layer 109 having the first height H 1 to be thinned may be equal to the height difference of the first height H 1 and the second height H 2 .
- the thickness is reduced to be smaller than the thickness of the passivation layer. It should be noted that since the passivation layer needs to be insulated and protected from the underlying structure, the thinned passivation layer needs a certain thickness, and therefore, the thinned thickness is smaller than the thickness of the passivation layer itself.
- the method for fabricating the array substrate provided in the first embodiment may further include: calculating an etching rate and an etching time required for etching the passivation layer having a reduced thickness according to the thinned thickness, thereby accurately etching the blunt Layer to achieve the purpose of flattening.
- the thickness of the passivation layer and the etchant may be tested for different thicknesses to determine the etching rate and etching time required for the unit thickness, and then the etching thickness is calculated according to the thinned thickness described above. Etching rate and etching time required for the passivation layer.
- the method for fabricating the array substrate provided in the first embodiment may further include: forming a thin film transistor 180 having a first height H 1 region 10 1 before forming the passivation layer. Corresponding to the region in which the thin film transistor 180 is formed.
- the step of forming the thin film transistor 180 includes: forming a gate electrode 102 on the substrate substrate 101; forming a gate insulating layer on the gate electrode 102; a layer 103; an active layer 104 is formed on the gate insulating layer 103; and a source electrode 1051 and a drain electrode 1052 connected to the active layer 104 are formed on the active layer 104, and the passivation layer 109 is formed at the source electrode 1051 and the drain On the pole 1052, a first via 1101 is formed on the drain 1052 to expose the drain 1052.
- the passivation layer 109 formed on the source electrode 1051 and the drain electrode 1052 on the active layer 104 may have a higher height.
- the passivation layer 109 on the channel region of the active layer 104 may have a relatively low height. Since the difference between the two heights is much smaller than the difference between the first height H 1 and the second height H 2 , the passivation layer 109 formed on the source electrode 1051 and the drain electrode 1052 on the active layer 104 and formed the passivation layer 109 on the channel region of the active layer 104 may be considered to have a first height H region of 10,911.
- the thickness of the thinned layer can be set larger, and the height of the upper surface of the passivation layer 109 formed on the source electrode 1051 and the drain electrode 1052 on the active layer 104 can be regarded as The first height H 1 is measured to be the same as the height of the upper surface of the region 1092 of the passivation layer 109 having the second height H 2 ; when the thickness of the passivation layer 109 is thin, it is not sufficient to thin the above thinning In the case of thickness, the thickness to be thinned may be set small, and the height of the upper surface of the passivation layer 109 formed on the channel region of the active layer 104 may be taken as a measure of the first height H 1 to make it blunt The height of the upper surface of the region 1092 of the layer 109 having the second height H 2 is the same.
- the passivation layer formed on the source and the drain on the active layer may also be regarded as a region where the passivation layer has the first height H 1 and will be formed on the active region channel region.
- the passivation layer is regarded as a region of the passivation layer having the second height H 2 , thereby planarizing the passivation layer formed over the thin film transistor. That is, the present embodiment can be used to planarize two regions having any different heights on the passivation layer, which is not limited herein.
- the height difference between the region of the passivation layer 109 having the first height H 1 and the passivation layer 109 having the second height H 2 is substantially
- the upper portion may be determined by the thickness of the gate electrode 102, the thickness of the active layer 104, or the thickness of the source electrode 1051 and the drain electrode 1052. Therefore, the thickness of the thinned thickness can also be set according to the thickness of the gate electrode 102, the thickness of the active layer 104, or the thickness of the source electrode 1051 and the drain electrode 1052 in actual conditions.
- the step of forming the thin film transistor 180 includes: forming the active layer 104 on the substrate 101; forming a gate on the active layer 104. a permanent insulating layer 103; a gate 102 formed on the gate insulating layer 103; a dielectric layer 106 formed on the gate; and a second via exposing the active layer 104 in the dielectric layer 106 and the gate insulating layer 103 1102; and forming a source electrode 1051, a drain electrode 1052 on the dielectric layer 106, the source electrode 1051 and the drain electrode 1052 are respectively connected to the active layer 104 through the second via hole 1102, and the passivation layer 109 is formed at the source electrode 1051 and the drain On the pole 1052, a first via 1101 is formed on the drain 1052 to expose the drain 1052.
- a first region passivation layer 109 has a height H corresponding to the region 10911 formed of a thin film transistor 180.
- the above-mentioned thin film transistor 180 is a bottom gate type thin film transistor.
- the etching of the formation of the passivation layer, the formation of the photoresist pattern, and the ashing can be referred to the aforementioned related contents. Let me repeat.
- the method for fabricating the array substrate provided in the example of the embodiment may further include: on the passivation layer 109, as shown in FIG.
- the first electrode 111 is formed, and the first electrode 111 is formed at least in the region 1092 where the passivation layer 109 has the second height H 2 .
- the first electrode 111 may also be partially formed in the via 1101 to be electrically connected to the drain 1052.
- the passivation layer is thinned photoresist portions 109 reserved region 1072 such that the passivation layer 109 has a first height H 1 of the region
- the upper surface of 1091 is the same height as the upper surface of the first electrode 111.
- the region 1091 of the passivation layer 109 having the first height H 1 with respect to the second height H 2 can reserve the height of one first electrode 111, thereby making the overall flatness of the array substrate after the first electrode 111 is formed.
- the array substrate having the bottom gate type thin film transistor as shown in FIG. 9 may also include the first electrode, and the specific forming steps, configurations, and effects thereof will not be described herein.
- the array substrate formed with the top-gate thin film transistor shown in FIG. 10 is taken as an example.
- the method for fabricating the array substrate provided in the example of the embodiment may further include: on the first electrode 111 An insulating layer 113 is formed; and a second electrode 112 is formed on the insulating layer 113.
- the passivation layer 109 of the photoresist portion remaining region 1072 is thinned, and the passivation layer is opposite to the second height H 2 .
- the region 1091 having the first height H 1 may reserve a height of the first electrode 111 and a height of the second electrode 112 so as to be on the array substrate of the region 1091 where the passivation layer 109 has the first height H 1
- the surface is the same height as the upper surface of the second electrode 112, so that the flatness of the entire array substrate after the formation of the first electrode 111 and the second electrode 112 is further increased.
- the array substrate having the bottom gate type thin film transistor as shown in FIG. 9 may also include the first electrode, and the specific forming steps, configurations, and effects thereof will not be described herein.
- the method for fabricating the array substrate provided in the first embodiment of the present invention may further include: on the substrate substrate 101, as shown in FIG.
- the second electrode 112 is formed, and the second electrode 112 is formed in a region 1092 having the second height H 2 of the passivation layer 109 and formed between the passivation layer 109 and the base substrate 101. That is, the passivation layer 109 of the photoresist portion remaining region is thinned so that the difference between the height of the upper surface and the upper surface of the passivation layer 109 of the photoresist completely remaining region is equal to the first electrode 111 and the second The sum of the thicknesses of the electrodes 112.
- the array substrate having the bottom gate type thin film transistor as shown in FIG. 9 can also include the second electrode, and the specific forming steps, configurations, and effects thereof will not be described herein.
- the first electrode 111 includes a pixel electrode
- the second electrode 112 includes a common electrode
- the first electrode 111 includes a common electrode
- the second electrode 112 includes a pixel electrode
- the method for fabricating the array substrate provided in the example of the embodiment may further include: forming a common electrode line 114 connected to the common electrode 112.
- This embodiment provides an array substrate which is fabricated by the method for fabricating the array substrate in the first embodiment.
- the passivation layer 109 is formed with a thin film transistor 180 on the array substrate.
- the area has a small thickness, so that the height unevenness caused by the film layers superposed on different regions under the passivation layer 109 can be reduced, so that the flatness of the entire array substrate is increased, thereby reducing the unevenness of the array substrate.
- the liquid crystal efficiency is low and the black state is unevenly distributed.
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Abstract
Description
Claims (14)
- 一种阵列基板的制作方法,包括:在衬底基板上形成钝化层;在所述钝化层上形成光刻胶,并通过曝光和显影工艺形成包括光刻胶完全保留区域、光刻胶部分保留区域以及光刻胶完全去除区域的第一光刻胶图案;以所述第一光刻胶图案作为掩膜对所述钝化层进行刻蚀以在所述钝化层中形成第一过孔;灰化所述第一光刻胶图案以去除所述光刻胶部分保留区域的所述光刻胶并减薄所述光刻胶完全保留区域的所述光刻胶以形成第二光刻胶图案;以及以所述第二光刻胶图案为掩膜对所述钝化层进行刻蚀以减薄所述光刻胶部分保留区域的所述钝化层,其中,所述第一光刻胶图案的所述光刻胶完全去除区域对应所述钝化层上待形成所述第一过孔的区域;所述第一光刻胶图案的所述光刻胶部分保留区域对应所述钝化层上待减薄的区域。
- 根据权利要求1所述的阵列基板的制作方法,其中,根据从所述衬底基板到所述钝化层的上表面的高度,所述钝化层包括具有第一高度的区域和具有第二高度的区域,所述第一高度大于所述第二高度,所述第一光刻胶图案的所述光刻胶部分保留区域对应具有所述第一高度的区域,所述第一光刻胶图案的所述光刻胶完全保留区域对应具有所述第二高度的区域。
- 根据权利要求2所述的阵列基板的制作方法,其中,减薄所述光刻胶部分保留区域的所述钝化层以使得所述钝化层具有所述第一高度的区域的上表面与所述钝化层具有所述第二高度的区域的上表面的高度相同。
- 根据权利要求2所述的阵列基板的制作方法,还包括:根据所述第一高度和所述第二高度的高度差确定所述钝化层具有所述第一高度的区域待减薄的减薄厚度。
- 根据权利要求4所述的阵列基板的制作方法,其中,所述减薄厚度小于所述钝化层的厚度。
- 根据权利要求4或5所述的阵列基板的制作方法,还包括:根据所述减薄厚度计算刻蚀具有所述减薄厚度的所述钝化层所需要的刻蚀速率和刻蚀时间。
- 根据权利要求1-5中任一项所述的阵列基板的制作方法,其中,利用灰色调掩模板或半色调掩模板作为掩模板对所述光刻胶进行曝光、显影以形成具有所述光刻胶完全保留区域、所述光刻胶部分保留区域以及所述光刻胶完全去除区域的所述第一光刻胶图案。
- 根据权利要求7所述的阵列基板的制作方法,其中,所述灰色调掩模板或半色调掩模板的全透光区域对应所述第一光刻胶图案的所述光刻胶完全去除区域,所述灰色调掩模板或半色调掩模板的半透光区域对应所述第一光刻胶图案的所述光刻胶部分保留区域,所述灰色调掩模板或半色调掩模板的不透光区域对应所述第一光刻胶的所述光刻胶完全保留区域。
- 根据权利要求2所述的阵列基板的制作方法,在形成所述钝化层之前,还包括:形成薄膜晶体管,其中,所述钝化层具有所述第一高度的区域对应于形成有所述薄膜晶体管的区域。
- 根据权利要求2所述的阵列基板的制作方法,还包括:在所述钝化层上形成第一电极,其中,所述第一电极至少形成在所述钝化层具有所述第二高度的区域。
- 根据权利要求10所述的阵列基板的制作方法,其中,减薄所述光刻胶部分保留区域的所述钝化层以使得所述钝化层具有所述第一高度的区域的上表面与所述第一电极的上表面的高度相同。
- 根据权利要求10所述的阵列基板的制作方法,还包括:在所述第一电极上形成绝缘层;以及在所述绝缘层上形成第二电极。
- 根据权利要求12所述的阵列基板的制作方法,其中,减薄所述光刻胶部分保留区域的所述钝化层以使其上表面的高度与所述光刻胶完全保留区域的所述钝化层的上表面高度之差等于所述第一电极和所述第二电极的厚度之和。
- 一种阵列基板,采用如权利要求1-13中任一项所述的阵列基板的制作方法制作。
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US10332807B2 (en) | 2019-06-25 |
CN105931995B (zh) | 2018-11-23 |
CN105931995A (zh) | 2016-09-07 |
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