WO2016170645A1 - ワイヤ放電加工装置およびイニシャルホール加工方法 - Google Patents
ワイヤ放電加工装置およびイニシャルホール加工方法 Download PDFInfo
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- WO2016170645A1 WO2016170645A1 PCT/JP2015/062397 JP2015062397W WO2016170645A1 WO 2016170645 A1 WO2016170645 A1 WO 2016170645A1 JP 2015062397 W JP2015062397 W JP 2015062397W WO 2016170645 A1 WO2016170645 A1 WO 2016170645A1
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- wire electrode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
- B23H7/08—Wire electrodes
- B23H7/10—Supporting, winding or electrical connection of wire-electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
- B23H7/08—Wire electrodes
- B23H7/10—Supporting, winding or electrical connection of wire-electrode
- B23H7/102—Automatic wire threading
Definitions
- the present invention relates to a wire electric discharge machining apparatus and an initial hole machining method for machining an initial hole for passing a wire electrode.
- the wire is automatically connected even to a thick workpiece of 100 mm or more and discharged.
- An automatic wire electrode connection function that enables machining to be started is realized.
- it is installed in the wire electric discharge machine after the initial hole is processed by the dedicated machine, or the dedicated unit for processing the initial hole in the wire electric discharge machine. Needed to be installed. In either case, since re-setup is required, the fully automatic initial hole machining has not been realized.
- Patent Document 1 is a technique about an automatic wire connecting function of a wire electrode, and there is a description about straightening the wire electrode, but a technique for passing a wire electrode through an already formed initial hole. There is no description about the processing of the initial hole.
- the present invention has been made in view of the above, and an object of the present invention is to obtain a wire electric discharge machining apparatus capable of machining an initial hole using a wire electrode fed out in a curved state from a wire bobbin.
- the present invention includes a wire bobbin that winds a wire electrode, a straight processing unit that performs straight processing on the wire electrode fed from the wire bobbin, a wire electrode, and a workpiece. And a machining power source that is installed above the workpiece and applies a voltage via a power supply that contacts the wire electrode.
- the present invention provides a control unit that controls a straightening processing unit and a machining power source so as to form an initial hole in the workpiece by applying a voltage between the wire electrode that has been straightened and the workpiece, and performing electrical discharge machining. It is further provided with the feature.
- the wire electrical discharge machining apparatus has an effect that an initial hole can be machined using a wire electrode fed out in a curved state from a wire bobbin.
- FIG. The figure which shows the structure of the wire electric discharge machining apparatus concerning Embodiment 3 of this invention.
- FIG. 5 Flowchart for explaining the operation of the wire electric discharge machining apparatus according to the fifth embodiment.
- FIG. 5 The figure which shows the example of the movement path
- FIG. The figure which shows the example of the movement path
- FIG. The figure which shows the example of the movement path
- FIG. 5 The figure which shows the example of the movement path
- FIG. 1 is a diagram showing a configuration of a wire electric discharge machining apparatus 100 according to a first embodiment of the present invention.
- the wire electric discharge machining apparatus 100 includes a wire electrode 1 serving as a discharge electrode, a wire bobbin 2 that winds the wire electrode 1 and supplies the wire electrode 1, a wire feed roller 3 disposed on a path along which the wire electrode 1 travels, Straight wire processing for straightening the wire feed motor 4 for driving the wire feed roller 3, the encoder 5 for detecting the rotation angle of the wire feed motor 4, and contacting the wire electrode 1 with the upper and lower electrons 61 and 62.
- the straight processing power source 6 applies a voltage for electric discharge machining between the straight processing power source 6 that is a section and the wire electrode 1 and the workpiece 10 that is a workpiece of the wire electrode 1 via a power supply 71 that contacts the wire electrode 1 And a power source 7.
- the wire feed roller 3 is moved in the rotation direction by the wire feed motor 4 to feed the wire electrode 1 toward the workpiece 10.
- the machining power supply 7 supplies an electrical discharge machining pulse to the wire electrode 1 and the workpiece 10 via the power supply 71.
- the power supply 71 is installed above the workpiece 10.
- the straight processing power source 6 applies a current to the wire electrode 1 through the upper electrons 61 and the lower electrons 62 to generate heat, that is, anneals the wire electrode 1 to perform straight processing.
- the method of straight processing by the straight processing section is not limited to energization heating, and may be a method of applying heat with a heater.
- the wire electric discharge machining apparatus 100 includes a controller 20 that controls the wire bobbin 2, the wire feed motor 4, the straight processing power supply 6, and the machining power supply 7.
- the control unit 20 is a numerical control device, and controls the wire electrical discharge machining by controlling the relative positions of the wire electrode 1 and the workpiece 10 (not shown).
- the control unit 20 controls the straight processing power supply 6 so as to straighten the wire electrode 1 sent out from the wire bobbin 2. Then, the control unit 20 controls the machining power supply 7 so that a voltage is applied between the straight processed wire electrode 1 and the workpiece 10, thereby performing electric discharge machining, and forming the initial hole 11 in the workpiece 10. To do. Thereby, the straight initial hole 11 can be machined into the workpiece 10.
- FIG. 2 is a flowchart showing a flow of a plurality of straightening processes according to the first embodiment.
- straight processing is first performed on the wire electrode 1 by the straight processing power supply 6 (step S11).
- the length of the wire electrode 1 subjected to one straight process in step S11 is referred to as “straight length”.
- the “straight length” is the length of the wire electrode 1 stretched between the upper electrons 61 and the lower electrons 62, and is a value such as 300 mm.
- step S11 the wire electrode 1 is sent out from the wire bobbin 2, the electric discharge machining is executed (step S12), and the initial hole 11 is machined into the workpiece 10.
- step S12 it is determined whether the wire electrode 1 has penetrated the workpiece 10 and the processing of the initial hole 11 has been completed (step S13). When the processing of the initial hole 11 is finished (step S13: Yes), the process is finished.
- step S14 determines whether or not the “feed distance” of the wire electrode 1 is smaller than the “straight length” (step S14).
- the “feed distance” is a distance by which the wire electrode 1 is sent out from the wire bobbin 2 after the straightening process in step S11.
- the control unit 20 holds the “straight length”, and the control unit 20 obtains the “feed distance” based on the value obtained by converting the rotation angle of the wire feed motor 4 detected by the encoder 5, and determines in step S14. I do.
- step S14: Yes the control unit 20 returns to step S12 and continues the processing.
- step S14 When the control unit 20 determines that the “feed distance” of the wire electrode 1 is equal to or greater than the “straight length” (step S14: No), the “feed distance” is reset to 0, and the straight processing power source 6 is again connected. Straight processing is performed (step S11). Thereby, it becomes possible to process straightly with respect to the wire electrode 1 used for a process. That is, in the wire electric discharge machining apparatus 100 according to the first embodiment, when the wire electrode 1 is sent out by a distance corresponding to “straight length”, the wire electrode 1 is straightened again, whereby the workpiece 10 is thick. However, the straight initial hole 11 can be processed.
- FIG. FIG. 3 is a diagram showing a configuration of the wire electric discharge machining apparatus 101 according to the second embodiment of the present invention.
- the wire electric discharge machining apparatus 101 in FIG. 3 has a configuration in which a guide pipe 8 is added to the configuration of the wire electric discharge machining apparatus 100 in FIG. .
- the guide pipe 8 is provided below the power supply 71 and above the work 10, and the wire electrode 1 extending from the power supply 71 toward the work 10 can penetrate the inside of the guide pipe 8. Yes.
- the guide pipe 8 is limited to be movable only in the vertical direction. However, the guide pipe 8 is configured to be able to move freely in the vertical direction.
- the tip of the wire electrode 1 penetrating the inside of the guide pipe 8 is configured to face the workpiece 10.
- the guide pipe 8 In order to avoid the occurrence of electric discharge between the guide pipe 8 and the workpiece 10, the guide pipe 8 needs to be insulated from the wire electrode 1 penetrating the inside.
- the entire guide pipe 8 may be made of a ceramic material having no electrical conductivity, or may be made of another material having no electrical conductivity.
- the insulating property can be secured between the wire electrode 1 and the portion of the guide pipe 8 that contacts the wire electrode 1 by a method of coating the inside with an insulating material, the guide pipe 8 itself has electrical conductivity. It may be a material.
- FIG. 4 is an enlarged view showing a state in which the tip of the wire electrode 1 is processed to face the workpiece 10 in the wire electric discharge machining apparatus 101 according to the second embodiment.
- the wire electrode 1 fed out while being guided by the guide pipe 8 faces the workpiece 10 with its tip protruding from the guide pipe 8, and electric discharge machining is performed in this state.
- the tip of the wire electrode 1 jumping out from the guide pipe 8 vibrates due to a cause such as a flow of machining fluid that flows during machining and an explosive force generated by electric discharge machining.
- the machining hole 12 having a diameter larger than the diameter of the wire electrode 1 is machined into the workpiece 10 by the vibration of the tip of the wire electrode 1, and the guide pipe 8 descends in the machining hole 12. There is no drive mechanism for sending the guide pipe 8 downward, and the guide pipe 8 moves downward by gravity due to its own weight.
- the guide pipe 8 descends into the machining hole 12, but further descends as the machining hole 12 is further cut by electric discharge machining.
- the tip of the wire electrode 1 vibrates and the diameter of the machining hole 12 becomes larger than the outer diameter of the guide pipe 8, the guide pipe 8 descends, so that the diameter of the guide pipe 8 is about 0.01 mm to 0.1 mm larger. Processing of the processing hole 12 having a uniform diameter is possible. And if the wire electrode 1 penetrates the workpiece
- the wire electrode 1 is sent out to the workpiece 10 while being guided by the guide pipe 8, so that the workpiece having a large plate thickness is processed.
- the straight initial hole 11 can be processed.
- the guide pipe 8 since the insulating property is ensured between the guide pipe 8 and the workpiece and no discharge is generated, the guide pipe 8 is not consumed by the discharge. Therefore, the replacement frequency of the guide pipe 8 can be reduced.
- FIG. 5 is a diagram showing a configuration of the wire electric discharge machining apparatus 102 according to the third embodiment of the present invention.
- a wire electric discharge machining apparatus 102 in FIG. 5 has a machining liquid supply pump 31 for supplying the machining liquid 35 and a joint for flowing the supplied machining liquid 35 into the guide pipe 8 in the configuration of the wire electric discharge machining apparatus 101 in FIG. 32 and a guide pipe drive unit 33 that pushes the guide pipe 8 and the joint 32 downward are added. Therefore, FIG. 5 shows a part of the wire electric discharge machining apparatus 102 with the additional part as a center. . The description of the same components as those of the wire electric discharge machining apparatus 101 in FIG. 3 is omitted.
- the machining liquid 35 is caused to flow between the wire electrode 1 and the workpiece 10 during electric discharge machining.
- the guide pipe drive unit 33 is controlled by the control unit 20 and moves by power such as a motor.
- the machining fluid supply pump 31 and the joint 32 are connected by a hose 36 for flowing the machining fluid 35.
- the machining liquid supply pump 31 pumps the machining liquid 35 in the machining liquid tank 34 and supplies the machining liquid 35 to the inside of the guide pipe 8 via a joint 32 installed at the upper part of the guide pipe 8.
- the joint 32 is configured to allow the machining liquid 35 to flow inside the guide pipe 8 with the wire electrode 1 passing through the inside of the guide pipe 8.
- the machining fluid 35 flows between the inside of the guide pipe 8 and the wire electrode 1, and flows between the tip of the wire electrode 1 and the workpiece 10.
- the tip of the guide pipe 8 is inserted into the machining hole 12, so that the machining liquid 35 flows between the side surface of the guide pipe 8 and the side surface of the machining hole 12.
- the machining waste 37 generated during the electric discharge machining is discharged to the outside of the machining hole 12.
- the machining waste 37 can be efficiently discharged from the machining hole 12 by the flow of the machining liquid 35, so that the machining speed of the initial hole 11 is improved. Can do.
- the guide pipe drive unit 33 needs to press the guide pipe 8 downward. However, if it is pressed with a very strong force, the tip of the guide pipe 8 comes into contact with the bottom of the machining hole 12 and a flow path for the machining liquid 35 cannot be secured. Accordingly, the guide pipe drive unit 33 pushes the guide pipe 8 and the joint 32 downward with a thrust less than a certain thrust.
- the product of (the pressure of the machining liquid 35 supplied to the inside of the guide pipe 8) and (the area of the outer diameter of the guide pipe 8) is the reaction that the guide pipe 8 receives upward due to the pressure of the machining liquid 35. It is considered to be power. Therefore, when the guide pipe 8 is pressed with a thrust equal to or greater than the product of (the pressure of the machining fluid 35 supplied to the inside of the guide pipe 8) and (the outer diameter area of the guide pipe 8), the tip of the guide pipe 8 becomes a machining hole. There is a possibility that the flow path of the machining liquid 35 cannot be ensured by contacting the bottom of 12.
- the guide pipe is driven with a thrust smaller than the product of (the pressure of the machining liquid 35 supplied to the inside of the guide pipe 8) and (the area of the outer diameter of the guide pipe 8).
- the part 33 is controlled by the control part 20 so as to press the guide pipe 8 downward.
- the condition that the thrust for pushing the guide pipe 8 downward is smaller than the product of (the pressure of the machining fluid 35 supplied to the inside of the guide pipe 8) and (the area of the outer diameter of the guide pipe 8). If there is such a configuration, a mechanism such as the guide pipe drive unit 33 of FIG. 5 is not provided, and a weight is added to the guide pipe 8 or the guide pipe 8 is pushed downward by gravity by the weight of the guide pipe 8. It doesn't matter.
- the thrust that presses the guide pipe 8 downward is maintained at an appropriate value, so that the machining liquid 35 is placed between the lower end of the guide pipe 8 and the workpiece 10 by the pressure of the machining liquid 35. Since a gap serving as a flow path can be secured, the processing waste 37 can be efficiently discharged from the processing hole 12 to the outside, so that the processing speed of the initial hole 11 can be improved.
- FIG. FIG. 6 is a diagram showing a configuration of the wire electric discharge machining apparatus 103 according to the fourth embodiment of the present invention.
- the wire electric discharge machining apparatus 103 in FIG. 6 has a configuration in which a position detection unit 40 that measures the vertical position of the guide pipe 8 is added to the configuration of the wire electric discharge machining apparatus 102 in FIG. 5.
- a part of the wire electric discharge machining apparatus 103 is shown around the part. The description of the same components as those of the wire electric discharge machining apparatus 102 in FIG. 5 is omitted.
- the measurement value of the position detection unit 40 is sent to the control unit 20.
- the position detection unit 40 includes a sensor head 41 that is installed on the joint 32 and moves up and down, and a fixed scale 42, and can measure the vertical position of the guide pipe 8.
- the fixing part of the scale 42 is omitted in FIG.
- the configuration of the position detection unit 40 is different from that shown in FIG. 6, and the guide pipe drive unit 33 may be provided with a mechanism for measuring the vertical position of the guide pipe 8 by being moved by a motor with an encoder.
- the control unit 20 can grasp the progress status of the initial hole processing. Then, when the control unit 20 determines that the feed distance from the machining start of the guide pipe 8 is equal to or greater than the distance of the workpiece thickness 13 based on the measurement value of the position detection unit 40, the electric discharge machining is terminated. . That is, based on the feed distance of the guide pipe 8, the control unit 20 detects that the guide pipe 8 has penetrated the workpiece 10 and the processing of the initial hole 11 has been completed. Thereby, it is possible to prevent useless electric discharge machining such as machining to other parts of the wire electric discharge machining apparatus 103 after the completion of the machining of the initial hole 11.
- the depth of machining in the machining of the initial hole 11 can be directly measured, so that the initial hole 11 is not affected by the consumption of the wire electrode 1. It is possible to detect with high accuracy that the machining has been completed.
- FIG. 7 is a diagram showing a configuration of a wire electric discharge machining apparatus 104 according to the fifth embodiment of the present invention.
- the contact detection unit 9 is added to the configuration of the wire electric discharge machining apparatus 100 in FIG. 1, and the control unit 20 can move the lower arm 90 including the lower nozzle 82.
- the part added to FIG. 1 and the part required for description of Embodiment 5 are described, and a part of description of FIG. 1 is omitted. Below, the description of the same component as the wire electric discharge machining apparatus 100 of FIG. 1 is omitted.
- the wire electrical discharge machining apparatus 104 includes a contact detection unit 9 that detects contact between the wire electrode 1 and the workpiece 10, an upper nozzle 81 that passes the wire electrode 1 and the machining fluid inward, and a wire electrode that is provided below the workpiece 10.
- a lower arm 90 having a lower nozzle 82 for sucking 1; a lower roller 51 installed in the lower arm 90 to change the direction of the wire electrode 1; recovery rollers 52 and 53 for recovering the wire electrode 1; And a collection motor 54 that drives the roller 52.
- the contact detection unit 9 has a function of detecting an electrical contact state between the wire electrode 1 and the workpiece 10 and is connected to the control unit 20.
- a specific example of the contact detection unit 9 is a voltmeter having one end connected to the power supply 71 and the other end connected to the workpiece 10.
- the control unit 20 can detect the electrical contact state between the wire electrode 1 and the workpiece 10 based on the voltage value sent from the contact detection unit 9.
- the lower arm 90 is provided with a suction mechanism (not shown) for the lower nozzle 82 to suck the wire electrode 1.
- the collection motor 54 and the suction mechanism are also controlled by the control unit 20.
- the wire electrode 1 ′ before suction when the wire electrode 1 passes through the workpiece 10 via the initial hole 11 is indicated by a dotted line in FIG. 7. Even if the initial hole 11 is not formed vertically for some reason during processing but is formed with an inclination as shown in FIG. 7, the tip of the wire electrode 1 ′ is sucked by the lower nozzle 82 side. By doing so, the wire electrode 1 can be connected. However, in that case, if tension is applied to the wire electrode 1 after completion of the connection, the wire electrode 1 and the workpiece 10 may be in electrical contact with each other. In electrical discharge machining, it is important to keep the distance between the wire electrode 1 and the workpiece 10 properly. In the state of electrical contact, although electric current flows, no electrical discharge occurs, so electrical discharge machining cannot be performed. Therefore, the wire electric discharge machining apparatus 104 according to the fifth embodiment solves this problem by the following procedure.
- FIG. 8 is a flowchart for explaining the operation of the wire electrical discharge machining apparatus 104 according to the fifth embodiment.
- FIG. 8 shows the operation after finishing the processing of the initial hole 11 described in the first to fourth embodiments. Therefore, the guide pipe 8 may be provided between the upper nozzle 81 and the workpiece 10 in FIG.
- the wire electrode 1 is sucked and connected to the lower nozzle 82 through the initial hole 11 (step S21). Tension is applied to the wire electrode 1 when the wire electrode 1 'is sucked by the lower nozzle 82 (step S22). Thereafter, the control unit 20 makes electrical contact between the wire electrode 1 and the workpiece 10 based on the voltage value measured by the contact detection unit 9 in a state where the machining power source 7 applies a voltage to the wire electrode 1 and the workpiece 10. Is detected (step S23). When in electrical contact (step S23: Yes), the lower nozzle 82 is moved along the path described below by moving the lower arm 90 relative to the workpiece 10 (step S24).
- step S24 If the wire electrode 1 and the workpiece 10 are not in electrical contact in step S24 and a non-contact position is detected (step S23: No), the process is terminated. That is, the control unit 20 moves the lower nozzle 82 until no electrical contact is detected. In step S24, the lower nozzle 82 is moved. However, the drive shaft that moves the upper nozzle 81 and the lower nozzle 82 simultaneously is opposite to the drive shaft that moves the upper nozzle 81 relative to the lower nozzle 82. The same distance may be moved in the direction. That is, it is only necessary that the lower nozzle 82 can be moved relative to the workpiece 10.
- FIG. 9 to FIG. 12 are diagrams illustrating examples of moving paths of the lower nozzle 82 according to the fifth embodiment.
- FIG. 9 shows a movement path for rotating the lower nozzle 82 in a spiral shape while increasing the radius from the current position.
- FIG. 10 shows a movement path in which the movement of returning the lower nozzle 82 away from the current position in a radial manner is executed in order at different angles.
- FIG. 11 shows a moving path in which the lower nozzle 82 is moved circularly with a fixed radius and the radius is increased every round.
- FIG. 9 shows a movement path for rotating the lower nozzle 82 in a spiral shape while increasing the radius from the current position.
- FIG. 10 shows a movement path in which the movement of returning the lower nozzle 82 away from the current position in a radial manner is executed in order at different angles.
- FIG. 11 shows a moving path in which the lower nozzle 82 is moved circularly with a fixed radius and the radius is increased every round.
- step S23 shows a movement path in which the lower nozzle 82 is moved in a square shape with a fixed side size, and the side size is increased every round. Regardless of which movement route is selected, if a position that is not electrically contacted is detected in the middle of the movement route (step S23: No), the processing is ended.
- the electric hole machining is performed in a state where the wire electrode 1 and the workpiece 10 are not in electrical contact to machine the initial hole 11, and the wire electrode 1 is corrected to be in a vertical orientation. . Thereafter, the target electric discharge machining may be started.
- the wire electric discharge machining apparatus 104 when the wire electrode 1 is connected after the machining of the initial hole 11 is completed, it is detected that the wire electrode 1 and the workpiece 10 are in electrical contact. In this case, the lower nozzle 82 is moved relative to the workpiece 10 to avoid electrical contact between the wire electrode 1 and the workpiece 10. As a result, even when the initial hole 11 is bent or inclined, the machining voltage can be applied in a state where the wire electrode 1 and the workpiece 10 are not in electrical contact with each other. It is possible to realize stable processing by preventing the above.
- the configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.
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Abstract
Description
図1は、本発明の実施の形態1にかかるワイヤ放電加工装置100の構成を示す図である。ワイヤ放電加工装置100は、放電電極となるワイヤ電極1と、ワイヤ電極1を巻回しワイヤ電極1を供給するワイヤボビン2と、ワイヤ電極1が走行する経路上に配されるワイヤ送りローラ3と、ワイヤ送りローラ3を駆動するワイヤ送りモータ4と、ワイヤ送りモータ4の回転角度を検出するエンコーダ5と、ワイヤ電極1に上通電子61および下通電子62を接触させて真直処理を行う真直処理部である真直処理電源6と、ワイヤ電極1に接触する給電子71を介してワイヤ電極1およびワイヤ電極1の被加工物であるワーク10との間に放電加工のための電圧を印加する加工電源7と、を備える。ワイヤ送りローラ3は、ワイヤ送りモータ4により回転方向に動作して、ワイヤ電極1をワーク10の方向に送り出す。加工電源7は、給電子71を介してワイヤ電極1およびワーク10に放電加工パルスを供給する。給電子71はワーク10の上方に設置されている。ここでは、真直処理電源6は、上通電子61および下通電子62を介してワイヤ電極1に電流を流して発熱させる、即ちアニールすることにより、ワイヤ電極1に真直処理をする。ただし、真直処理部による真直処理の方法は通電加熱に限定されるわけではなく、ヒータにより熱を与える方法であってもよい。
図3は、本発明の実施の形態2にかかるワイヤ放電加工装置101の構成を示す図である。図3のワイヤ放電加工装置101は、図1のワイヤ放電加工装置100の構成に案内パイプ8が追加された構成であるので、図1のワイヤ放電加工装置100と同じ構成部分の説明は省略する。図3において、案内パイプ8は給電子71の下方で且つワーク10より上方に設けられており、給電子71からワーク10側に伸びたワイヤ電極1が案内パイプ8の内側を貫通可能となっている。図示しないが、案内パイプ8は上下方向のみに可動となるように制限されている。ただし、案内パイプ8は上下方向に自由に動くことができる構成になっている。そして、案内パイプ8の内側を貫通したワイヤ電極1の先端がワーク10と対向する構成になっている。
図5は、本発明の実施の形態3にかかるワイヤ放電加工装置102の構成を示す図である。図5のワイヤ放電加工装置102は、図3のワイヤ放電加工装置101の構成に、加工液35を供給する加工液供給ポンプ31と、供給された加工液35を案内パイプ8の内側へ流し込む継ぎ手32と、案内パイプ8および継ぎ手32を下方に押し出す案内パイプ駆動部33と、が追加された構成であるので、図5では、追加部分を中心にワイヤ放電加工装置102の一部を示してある。図3のワイヤ放電加工装置101と同じ構成部分の説明は省略する。ワイヤ放電加工装置102においては、放電加工時にワイヤ電極1とワーク10との間に加工液35を流す。案内パイプ駆動部33は、制御部20によって制御され、モータといった動力で動く。
図6は、本発明の実施の形態4にかかるワイヤ放電加工装置103の構成を示す図である。図6のワイヤ放電加工装置103は、図5のワイヤ放電加工装置102の構成に案内パイプ8の上下方向の位置を測定する位置検出部40が追加された構成であるので、図6では、追加部分を中心にワイヤ放電加工装置103の一部を示してある。図5のワイヤ放電加工装置102と同じ構成部分の説明は省略する。位置検出部40の測定値は、制御部20に送られる。
図7は、本発明の実施の形態5にかかるワイヤ放電加工装置104の構成を示す図である。図7のワイヤ放電加工装置104は、図1のワイヤ放電加工装置100の構成に接触検出部9が追加され、下部ノズル82を含んだ下部アーム90を制御部20が動かすことができる。図7では、図1に追加された部分と実施の形態5の説明に必要な部分を記載し、図1の記載の一部は省いてある。以下では、図1のワイヤ放電加工装置100と同じ構成部分の説明は省略する。
Claims (11)
- ワイヤ電極を巻回するワイヤボビンと、
前記ワイヤボビンから送り出された前記ワイヤ電極に真直処理をする真直処理部と、
前記ワイヤ電極とワークとの間に、前記ワークより上方に設置されて前記ワイヤ電極と接触する給電子を介して電圧を印加する加工電源と、
前記真直処理がされた前記ワイヤ電極と前記ワークとの間に電圧を印加して放電加工を実行して前記ワークにイニシャルホールを形成するように前記真直処理部および前記加工電源を制御する制御部と、
を備える
ことを特徴とするワイヤ放電加工装置。 - 前記制御部は、前記真直処理の後に前記ワイヤ電極が送り出された距離が1回の前記真直処理がされる前記ワイヤ電極の長さ以上となった場合に、前記真直処理部に再度前記真直処理をさせる
ことを特徴とする請求項1に記載のワイヤ放電加工装置。 - 前記給電子より下方で且つ前記ワークより上方に設けられ、前記ワイヤ電極と絶縁性が確保された内側を前記ワイヤ電極が貫通可能で、上下方向に可動な案内パイプを
さらに備える
ことを特徴とする請求項1または2に記載のワイヤ放電加工装置。 - 前記ワイヤ電極を内側に貫通させた状態で前記案内パイプの内側に加工液を流すことが可能な継ぎ手と、
前記継ぎ手を介して前記案内パイプの内側に前記加工液を供給する加工液供給ポンプと、
前記案内パイプを下方に押し出す案内パイプ駆動部を
さらに備える
ことを特徴とする請求項3に記載のワイヤ放電加工装置。 - 前記制御部は、前記案内パイプ駆動部が前記案内パイプを下方に押し出す推力が、前記案内パイプの内側に供給される前記加工液の圧力と前記案内パイプの外径の面積との積よりも小さくなるように制御する
ことを特徴とする請求項4に記載のワイヤ放電加工装置。 - 前記案内パイプの上下方向の位置を測定する位置検出部を
さらに備える
ことを特徴とする請求項3または4に記載のワイヤ放電加工装置。 - 前記制御部は、前記位置検出部の測定値に基づいて、前記案内パイプの加工開始からの送り距離が前記ワークの厚さの距離以上になったと判断したときに放電加工を終了させる
ことを特徴とする請求項6に記載のワイヤ放電加工装置。 - ワイヤ電極と、
前記ワイヤ電極とワークとの間に、前記ワークより上方に設置されて前記ワイヤ電極と接触する給電子を介して電圧を印加する加工電源と、
前記給電子より下方で且つ前記ワークより上方に設けられ、前記ワイヤ電極と絶縁性が確保された内側を前記ワイヤ電極が貫通可能で、上下方向に可動な案内パイプと、
前記ワイヤ電極と前記ワークとの間に電圧を印加して放電加工を実行して前記ワークにイニシャルホールを形成するように前記加工電源を制御する制御部と、
を備える
ことを特徴とするワイヤ放電加工装置。 - 前記ワークの下方に設けられて前記ワイヤ電極を吸引する下部ノズルと、
前記ワイヤ電極と前記ワークとの電気的な接触状態を検出する接触検出部を
さらに備え、
前記イニシャルホールの加工後に、前記ワイヤ電極を前記イニシャルホールを介して前記下部ノズルに吸引させて結線して前記ワイヤ電極に張力を印加したときに、前記接触検出部を介して前記ワイヤ電極と前記ワークとの電気的な接触を検出したときは、前記制御部は、電気的な接触を検出しなくなるまで前記下部ノズルを前記ワークに対して相対的に移動させる
ことを特徴とする請求項1から8のいずれか1項に記載のワイヤ放電加工装置。 - ワイヤ電極を巻回するワイヤボビンから送り出された前記ワイヤ電極に真直処理をするステップと、
前記真直処理がされた前記ワイヤ電極とワークとの間に電圧を印加して放電加工を実行して前記ワークにイニシャルホールを形成するステップと、
を含む
ことを特徴とするイニシャルホール加工方法。 - 前記真直処理の後に前記ワイヤ電極が送り出された距離が1回の前記真直処理がされる前記ワイヤ電極の長さ以上となった場合に、前記真直処理をするステップを再度実行する
ことを特徴とする請求項10に記載のイニシャルホール加工方法。
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JP2015557681A JP5921792B1 (ja) | 2015-04-23 | 2015-04-23 | ワイヤ放電加工装置およびイニシャルホール加工方法 |
CN201580079090.0A CN107530807B (zh) | 2015-04-23 | 2015-04-23 | 线放电加工装置 |
DE112015006300.5T DE112015006300B4 (de) | 2015-04-23 | 2015-04-23 | Draht-Funkenerosionsvorrichtung |
PCT/JP2015/062397 WO2016170645A1 (ja) | 2015-04-23 | 2015-04-23 | ワイヤ放電加工装置およびイニシャルホール加工方法 |
US15/567,712 US10144077B2 (en) | 2015-04-23 | 2015-04-23 | Wire electrical discharge apparatus and initial hole machining method |
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DE112015006300B4 (de) | 2019-10-31 |
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US20180161899A1 (en) | 2018-06-14 |
CN107530807B (zh) | 2018-12-21 |
CN107530807A (zh) | 2018-01-02 |
US10144077B2 (en) | 2018-12-04 |
JP5921792B1 (ja) | 2016-05-24 |
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