WO2016026413A1 - 贮氢合金及其制造方法 - Google Patents
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- WO2016026413A1 WO2016026413A1 PCT/CN2015/087227 CN2015087227W WO2016026413A1 WO 2016026413 A1 WO2016026413 A1 WO 2016026413A1 CN 2015087227 W CN2015087227 W CN 2015087227W WO 2016026413 A1 WO2016026413 A1 WO 2016026413A1
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Definitions
- the present invention relates to a hydrogen storage alloy and a method of manufacturing the same.
- the hydrogen storage alloy used in a nickel-hydrogen storage battery or the like is a substance that greatly affects the performance of a battery such as discharge capacity and durability. Therefore, various crystal phases and compositions of hydrogen storage alloys have been studied.
- an AB 5 -based hydrogen storage alloy mainly composed of a rare earth element and Ni has been put into practical use.
- Mg or the like is contained in an alloy containing a rare earth element and Ni. Hydrogen storage alloys were studied.
- the ratio of the intensity ratio (I A /I B ) of the maximum peak intensity (I B ) appearing in the range of 40° to 44° is 0.1 or more, and the molar ratio of Mg to the total amount of the rare earth element and Mg is 0.3 or more.
- Hydrogen alloy or the like Patent Document 1.
- the hydrogen storage alloy has a problem that the alloy particles are easily micronized by the charge and discharge cycle. If the alloy particles are micronized, the surface area of the particles is increased, so that corrosion of the alloy is promoted and the cycle life of the battery is lowered. That is, in the battery using the above hydrogen storage alloy, there is a problem that the cycle life is remarkably short.
- Patent Document 1 Japanese Laid-Open Patent Publication No. 2005-142104
- the present invention has been made in view of the above problems and the like, and provides a hydrogen storage alloy in which micronization is suppressed and a method for producing the hydrogen storage alloy.
- Polytype a polytype derived from a hydrogen storage alloy
- the ratio of the maximum peak intensity occurring in the range of ° to 44° is 0.1 or less and includes 0.
- the chemical composition is a general formula R (1-x) Mg x Ni y (R is one or more elements selected from the group consisting of rare earth elements containing Y, x satisfies 0.05 ⁇ x ⁇ 0.3, and y satisfies 2.8 ⁇ y ⁇ 3.8).
- the chemical composition is La (1-ab) Y a Mg b Ni c Al d (a satisfies 0.12 ⁇ a ⁇ 0.15, and b satisfies 0.14 ⁇ b ⁇ 0.16, c It satisfies 3.39 ⁇ c ⁇ 3.53, and d satisfies 0.13 ⁇ d ⁇ 0.17).
- the method for producing a hydrogen storage alloy according to the present invention includes a melting step of melting a raw material by setting a pouring amount to 300 to 700 kg, and quenching a molten material melted in a melting step in a cooling step, and an annealing step
- the coolant cooled in the cooling process is annealed at a temperature of 950 ° C or more and less than 1000 ° C.
- the chemical composition after melting is a general formula R (1-x) Mg x Ni y (R is one selected from the group consisting of rare earth elements containing Y or Two or more elements, x satisfies 0.05 ⁇ x ⁇ 0.3, and y satisfies 2.8 ⁇ y ⁇ 3.8).
- R is one selected from the group consisting of rare earth elements containing Y or Two or more elements, x satisfies 0.05 ⁇ x ⁇ 0.3, and y satisfies 2.8 ⁇ y ⁇ 3.8).
- the chemical composition after melting is La (1-ab) Y a Mg b Ni c Al d (a satisfies 0.12 ⁇ a ⁇ 0.15, and b satisfies 0.14).
- the hydrogen storage alloy of the present invention has such an effect that micronization is suppressed. Further, the method for producing a hydrogen storage alloy of the present invention has an effect of obtaining a hydrogen storage alloy in which micronization is suppressed.
- Fig. 1 is a graph showing the results of X-ray diffraction measurement of a hydrogen storage alloy (Example 2).
- the ratio of the maximum peak intensity occurring in the range of ° to 44° is 0.1 or less (including 0).
- the poly-type laminated structure is a structure in which a crystal structure in which two or more different crystal phases are laminated in the c-axis direction constitutes one crystal grain.
- the crystal phase is constituted by laminating an AB 5 unit and an A 2 B 4 unit.
- the A 2 B 4 unit means a structural unit having a hexagonal MgZn 2 type crystal structure (C14 structure) or a hexagonal MgCu 2 type crystal structure (C15 structure).
- the AB 5 unit means a structural unit having a hexagonal CaCu 5 type crystal structure.
- the hydrogen storage alloy may partially contain a plurality of crystal phases having crystal structures different from each other.
- crystal phase examples include a crystal phase composed of a rhombohedral La 5 MgNi 24 type crystal structure (hereinafter also referred to simply as La 5 MgNi 24 phase), and a crystal composed of a hexagonal Pr 5 Co 19 type crystal structure.
- a phase (hereinafter also referred to simply as Pr 5 Co 19 phase), a crystal phase composed of a crystal structure of a rhombohedral Ce 5 Co 19 type (hereinafter also referred to simply as a Ce 5 Co 19 phase), and a crystal of a hexagonal Ce 2 Ni 7 type A crystal phase having a structural structure (hereinafter also referred to simply as a Ce 2 Ni 7 phase), a crystal phase composed of a crystal structure of a rhombohedral Gd 2 Co 7 type (hereinafter also referred to simply as a Gd 2 Co 7 phase), and a hexagonal CaCu 5 A crystal phase composed of a crystal structure (hereinafter also referred to simply as CaCu 5 phase), a crystal phase composed of a cubic crystal AuBe 5 crystal structure (hereinafter also simply referred to as AuBe 5 phase), or the like.
- Pr 5 Co 19 phase a crystal phase composed of a crystal structure of a rhombohedral Ce 5 Co 19 type
- the La 5 MgNi 24 type crystal structure refers to a crystal structure in which 4 unit parts of AB 5 units are inserted between A 2 B 4 units.
- the Pr 5 Co 19 type crystal structure refers to a crystal structure in which three unit parts of AB 5 units are inserted between A 2 B 4 units.
- the Ce 5 Co 19 type crystal structure refers to a crystal structure in which three unit parts of AB 5 units are interposed between A 2 B 4 units.
- the crystal structure of the Ce 2 Ni 7 type refers to a crystal structure in which two unit parts of the AB 5 unit are inserted between the A 2 B 4 units.
- the crystal structure of the Gd 2 Co 7 type refers to a crystal structure in which two unit parts of the AB 5 unit are inserted between the A 2 B 4 units.
- the CaCu 5 type crystal structure refers to a crystal structure composed only of AB 5 units.
- the AuBe 5 type crystal structure refers to a crystal structure composed only of A 2 B 4 units.
- the crystal structure of the crystal phase can be identified by X-ray diffraction measurement of the pulverized alloy powder and analysis of the X-ray diffraction pattern obtained by the Rietveld method.
- the hydrogen storage alloy is a hydrogen storage alloy in which two or more kinds of the above crystal phases are laminated in the c-axis direction of the crystal structure.
- the strain of the crystal phase when hydrogen is absorbed by charging of the rechargeable battery passes through other adjacent The crystal phase is moderated. Therefore, the hydrogen storage alloy has an advantage that even if hydrogen is occluded and discharged by charging and discharging, it is more difficult to cause micronization of the alloy.
- the order of lamination of the respective crystal phases is not particularly limited.
- a hydrogen storage alloy in which a plurality of crystal phases are stacked in the c-axis direction it may be a hydrogen storage alloy in which a plurality of crystal phases are combined and periodically laminated, or a plurality of crystal phases may be disordered.
- the hydrogen storage alloy is laminated non-periodically.
- the hydrogen storage alloy has a phase selected from the above Pr 5 Co 19 phase (a crystal structure of an AB 5 unit in which 3 unit parts are interposed between A 2 B 4 units) and a Ce 5 Co 19 phase (at A 2 B) 4-unit inserted parts 3 units AB 5 crystal structure of the unit) and Ce 2 Ni 7 or more phases (inserted crystal structure of parts of a second unit AB 5 unit between a 2 B 4 units) of two kinds, and A structure in which the AB 5 unit and the A 2 B 4 unit are stacked in the c-axis direction of the crystal structure.
- the hydrogen storage alloy has an advantage that it is more difficult to cause micronization caused by the occlusion discharge of the repeated hydrogen.
- the laminated structure of the crystal phase can be confirmed by observing the lattice image of the alloy using TEM. Specifically, when the lattice image of the alloy was observed by TEM, it was confirmed that two or more crystal phases having crystal structures different from each other were laminated, for example, in the c-axis direction of the crystal structure.
- the chemical composition of the hydrogen storage alloy is preferably a general formula R (1-x) Mg z Ni y (R is one or more elements selected from the group consisting of rare earth elements containing Y, and x satisfies 0.05 ⁇ x ⁇ 0.3, y satisfies 2.8 ⁇ y ⁇ 3.8), and more preferably, it is represented by a chemical composition of the general formula R (1-x) Mg x Ni y M z , and M is at least one element selected from the group consisting of Mn, Co, and Al. And satisfy 0 ⁇ z ⁇ 0.3. Further, M is particularly preferably Al.
- the numerical values expressed by x, y, and z in the above chemical composition indicate the ratio of the respective elements in the hydrogen storage alloy.
- the hydrogen storage alloy since it is the chemical composition, there is an advantage that micronization is further suppressed.
- the hydrogen storage alloy is particularly preferably La (1-ab) Y a Mg b Ni c Al d (a satisfies 0.12 ⁇ a ⁇ 0.15, b satisfies 0.14 ⁇ b ⁇ 0.16, c satisfies 3.39 ⁇ c ⁇ 3.53, and d satisfies 0.13 ⁇ d ⁇ 0.17).
- the numerical values represented by a, b, c, and d in the above chemical composition indicate the ratio of the respective elements in the hydrogen storage alloy.
- the hydrogen storage alloy since it is in this composition range, there is an advantage that micronization is further suppressed.
- the B/A ratio is preferably 3.3 or more and 3.6 or less.
- the B/A ratio of the hydrogen storage alloy is 3.3 or more and 3.6 or less, it is considered that even if the expansion and contraction crystal phase occurs, it is difficult to further finely pulverize, and the structure of the crystal phase is further stabilized. Therefore, the cycle characteristics of the alkaline storage battery using the hydrogen storage alloy are more excellent.
- a in the B/A ratio represents an element selected from the group consisting of rare earth elements containing Y, Mg, and Ca.
- B in the B/A ratio means a transition metal element selected from a group 6A element, a group 7A element, a group 8 element (excluding Pd), a group 1B element, and a group 2B element, and an element in Al.
- the hydrogen storage alloy whose chemical composition is represented by the above general formula may contain an element not defined in the above formula as an impurity.
- the amount of the casting is set to 300 to 700 kg to melt the raw material
- the cooling material cooled in the cooling step is annealed at a temperature of 950 ° C or more and less than 1000 ° C.
- a melting step is performed to melt an alloy raw material blended so as to have a chemical composition as defined above, and a cooling step is performed.
- the molten material of the alloy raw material is cooled; in the annealing step, the cooled product in the cooling step is annealed in an inert gas atmosphere; and in the pulverizing step, the alloy that has passed through the annealing step is pulverized. Then, a hydrogen storage alloy is obtained.
- the melting step first, a predetermined amount of raw material ingot (alloy material) is weighed so that the chemical composition of the hydrogen storage alloy becomes a target composition.
- the weighed alloy raw material is placed in a crucible.
- the pouring amount of the present invention is 300 to 700 kg.
- the amount of casting of the present invention means the weight of the alloy when the raw material material is weighed, and the weight of the alloy which is melted in the first melting step. In addition, if the amount of casting is 300 kg or less, an alloy which has the effect of the present invention cannot be obtained, and if it is 700 kg or more, it is difficult to obtain a uniform alloy. Further, from the viewpoint of stably obtaining the alloy, the amount of casting is preferably from 400 to 650 kg, more preferably from 500 to 600 kg. Then, the alloy raw material is heated in an inert gas atmosphere or in a vacuum, for example, at a temperature exceeding 1200 ° C to 1650 ° C above the melting point of the alloy to melt the alloy raw material.
- the melt obtained by melting the alloy raw material is quenched to be solidified.
- the rapid cooling means that the molten material obtained by melting the alloy raw material is cooled at a cooling rate of 1000 K/sec or more. By cooling at 1000 K/sec or more, the alloy composition is more uniform. Further, the quenching cooling rate can be set to 1,000,000 K/sec or less.
- the cooling method in the cooling step is a melt spinning method, and the cooling device is provided with a metal roll. In the case where a metal roll is used, it is preferable because it has excellent cooling efficiency.
- annealing is performed at a temperature of 950 ° C or more and less than 1000 ° C.
- the annealing step if annealing is performed at a temperature lower than 950 ° C, the crystal phase and chemical composition of the alloy change, which may have an extremely adverse effect on the hydrogen storage and release characteristics. Further, if annealing is performed at 1000 ° C or higher, the alloy is melted, and thus annealing may not be achieved.
- the atmosphere in the annealing step is not particularly limited. That is, the annealing step may be carried out in an inert gas atmosphere or in a vacuum state.
- the pressure conditions in the annealing step are not particularly limited.
- a pressure condition for example, a pressurization condition exceeding a standard atmospheric pressure can be employed. Further, as the pressure condition, a reduced pressure condition lower than the standard atmospheric pressure can also be employed.
- the annealing time in the annealing step is usually 3 hours or more and 50 hours or less.
- pulverization step a usual pulverization method can be employed. Specifically, in the pulverization step, for example, a pulverization method such as mechanical pulverization or hydrogenation pulverization can be employed.
- the pulverization in the pulverization step is preferably carried out in an inert atmosphere.
- the pulverization step is preferably carried out so that the average particle diameter of the hydrogen storage alloy particles after the pulverization is 20 to 70 ⁇ m.
- the hydrogen storage alloy of the present embodiment is expressed by the general formula having the above chemical composition, if the general formula is satisfied, the general formula may be contained within a range that does not impair the effects of the present invention. Elements not specified in the text.
- a hydrogen storage alloy was produced by the method shown below.
- the melting step a predetermined amount of the raw material blank is weighed so that the chemical composition becomes La 0.72 Y 0.13 Mg 0.15 Ni 3.48 Al 0.15 , and the crucible is placed.
- the weighed raw material billet was heated to 1500 ° C in a high-frequency melting furnace under a reduced pressure argon atmosphere to be melted.
- the amount of pouring in the melting step was set to 550 kg.
- the cooling process is performed after the melting process.
- the melt of the alloy raw material is rapidly cooled and solidified by a melt spinning method using a cooling roll.
- the alloy after cooling was subjected to heat treatment at 950 ° C for 7 hours under a reduced pressure of 0.05 MPa (absolute pressure value, the same applies hereinafter), thereby performing annealing.
- the alloy ingot obtained by the annealing step was pulverized to have an average particle diameter (D50) of 50 ⁇ m.
- Example 2 The examples 2, 3 and comparison were carried out in the same manner as in Example 1 except that the chemical composition after the melting step, the amount of casting in the melting step, and the heat treatment temperature in the annealing step were changed as shown in Table 1. Alloys of Examples 1 to 6.
- the structure of the hydrogen storage alloy of each of the examples and the comparative examples was analyzed by X-ray diffraction measurement.
- the obtained hydrogen storage alloy was pulverized using a mortar, and the pulverized alloy was measured using a powder X-ray diffractometer (manufactured by Rigaku Corporation, Miniflex II).
- the measurement conditions were as follows: a measurement angle of 185 mm, a divergence slit of 1 deg., a scattering slit of 1 deg., a receiving slit of 0.15 mm, an X-ray source of Cu-K ⁇ ray, a tube voltage of 50 kV, and a tube current of 200 mA.
- the counting time is 2 seconds
- the step scan is 0.020°.
- structural analysis was carried out by Rietveld method (analysis software, using RIETAN2000).
- the alloy powders of Examples 1 to 3 and Comparative Examples 1 to 6 were mixed with a dispersion of styrene-butadiene rubber (SBR) and an aqueous solution of methyl cellulose (MC) to prepare a hydrogen storage alloy paste.
- SBR styrene-butadiene rubber
- MC methyl cellulose
- the Fe substrate having a thickness of 35 ⁇ m was subjected to nickel plating of 1 ⁇ m thick, and the paste was applied onto the obtained substrate and dried to prepare an original plate.
- the original plate was cut into a size of 30 mm ⁇ 33 mm to prepare a hydrogen storage alloy electrode (negative electrode) having an electrode capacity of 500 mAh or more.
- the produced hydrogen storage alloy was sandwiched between the sintered electrodes having a capacity of 4 times the negative electrode capacity (nickel: 90% by mass, cobalt 5 mass%, and zinc 5 mass%) in a state in which the polyolefin separator was interposed. Then, it was fixed using a bolt under a state where a pressure of 1 kgf/cm 2 was applied. Thereby, it is assembled into an open-type nickel-hydrogen storage battery in which the positive electrode capacity is excessive.
- the electrolytic solution a 6.8 mol/L KOH solution was used as the electrolytic solution.
- the evaluation battery fabricated as above was repeated for 10 cycles of 150% of charge at 0.1 ItA (31 mA/g), and the termination potential of the negative electrode at 0.2 ItA was -0.6 V (vs. Discharge of Hg/HgO).
- the discharge of 105% under 1 ItA of 40 cycles and the discharge potential of the negative electrode at 1 ItA reached -0.6 V (vs. Hg/HgO) were further repeated. According to the above conditions, a total of 50 cycles of charge and discharge were performed.
- the hydrogen storage alloy electrode was taken out from the evaluation battery after the charge and discharge, and after washing, a magnetic field of 500 ⁇ was applied using a magnetic susceptibility meter (BHV-10H manufactured by Riken Electronics Co., Ltd.) to measure the magnetic susceptibility.
- a magnetic susceptibility meter (BHV-10H manufactured by Riken Electronics Co., Ltd.) to measure the magnetic susceptibility.
- Table 1 shows the results of measuring the magnetic susceptibility of the negative electrode active material (hydrogen storage alloy) after charge and discharge in the nickel-hydrogen storage battery using the hydrogen storage alloy of each of the examples and the comparative examples.
- the magnetic susceptibility after charge and discharge is less than 5.00 emu/g, and excessive corrosion of the alloy particles is suppressed.
- the ratio is 0.1 or less. The occurrence of excessive corrosion suggests that the alloy is micronized, and it is understood that the micronization of the alloys in Examples 1 to 3 is suppressed.
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Abstract
Description
Claims (6)
- 一种贮氢合金,其特征在于,通过将Cu-Kα射线设为X射线源的X射线衍射测定,在2θ=31°~33°的范围内出现的最大峰强度相对于在2θ=41°~44°的范围内出现的最大峰强度之比为0.1以下且包括0。
- 根据权利要求1所述的贮氢合金,其特征在于,化学组成为通式R(1-x)MgxNiy,其中R为选自包含Y的稀土类元素中的1种或2种以上的元素,x满足0.05≤x≤0.3,y满足2.8≤y≤3.8。
- 根据权利要求1或2所述的贮氢合金,其特征在于,化学组成为La(1-a-b)YaMgbNicAld,其中a满足0.12≤a≤0.15,b满足0.14≤b≤0.16,c满足3.39≤c≤3.53,d满足0.13≤d≤0.17。
- 一种贮氢合金的制造方法,其特征在于,具备:熔融工序,将浇注量设为300~700kg而将原料熔融;冷却工序,将在所述熔融工序中熔融了的熔融物急冷;以及退火工序,将在所述冷却工序中冷却了的冷却物在950℃以上且低于1000℃的温度下退火。
- 根据权利要求4所述的贮氢合金的制造方法,其特征在于,熔融后的化学组成为通式R(1-x)MgxNiy,其中R为选自包含Y的稀土类元素中的1种或2种以上的元素,x满足0.05≤x≤0.3,y满足2.8≤y≤3.8。
- 根据权利要求4或5所述的贮氢合金的制造方法,其特征在于,熔融后的化学组成为La(1-a-b)YaMgbNicAld,其中a满足0.12≤a≤0.15,b满足0.14≤b≤0.16,c满足3.39≤c≤3.53,d满足0.13≤d≤0.17。
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