WO2016165534A1 - 有机胍催化熔融-固相缩聚合成聚(己二酸-共-对苯二甲酸丁二醇酯) - Google Patents
有机胍催化熔融-固相缩聚合成聚(己二酸-共-对苯二甲酸丁二醇酯) Download PDFInfo
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- WO2016165534A1 WO2016165534A1 PCT/CN2016/076958 CN2016076958W WO2016165534A1 WO 2016165534 A1 WO2016165534 A1 WO 2016165534A1 CN 2016076958 W CN2016076958 W CN 2016076958W WO 2016165534 A1 WO2016165534 A1 WO 2016165534A1
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- molecular weight
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- pbat
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- 238000006068 polycondensation reaction Methods 0.000 title claims abstract description 34
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 title claims abstract description 10
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 title claims abstract description 5
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 title claims abstract description 5
- 230000015572 biosynthetic process Effects 0.000 title abstract description 6
- 238000003786 synthesis reaction Methods 0.000 title abstract description 6
- 238000006555 catalytic reaction Methods 0.000 title abstract 3
- 239000007787 solid Substances 0.000 title abstract 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 title abstract 2
- 238000000034 method Methods 0.000 claims abstract description 36
- 230000035484 reaction time Effects 0.000 claims abstract description 14
- 230000003197 catalytic effect Effects 0.000 claims abstract description 10
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 5
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 34
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 32
- 238000006243 chemical reaction Methods 0.000 claims description 22
- 238000005886 esterification reaction Methods 0.000 claims description 20
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 19
- 235000011037 adipic acid Nutrition 0.000 claims description 17
- 239000001361 adipic acid Substances 0.000 claims description 17
- 239000003054 catalyst Substances 0.000 claims description 15
- 239000007790 solid phase Substances 0.000 claims description 15
- DDRJAANPRJIHGJ-UHFFFAOYSA-N creatinine Chemical compound CN1CC(=O)NC1=N DDRJAANPRJIHGJ-UHFFFAOYSA-N 0.000 claims description 14
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 12
- 230000032050 esterification Effects 0.000 claims description 11
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 claims description 8
- 229940109239 creatinine Drugs 0.000 claims description 7
- 239000000395 magnesium oxide Substances 0.000 claims description 6
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 6
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 6
- BCWYYHBWCZYDNB-UHFFFAOYSA-N propan-2-ol;zirconium Chemical compound [Zr].CC(C)O.CC(C)O.CC(C)O.CC(C)O BCWYYHBWCZYDNB-UHFFFAOYSA-N 0.000 claims description 6
- 239000004408 titanium dioxide Substances 0.000 claims description 6
- KYVBNYUBXIEUFW-UHFFFAOYSA-N 1,1,3,3-tetramethylguanidine Chemical compound CN(C)C(=N)N(C)C KYVBNYUBXIEUFW-UHFFFAOYSA-N 0.000 claims description 5
- 239000000155 melt Substances 0.000 claims description 5
- -1 quinone compound Chemical class 0.000 claims description 5
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 4
- 125000002619 bicyclic group Chemical group 0.000 claims description 4
- 239000000178 monomer Substances 0.000 claims description 4
- 230000002194 synthesizing effect Effects 0.000 claims description 4
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 229910052707 ruthenium Inorganic materials 0.000 claims description 3
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 claims description 2
- ZJAPLQBQQOLUDD-UHFFFAOYSA-N acetic acid;1,1,3,3-tetramethylguanidine Chemical compound CC(O)=O.CN(C)C(=N)N(C)C ZJAPLQBQQOLUDD-UHFFFAOYSA-N 0.000 claims description 2
- 230000018044 dehydration Effects 0.000 claims description 2
- 238000006297 dehydration reaction Methods 0.000 claims description 2
- 239000012467 final product Substances 0.000 claims description 2
- 229930195712 glutamate Natural products 0.000 claims description 2
- DXTIKTAIYCJTII-UHFFFAOYSA-N guanidine acetate Chemical compound CC([O-])=O.NC([NH3+])=N DXTIKTAIYCJTII-UHFFFAOYSA-N 0.000 claims description 2
- 229910044991 metal oxide Inorganic materials 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N para-benzoquinone Natural products O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 claims description 2
- LLZRNZOLAXHGLL-UHFFFAOYSA-J titanic acid Chemical compound O[Ti](O)(O)O LLZRNZOLAXHGLL-UHFFFAOYSA-J 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 abstract description 14
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 24
- 239000000047 product Substances 0.000 description 18
- 229910052786 argon Inorganic materials 0.000 description 12
- 239000007789 gas Substances 0.000 description 12
- 229920001896 polybutyrate Polymers 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 230000003750 conditioning effect Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000013067 intermediate product Substances 0.000 description 6
- 238000007873 sieving Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 229920000747 poly(lactic acid) Polymers 0.000 description 4
- 239000004626 polylactic acid Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 229920003232 aliphatic polyester Polymers 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 2
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 description 2
- 229960001826 dimethylphthalate Drugs 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 230000000930 thermomechanical effect Effects 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- 229920001634 Copolyester Polymers 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/87—Non-metals or inter-compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/80—Solid-state polycondensation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/85—Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
Definitions
- the invention belongs to the technical field of environmentally friendly and biodegradable fat-aromatic copolyester synthesis, and particularly relates to a new process for synthesizing poly(adipic acid-co-terephthalate).
- Aliphatic polyesters such as polylactic acid PLA
- aromatic polyester such as: polyethylene terephthalate PET, polyterephthalic acid
- Butylene glycol ester PBT has good mechanical properties but is difficult to degrade in nature.
- Poly(adipic acid-co-terephthalate) [English abbreviation: PBAT] combines the properties of aliphatic polyester and aromatic polyester with excellent ductility, heat resistance and impact resistance. At the same time, it is also an excellent environmentally friendly and biodegradable material, so it can be used for the modification of aliphatic polyesters (such as polylactic acid PLA) to improve its thermomechanical properties.
- PBAT PBAT
- direct esterification with terephthalic acid (TA), adipic acid (AA) and 1,4-butanediol (BDO) TA
- AA adipic acid
- BDO 1,4-butanediol
- DMT Dimethyl phthalate
- the direct esterification method has the following advantages: (1) no flammable, explosive and toxic methanol is produced during the reaction, thereby making the synthesis process and production operation safer and more environmentally friendly; (2) the reaction process The by-product tetrahydrofuran (THF) is easily separated and recovered. So far, the PBAT synthesis reported in the literature mainly uses the melt polycondensation process. The disadvantage of this process is that for the bulk melt polycondensation, the color of the product is seriously deteriorated due to the higher polymerization temperature used, and the color of the product is seriously deteriorated with the extension of the reaction time. It is tan) and results in a broadening of the molecular weight distribution of the product polymer and a decrease in thermomechanical properties.
- the present invention provides a ternary high-efficiency catalytic system using organic ruthenium as a catalyst to synthesize poly(adipic acid-co-terephthalic acid) by melt-solid phase polycondensation.
- the new process of butanediol ester has a high molecular weight (M w 1.55 ⁇ 10 5 to 2.40 ⁇ 10 5 ), a narrow molecular weight distribution (PDI 1.50 to 1.90), and a good color (white).
- the melt polycondensation (MP) process consists of two stages: (i) esterification: placing 1,4-butanediol (BDO), adipic acid (AA) and terephthalic acid (TA) in polymerization In the reaction vessel, a three-way catalytic system is added, and a low molecular weight prepolymer (M w 3.0 ⁇ 10 3 to 4.0 ⁇ 10 3 ) is obtained by esterification dehydration prepolymerization at 180-220 ° C; (ii) melt polycondensation reaction : The obtained prepolymer is subjected to melt polycondensation at 220 to 240 ° C to obtain a medium molecular weight PBAT (M w 1.5 ⁇ 10 3 to 3.0 ⁇ 10 4 );
- the main catalyst is an organic quinone compound
- the cocatalyst 1 is an orthotitanic acid or a raw zirconate
- the cocatalyst 2 is a metal oxide
- the amount of CAT is 0.1 ⁇ 0.5 ⁇ of the total molar amount of two kinds of dibasic acid monomers (AA+TA), and the molar ratio of CAT dosage to CoCAT 1 is (1 ⁇ 2):1, molar ratio of CAT dosage to CoCAT 2 dosage. It is (1 ⁇ 2): 1.
- CAT is: bicyclic guanidine (TBD), bicyclic guanidine acetate (TBDA), creatinine (CR), creatinine glutamate (CRGL), tetramethylguanidine (TMG) or tetramethylguanidinium acetate (TMGA) one;
- CoCAT 1 is: one of tetraisopropyl orthotitanate (TPOT) or tetraisopropyl zirconate (TPOZ);
- CoCAT 2 is one of magnesium oxide (MgO), calcium oxide (CaO) or titanium dioxide (TDO).
- the esterification reaction pressure is normal pressure, and the reaction time is 3 to 6 hours;
- the melt polycondensation reaction pressure is 10 to 30 torr, and the reaction time is 3 to 5 hours;
- the solid phase polycondensation reaction pressure is 0.5 to 3 torr, and the reaction time is 9 to 13 hours.
- the molecular weight of the PBAT synthesized by the present invention can be controlled according to actual demand in the range of 1.55 ⁇ 10 5 to 2.40 ⁇ 10 5 , the molecular weight distribution index is narrow (PDI 1.50 to 1.90), and the product color is good (white).
- the ternary high-efficiency catalytic system used has high catalytic activity, less catalyst dosage and short polymerization time;
- TA (33.2 g, 0.20 mol), AA (7.3 g, 0.05 mol), BDO (36.05 g, 0.40 mol), CR (2.8 mg, 0.025 mmol), TPOT (8.5 mg, 0.025 mmol) and TDO (2.0 mg) , 0.025 mmol) was added to the reaction vessel, and the temperature was gradually raised to 180 ° C under argon gas protection and stirring to carry out an esterification reaction.
- the reaction time of the entire esterification stage was controlled for 6 h.
- the temperature was raised to 220 ° C by gradient heating, and the pressure of the system was gradually reduced to 10 torr to carry out melt polycondensation reaction. After 5 hours of reaction, the material was discharged under argon gas treatment and cooled to room temperature.
- the weight average molecular weight (M w ) of the intermediate product polymer by the GPC method was 1.5 ⁇ 10 4 .
- the GPC method test product had a polymer weight average molecular weight (M w ) of 1.55 ⁇ 10 5 and a molecular weight distribution index (PDI) of 1.50.
- TA (33.2 g, 0.20 mol), AA (7.3 g, 0.05 mol), BDO (36.05 g, 0.40 mol), TBDA (7.4 mg, 0.038 mmol), TPOT (8.5 mg, 0.025 mmol) and TDO (2.0 mg) , 0.025 mmol) was added to the reaction vessel, and the temperature was gradually raised to 180 ° C under argon gas protection and stirring to carry out an esterification reaction.
- the reaction time of the entire esterification stage was controlled for 6 h.
- the temperature was raised to 220 ° C by gradient heating, and the pressure of the system was gradually reduced to 10 torr to carry out melt polycondensation reaction. After 5 hours of reaction, the material was discharged under argon gas treatment and cooled to room temperature.
- the weight average molecular weight (M w ) of the intermediate product polymer by the GPC method was 1.8 ⁇ 10 4 .
- the GPC method test product had a polymer weight average molecular weight (M w ) of 1.70 ⁇ 10 5 and a molecular weight distribution index (PDI) of 1.55.
- the GPC method test product had a polymer weight average molecular weight (M w ) of 1.89 ⁇ 10 5 and a molecular weight distribution index (PDI) of 1.73.
- the GPC method test product had a polymer weight average molecular weight (M w ) of 2.15 ⁇ 10 5 and a molecular weight distribution index (PDI) of 1.77.
- TA (33.2 g, 0.20 mol), AA (7.3 g, 0.05 mol), BDO (54.07 g, 0.60 mol), TBD (17.4 mg, 0.125 mmol), TPOT (21.3 mg, 0.063 mmol) and MgO (2.5 mg) , 0.063 mmol) was added to the reaction vessel, and the temperature was gradually raised to 220 ° C under argon gas protection and stirring to carry out an esterification reaction. The reaction time of the entire esterification stage was controlled for 3 h. The temperature was raised to 240 ° C by gradient heating, and the pressure of the system was gradually reduced to 30 torr to carry out melt polycondensation reaction. After 3 hours of reaction, the material was discharged under argon gas protection and cooled to room temperature.
- the weight average molecular weight (M w ) of the intermediate product polymer by the GPC method was 3.0 ⁇ 10 4 .
- the GPC method test product had a polymer weight average molecular weight (M w ) of 2.28 ⁇ 10 5 and a molecular weight distribution index (PDI) of 1.84.
- TA (33.2 g, 0.20 mol), AA (7.3 g, 0.05 mol), BDO (54.07 g, 0.60 mol), TMGA (21.8 mg, 0.125 mmol), TPOT (21.3 mg, 0.063 mmol) and MgO (2.5 mg) , 0.063 mmol) was added to the reaction vessel, and the temperature was gradually raised to 220 ° C under argon gas protection and stirring to carry out an esterification reaction. The reaction time of the entire esterification stage was controlled for 3 h. The temperature was raised to 240 ° C by gradient heating, and the pressure of the system was gradually reduced to 30 torr to carry out melt polycondensation reaction. After 3 hours of reaction, the material was discharged under argon gas protection and cooled to room temperature. The weight average molecular weight (M w ) of the intermediate product polymer by the GPC method was 2.8 ⁇ 10 4 .
- the GPC method test product had a polymer weight average molecular weight (M w ) of 2.40 ⁇ 10 5 and a molecular weight distribution index (PDI) of 1.90.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
一种有机胍催化熔融-固相缩聚(MP-SSP)合成聚(己二酸-共-对苯二甲酸丁二醇酯)(PBAT)的新工艺。该方法采用有机胍、助催化剂1与助催化剂2组成的三元高效催化体系,通过MP-SSP联用技术合成高分子量PBAT。本发明的有益特点为:催化效率高,聚合反应时间短,聚合物分子量高,并且产品PBAT的分子量可在1.55×105~2.40×105范围内根据实际需求受控合成;产品分子量分布指数窄(PDI 1.50~1.90)、产品色泽好(白色);工艺流程简化,生产操作安全,易于大规模工业化实施。
Description
本发明属于环境友好暨生物降解性脂肪-芳香共聚酯合成技术领域,特别涉及聚(己二酸-共-对苯二甲酸丁二醇酯)合成的新工艺。
脂肪族聚酯(如:聚乳酸PLA)具有优良的生物降解性,但其力学性能难以满足应用要求,芳香族聚酯(如:聚对苯二甲酸乙二醇酯PET,聚对苯二甲酸丁二醇酯PBT)具有良好的力学性能,但在自然界难以降解。聚(己二酸-共-对苯二甲酸丁二醇酯)[英文缩写:PBAT]兼具脂肪族聚酯和芳香族聚酯的特性,具有优良的延展性、耐热性和抗冲击性能,同时还是优良的环境友好及生物降解材料,因此可以用于脂肪族聚酯(如:聚乳酸PLA)的改性,提高其热机械性能。
PBAT的合成有二种方法:(1)以对苯二甲酸(TA),己二酸(AA)和1,4-丁二醇(BDO)为原料的直接酯化法;(2)以对苯二甲酸二甲酯(DMT),AA和BDO为原料的酯交换法。
与酯交换法相比,直接酯化法有下列优点:(1)反应过程中没有易燃、易爆及有毒的甲醇产生,从而使合成工艺及生产操作更为安全、环保;(2)反应过程中的副产物四氢呋喃(THF)容易分离回收。至今为止,文献报道的PBAT合成主要采用熔融缩聚工艺,这一工艺的缺点为:对于本体熔融缩聚而言,由于所用聚合反应温度较高,反应后期随反应时间的延长,产物色泽严重劣化(多为黄褐色)并且导致产品聚合物分子量分布变宽、热机械性能下降。
发明内容
为了克服单一熔融缩聚技术合成PBAT的缺点,本发明提供一种以有机胍为主催化剂的三元高效催化体系经熔融-固相缩聚联用技术合成聚(己二酸-共-对苯二甲酸丁二醇酯)的新工艺,所合成PBAT产品分子量高(Mw1.55×105~2.40×105)、分子量分布窄(PDI1.50~1.90)、色泽佳(白色)。
本发明技术方案
一种采用有机胍为主催化剂的三元高效催化体系、经熔融-固相缩聚联用技术合成PBAT的新工艺,具体步骤如下:
(1)熔融缩聚(MP)工序包括两个工段:(i)酯化反应:将1,4-丁二醇(BDO)、己二酸(AA)和对苯二甲酸(TA)置于聚合反应釜中,加入三元催化体系,在180~220℃下进行酯化脱水预聚反应合成得到低分子量预聚物(Mw3.0×103~4.0×103);(ii)熔融缩聚反应:将所得预聚物在220~240℃进行熔融缩聚反应,得到中等分子量PBAT(Mw1.5×103~3.0×104);
(2)固相缩聚(SSP)工序:将所得中等分子量PBAT破碎、筛分,取30~40目筛分物在160~190℃进行固相缩聚反应得到最终产物PBAT;
三元高效催化体系中主催化剂(CAT)为有机胍类化合物,助催化剂1(CoCAT1)为原钛酸或原锆酸酯,助催化剂2(CoCAT2)为金属氧化物;
CAT用量为两种二元酸单体(AA+TA)总摩尔量的0.1‰~0.5‰,CAT用量与CoCAT1用量摩尔比为(1~2):1,CAT用量与CoCAT2用量摩尔比为(1~2):1。
CAT为:双环胍(TBD)、双环胍醋酸盐(TBDA)、肌酐(CR)、肌酐谷氨酸盐(CRGL)、四甲基胍(TMG)或四甲基胍醋酸盐(TMGA)之一;
CoCAT1为:原钛酸四异丙酯(TPOT)或原锆酸四异丙酯(TPOZ)之一;
CoCAT2为:氧化镁(MgO)、氧化钙(CaO)或二氧化钛(TDO)之一。
三种单体的摩尔比为:AA:TA:BDO=1:4:(8~12)。
酯化反应压力为常压,反应时间3~6h;
熔融缩聚反应压力10~30torr,反应时间3~5h;
固相缩聚反应压力0.5~3torr,反应时间9~13h。
本发明合成的PBAT的分子量可在1.55×105~2.40×105范围内根据实际需求受控合成、分子量分布指数窄(PDI1.50~1.90)、产品色泽好(白色)。
本发明的优点和有益效果:
1.所用三元高效催化体系催化活性高、催化剂用量少、聚合反应时间短;
2.采用MP-SSP联用技术,工艺操作简便、易于工业化实施、产品分子量分布优化、产品色泽佳(白色)。
实施例1
将TA(33.2g,0.20mol)、AA(7.3g,0.05mol)、BDO(36.05g,0.40mol)、CR(2.8mg,0.025mmol)、TPOT(8.5mg,0.025mmol)和TDO(2.0mg,0.025mmol)加入反应釜中,在氩气保护及搅拌下逐渐升温至180℃进行酯化反应。控制整个酯化阶段反应时间6h。采用梯度升温法升温至220℃,逐步降低体系压力至10torr,进行熔融缩聚反应,反应5h后氩气保护下出料,冷至室温。GPC法测试中间产物聚合物重均分子量(Mw)为1.5×104。
取2.0g熔融缩聚产物,粉碎。过筛后取30目筛分物,置于固相反应器中。调节体系压力为0.5torr,温度为160℃,反应9h。GPC法测试产品聚合物重均分子量(Mw)为1.55×105,分子量分布指数(PDI)1.50。
实施例2
将TA(33.2g,0.20mol)、AA(7.3g,0.05mol)、BDO(36.05g,0.40mol)、TBDA(7.4mg,0.038mmol)、TPOT(8.5mg,0.025mmol)和TDO(2.0mg,0.025mmol)加入反应釜中,在氩气保护及搅拌下逐渐升温至180℃进行酯化反应。控制整个酯化阶段反应时间6h。采用梯度升温法升温至220℃,逐步降低体系压力至10torr,进行熔融缩聚反应,反应5h后氩气保护下出料,冷至室温。GPC法测试中间产物聚合物重均分子量(Mw)为1.8×104。
取2.0g熔融缩聚产物,粉碎。过筛后取30目筛分物,置于固相反应器中。调节体系压力为0.5torr,温度为160℃,反应9h。GPC法测试产品聚合物重均分子量(Mw)为1.70×105,分子量分布指数(PDI)1.55。
实施例3
将TA(33.2g,0.20mol)、AA(7.3g,0.05mol)、BDO(45.06g,0.50mol)、CRGL(32.8mg,0.125mmol)、TPOZ(22.4mg,0.063mmol)和CaO(3.5mg,0.063mmol)加入反应釜中,在氩气保护及搅拌下逐渐升温至200℃进行酯化反应。控制整个酯化阶段反应时间5h。采用梯度升温法升温至230℃,逐步降低体系压力至20torr,进行熔融缩聚反应,反应4h后氩气保护下出料,冷至室温。GPC法测试中间产物聚合物重均分子量(Mw)为2.0×104。
取2.0g熔融缩聚产物,粉碎。过筛后取35目筛分物,置于固相反应器中。调节体系压力为1.5torr,温度为180℃,反应11h。GPC法测试产品聚合物重均分子量(Mw)为1.89×105,分子量分布指数(PDI)1.73。
实施例4
将TA(33.2g,0.20mol)、AA(7.3g,0.05mol)、BDO(45.06g,0.50mol)、TMG(7.2mg,0.063mmol)、TPOZ(22.4mg,0.065mmol)和CaO(3.5mg,0.063mmol)加入反应釜中,在氩气保护及搅拌下逐渐升温至200℃进行酯化反应。控制整个酯化阶段反应时间5h。采用梯度升温法升温至230℃,逐步降低体系压力至20torr,进行熔融缩聚反应,反应4h后氩气保护下出料,冷至室温。GPC法测试中间产物聚合物重均分子量(Mw)为2.2×104。
取2.0g熔融缩聚产物,粉碎。过筛后取35目筛分物,置于固相反应器中。调节体系压力为1.5torr,温度为180℃,反应11h。GPC法测试产品聚合物重均分子量(Mw)为2.15×105,分子量分布指数(PDI)1.77。
实施例5
将TA(33.2g,0.20mol)、AA(7.3g,0.05mol)、BDO(54.07g,0.60mol)、TBD(17.4mg,0.125mmol)、TPOT(21.3mg,0.063mmol)和MgO(2.5mg,0.063mmol)加入反应釜中,在氩气保护及搅拌下逐渐升温至220℃进行酯化反应。控制整个酯化阶段反应时间3h。采用梯度升温法升温至240℃,逐步降低体系压力至30torr,进行熔融缩聚反应,反应3h后氩气保护下出料,冷至室温。GPC法测试中间产物聚合物重均分子量(Mw)为3.0×104。
取2.0g熔融缩聚产物,粉碎。过筛后取40目筛分物,置于固相反应器中。调节体系压力为3.0torr,温度为190℃,反应13h。GPC法测试产品聚合物重均分子量(Mw)为2.28×105,分子量分布指数(PDI)1.84。
实施例6
将TA(33.2g,0.20mol)、AA(7.3g,0.05mol)、BDO(54.07g,0.60mol)、TMGA(21.8mg,0.125mmol)、TPOT(21.3mg,0.063mmol)和MgO(2.5mg,0.063mmol)加入反应釜中,在氩气保护及搅拌下逐渐升温至220℃进行酯化反应。控制整个酯化阶段反应时间3h。采用梯度升温法升温至240℃,逐步降低体系压力至30torr,进行熔融缩聚反应,反应3h后氩气保护下出料,冷至室温。GPC法测试中间产物聚合物重均分子量(Mw)为2.8×104。
取2.0g熔融缩聚产物,粉碎。过筛后取40目筛分物,置于固相反应器中。调节体系压力为3.0torr,温度为190℃,反应13h。GPC法测试产品聚合物重均分子量(Mw)为2.40×105,分子量分布指数(PDI)1.90。
Claims (4)
- 一种有机胍催化熔融-固相缩聚(MP-SSP)合成聚(己二酸-共-对苯二甲酸丁二醇酯)(PBAT)的工艺方法,其特征在于该工艺方法的步骤如下:(1)熔融缩聚(MP)工序包括两个工段:(i)酯化反应:将1,4-丁二醇(BDO)、己二酸(AA)和对苯二甲酸(TA)置于聚合反应釜中,加入三元催化体系,在180~220℃下进行酯化脱水预聚反应合成得到分子量为Mw 3.0×103~4.0×103的低分子量预聚物;(ii)熔融缩聚反应:将所得预聚物在220~240℃进行熔融缩聚反应,得到分子量为Mw 1.5×104~3.0×104中等分子量PBAT;(2)固相缩聚(SSP)工序:将所得中等分子量PBAT破碎、筛分,取30~40目筛分物在160~190℃进行固相缩聚反应得到最终产物PBAT;三元高效催化体系中主催化剂(CAT)为有机胍类化合物,助催化剂1(CoCAT1)为原钛酸或原锆酸酯,助催化剂2(CoCAT2)为金属氧化物;CAT用量为两种二元酸单体(AA+TA)总摩尔量的0.1‰~0.5‰,CAT用量与CoCAT1用量摩尔比为(1~2):1,CAT用量与CoCAT2用量摩尔比为(1~2):1。
- 根据权利要求1所述的方法,其特征在于:(1)CAT为:双环胍(TBD)、双环胍醋酸盐(TBDA)、肌酐(CR)、肌酐谷氨酸盐(CRGL)、四甲基胍(TMG)或四甲基胍醋酸盐(TMGA)之一;(2)CoCAT1为:原钛酸四异丙酯(TPOT)或原锆酸四异丙酯(TPOZ)之一;(3)CoCAT2为:氧化镁(MgO)、氧化钙(CaO)或二氧化钛(TDO)之一。
- 根据权利要求1或2所述的方法,其特征在于三种单体的摩尔比为:AA:TA:BDO=1:4:(8~12)。
- 根据权利要求1或2所述的方法,其特征在于:(1)酯化反应压力为常压,反应时间3~6h;(2)熔融缩聚反应压力10~30torr,反应时间3~5h;(3)固相缩聚反应压力0.5~3.0torr,反应时间9~13h。
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