WO2020253244A1 - 一种催化合成丙交酯的工艺方法 - Google Patents
一种催化合成丙交酯的工艺方法 Download PDFInfo
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- WO2020253244A1 WO2020253244A1 PCT/CN2020/073444 CN2020073444W WO2020253244A1 WO 2020253244 A1 WO2020253244 A1 WO 2020253244A1 CN 2020073444 W CN2020073444 W CN 2020073444W WO 2020253244 A1 WO2020253244 A1 WO 2020253244A1
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- WIPO (PCT)
- Prior art keywords
- zinc
- lactic acid
- lactide
- composite catalyst
- acid oligomer
- Prior art date
Links
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000007036 catalytic synthesis reaction Methods 0.000 title claims abstract description 4
- 239000003054 catalyst Substances 0.000 claims abstract description 55
- 239000002131 composite material Substances 0.000 claims abstract description 48
- 238000006243 chemical reaction Methods 0.000 claims abstract description 43
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims abstract description 18
- 150000001339 alkali metal compounds Chemical class 0.000 claims abstract description 11
- 239000004310 lactic acid Substances 0.000 claims abstract description 9
- 235000014655 lactic acid Nutrition 0.000 claims abstract description 9
- 150000003606 tin compounds Chemical class 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 3
- JVTAAEKCZFNVCJ-REOHCLBHSA-N L-lactic acid Chemical group C[C@H](O)C(O)=O JVTAAEKCZFNVCJ-REOHCLBHSA-N 0.000 claims description 52
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 21
- 229930182843 D-Lactic acid Natural products 0.000 claims description 18
- JVTAAEKCZFNVCJ-UWTATZPHSA-N D-lactic acid Chemical group C[C@@H](O)C(O)=O JVTAAEKCZFNVCJ-UWTATZPHSA-N 0.000 claims description 18
- 229940022769 d- lactic acid Drugs 0.000 claims description 18
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 15
- JJTUDXZGHPGLLC-IMJSIDKUSA-N 4511-42-6 Chemical group C[C@@H]1OC(=O)[C@H](C)OC1=O JJTUDXZGHPGLLC-IMJSIDKUSA-N 0.000 claims description 14
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 claims description 12
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 12
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 claims description 9
- 229910021626 Tin(II) chloride Inorganic materials 0.000 claims description 9
- 239000001119 stannous chloride Substances 0.000 claims description 9
- 235000011150 stannous chloride Nutrition 0.000 claims description 9
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 9
- CANRESZKMUPMAE-UHFFFAOYSA-L Zinc lactate Chemical compound [Zn+2].CC(O)C([O-])=O.CC(O)C([O-])=O CANRESZKMUPMAE-UHFFFAOYSA-L 0.000 claims description 8
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 8
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 8
- 150000003752 zinc compounds Chemical class 0.000 claims description 8
- 239000011576 zinc lactate Substances 0.000 claims description 8
- 235000000193 zinc lactate Nutrition 0.000 claims description 8
- 229940050168 zinc lactate Drugs 0.000 claims description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 6
- ADJMNWKZSCQHPS-UHFFFAOYSA-L zinc;6-methylheptanoate Chemical compound [Zn+2].CC(C)CCCCC([O-])=O.CC(C)CCCCC([O-])=O ADJMNWKZSCQHPS-UHFFFAOYSA-L 0.000 claims description 6
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 claims description 6
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 4
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 4
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 claims description 4
- 229940007718 zinc hydroxide Drugs 0.000 claims description 4
- 229910021511 zinc hydroxide Inorganic materials 0.000 claims description 4
- 239000011787 zinc oxide Substances 0.000 claims description 4
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 4
- HQRPHMAXFVUBJX-UHFFFAOYSA-M lithium;hydrogen carbonate Chemical compound [Li+].OC([O-])=O HQRPHMAXFVUBJX-UHFFFAOYSA-M 0.000 claims description 3
- OQBLGYCUQGDOOR-UHFFFAOYSA-L 1,3,2$l^{2}-dioxastannolane-4,5-dione Chemical compound O=C1O[Sn]OC1=O OQBLGYCUQGDOOR-UHFFFAOYSA-L 0.000 claims description 2
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 2
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 claims description 2
- 229910052808 lithium carbonate Inorganic materials 0.000 claims description 2
- RCIVOBGSMSSVTR-UHFFFAOYSA-L stannous sulfate Chemical compound [SnH2+2].[O-]S([O-])(=O)=O RCIVOBGSMSSVTR-UHFFFAOYSA-L 0.000 claims description 2
- 229910000375 tin(II) sulfate Inorganic materials 0.000 claims description 2
- 239000011667 zinc carbonate Substances 0.000 claims description 2
- 235000004416 zinc carbonate Nutrition 0.000 claims description 2
- 229910000010 zinc carbonate Inorganic materials 0.000 claims description 2
- 229960001296 zinc oxide Drugs 0.000 claims description 2
- 229940057977 zinc stearate Drugs 0.000 claims description 2
- CITILBVTAYEWKR-UHFFFAOYSA-L zinc trifluoromethanesulfonate Substances [Zn+2].[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F CITILBVTAYEWKR-UHFFFAOYSA-L 0.000 claims description 2
- ZMLPZCGHASSGEA-UHFFFAOYSA-M zinc trifluoromethanesulfonate Chemical compound [Zn+2].[O-]S(=O)(=O)C(F)(F)F ZMLPZCGHASSGEA-UHFFFAOYSA-M 0.000 claims description 2
- VCQWRGCXUWPSGY-UHFFFAOYSA-L zinc;2,2,2-trifluoroacetate Chemical compound [Zn+2].[O-]C(=O)C(F)(F)F.[O-]C(=O)C(F)(F)F VCQWRGCXUWPSGY-UHFFFAOYSA-L 0.000 claims description 2
- BDRTVPCFKSUHCJ-UHFFFAOYSA-N molecular hydrogen;potassium Chemical compound [K].[H][H] BDRTVPCFKSUHCJ-UHFFFAOYSA-N 0.000 claims 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052725 zinc Inorganic materials 0.000 abstract description 3
- 239000011701 zinc Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000035484 reaction time Effects 0.000 abstract description 2
- 230000002194 synthesizing effect Effects 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000005292 vacuum distillation Methods 0.000 abstract 1
- 239000012300 argon atmosphere Substances 0.000 description 20
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 14
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 7
- 235000017557 sodium bicarbonate Nutrition 0.000 description 7
- 235000015497 potassium bicarbonate Nutrition 0.000 description 5
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 5
- 239000011736 potassium bicarbonate Substances 0.000 description 5
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000004626 polylactic acid Substances 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920000747 poly(lactic acid) Polymers 0.000 description 3
- 235000011181 potassium carbonates Nutrition 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229920000704 biodegradable plastic Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000004246 zinc acetate Substances 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229960001913 mecysteine Drugs 0.000 description 1
- XONPDZSGENTBNJ-UHFFFAOYSA-N molecular hydrogen;sodium Chemical compound [Na].[H][H] XONPDZSGENTBNJ-UHFFFAOYSA-N 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 1
- 229910001950 potassium oxide Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D319/00—Heterocyclic compounds containing six-membered rings having two oxygen atoms as the only ring hetero atoms
- C07D319/10—1,4-Dioxanes; Hydrogenated 1,4-dioxanes
- C07D319/12—1,4-Dioxanes; Hydrogenated 1,4-dioxanes not condensed with other rings
Definitions
- the invention belongs to the synthesis technology of polymer material polylactic acid monomer, and particularly relates to a process method for catalyzing the synthesis of lactide.
- PLA polylactic acid
- Lactide is used as a monomer for ring-opening polymerization to synthesize high molecular weight polylactic acid, and its preparation and purification have become the focus of research.
- commercial lactide mainly uses tin-based catalysts (such as stannous octoate, stannous chloride, etc., see US5053522), which is synthesized using lactic acid as a raw material.
- tin-based catalysts such as stannous octoate, stannous chloride, etc., see US5053522
- the presence of tin salts in this way may pollute the product and is not easy Regeneration may cause defects such as pollution to the environment.
- Some composite catalytic systems (such as the composite system of cobalt oxide and bis-cysteine methyl ester vanadyl, etc., see CN108191815) also have certain catalytic performance, but their catalytic effect is average, and the single-pass yield is about 60-70%. The purity of lactide is low, which is not conducive to engineering production and application.
- the process method for synthesizing lactide with a composite catalyst efficiently catalyzed by this application is: adding the composite catalyst to the lactic acid oligomer and mixing, and reacting under the conditions of 150°C-220°C and a vacuum degree of 2-10torr For 2-5 hours, collect the steamed white crude lactide; wherein the composite catalyst is selected from one or more of zinc compounds, tin compounds, and alkali metal compounds.
- the composite catalyst includes zinc compounds and/or tin compounds, and alkali metal compounds.
- the zinc compound is selected from one of zinc oxide, zinc hydroxide, zinc lactate, zinc stearate, zinc octoate, zinc isooctanoate, zinc carbonate, zinc trifluoroacetate, and zinc trifluoromethanesulfonate Or more;
- the tin compound is selected from one or more of stannous chloride, stannous octoate, stannous sulfate, and stannous oxalate;
- the alkali metal compound is selected from lithium hydroxide, hydroxide One or more of sodium, potassium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, lithium bicarbonate, sodium bicarbonate, and potassium bicarbonate; the molar ratio of the zinc compound or tin compound to the alkali metal compound is 1:10-8:1, the preferred molar ratio is 1:3-4:1.
- the lactic acid oligomer is an L-lactic acid oligomer with a weight average molecular weight of 500-6000 Da, or a D-lactic acid oligomer with a weight average molecular weight of 500-6000 Da.
- the mass ratio of the composite catalyst and the lactic acid oligomer is 1:100-1:6000.
- the present invention has the following advantages: (1) The composite catalyst used has a low dosage and a high yield, and the single pass yield can reach more than 95%; (2) The reaction temperature is low (150-220°C), The reaction time is short (2-5h), which saves energy compared with the prior art, and is beneficial to industrial implementation.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Catalysts (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
本发明提供了一种催化合成丙交酯的工艺方法，包括：将乳酸低聚物与复合催化剂混合，在加热条件下合成丙交酯，采用减压蒸馏的方式收集产品；所用复合催化剂为锌类或锡类化合物与碱金属化合物复合而成。相较于现有技术，本发明优势在于：所用复合催化剂，用量少产率高，单程产率可以达到95％以上；反应温度低(150-220℃)，反应时间短(2-5h)，相较于现有技术更加节省能耗，利于工业化实施。
Description
本发明属于高分子材料聚乳酸单体合成技术，尤其涉及一种催化合成丙交酯的工艺方法。
随着时代的发展，石油基塑料的使用越来越广泛，但由于其不可降解性所带来白色污染等诸多环境问题，采用生物可降解塑料替代石油基塑料是目前公认的最有效的解决方式。聚乳酸(PLA)作为一种典型的生物可降解塑料，被认为是可弃置性石油基塑料最具有潜力的替代品。
目前，工业上聚乳酸的合成方式主要采用的是开环聚合的方式，丙交酯作为开环聚合合成高分子量聚乳酸的单体，其制备与纯化成为了研究的重点。目前商品化的丙交酯主要采用的是锡类催化剂(如辛酸亚锡、氯化亚锡等，参见US5053522)，以乳酸为原料进行合成，这种方式存在锡盐可能会污染产品，且不易再生，可能会对环境造成污染等缺陷。一些复合催化体系(如氧化钴与二-半胱氨酸甲酯氧钒复合体系等，参见CN108191815)也具有一定的催化性能，然而其催化效果一般，单程产率约60-70％，合成丙交酯纯度低，不利于工程化生产应用。
发明内容
发明目的：针对目前存在的商品化L-丙交酯(或者D-丙交酯)的合成中存在传统催化反应体系单程产率较低，丙交酯纯度不高等问题，本发明提供了一种催化合成丙交酯的工艺方法。
技术方案：本申请所述的一种复合催化剂高效催化合成丙交酯的工艺方法为：将复合催化剂加入乳酸低聚物中混合，在150℃-220℃、真空度2-10torr条件下，反应2-5小时，收集蒸出的白色粗丙交酯；其中，所述复合催化剂选自锌类化合物、锡类化合物、碱金属化合物中的一种或多种。
优选的，所述复合催化剂包括锌类化合物和/或锡类化合物，以及碱金属化合物。其中，所述的锌类化合物选自氧化锌、氢氧化锌、乳酸锌、硬脂酸锌、辛酸锌、异辛酸锌、碳酸锌、三氟乙酸锌、三氟甲磺酸锌中的一种或多种；所述的锡类化合物选自氯化亚锡、辛酸亚锡、硫酸亚锡、草酸亚锡中的一种或多种；所述的碱金属化合物选自氢氧化锂、氢氧化钠、氢氧化钾、碳酸锂、碳酸钠、碳酸钾、碳酸氢锂、碳酸氢钠、碳酸氢钾中的一种或多种；所述锌类化合物或锡类化合物 与碱金属化合物摩尔比为1:10-8:1，优选的摩尔比为1:3-4:1。
其中，所述乳酸低聚物为重均分子量为500-6000Da的L-乳酸低聚物，或者为重均分子量为500-6000Da的D-乳酸低聚物。
所述的复合催化剂与乳酸低聚物的质量比为1：100-1:6000。
有益效果：对比现有技术，本发明具有以下优势：(1)所用复合催化剂，用量少产率高，单程产率可以达到95％以上；(2)反应温度低(150-220℃)，反应时间短(2-5h)，相较于现有技术更加节省能耗，利于工业化实施。
下面结合具体实施例对本发明作出详细说明。
对比例1
向反应釜中加入200g重均分子量为500Da的L-乳酸低聚物，在氩气氛围下加热至150℃，加入碳酸氢钠催化剂，控制碳酸氢钠催化剂与L-乳酸低聚物质量比为1:100，真空度为2torr，反应2h，L-丙交酯得率82.53％，纯度88.41％。
对比例2
向反应釜中加入200g重均分子量为6000Da的L-乳酸低聚物，在氩气氛围下加热至220℃，加入氢氧化钠催化剂，控制氢氧化钠催化剂与L-乳酸低聚物质量比为1:6000，真空度为10torr，反应5h，L-丙交酯得率85.46％，纯度84.66％。
对比例3
向反应釜中加入200g重均分子量为500Da的L-乳酸低聚物，在氩气氛围下加热至150℃，加入乳酸锌催化剂，控制乳酸锌催化剂与L-乳酸低聚物质量比为1:100，真空度为2torr，反应2h，L-丙交酯得率67.52％，纯度94.41％。
对比例4
向反应釜中加入200g重均分子量为6000Da的L-乳酸低聚物，在氩气氛围下加热至220℃，加入氢氧化锌催化剂，控制氢氧化锌催化剂与L-乳酸低聚物质量比为1:6000，真空度为10torr，反应5h，L-丙交酯得率68.45％，纯度91.76％。
实施例1
向反应釜中加入200g重均分子量为500Da的L-乳酸低聚物，在氩气氛围下加热至150℃，按碳酸氢钠、乳酸锌摩尔比为1:5加入复合催化剂，控制碳酸氢钠、乳酸锌复合催化剂与L-乳酸低聚物质量比为1:100，真空度为2torr，反应2h，L-丙交酯得率95.15％，纯度95.45％。
实施例2
向反应釜中加入200g重均分子量为6000Da的L-乳酸低聚物，在氩气氛围 下加热至220℃，按碳酸钾、氧化锌摩尔比为8:1加入复合催化剂，控制碳酸钾、氧化锌复合催化剂与L-乳酸低聚物质量比为1:6000，真空度为10torr，反应5h，L-丙交酯得率97.46％，纯度95.43％。
实施例3
向反应釜中加入200g重均分子量为2000Da的L-乳酸低聚物，在氩气氛围下加热至180℃，按碳酸氢锂、硬脂酸锌摩尔比为1:3加入复合催化剂，控制碳酸氢锂、硬脂酸锌复合催化剂与L-乳酸低聚物质量比为1:2000，真空度为7torr，反应4h，L-丙交酯得率96.78％，纯度96.12％。
实施例4
向反应釜中加入200g重均分子量为500Da的L-乳酸低聚物，在氩气氛围下加热至150℃，按氢氧化钠、异辛酸锌摩尔比为1:10加入复合催化剂，控制氢氧化钠、异辛酸锌复合催化剂与L-乳酸低聚物质量比为1:1500，真空度为2torr，反应2h，L-丙交酯得率96.22％，纯度95.73％。
实施例5
向反应釜中加入200g重均分子量为6000Da的L-乳酸低聚物，在氩气氛围下加热至220℃，按氢氧化钾、辛酸锌摩尔比为1:10加入复合催化剂，控制氢氧化钾、辛酸锌复合催化剂与L-乳酸低聚物质量比为1:3000，真空度为4torr，反应3h，L-丙交酯得率96.89％，纯度95.66％。
实施例6
向反应釜中加入200g重均分子量为4000Da的L-乳酸低聚物，在氩气氛围下加热至190℃，按氢氧化锂、乙酸锌摩尔比为4：1加入复合催化剂，控制氢氧化锂、乙酸锌复合催化剂与L-乳酸低聚物质量比为1:2500，真空度为2torr，反应2h，L-丙交酯得率97.33％，纯度96.43％。
实施例7
向反应釜中加入200g重均分子量为500Da的L-乳酸低聚物，在氩气氛围下加热至150℃，按碳酸氢钠、氯化亚锡摩尔比为1：3加入复合催化剂，控制碳酸氢钠、氯化亚锡复合催化剂与L-乳酸低聚物质量比为1:3000，真空度为4torr，反应3h，L-丙交酯得率97.17％，纯度95.89％。
实施例8
向反应釜中加入200g重均分子量为6000Da的L-乳酸低聚物，在氩气氛围下加热至150℃，按碳酸氢钾、辛酸亚锡摩尔比为1：1加入复合催化剂，控制碳酸氢钾、辛酸亚锡复合催化剂与L-乳酸低聚物质量比为1:2000，真空度为3torr， 反应5h，L-丙交酯得率97.45％，纯度95.87％。
实施例9
向反应釜中加入200g重均分子量为500Da的D-乳酸低聚物，在氩气氛围下加热至150℃，按碳酸氢钠、乳酸锌摩尔比为1:5加入复合催化剂，控制碳酸氢钠、乳酸锌复合催化剂与D-乳酸低聚物质量比为1:100，真空度为2torr，反应2h，D-丙交酯得率96.58％，纯度95.39％。
实施例10
向反应釜中加入200g重均分子量为6000Da的D-乳酸低聚物，在氩气氛围下加热至220℃，按碳酸钠、氧化锌摩尔比为8:1加入复合催化剂，控制碳酸钠、氧化锌复合催化剂与D-乳酸低聚物质量比为1:6000，真空度为10torr，反应5h，D-丙交酯得率97.46％，纯度95.13％。
实施例11
向反应釜中加入200g重均分子量为3000Da的D-乳酸低聚物，在氩气氛围下加热至170℃，按氢氧化钠、氯化亚锡摩尔比为1:5加入复合催化剂，控制氢氧化钠、氯化亚锡复合催化剂与D-乳酸低聚物质量比为1:2000，真空度为5torr，反应4h，D-丙交酯得率97.18％，纯度95.32％。
实施例12
向反应釜中加入200g重均分子量为500Da的D-乳酸低聚物，在氩气氛围下加热至150℃，按碳酸氢钾、异辛酸锌摩尔比为1:2加入复合催化剂，控制碳酸氢钾、异辛酸锌复合催化剂与D-乳酸低聚物质量比为1:2000，真空度为2torr，反应2h，D-丙交酯得率97.25％，纯度95.37％。
实施例13
向反应釜中加入200g重均分子量为4000Da的D-乳酸低聚物，在氩气氛围下加热至220℃，按氢氧化钠、辛酸锌摩尔比为1:10加入复合催化剂，控制氢氧化钠、辛酸锌复合催化剂与D-乳酸低聚物质量比为1:3000，真空度为4torr，反应3h，D-丙交酯得率96.79％，纯度95.16％。
实施例14
向反应釜中加入200g重均分子量为4000Da的D-乳酸低聚物，在氩气氛围下加热至190℃，按碳酸钠、辛酸亚锡摩尔比为1：3加入复合催化剂，控制碳酸钠、辛酸亚锡复合催化剂与D-乳酸低聚物质量比为1:1500，真空度为6torr，反应5h，D-丙交酯得率97.76％，纯度95.08％。
实施例15
向反应釜中加入200g重均分子量为500Da的D-乳酸低聚物，在氩气氛围下加热至150℃，按氢氧化钾、氯化亚锡摩尔比为2:1加入复合催化剂，控制氢氧化钾、氯化亚锡复合催化剂与D-乳酸低聚物质量比为1:3000，真空度为4torr，反应3h，D-丙交酯得率96.72％，纯度96.13％。
实施例16
向反应釜中加入200g重均分子量为4000Da的D-乳酸低聚物，在氩气氛围下加热至150℃，按碳酸氢钾、碳酸氢钠、辛酸亚锡摩尔比为1：1：8加入复合催化剂，控制碳酸氢钾、碳酸氢钠、辛酸亚锡复合催化剂与D-乳酸低聚物质量比为1:3000，真空度为3torr，反应5h，D-丙交酯得率97.15％，纯度96.83％。
Claims (9)
- 一种催化合成丙交酯的工艺方法，其特征在于，将复合催化剂加入乳酸低聚物中，混合后在150℃-220℃、真空度2-10torr条件下，反应2-5小时，收集蒸出的白色粗丙交酯；所述复合催化剂包括锌类化合物和/或锡类化合物，以及碱金属化合物。
- 根据权利要求1所述的方法，其特征在于，所述复合催化剂包括锌类化合物和碱金属化合物，所述锌类化合物与碱金属化合物摩尔比为1:10-8:1。
- 根据权利要求1所述的方法，其特征在于，所述复合催化剂包括锡类化合物和碱金属化合物，所述锡类化合物与碱金属化合物摩尔比在1:10-8:1。
- 根据权利要求1所述的方法，其特征在于，所述乳酸低聚物为重均分子量为500-6000Da的L-乳酸低聚物，所述丙交酯为L丙交酯。
- 根据权利要求1所述的方法，其特征在于，所述乳酸低聚物为重均分子量为500-6000Da的D-乳酸低聚物，所述丙交酯为D丙交酯。
- 根据权利要求1所述的方法，其特征在于，所述锌类化合物选自氧化锌、氢氧化锌、乳酸锌、硬脂酸锌、辛酸锌、异辛酸锌、碳酸锌、三氟乙酸锌、三氟甲磺酸锌中的一种或多种。
- 根据权利要求1所述的方法，其特征在于，所述锡类化合物选自氯化亚锡、辛酸亚锡、硫酸亚锡、草酸亚锡中的一种或多种。
- 根据权利要求1所述的方法，其特征在于，所述碱金属化合物选自氢氧化锂、氢氧化钠、氢氧化钾、碳酸锂、碳酸钠、碳酸钾、碳酸氢锂、碳酸氢钠、碳酸氢钾中的一种或多种。
- 根据权利要求1所述的方法，其特征在于所述的复合催化剂的用量与乳酸低聚物质量比为1：100-1:6000。
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| CN101555243A (zh) * | 2008-04-11 | 2009-10-14 | 株式会社日立工业设备技术 | 精制乳酸环状二聚体的制造方法及制造装置以及聚乳酸的制造方法以及制造装置 |
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| US5463086A (en) * | 1993-03-24 | 1995-10-31 | Dainippon Ink And Chemicals, Inc. | Process for producing lactides and process for purifying crude lactides |
| CN101555243A (zh) * | 2008-04-11 | 2009-10-14 | 株式会社日立工业设备技术 | 精制乳酸环状二聚体的制造方法及制造装置以及聚乳酸的制造方法以及制造装置 |
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