WO2015161988A1 - Verfahren zum herstellen eines induktionsbauteils und induktionsbauteil - Google Patents
Verfahren zum herstellen eines induktionsbauteils und induktionsbauteil Download PDFInfo
- Publication number
- WO2015161988A1 WO2015161988A1 PCT/EP2015/056916 EP2015056916W WO2015161988A1 WO 2015161988 A1 WO2015161988 A1 WO 2015161988A1 EP 2015056916 W EP2015056916 W EP 2015056916W WO 2015161988 A1 WO2015161988 A1 WO 2015161988A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- block
- coil
- plate
- induction
- induction component
- Prior art date
Links
- 230000006698 induction Effects 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 238000004804 winding Methods 0.000 claims abstract description 39
- 239000000758 substrate Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims description 31
- 238000003825 pressing Methods 0.000 claims description 13
- 238000000462 isostatic pressing Methods 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 230000003746 surface roughness Effects 0.000 claims description 4
- 239000013013 elastic material Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 2
- 238000003801 milling Methods 0.000 abstract description 3
- 239000000843 powder Substances 0.000 description 10
- 238000000465 moulding Methods 0.000 description 7
- 238000011161 development Methods 0.000 description 6
- 230000018109 developmental process Effects 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000005291 magnetic effect Effects 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
- H01F27/2828—Construction of conductive connections, of leads
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
Definitions
- the invention relates to a method for producing an induction component and to an induction component produced by this method.
- a method of manufacturing an induction component or inductor is already known (KR 10-1044607).
- a coil core, a coil sheath and a lid made of a metallic-magnetic powder and pressed with the previously wound coil in a mold.
- the winding ends are in the region of the front side of the inductor produced in this way.
- KR 10-1044608 In another known method (KR 10-1044608), a plurality of terminal terminals in a first form and a plurality of individual coils are inserted into a second mold. The two forms are stacked and the coil terminals are soldered to the connection terminals.
- the invention has for its object to provide a method for producing induction components, which leads to induction components with high quality and can be easily performed.
- the invention proposes a method with the features mentioned in claim 1. Further developments of the invention are the subject of dependent claims.
- a block is produced from a particularly pulverulent and / or ferromagnetic substrate in which the coils are embedded in a predefined orientation. Care is taken to ensure that the winding end forming the winding start is oriented in a certain orientation relative to the block. Pre-compression is then performed to establish some homogeneity within the block and to fix the coils within the block in their spatial orientation.
- the pre-compressed block is placed on a plate having a mark for each coil. The marking is assigned in particular to the beginning of the winding. The combination of block and plate is pressed.
- the substrate of the block is solidified and, inter alia, generates an impression of the marking in the side of the block associated with the plate.
- the marking shows us the orientation of the coil and in particular the position of the winding start of the coils.
- the coils and the associated markings are preferably arranged within a predetermined grid.
- the surface of the block may be divided into non-overlapping areas, each area being associated with exactly one coil.
- the markers are then arranged so that they each lie within an area associated with a coil.
- the markings are arranged such that, after dividing the block into induction components, each induction component has an imprint of a marking on its upper side.
- the upper side of the induction component is opposite to a lower side of the induction component with the exposed winding ends or connection contacts.
- the pre-pressing can be carried out isostatically in order to solidify the substrate of the block as homogeneously as possible and without cracks.
- the block After pressing, the block is released from the platen and the ends of the coil windings are exposed.
- the block In the case of a winding wire which is circular in cross-section, it is also possible to carry out a partial removal of the wire up to approximately half of the cross section.
- connection contacts The exposed ends of the coil windings are provided with connection contacts.
- the block is divided to form the induction components each containing at least one coil or a double coil.
- induction components that contain more than one coil.
- an iron powder mixture having an iron content of, for example, 98% may be used.
- winding ends of the coil which must be contacted, can be bent in a development of the invention such that they extend transversely to the axis of the coil in its end region.
- winding ends protrude beyond the outer contour of the bobbin.
- insulated wire is used, in particular paint-insulated wire.
- a coil is provided with a core before it is embedded in the block.
- This core can also be used, for example, to serve as a support for the wire during winding.
- the wire is wound in this case on the core.
- the coil is wound without a core and embedded in the block without a core.
- the coil core can then be formed in this case by introducing the substrate powder into the interior of the coil and the subsequent pressing.
- To perform the pre-compression can be provided to insert the block or the substrate with the coils used in a molding press and perform the pre-compression in this molding press.
- the pre-pressing can be carried out according to a time / pressure profile.
- this profile is chosen so that there is no damage to the insulation of the wire of the coil or the coil itself.
- the block with the inserted coils is placed on a support plate before performing the isostatic pressing.
- a low surface roughness of the support plate is ensured that the top of the induction component is also smooth. This improves the possibility of using a suction pad to treat the induction components in a pick-and-place procedure.
- a material layer of an elastic material can be placed in a further development of the invention prior to performing the isostatic pressing, for example a silicone mat. This is to During the isostatic pressing, a disadvantageous deformation of the underside of the resulting induction components, in particular in the area of the end of the coil and thus of the subsequent wire exit, is avoided.
- the unit consisting of support plate, pre-pressed block and the layer of elastic material is evacuated gas-tight and introduced into a fluid-filled pressure vessel in which the isostatic pressing under a certain pressure and / or with a determined temperature is carried out.
- the pressure and / or the temperature can follow a predetermined time course.
- the winding ends can be exposed by a mechanical process in which not only the insulation of the winding ends is removed, but also the wire is optionally provided with a larger contacting surface.
- the exposure can be carried out by means of a milling process, in which optionally a circular winding wire is cut to half its cross section.
- the subsequent dicing of the block containing the plurality of bobbins can be carried out by known methods, for example by mechanical sawing.
- Figure 1 is a perspective view of a coil
- Figure 2 is the view of the spool of Figure 1 from the side;
- Figure 3 is a section through the block with inserted coils during the extortion / extortion; the process of isostatic pressing;
- FIG. 5 shows the method step of exposing the coil ends of the coils
- Figure 6 shows the result of exposing the coil ends
- Figure 7 shows the induction components produced by the cutting of the block
- Figure 8 is a perspective view of an induction component according to the invention
- FIG. 9 shows the partially opened induction component of FIG. 8.
- FIG. 1 shows the perspective view of a coil 8, which has the coil ends 6, 7 at its one axial end, shown at the top in FIG. Both winding ends 6, 7 are bent so that they extend transversely to the axis of the coil 8 and project beyond the outer contour of the coil 8 to the outside. In addition, the two winding ends 6, 7 extend along a diameter of the coil form.
- the coil 8 has two winding layers, which are arranged one inside the other.
- FIG. 2 shows the coil 8 of FIG. 1 from the side.
- the winding ends 6, 7 of the winding forming the coil project beyond the outer contour of the coil and lie in a common plane.
- a plurality of coils 8 are now embedded in a block of a substrate, wherein the substrate is formed, in particular, from a powder, in particular an iron powder mixture.
- FIG. 3 shows the arrangement of a block 1 in a molding press 9, wherein the block 1 may consist of a first substrate powder before closing the press.
- the block 1 may consist of a first substrate powder before closing the press.
- the coil ends assume a specific orientation with respect to the side edges of the block 1.
- the block 1 is in the molding press on a backing plate 1 1.
- the upper part 12 of the molding press 9 is pressurized in the direction of the arrows 13, wherein the course of the pressure a time / pressure profile equivalent. This profile is selected so that the absorbed energy can not damage the wire insulation or the pre-grouted structure.
- a pressure of 250 kg / cm 2 can be applied.
- a second substrate powder is applied to the block 1 and a second pressing operation takes place.
- the block 1 can, if necessary, to achieve required dimensions of the block 1 and the induction components produced therefrom in the molding press 9 are provided with a further layer of substrate powder, which is then pressed.
- the substrate powder may be the same as or different from the first substrate powder.
- a pressure of 200 to 270 kg / cm 2 can be applied.
- the block 1 is now removed from the molding press 9 of FIG. 3 and introduced into a pressure vessel 14, which is shown schematically in FIG.
- a support plate 15 with a block 1 facing top
- the surface quality does not exceed a roughness of 0.1 ⁇ , and therefore may also be referred to as a polished plate.
- This top 16 contains for each coil 8, a mark forming projection 17 in the form of a small cone.
- Each of these cones 17 is associated with the orientation of the winding ends 6, 7 of the respective coil 8, in particular the winding start. In other words, the winding start of each coil 8 is in each case opposite a cone 17.
- On the support plate 15 of the block 1 is placed aligned accordingly.
- a silicone layer 18 is now placed.
- the unit of block 1, support plate 15 and silicone layer 18 is then packed liquid-tight and optionally evacuated.
- the pressure vessel 14 is completely filled with liquid, for example with water, and placed under pressure on all sides, as indicated by the arrows 19.
- the silicone layer 18 is intended to prevent damage to the winding ends 6, 7 contained in the layer 10 during pressurization.
- the cones 17 generate a complementary recess 21 in the bottom 3 of the block. 1
- the pressure is much higher than in the previous pressing operations, for example, at least ten times the pressure, in particular 4500 kg / cm 2 .
- a temperature and pressure profile over time can be followed.
- a temperature application can take place.
- the pressurization is advantageously carried out according to a predetermined time / pressure profile.
- the temperature application can also follow a predetermined time / temperature profile.
- FIG. 7 shows, starting from FIG. 6, how individual inductors 24 are produced from the contiguous block 1 by sawing.
- FIG. 8 shows an inductor 24 in a perspective view.
- the former underside 3 of the block 1 now forms the top of the inductor 24.
- a hole 21 is seen, which was generated by the cone 17 of the base plate 15.
- two terminal contact elements 25 are mounted, which are each electrically and mechanically connected to a coil end 6 and 7 respectively. This connection of the contact elements 25 with the winding ends 6, 7 is indicated in FIG. 9, in which the substrate 8, which is actually tightly surrounding the substrate, is not shown.
- the top of the inductor having been pressed by means of the polished platen 15, has a very low surface roughness and therefore can be gripped reliably with the smallest suction pads in a pick-and-place process.
- the inductor 24 has an edge length of between about 1 mm and 5 mm.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coils Or Transformers For Communication (AREA)
- General Induction Heating (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Press Drives And Press Lines (AREA)
Abstract
Description
Claims
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES15712918.0T ES2632479T3 (es) | 2014-04-23 | 2015-03-30 | Método de producción de un componente de inducción y un componente de inducción |
CN201580021030.3A CN106575570B (zh) | 2014-04-23 | 2015-03-30 | 用于制造感应构件的方法和感应构件 |
SG11201607661XA SG11201607661XA (en) | 2014-04-23 | 2015-03-30 | Method for producing an induction component and an induction component |
AU2015251105A AU2015251105B2 (en) | 2014-04-23 | 2015-03-30 | Method for producing an induction component and an induction component |
CA2944379A CA2944379C (en) | 2014-04-23 | 2015-03-30 | Method of producing an induction component, and induction component |
JP2016563992A JP6404943B2 (ja) | 2014-04-23 | 2015-03-30 | 誘導コンポーネントの製造方法及び誘導コンポーネント |
US14/896,203 US9761373B2 (en) | 2014-04-23 | 2015-03-30 | Method for producing an induction component and an induction component |
KR1020167029527A KR101867204B1 (ko) | 2014-04-23 | 2015-03-30 | 인덕션 컴포넌트를 제조하는 방법 및 인덕션 컴포넌트 |
RU2016144982A RU2660808C2 (ru) | 2014-04-23 | 2015-03-30 | Способ изготовления индуктивного элемента и индуктивный элемент |
EP15712918.0A EP2992539B1 (de) | 2014-04-23 | 2015-03-30 | Verfahren zum herstellen eines induktionsbauteils und induktionsbauteil |
HK16110624.5A HK1222473A1 (zh) | 2014-04-23 | 2016-09-07 | 製造感應器件的方法和感應器件 |
IL247682A IL247682B (en) | 2014-04-23 | 2016-09-07 | A method of manufacturing an induction component and an induction component |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014207635.8 | 2014-04-23 | ||
DE102014207635.8A DE102014207635A1 (de) | 2014-04-23 | 2014-04-23 | Verfahren zum Herstellen eines Induktionsbauteils und Induktionsbauteil |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015161988A1 true WO2015161988A1 (de) | 2015-10-29 |
Family
ID=52774242
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2015/056916 WO2015161988A1 (de) | 2014-04-23 | 2015-03-30 | Verfahren zum herstellen eines induktionsbauteils und induktionsbauteil |
Country Status (15)
Country | Link |
---|---|
US (1) | US9761373B2 (de) |
EP (1) | EP2992539B1 (de) |
JP (1) | JP6404943B2 (de) |
KR (1) | KR101867204B1 (de) |
CN (1) | CN106575570B (de) |
AU (1) | AU2015251105B2 (de) |
CA (1) | CA2944379C (de) |
DE (1) | DE102014207635A1 (de) |
ES (1) | ES2632479T3 (de) |
HK (1) | HK1222473A1 (de) |
IL (1) | IL247682B (de) |
RU (1) | RU2660808C2 (de) |
SG (1) | SG11201607661XA (de) |
TW (1) | TWI578344B (de) |
WO (1) | WO2015161988A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017514308A (ja) * | 2014-04-23 | 2017-06-01 | ビュルト エレクトロニク アイソス ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディトゲゼルシャフト | インダクタ部品を形成する方法 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5944373B2 (ja) * | 2013-12-27 | 2016-07-05 | 東光株式会社 | 電子部品の製造方法、電子部品 |
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CN101901683A (zh) * | 2009-05-29 | 2010-12-01 | 吴世宗 | 组合感应器的成形方法 |
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SU1809473A1 (ru) * | 1990-05-21 | 1993-04-15 | Mordovskij G Uni Im N P Ogarev | Способ изготовления катушки и установки ее на подвижную часть устройства |
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-
2014
- 2014-04-23 DE DE102014207635.8A patent/DE102014207635A1/de not_active Withdrawn
-
2015
- 2015-03-30 JP JP2016563992A patent/JP6404943B2/ja active Active
- 2015-03-30 WO PCT/EP2015/056916 patent/WO2015161988A1/de active Application Filing
- 2015-03-30 RU RU2016144982A patent/RU2660808C2/ru active
- 2015-03-30 SG SG11201607661XA patent/SG11201607661XA/en unknown
- 2015-03-30 CN CN201580021030.3A patent/CN106575570B/zh active Active
- 2015-03-30 AU AU2015251105A patent/AU2015251105B2/en active Active
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2016
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Patent Citations (3)
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US3142889A (en) * | 1958-06-12 | 1964-08-04 | Ncr Co | Method of making an array of helical inductive coils |
US20010016977A1 (en) * | 2000-01-12 | 2001-08-30 | Tdk Corporation | Coil-embedded dust core production process, and coil-embedded dust core |
CN101901683A (zh) * | 2009-05-29 | 2010-12-01 | 吴世宗 | 组合感应器的成形方法 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2017514308A (ja) * | 2014-04-23 | 2017-06-01 | ビュルト エレクトロニク アイソス ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディトゲゼルシャフト | インダクタ部品を形成する方法 |
Also Published As
Publication number | Publication date |
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RU2660808C2 (ru) | 2018-07-10 |
JP2017514309A (ja) | 2017-06-01 |
US9761373B2 (en) | 2017-09-12 |
TW201606821A (zh) | 2016-02-16 |
EP2992539B1 (de) | 2017-05-10 |
HK1222473A1 (zh) | 2017-06-30 |
TWI578344B (zh) | 2017-04-11 |
EP2992539A1 (de) | 2016-03-09 |
DE102014207635A1 (de) | 2015-10-29 |
SG11201607661XA (en) | 2016-10-28 |
CA2944379C (en) | 2018-06-12 |
US20170032892A1 (en) | 2017-02-02 |
AU2015251105B2 (en) | 2017-12-07 |
JP6404943B2 (ja) | 2018-10-17 |
AU2015251105A1 (en) | 2016-09-29 |
IL247682B (en) | 2018-01-31 |
KR20160136416A (ko) | 2016-11-29 |
RU2016144982A (ru) | 2018-05-24 |
CN106575570B (zh) | 2018-07-03 |
KR101867204B1 (ko) | 2018-07-17 |
CA2944379A1 (en) | 2015-10-29 |
ES2632479T3 (es) | 2017-09-13 |
CN106575570A (zh) | 2017-04-19 |
RU2016144982A3 (de) | 2018-05-24 |
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